MS For Exterior Coating

PROVISION OF HOOK-UP WORKS
FOR
OIL PRODUCTION WELLS AND WATER INJECTION WELLS
at WEST QURNA (PHASE 2) OILFIELD
MATERIAL DATA SHEET for UNDERGROUND

PIPING COATING
SERKAN MAHESWARA
00 04-JUL-2015 AFU APPROVED FOR USE BERK DEMIR
DEMIRDELEN KAMBAM
SERKAN MAHESWARA
B 02-JUL-2015 IFR ISSUED FOR REVIEW BERK DEMIR
DEMIRDELEN KAMBAM
REV DATE STATUS ISSUE PURPOSE ISSUED BY CHECKED BY APPROVED BY
COMPANY DOCUMENT ATTRIBUTES:

Company Contract Originator Facility System Sequence
Discipline DocType Lang*
Code Territory Code Code Code Code Number
8015 0151 SS01 00 000 CN DS 00017 E
This document is property of the COMPANY and it shall not be disclosed to third parties, or reproduced, without permission of the
COMPANY.
LUKOIL MIDǦEAST PROVISION OF HOOK-UP WORKS 77 INSAAT VE TAAHHUT A.S.
LIMITED FOR
OIL PRODUCTION WELLS AND WATER INJECTION
WELLS
MATERIAL DATA SHEET for UNDERGROUND PIPING

COATING
Rev.: 00 Status: AFU
COMPANY No.:
8015-0151-SS01-00-000-CN-DS-00017
Contractor No.:
2
DOCUMENT REVISION HISTORY SHEET
UPDATE / AMENDMENT DETAILS

REV STATUS DATE ISSUED
B IFR 02-JUL-2015 UPDATED
00 AFU 04-JUL-2015 APPROVED

LIMITED FOR
WELLS

COATING
COMPANY No.:
8015-0151-SS01-00-000-CN-DS-00017
Contractor No.:
3
TABLE OF CONTENTS
1. MATERIAL DATA SHEET FOR UNDERGROUND PIPING COATING
2. MSDS FOR UNDERGROUND PIPING COATING
3. METHOD STATEMENT FOR UNDERGROUND PAINTING
4. REFERENCES
LIMITED FOR
WELLS

COATING
COMPANY No.:
8015-0151-SS01-00-000-CN-DS-00017
Contractor No.:
4
1- MATERIAL DATA SHEET FOR UNDERGROUND PIPING COATING

Interzone® 485
Ultra High Build Epoxy
PRODUCT An ultra high build, high volume solids, two component catalysed epoxy, capable of being applied up to 3000
DESCRIPTION microns (120 mils) dry film thickness, and providing excellent impact resistance, abrasion resistance and
adhesion properties.
Suitable for Application using standard airless spray equipment, economical to apply.
Excellent resistance to alkalis, chemicals and petroleum products.
INTENDED USES As a coating for the protection of steelwork in severe environments where high abrasion and corrosion
resistance are required including splashzone areas on offshore oil and gas platforms, wharf piles, ship loading
facilities, jetties, decks, bridges, chemical plants, pulp and paper mills, and water treatment plants.
Particularly suitable when used in conjunction with appropriate aggregate to provide a tough, durable non-slip
deck system. Interzone 485 is ideally suited for use on heliports, work areas and walkways on offshore
structures.
Excellent resistance to cathodic disbondment, gives good compatibility with both sacrificial anode and
impressed current systems. Interzone 485 is particularly suitable for the long term protection of sub-sea
structures, or as a shop or field applied coating for hot, cathodically protected oil or gas pipelines.
As a tank lining for abrasive slurry e.g. CIL/CIP tanks in the gold mining industry.
PRACTICAL Colour Grey

INFORMATION FOR
INTERZONE 485 Gloss Level Semi Gloss
Volume Solids 99%
Typical Thickness 1000-3000 microns (40-120 mils) dry equivalent to

1010-3030 microns (40.4-121.2 mils) wet
Theoretical Coverage 1 m²/litre at 1000 microns d.f.t and stated volume solids
40 sq.ft/US gallon at 40 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Airless Spray
Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum
10°C (50°F) 14 hours 72 hours 72 hours 4 days¹

40°C (104°F) 2 hours 12 hours 12 hours 1 day¹
¹ Overcoating intervals are longer when overcoating Interzone 485 with self. Please contact International Protective
Coatings for further details
REGULATORY DATA Flash Point Part A 32°C (90°F); Part B 65°C (149°F); Mixed 63°C (145°F)
Product Weight 1.10 kg/l (9.2 lb/gal)

VOC 0.25 lb/gal (30 g/lt) EPA Method 24
38 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)
See Product Characteristics section for further details
Ecotech is an initiative by International Protective Coatings a world leader in coating technology to promote the
use of environmentally sensitive products across the globe.
Protective Coatings Worldwide Product

Page 1 of 4
Issue Date:27/06/2011
Ref:2581
Interzone® 485
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint
PREPARATION application all surfaces should be assessed and treated in accordance with ISO 8504:2000.
For immersion service, Interzone 485 must be applied to surfaces blast cleaned to Sa2½ (ISO 8501
-1:2007) or SSPC-SP10. However, for atmospheric exposure Interzone 485 may be applied to
surfaces prepared to a minimum of Sa2½ (ISO 8501-1:2007) or SSPC-SP6.
Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the
appropriate manner.
Surface profile must be a minimum of 50 microns (2 mils).
Interzone 485 can be applied over Interline 982. The primer surface should be dry and free from all
contamination and Interzone 485 must be applied within the overcoating intervals specified (consult
the relevant product datasheet).
APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit
in the proportions supplied. Once the unit has been mixed it must be used
within the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator
Mix Ratio 4 part(s) : 1 part(s) by volume
Working Pot Life 10°C (50°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
1 hour 1 hour 45 minutes 30 minutes
Airless Spray Recommended Tip Size 0.76 mm (30 thou)

Total output fluid pressure at spray tip not less
than 282 kg/cm² (4010 p.s.i.)
Air Spray Not suitable
(Pressure Pot)
Brush Suitable For areas less than 0.1m2 brush application is

possible. Multiple coats and thinning up to 3%
maybe required.
Roller Not suitable
Thinner International GTA203 Do not thin more than allowed by local

(Thin up to 3%) environmental legislation
Cleaner International GTA853 or International GTA203
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with International GTA853 (or GTA203).
Once units of paint have been mixed they should not be resealed and it is
advised that after prolonged stoppages work recommences with freshly
mixed units.
Clean Up Clean all equipment immediately after use with International GTA853 (or
GTA203). It is good working practice to periodically flush out spray
equipment during the course of the working day. Frequency of cleaning will
depend upon amount sprayed, temperature and elapsed time, including
any delays.
All surplus materials and empty containers should be disposed of in

accordance with appropriate regional regulations/legislation.
Page 2 of 4
Interzone® 485
PRODUCT Interzone 485 is suitable for use with cathodic protection with or without the recommended primer.
CHARACTERISTICS
For specific chemical resistance contact International Protective Coatings.
This product will not cure adequately below 5°C (41°F). For maximum performance ambient curing
temperatures should be above 10°C (50°F).
In high impact and abrasion applications do not use primer and apply over a minimum surface
profile height of 75 microns (3 mils).
At high film thickness, >2000 microns (80 mils) apply in two coats to minimise rough surface texture
and indentations.
Care should be taken to avoid over application of any priming system used under Interzone 485.
Excessive primer film thickness could lead to splitting of the film when overcoated with Interzone
485.
At temperatures below 20°C (68°F) larger pumps and tip sizes may be required to achieve
atomisation. Care must be taken not to over atomise the product as this will result in a rough
surface texture and indentations.
Optimum application conditions are as follows;
Apply using a minimum airless spray pump of 45:1 ratio, for best results a 64:1 ratio is preferred.
Storage must be between 20-30°C (68-86°F) to ensure suitable application viscosity.
Remove all line filters.
Thoroughly blend both components together as specified and thin up to 3% with
International thinner GTA203.
Do not use excessive air pressure. Adjust fluid pressure and tip size to achieve suitable
atomisation.
Fluid line should have a diameter no less than ½inch (13 mm) with a 3/8inch (9 mm) diameter whip
end no longer than 5 metres (16.4 ft).
Interzone 485 can be utilised as a non-skid deck system by modification with suitable aggregate.
Consult International Protective Coatings for further details.
Note: VOC values quoted are based on maximum possible for the product taking into account
variations due to colour differences and normal manufacturing tolerances.
SYSTEMS The following primers are recommended for Interzone 485:

COMPATIBILITY
Interline 982
For other suitable primers, consult International Protective Coatings.
The following topcoats are recommended for Interzone 485:
Interfine 629HS
Intergard 740
Interthane 870
Interthane 990
Interthane 990HS
Interzone 485
For other suitable topcoats, consult International Protective Coatings.
Page 3 of 4
Interzone® 485
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
et INFORMATION can be found in the following documents available at www.international-pc.com:
ail
T • Definitions & Abbreviations
o
p • Surface Preparation
• Paint Application
• Theoretical & Practical Coverage
Individual copies of these information sections are available upon request.
SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.
All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.
Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
20 litre 16 litre 20 litre 4 litre 4 litre
5 US gal 3 US gal 5 US gal 0.75 US gal 1 US gal
For availability of other pack sizes, contact International Protective Coatings.

SHIPPING WEIGHT Unit Size Part A Part B
20 litre 19.5 kg 4.5 kg
5 US gal 31.5 lb 9 lb
STORAGE Shelf Life 24 months minimum at 25°C. Subject to re-inspection thereafter. Store in dry,
shaded conditions away from sources of heat and ignition.
Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to
using the product.
Issue date: 27/06/2011
Copyright © AkzoNobel, 27/06/2011.
, International and all product names mentioned in this publication are trademarks of, or licensed to, AkzoNobel.
www.international-pc.com
Page 4 of 4
Performance Test Data for Interzone 485
Test Type Test Method Specification Details Typical Results
Cathodic ASTM G8 - "Cathodic 1 x 2000μm dft applied Typically less than 10mm
Disbondment Disbonding of Pipeline directly to Sa2½ blasted disbondment following
Coatings" , Method A steel. 93 days exposure @ 23°C.
Cathodic ASTM G8 - "Cathodic 1 x 1000μm dft applied Typically less than 3mm
Disbondment Disbonding of Pipeline directly to Sa2.5 blasted disbondment following
Coatings" , Method A steel. 30 days exposure @ 93°C
Cyclic Corrosion ASTM D5894 - "Cyclic 1 x 2000μm dft applied No film defects (other
Salt Fog / UV Exposure directly to Sa2½ blasted than chalking) , and an
of a Coated Metal" steel. average of <5mm rust
creep at the scribe
following 4032 hours
exposure.
Salt Spray ISO 7253 - "Resistance 1 x 1000μm dft applied No film defects , and an
to neutral salt spray directly to Sa2.5 blasted average of 1mm rust
(fog) @ 35°C" steel. creep at the scribe
following 4000hours
exposure.
Salt Spray ASTM G85, Annex A5 - 1 x 2000μm dft applied No film defects , and an
"Modified salt spray or directly to Sa2½ blasted average of <4mm rust
Prohesion test" steel. creep at the scribe
following 4032 hours
exposure.
Abrasion ASTM D4060 - 1 x 750-1000μm dft Average of 114mg weight

"Abrasion Resistance of applied directly to Sa2.5 loss per 1000 cycles using
Coatings via the Taber blasted steel. CS17 wheels and a 1Kg
Abraser" loading.
All representation and statements concerning the product(s) in this report are accurate to the best of our knowledge. Any statements
herein are not intended to be specific recommendations or warranties of any product, combination of products or fitness for purpose
2004-10-15 Page 1 of 4
Abrasion ASTM D4060 - 1 x 750-1000μm dft Average of 1150mg

"Abrasion Resistance of applied directly to Sa2.5 weight loss per 1000
Coatings via the Taber blasted steel. cycles using H18 wheels
Abraser" and a 1Kg loading.
Abrasion ASTM D4060 - 1 x 750-1000μm dft Average of 101mg weight

"Abrasion Resistance of applied directly to Sa2.5 loss per 1000 cycles using
Coatings via the Taber blasted steel. CS10 wheels and a 1Kg
Abraser" loading.
Adhesion ISO 4624 - "Pull-off test 1 x 1500μm dft applied Not less than 4MPa
for adhesion" using directly to hand abraded (580psi) when using a
portable adhesion factory applied PAT Model GM01
testers polypropylene. hydraulic adhesion tester
on 5mm thick steel.
for adhesion" using directly to hand abraded (580psi) when using a
portable adhesion factory applied PAT Model GM01
testers polyethylene. hydraulic adhesion tester
on 5mm thick steel.
for adhesion" using directly to Sa2.5 blasted (1740psi) when using a
portable adhesion steel. PAT Model GM01
testers hydraulic adhesion tester
on 5mm thick steel.
Elongation @ ASTM D2370 - "Tensile 1 x 1000μm dft "free film" An average of 2%

Break & Elongation elongation of the coating
Properties of Coatings" is achieved prior to
fracture.
2004-10-15 Page 2 of 4
Impact ASTM D2794 - 1 x 2000μm dft applied Direct Impact

"Resistance to the directly to Sa2.5 blasted Resistance - Exceeds 18
Effects of Rapid steel. Joules.
Deformation (Impact)"
Lap Shear ASTM D1002 - 1 x 1500μm dft applied Not less than 6MPa
"Strength Properties of directly to Sa2½ blasted (870psi) when carried out
Adhesives in Shear by steel. at 65°C
Tension Loading"
"Strength Properties of directly to hand abraded (725psi) when carried out
Adhesives in Shear by factory applied at 23°C
Tension Loading" polypropylene.
Tension Loading" polypropylene.
Tension Loading" polyethylene.
Tension Loading" polyethylene.
2004-10-15 Page 3 of 4
"Strength Properties of directly to Sa2½ blasted (2610psi) when carried
Adhesives in Shear by steel. out at 23°C
Tension Loading"
Tensile Strength ASTM D2370 - "Tensile 1 x 1000μm dft "free film" An average of 16MPa
& Elongation (2320psi) is required to
Properties of Coatings" achieve fracture of the
coating.
2004-10-15 Page 4 of 4
LIMITED FOR
WELLS

COATING
COMPANY No.:
8015-0151-SS01-00-000-CN-DS-00017
Contractor No.:
5
2- MSDS FOR UNDERGROUND PIPING COATING

MATERIAL SAFETY DATA SHEET Sales Order: {SalesOrd}
MSDS Revision No: A1 -6
INTERZONE 485 GRAY BASE MSDS Revision Date: 11/19/2002
EMERGENCY NUMBERS:
(800) 424-9300 CHEMTREC (USA)

International Paint Inc.
(703) 527-3887 CHEMTREC (Intl)
(800) 854-6813 Poison Control Center

6001 Antoine Drive
CUSTOMER SERVICE: (Non-Emergency)
(800) 589-1267 International Paint
Houston, Texas 77091 (800) 631-7481 Interlux
1. GENERAL INFORMATION
Product Identity: INTERZONE 485 GRAY BASE
Bulk Sales Reference No: EAA485

IMPORTANT: Read this MSDS before handling or disposing of this product, and provide this information to the employee, customers, and users of
this product. PLEASE NOTE THE MSDS REVISION NUMBER AT THE TOP OF THIS PAGE. If the MSDS Revision Number posted at the top of
this page does not match the MSDS Revision Number on the product label, please contact Customer Service at the phone number included above for the
correct MSDS. This product is covered by the OSHA Hazard Communication Standard and this document has been prepared in accordance with
requirements of this standard.
2. HAZARDOUS INGREDIENT INFORMATION
CAS No. Ingredient Name & % Source Exposure Data

OSHA: 200 ppm TWA; 590 mg/m3 TWA300 ppm STEL; 885 mg/m3 STEL
ACGIH: 200 ppm TWA300 ppm STEL
200 ppm TWA; 590 mg/m3 TWA300 ppm STEL; 885 mg/m3 STEL3000
NIOSH:
ppm IDLH
Supplier: No Data Available
200 ppm TWAEV; 590 mg/m3 TWAEV300 ppm STEV; 885 mg/m3
OHSA, CAN:
STEV
Mexico: 200 ppm TWA; 590 mg/m3 TWA300 ppm STEL; 885 mg/m3 STEL
Methyl ethyl ketone
000078-93-3 Brazil: 155 ppm; 460 mg/m3; medium degree of harm
1.0 - 10% by Weight
Source Health Data
NIOSH: Irritation; liver kidney
Source Carcinogen Data

OSHA: Select Carcinogen: No
NTP: Known Carcinogen: No; Suspected Carcinogen: No

Group 1: No; Group 2A: No;
IARC:
Group 2b: No; Group 3: No; Group 4: No
Page 1 of 9
OSHA: 100 ppm TWA; 435 mg/m3 TWA150 ppm STEL; 655 mg/m3 STEL
ACGIH: 100 ppm TWA150 ppm STEL
NIOSH: 100 ppm TWA; 435 mg/m3 TWA900 ppm IDLH
100 ppm TWAEV; 435 mg/m3 TWAEV150 ppm STEV; 650 mg/m3
OHSA, CAN:
STEV
Mexico: 100 ppm TWA; 435 mg/m3 TWA150 ppm STEL; 655 mg/m3 STEL
Xylenes (o-, m-, p- isomers)
001330-20-7 Brazil: 78 ppm; 340 mg/m3; skin absorber; medium degree of harm
1.0 - 10% by Weight
Source Health Data
NIOSH: Central nervous system depressant; respiratory and eye irritation


IARC:
Group 2b: No; Group 3: Yes; Group 4: No

OSHA: No Data Available
ACGIH: No Data Available
NIOSH: No Data Available
OHSA, CAN: No Data Available
Mexico: No Data Available
Polyethylene Brazil: No Data Available
009002-88-4
1.0 - 10% by Weight Source Health Data


IARC:

Antigorite (Mg3H2(SiO4)2.H2O) Brazil: No Data Available
012135-86-3
1.0 - 10% by Weight Health Data
Source
Page 2 of 9

IARC:

OSHA: 15 mg/m3 TWA (total dust)
ACGIH: 10 mg/m3 TWA
NIOSH Potential Occupational Carcinogen - see Appendix APotential
NIOSH:
NIOSH carcinogen.
OHSA, CAN: 10 mg/m3 TWAEV (total dust)
Mexico: 10 mg/m3 TWA (nuisance particulate)20 mg/m3 STEL
Titanium dioxide
013463-67-7 Brazil: No Data Available
1.0 - 10% by Weight
Source Health Data
NIOSH: Lung tumors in animals


IARC:

Phenol, 4,4'-(1-methylethylidene) Mexico: No Data Available
bis-, polymer with 2,2'-[(1-
methylethylidene)bis(4,1- Brazil: No Data Available
025036-25-3
phenyleneoxymethylene)]bis[oxirane Source Health Data
1.0 - 10% by Weight


IARC:
Page 3 of 9
Bisphenol A - Epichlorohydrin
polymer Brazil: No Data Available
025068-38-6
25 - 50% by Weight Source Health Data


IARC:

OSHA: 2 mg/m3 TWA (as Sn)
ACGIH: 2 mg/m3 TWA (as Sn, except SnH4)
NIOSH: 2 mg/m3 TWA (as Sn, except oxides)100 mg/m3 IDLH (as Sn)
OHSA, CAN: 2 mg/m3 TWAEV (except stannane, as Sn)
Mexico: 2 mg/m3 TWA4 mg/m3 STEL
Glass, oxide, chemicals Brazil: No Data Available
065997-17-3


IARC:

Oxirane, mono[(C12-14-alkyloxy)
methyl] derivs. Brazil: No Data Available
068609-97-2
10 - 25% by Weight Source Health Data
Page 4 of 9

IARC:

Tremolite (*non-asbestiform) Brazil: No Data Available
14567-73-8*


IARC:

Talc (*non-asbestiform) Brazil: No Data Available
14807-96-6*


IARC:
3. HAZARD IDENTIFICATION
NOTICE: Reports have associated repeated and prolonged occupational overexposure to solvents with permanent brain and
nervous system damage. Intentional misuse by deliberately concentrating and inhaling the contents may be harmful or fatal.
Avoid contact with eyes, skin and clothing. This product may contain trace amounts of Benzene. The IARC monographs (vol.29)
Overview: state that there is sufficient evidence for the carcinogenicity in humans and limited evidence for the carcinogenicity in animals.
Benzene is also listed in the NTP Annual Report on Carcinogens and in the OSHA Subpart Z table (Specifically Regulated
Substances).
Harmful if inhaled. Causes lung irritation. Causes nose and throat irritation. Vapors may affect the brain or nervous system
Inhalation: causing dizziness, headache or nausea.
Page 5 of 9
Eyes: Causes severe eye irritation. Do not get in eyes.
Skin: Causes skin irritation. May cause allergic skin reaction. May be harmful if absorbed through the skin.
Ingestion: Harmful if swallowed. May cause abdominal pain, nausea, vomiting, diarrhea, or drowsiness.
Contains an ingredient which can cause organ damage (See Section 2 and Section 15 for each ingredient). Possible cancer
Chronic Effects: hazard. Contains an ingredient which may cause cancer based on animal data (See Section 2 and Section 15 for each ingredient).
Risk of cancer depends on duration and level of exposure.
HMIS Rating: Health: 2 Flammability: 3 Reactivity: 0
4. FIRST AID MEASURES

Remove contaminated clothing and shoes. Get medical attention immediately. Wash clothing before reuse. Thoroughly clean or
General: destroy contaminated shoes.
If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical
Inhalation: attention immediately.
Eyes: In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Get medical attention immediately.
Skin: In case of contact, immediately flush skin with soap and plenty of water. Get medical attention immediately.
If swallowed, immediately contact Poison Control Center at 1-800-854-6813. DO NOT induce vomiting unless instructed to do
Ingestion: so by medical personnel. Never give anything by mouth to an unconscious person.
5. PROTECTIVE EQUIPMENT AND CONTROL MEASURES

Select equipment to provide protection from the ingredients listed in Section 2 of this document. Ensure fresh air entry during
application and drying. If you experience eye watering, headache or dizziness or if air monitoring demonstrates dust, vapor, or
mist levels are above applicable limits, wear an appropriate, properly fitted respirator (NIOSH approved) during and after
application. Follow respirator manufacturer's directions for respirator use. FOR USERS OF 3M RESPIRATORY
Respiratory: PROTECTION ONLY: For information and assistance on 3M occupational health and safety products, call OH&ESD Technical
Service toll free in U.S.A. 1-800-243-4630, in Canada call 1-800-267-4414. Please do not contact these numbers regarding other
manufacturer's respiratory protection products. 3M does not endorse the accuracy of the information contained in this Material
Safety Data Sheet.
Do not get in eyes. Protective equipment should be selected to provide protection from exposure to the chemicals listed in
Eyes: Section 2 of this document. Depending on the site-specific conditions of use, safety glasses, chemical goggles, and/or head and
face protection may be required to prevent contact. The equipment must be thoroughly cleaned, or discarded after each use.
Protective equipment should be selected to provide protection from exposure to the chemicals listed in Section 2 of this
Skin/Hand: document. Depending on the site-specific conditions of use, protective gloves, apron, boots, head and face protection may be
required to prevent contact. The equipment must be thoroughly cleaned, or discarded after each use.
Engineering Controls: Prevent build-up of vapors by opening all windows and doors to achieve cross-ventilation.
Emergency eye wash fountains and safety showers should be available in the immediate vicinity of any potential exposure. Use
Other Work Practices: good personal hygiene practices. Wash hands before eating, drinking, using toilet facilities, etc. Promptly remove soiled clothing
and wash clothing thoroughly before reuse. Shower after work using plenty of soap and water.
6. FIRE AND EXPLOSION INFORMATION

Flash Point: F: 90
C: 32
Lower Explosive Limit (LEL): 1 (%vol in air) at Normal Atmospheric Temp and Pressure
Flammable liquid and vapor. FLAMMABLE/COMBUSTIBLE MATERIALS: Will be easily ignited by heat, sparks
or flames. Vapors may form explosive mixtures with air. Vapors may travel to source of ignition and flash back.
Fire and Explosion Hazards: Most vapors are heavier than air. They will spread along ground and collect in low or confined areas (sewers,
basements, tanks) creating a vapor explosion hazard. Runoff to sewers may create fire or explosion hazard.
Containers may explode when heated.
CAUTION: This product has a very low flashpoint. Use of water spray when fighting fire may be inefficient.
SMALL FIRES: Use dry chemical, CO2, water spray or alcohol-resistant foam. LARGE FIRES: Use water spray,
fog, or alcohol-resistant foam. Do not use straight streams. Move containers from fire area if you can do so without
Fire Fighting Procedures: risk. Runoff from fire control may cause pollution. Dike fire control water for later disposal. Do not scatter the
material.
Also Reference Emergency Response Guide Number: 127
Page 6 of 9
7. PHYSICAL AND CHEMICAL PROPERTIES
Physical State: Liquid
pH: Not Determined
Specific Gravity: 1.120505
Boiling Point (F): 175
Vapor Density: Heavier than air
VOC Content (lbs): Refer to the Technical Data Sheet for this product
Evaporation Rate: Slower than ether
8. STABILITY AND REACTIVITY DATA

General: This product is stable and hazardous polymerization will not occur.
Incompatible Materials: Strong oxidizing agents.

May produce hazardous fumes when heated to decomposition as in welding. Fumes may produce Carbon Dioxide and
Hazardous Decompostion: Carbon Monoxide.
9. HANDLING AND STORAGE

Storage Temperature: Store between 32 and 120 F
Keep away from heat, sparks and flame. Do not smoke. Extinguish all flames and pilot lights, and turn off stoves, heaters,
Handling and Storage electric motors and other sources of ignition during use and until all vapors are gone. Vapors may cause flash fire or ignite
Precautions: explosively. Prevent build-up of vapors by opening all windows and doors to achieve cross-ventilation. Do not get in eyes,
on skin or clothing. Close container after each use. Wash thoroughly after handling.
10. TOXICOLOGICAL DATA

NOTICE: Reports have associated repeated and prolonged occupational overexposure to solvents with permanent brain
General: and nervous system damage. Intentional misuse by deliberately concentrating and inhaling the contents may be harmful or
fatal. No additional information provided for this product. See Section 2 for chemical specific data.
11. ECOLOGICAL DATA

General: No additional information provided for this product. See Section 2 for chemical specific data.
12. ACCIDENTAL RELEASE MEASURES

ELIMINATE ALL IGNITION SOURCES (no smoking, flares, sparks or flames in immediate area). Use only non-
sparking equipment to handle spilled material and absorbent. Do not touch or walk through spilled material. Stop leak if
Spill Response Procedures: you can do so without risk. Prevent entry into waterways, sewers, basements or confined areas. A vapor suppressing foam
may be used to reduce vapors. Absorb or cover with dry earth, sand, or other non-combustible material and transfer to
containers. Use non-sparking tools to collect absorbed material.
CALL CHEMTREC at (800)-424-9300 for emergency response. Isolate spill or leak area immediately for at least 25 to 50
meters (80 to 160 feet) in all directions. Keep unauthorized personnel away. Stay upwind. Keep out of low areas. Ventilate
Public Safety: closed spaces before entering. LARGE SPILLS: Consider initial downwind evacuation for at least 300 meters (1000 feet).
Also, Reference Emergency Response Guide Number: 127
Page 7 of 9
13. DISPOSAL CONSIDERATION
Dispose of in accordance with local, state and federal regulations. (Also reference RCRA information in Section 15 if
Waste Disposal: listed).
14. TRANSPORTATION INFORMATION

DOT (Domestic Surface Transportation) IMO / IMDG (Ocean Transportation)
DOT Proper Shipping Name: IMDG Proper Shipping Name:
PAINT PAINT
DOT Hazard Class: 3 IMDG Hazard Class: 3.3 - High flashpoint flammable liquids
UN / NA Number: UN 1263 UN Number: UN 1263
DOT Packing Group: III IMDG Packing Group: III
CERCLA/DOT RQ: 1069 gal. / 9975 lbs. System Reference Code: 2
15. REGULATORY INFORMATION

The regulatory data in Section 15 is not intended to be all-inclusive, only selected regulations are
Regulatory Overview: represented. All ingredients of this product are listed on the TSCA (Toxic Substance Control Act)
Inventory or are not required to be listed on the TSCA Inventory.
WHMIS Classification: B2; D2B
Regulatory List Product Ingredients on List
DOT Marine Pollutants (10%):
(No Product Ingredients Listed)
DOT Severe Marine Pollutants (1%):
EPCRA 311/312 Chemicals and RQs:
Glass, oxide, chemicals : Statutory RQ = 1 pound (.454 kg); no final RQ is being assigned to the generic
065997-17-3
or broad class
000078-93-3 Methyl ethyl ketone : final RQ = 5000 pounds (2270 kg)
000071-36-3 n-Butyl alcohol : final RQ = 5000 pounds (2270 kg)
001330-20-7 Xylenes (o-, m-, p- isomers) : final RQ = 100 pounds (45.4 kg)
EPCRA 302 Extremely Hazardous:
EPCRA 313 Toxic Chemicals:
065997-17-3 Glass, oxide, chemicals
000078-93-3 Methyl ethyl ketone
000071-36-3 n-Butyl alcohol
001330-20-7 Xylenes (o-, m-, p- isomers)
Mass RTK Substances:
013463-67-7 Titanium dioxide
Mass Extraordinarily Haz Substances:
014808-60-7 Quartz
Penn RTK Substances:
Penn Special Hazardous Substances:
Rhode Island Hazardous Substances:
RCRA Status:
000078-93-3 Methyl ethyl ketone : waste number D035; regulatory level = 200.0 mg/L
N.J. RTK Substances:
Page 8 of 9
N.J. Special Hazardous Substances:
N.J. Env. Hazardous Substances:
065997-17-3 Glass, oxide, chemicals
Proposition 65 - Carcinogens:
000071-43-2 Benzene
007440-02-0 Nickel
014808-60-7 Quartz
Proposition 65 - Female Reproductive Toxins:
Proposition 65 - Male Reproductive Toxins:
000071-43-2 Benzene
Proposition 65 - Developmental Toxins:
000071-43-2 Benzene
16. OTHER INFORMATION

The information and recommendations contained herein are based upon data believed to be correct. However, no guarantee or warranty of any kind,
expressed or implied, is made with respect to the information contained herein. We accept no responsibility and disclaim all liability for any harmful
effects which may be caused by exposure to our products. Customers/users of this product must comply with all applicable health and safety laws,
regulations, and orders.
End Of Document
Page 9 of 9
LIMITED FOR
WELLS

COATING
COMPANY No.:
8015-0151-SS01-00-000-CN-DS-00017
Contractor No.:
6
3- METHOD STATEMENT FOR UNDERGROUND PAINTING

UNDERGROUND STEEL PIPE
INTERZONE 485
METHOD STATEMENT PROCEDURE

SCOPE AND PURPOSE
The International Paint Application Procedures have been produced and revised
in line with the Worldwide Protective Coatings product range. The purpose of the
procedures is to ensure that a coating system, as applied, provides adequate
protection against corrosion.
Successful in-service performance of a coating system depends upon both the

correct choice of coating and the adoption of the correct procedures for surface
preparation and paint application.
The responsibilities for achieving the specific standards outlined and for carrying
out surface preparation and paint application rest with the Contracting Company.
Under no circumstances do these responsibilities rest with International Paint.
We will generally provide for the presence of a Technical Service Representative
at key stages during the performance of the contract. The role of the International
Paint Technical Service Representative is advisory only unless otherwise
specified in the terms and conditions of the contract.
CONTENTS
PAINT SPECIFICATION
COATING APPLICATION PROCEDURES
TECHNICAL INSPECTION AND PROJECT CONTROL
GENERAL NOTES
x Steel Condition
x Steelwork Preparation
x Ventilation
x Environmental Control
x Storage at point of application
x Gritblasting
x Cleaning
x Paint mixing
x Paint Application
x Stripe coats
HEALTH & SAFETY
INTERZONE 485 APPLICATION METHOD STATEMENT

1. PAINT SPECIFICATION
1.1 Surface Preparation
Grit blast the steel to be coated to ISO Standard 8501-1 (2006) - Sa2½. A
surface profile of between 50 and 80 microns according to ISO 8503-1 is
required.
Erect necessary screens around the work area to prevent contamination
Support for the pipes to be blast cleaned must be placed such that the contact
points are small as possible to limit the surface area covered
Application Airless spray
1.2 Typical Specification
Coat Product DFT
Full Interzone 485 1500μ

-
1.3 Notes
1.3.1 Refer to the datasheets for recommended overcoating intervals, pot

life and curing requirements.
1.3.2 The drying times quoted refer to a single coat applied at the
specified thickness. At higher film thicknesses drying times may be
extended, particularly at low temperature.
1.3.3 Touch up of damages caused during pipe laying is to be done by

brush with Interzone 485 to a minimum dry film thickness of 2000
microns.
1.3.4 All thicknesses are to be checked by the International Paint

Technical Service Representative on site. Any substandard areas
are to be rectified.
1.3.5 The maximum allowed total soluble salt contamination on the steel
before application of the Interzone 485 scheme is 20mgm-2.

1.3.6 For application the steel temperature must not be lower than 10qC
and should not exceed 40qC. The steel temperature shall be at
least 3°C above the dewpoint.
1.3.7 Interzone 485 will not cure adequately at ambient temperatures

below 4°C. For maximum performance the temperature should be
greater than 10°C.
1.3.8 Humidity control is required during application of Interzone 485. The

climatic conditions should be controlled to maintain a maximum
relative humidity of 85% and a minimum temperature of 10°C
1.3.9 Microclimate should be monitored in between applications.

Changes in microclimate may affect over coating intervals.
1.3.10 Areas of overspray should be sanded down prior to overcoating

2. APPLICATION PROCEDURES
Grit blast the entire steel to be coated to Sa2½ ISO 8501-1 (1988) - see
Section 1.1.
2.1. Upon completion of the blasting, and after inspection by the Contractor
Quality Control Department, An International Paint Technical Service
Representative may also inspect the whole area and mark up any
substandard areas.
2.2. All marked areas shall be re-blasted and brought up to the required
standard. The whole blasted area is to be blown down/vacuum cleaned to
remove dust and contamination.
2.3. Ensure, prior to application, that the minimum environmental conditions

specified in 1.3.7. are achieved. Facility should be made to ensure these
conditions are maintained throughout the painting program.
2.4. All areas itemised in Section 4.12 are to receive a stripe coat. The stripe
coat should be applied within the overcoating intervals specified above.
2.5. All the areas are to receive a full coat of Interzone 485 to the specified dry
film thickness as given in Section 1.2.
2.6. When hard dry, and accepted by the Contractor Quality Control
Department, an International Paint Technical Service Representative may
check the dry film thickness.
2.7. Any areas of under thickness are to be brought up to the minimum

thickness specified. This must be carried out within the overcoating
intervals specified for the product.
2.8. When hard dry, and accepted by the Contractor Quality Control
Department, an International Paint Technical Service Representative
should check the dry film thickness.
2.9. All damages are to be either blasted to Sa2.5 (ISO 8501-1 (1988)) or
Power tool clean to SSPC SP11 with a profile of 50-75 microns. All
damages are to be touched up with the specified scheme to the
recommended dry film thickness.
2.10. On completion of installation the final coating should be inspected using a

suitable non-destructive magnetic gauge to verify average lining thickness.

2.11. Following testing any defective area should be repaired in accordance with
the recommendations of the International Paint. These recommendations
will be based upon those outlined in Section 5.
2.12. Ensure that fresh cans are used after each unit is sprayed – do not refill
the old cans.
2.13. Join weld piping areas are to be either blasted to Sa2.5 (ISO 8501-1
(1988)) or Power tool clean to SSPC SP11 with a profile of 50-75 microns.
Secondary surface preparation by sand papering of the overlap will be
carried out in order to create surface roughness to ensure adhesion
Application of the specified scheme to the recommended dry film
thickness should be applied by spray or hand application
3. TECHNICAL INSPECTION
Project control by regular inspection and agreement on future action is vital to a

successful coating project, and in maximising the potential of a coating system.
All parties involved in the coating work must agree an inspection procedure prior
to work commencing, this should outline how and when both work and inspection
will be undertaken.
Prior to commencing the project the contractor(s) must be provided with copies of
the relevant product data sheets. Attention should be drawn to pack sizes, mix
ratios, thinning restrictions, required application conditions etc.
Inspection equipment for measurement of profile depth, humidity, wet and dry
film thickness, etc should be of approved types and should be within calibration
limits.
NOTE: When measuring the dry film thickness of coatings, the DFT. gauge must
be calibrated prior to use as follows:
i) Check that the probe is clean.

ii) Place the probe on a sample of millscale-free smooth steel of thickness
greater than 1mm.
iii) Calibrate the instrument to zero.
iv) Select a certified shim of similar thickness to that expected for the coating
under test.
v) Calibrate the gauge to the shim thickness.
vi) Check that the gauge reads zero when replaced on the smooth steel
sample.
Measurement of dry film thickness is described in ISO Standard 2808:1991 -

Method 6A.

4. GENERAL NOTES
Steel Condition
Prior to commencement of grit blasting it is essential that the steel is clean, dry,
and in a condition suitable for surface preparation and application of the coating
scheme. The following briefly outlines the minimum requirements:
All grease and oil must be removed from all surfaces.
All hot work must be complete.
Defective steelwork, prior to contract commencement, should be repaired in line

with the guidance notes given in 4.2 (Steelwork Preparation).
Steelwork Preparation
Preparation grades of welds, cut edges and surface imperfections are described
in ISO 8501-3, such as weld spattern, protusion , scale etc
Preparation to P3 grade of this standard will provide surfaces which will ensure
optimum paint performance. International Paint recommends the following
methods and minimum levels of preparation on any new steelwork:

ITEM PROBLEM / SOLUTION 2
1
Remove sharp edges or 3

gas cutting edges with
Sharp Edge grinder or disc sander to
achieve a radius of 3
1.5mm-2.0mm 1
2
1. Remove spatter
observed before
blasting by grinder,
chipping hammer (a)
etc.
2. For spatter observed

after blasting:
Weld Spatter a) Remove with
chipping hammer (b)
/scraper etc.
b) Where spatter is
sharp, use disc
sander or grinder
until obtuse (c)
c) Obtuse spatter –
t t t
Any lamination to be
Plate
removed by grinder or
Lamination
disc sander
Where undercut is to a
depth exceeding 1mm
and a width smaller than
Undercut
the depth, repair by
welding or grinding may
be necessary
For welding bead with

surface irregularity or
Manual Weld with excessive sharp
edges, remove by disc
sander or grinder
For surfaces of excessive

Gas Cut
irregularity, remove by
Surface
disc sander or grinder

Environmental Control
In order to prevent condensation, the steel temperature must always be at least

3°C above the dew point.
Coatings may only be applied to surfaces which have been maintained in a dry
condition with the steel temperature at least 3°C above the dew point for more
than one hour. The surfaces must be visibly dry and clean at the time of
application. This condition must be maintained until the coating is cured.
Coating must only be undertaken under acceptable atmospheric conditions,

otherwise adverse effects may occur.
Guidance to temperature and relative humidity levels are given in 1.3.7.
Storage (at point of application)
The paint must be stored out of direct sunlight so that the temperature of the
material will not exceed 25°C (77qF) for prolonged periods of time.
In winter months, when temperatures can be expected to fall below 10°C, the
base should be stored in premises, (storeroom, hut, etc), which are heated to a
temperature in excess of 10°C for a period of not less than 48 hours immediately
prior to use (unless stated otherwise on the product technical data sheet).
Grit Blasting
a) General
The surface should be grit blasted to a minimum standard Sa2½ - ISO

Standard ISO 8501-1 (1988) -
Sa2½ - in practice, this is considered to be the best standard a skilled blasting

operative can consistently achieve.
In cases where the substrate is corroded or pitted, it may be necessary to

fresh water wash the areas after abrasive blasting, then re-blast, in order to
ensure complete removal of soluble corrosion products.
The maximum allowed total soluble salt contamination on the steel before
application of the Interzone 485 scheme is 20mgm-2.

b) Compressed Air
Air used for blasting must be clean, oil free and dry. The pressure should be
at least 7kgcm-² at the nozzle.
c) Abrasive blasting
Abrasives used for blasting must be dry and free from dirt, oil, and grease and
suitable for producing the standard of cleanliness and profile specified. The
abrasive must therefore be in accordance with the specifications given in ISO
11126 - Parts 1 to 8 and each delivery should carry a certificate of conformity
to this specification.
If blasting abrasive is supplied on site without a certificate of conformity, the

material should be tested by the yard or contractor in accordance with the
methods given in ISO 11127 - Parts 1 to 7.
Particular attention should be given to ISO 11127 - Part 6, where the level of
water soluble contaminants must not give a conductivity value greater than
25mS/m, and ISO 11127 - Part 7, where the level of water soluble chlorides
must not exceed 0.0025% by weight.
d) Blast Profile
The required amplitude of the blast profile depends upon the type of coating
to be applied. Measurement on site should be by profile gauge or other
mutually acceptable instruments.
Measurement of surface profile using comparators is described in ISO 8503-2

using comparators detailed in ISO 8503-1. A medium 'G' type comparator
should be used and a value of 55-95 microns is acceptable when measured
by:
i) ISO 8503-3: Focusing microscope

ii) ISO 8503-4: Stylus
When using a needle gauge such as the Elcometer 123, a value of 50-75
microns, taking a maximum of 10 determinations, is ideal.

Paint Mixing
Prior to initial blasting inspection, the bulk of spent grit should be removed.
Any substandard areas should be identified and should be brought up to the

specified standard.
Following provisional approval of the blast standard, all remaining traces of grit
and dust should be removed from all areas.
Final approval of a substrate for coating application should be confirmed after

final cleaning.
Paint Mixing
Efficient mechanical stirrers for the correct mixing of paint must be used.
Paint Application
All paints should be applied by airless spray except for stripe coats where brush
or roller should in general be used.
Available air pressure and capacity for spray equipment should be at least
5.5kg/cm2 and 7.0m3/min (80 psi and 250 cfm).
All spray equipment must be in good working order and be capable of performing
to the output requirements defined in International Paint product technical data
sheets.
It is recommended that airless spray pump ratios of 63:1 or greater should be

used.
Remove all filters from the spray unit and airless spray guns
Tips should be the size range 36-43 thou (0.92-1.09mm)
Tips must not be in a worn condition.
Consult International Paint if application by methods other than single feed

airless spray is intended.

Stripe Coats
Stripe coating is an essential part of good painting practice. Typical areas where
stripe coats must be applied include field join area
i) plate edges
ii) cut outs i.e. scallops
iii) welds
iv) areas of difficult access
v) small fitments of difficult configuration
In general, stripe coats should be applied by brush. Application by roller should

be limited to the inside of scallops.
In exceptional circumstances it may be acceptable to apply a stripe coat to the

backs of angle bars by narrow angle spray. The use of spray applied stripe coats
however, must be discussed and agreed with the International Paint
representative on site.
5. HEALTH & SAFETY
Introduction
Some coatings contain volatile flammable organic solvents which can form
explosive mixtures with air especially when applying by spray methods. Safety
precautions must be taken whilst applying this type of coating in enclosed areas.
Detailed attention must be given to the following points:
x Danger of explosion or fire
x Provision of a suitable breathing environment for workers.
x Prevention of skin irritation problems.
x Use of paints which have been specially formulated for use in tanks.
Danger of Explosion or Fire
The key factors in preventing an explosion or fire are:

x Adequate ventilation.
x Elimination of naked flames, sparks and any ignition sources.
Any organic solvent based coating could, merely by the normal process of drying,
give off sufficient solvent vapour to produce an explosive mixture in an enclosed
area when the vapour concentration reaches or exceeds 1% by volume in air.
However, at 1% the solvents in the coatings produce an intolerably unpleasant

odour, (often with irritating skin effects) and smarting of the eyes. These
symptoms must be taken as a warning sign that better ventilation is needed.
0.1% solvent vapour in air is normally recommended to give a tenfold safety
margin and at this concentration, no explosion can occur and no operator effects
should be noticed.
Ventilation
Ventilation is necessary during abrasive blasting operations to ensure adequate

visibility. Flexible trunking should be used to allow the point of extraction to be
reasonably close to the personnel carrying out the blasting.
During and after coating application it is essential that solvent vapours are
removed to ensure that the level present in the atmosphere does not rise above
that recommended in the section (6.2) dealing with “Danger of Explosion and
Fire”. This means that the ventilation system must be arranged such that “dead
spaces” do not exist and the ventilation must be continued both during the time
that application is proceeding and also whilst solvent is released from the paint
film during the drying process. Particular care must be taken to ensure that
solvent vapour, which is heavier than air, does not accumulate in the lower areas
of the tanks.
The amount of air per minute for ventilating to 10% of the LEL (lower explosive
limit) can be regarded as the required air quantity multiplied by rate of application
per minute. The required air quantity is the amount of air needed for each litre of
paint to ventilate to the required level.
RAQ = Required Air Quantity

LEL = Low Explosive Limit
International Paint should be contacted for RAQ and LEL values, which are also
given on the Material Safety Data Sheets for the appropriate products.
Ventilation required (m3/minute) = RAQ x the application rate (litres/minute). The

likely approximate application rate can be calculated from figures available from
the application equipment supplier and will depend on the airless spray pump
pressure and the orifice size of the tip used.
In the event of a failure of the extraction/ventilation system paint application must

be stopped and the area evacuated of personnel immediately.
Elimination of Ignition Sources
Safety is the overriding consideration with this type of coating work, and the Site
Safety Department must be made fully aware of all aspects of the operation.

Welding, cutting or grinding in the immediate vicinity should be forbidden until
paint fumes are totally dispersed.
Lights, including hand torches, must be certified by the manufacturer as flash

proof and suitable for use in solvent laden atmospheres.
Smoking must be prohibited in the area or near to extraction systems.
No electrical junction boxes should be allowed in the area where application is

carried out.
Airless spray equipment must be earthed (because of the danger of static

electricity build-up)
Mobile telephones, electrical cameras, and any equipment that is not intrinsically
safe, must not be used in the area or near to extraction systems.
Solvent Vapour and Paint Mists - Protection of Painting Personnel
No ventilation system can reduce solvent vapour levels to below the

Occupational Exposure Limit for solvents whilst coating is in operation. Painters
should, therefore, wear air fed hoods or pressure fed masks with additional eye
protection. (Please note: air fed hoods which provide a curtain of air across the
visor are available. These help to prevent settlement of spray mist on the visor).
Normal protective clothing must be worn, e.g. overalls, gloves, and suitable
footwear of non-spark type.
Skin Irritation
If proper protective clothing has been worn, e.g. overalls, gloves, air fed hood etc,
no discomfort should be experienced from skin irritation. Any small areas not
protected by clothing, e.g. wrists or neck, can be treated with a non-greasy
barrier cream. (Petroleum jelly is not recommended as this can assist the
transport of solvents into the skin).
Any areas of skin accidentally contaminated with paint must be thoroughly

washed with soap and water. A skin conditioner that is designed to replace the
natural oils in the skin can be used.
Note
1. The preceding safety information is given for guidance only.
2. It is imperative that, prior to the commencement of any tank coating project, local
Regulations regarding Health and Safety be consulted.

LIMITED FOR
WELLS

COATING
COMPANY No.:
8015-0151-SS01-00-000-CN-DS-00017
Contractor No.:
7
4- REFERENCES
International Paint Ltd
Protective Coatings
PC TR 10-27
INTERZONE® 485 SHORT TERM HIGH TEMPERATURE

EXPOSURE EVALUATION
26TH JULY 2010
B DODDS
®
SUBJECT: INTERZONE 485 SHORT TERM HIGH TEMPERATURE
EXPOSURE EVALUATION
DISTRIBUTION: MENON RAJEN V, MICHAEL HARRISON
AUTHOR: BEN DODDS
1. INTRODUCTION
It has been requested that basic performance properties of Interzone® 485 be

assessed after short term high temperature (>190°C) exposure to determine if
there is any physical degradation of the paint film.
2. COATING SCHEMES
The following coating scheme was applied to degreased Sa2.5 blasted steel
panels.
INTERZONE® 485 500μm
All panels were cured for a minimum of 21 days before testing.
3. EXPERIMENTAL
Panels of Interzone® 485 were exposed to 200°C for 10 minutes and 20 mi nutes
before being left to cool to ambient conditions overnight. The panels were then
visually assessed for any film degradation or defects.
Pull-off adhesion of the Interzone® 485 was carried out on both high heat panels
and a control panel according to ASTM D4541.
Impact resistance was carried out on a second panel according to ASTM

D2794, the coating was deemed to have failed when the coating could be
penetrated by a low voltage pinhole detector.
At results were compared to a standard unexposed control panel.
TH
26 JULY 2010
B DODDS
PC TR 10-27
4. RESULTS
Visual Assessments
After exposure to the elevated temperature of 200°C no film degradation was

observed, a slight change in colour was visible in both the 10 minute and 20
minute samples (slight greater change in the latter).
Pull-off adhesion ASTM D4541
Panel Test condition Adhesion Comments

Reference Value (MPa)
D6016/J/3 Control 20.56, 20.24 No Failure
D6016/J/5 10 minutes @ 200°C 20.01, 19.85 No Failur e/Glue Failure
D6016/J/7 20 minutes @ 200°C 20.15, 20.09 No Failur e
Limit of the hydraulic pull-off test equipment is 20MPa, above this point test is
ended to avoid equipment damage.
Impact Resistance ASTM D2794
Panel Test condition Energy Comments

Reference (Joules)
D6016/J/4 Control 6.42 Fail
D6016/J/4 Control 5.35 Pass
D6016/J/6 10 minutes @ 200°C 6.42 Fail
D6016/J/6 10 minutes @ 200°C 5.35 Pass
D6016/J/8 20 minutes @ 200°C 6.42 Fail
D6016/J/8 20 minutes @ 200°C 5.35 Pass
5. CONCLUSIONS
After up to 20 minutes exposure to a temperature of 200°C the Interzone ® 485

system shows no detrimental effect to the coating film and no loss of adhesion.
A slight colour change was observed in both coatings consistent with this type of
high heat exposure.
PC TR 10-27
Appendix A
Photographs of Test Panels
1) Pull-off adhesion of control panel – no exposure
PAT Adhesion test equipment used:

Defelsko Positest pull off adhesion
tester– PC03 PAT
D6016/J/3
2) Pull-off adhesion following high heat exposure
D6016/J/5 D6016/J/7
PC TR 10-27
3) Colour comparison
10 minutes exposure compared to control sample
20 minutes exposure compared to control sample
Lab book reference D6016/J

International pc - track records - Project Report Page 1 of 2
Pluto LNG Project

North West Shelf, AUSTRALIA
Woodside Energy Limited
Project Facts
Specifier:
International
Applicator:
Alphablast
Market:
Oil & Gas Upstream : Subsea
Total Area Covered:
200m² (2,100ft²)
Total Volume:
900 Litres (200 Gallons)
Year: 2009
Further Information:
E-mail: Richard Prior
Tel: (61) 8 9494 7710
20" Shallow Water Pipe Spools Field Joins and Bends

Structure: Subsea Structures Surface Preparation Detail:
Substrate: Steel Add Surface Prep comments into Notes
Max. Temperature: 70°C (158°F)
ISO Environment: Immersed Conditions e.g. Tank Lining
Area Covered: 100m² (1,000ft²)
System DFT Approximate Volume Coat Type

Interzone 485 2,000 Microns (79 Mils) - Full Coat
Total: 6,000 Microns (236 Mils) 600 Litres (100 Gallons)
6" and 36" Shallow Water Pipe Spools Field Joins

Structure: Subsea Structures Surface Preparation Detail:
Substrate: Steel Add Surface Prep comments into Notes
Max. Temperature: 70°C (158°F)
ISO Environment: Immersed Conditions e.g. Tank Lining
Area Covered: 100m² (1,000ft²)
System DFT Approximate Volume Coat Type
Total: 3,000 Microns (118 Mils) 300 Litres (80 Gallons)
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International pc - track records - Project Report Page 2 of 2
Disclaimer
All representation and statements concerning the product(s) in this track record are accurate to the
best of our knowledge.
Any statements herein are not intended to be specific recommendations or warranties of any product,
combination of products or fitness for purpose.
The product(s) listed are liable to modification from time to time in the light of experience and our policy of
continuous product development.
mhtml:file://C:\Users\menonvr\AppData\Local\Microsoft\Windows\Temporary Internet File... 4/7/2015

Interzone 485 Track Record in ME
Country Project Name Area Owner Supply Period Company
Piling- Floating Piling RTA- 36 inch piping- 2007 Gopintah Technical Co- UAE
Bridge 56 piping
Underground Piping 4/6/8 inch piping 2009-2010 Brederoshaw- UAE

pipeline – for ADCO- ASAB/ Bab
ADCO project- Compression/Sahil &
Shah project- ADCO
70 Km
Underground Pipe Fitting 4/6/8 inch piping 2009-2010 APCO- Saudi

pipeline – for ADCO- ASAB/ Bab
ADCO project- Compression/Sahil &
Shah project- ADCO
Fitting
subsea pipeline- Piping 18 inch piping - 15 no- 2009 Brederoshaw- UAE

Dubai Dubai Petroleum
Petroleum- 15
Joints
Low Sulphur Piping 32 inch piping- 250 2010 PSL FZC- UAE
Fuel Oil nos
pipeline Project,
KOC
Underground Piping 1-2 inch piping - 30 no- 2011 PSL FZC- UAE
pipeing- Takreer
Daewoo- IRP -
II
Piling- Dubai Piling RTA- 36 inch piping- 2011 Sharajha Steel Pipe- UAE
Marina 50 piping
Underground Piping SCOP 2013-2014 AWI- Iraq

piping - Iraq
Underground Piping SAUDI 2007-2015 Various Saudi ARAMCO maintenance contractor

piping - Saudi ARAMCO
Arabia
Piping/Casing- Casing PDO 20012-2015 PDO contractor

Oman
31st March 2012
P P
TO WHOMSOEVER IT MAY CONCERN

U
This is to certify that PSL FZE, Sharjah supplied SAWH pipes with Internal Lining and
External Coating for “Low Sulphur Fuel Oil Pipeline Project” to Kuwait Oil Company,
Kuwait for main EPC Contractor Hyundai Engineering Development Company, Korea.
The painting system used for above project was supplied by M/s. International Paints
(Gulf) LLC, PO Box 290, Dubai-UAE. The details of the painting system are as
following:
Purpose Paint Name DFT (microns)

Internal Lining Interline 925 300 - 350
External Coating Interzone 485 750 - 800
We hereby appreciate the quality of the paint materials supplied and the support of
technical team from M/s. International Paints (Gulf) LLC.
For and on behalf of

PSL FZE, HAMRIAH SHARJAH-UAE
RAJU DASARI
Sr. General Manager (Operations)

MS For Exterior Coating

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PROVISION OF HOOK-UP WORKS

MATERIAL DATA SHEET for UNDERGROUND

COMPANY DOCUMENT ATTRIBUTES:

8015 0151 SS01 00 000 CN DS 00017 E

MATERIAL DATA SHEET for UNDERGROUND PIPING

DOCUMENT REVISION HISTORY SHEET

UPDATE / AMENDMENT DETAILS

B IFR 02-JUL-2015 UPDATED

00 AFU 04-JUL-2015 APPROVED

MATERIAL DATA SHEET for UNDERGROUND PIPING

1. MATERIAL DATA SHEET FOR UNDERGROUND PIPING COATING

2. MSDS FOR UNDERGROUND PIPING COATING

3. METHOD STATEMENT FOR UNDERGROUND PAINTING

MATERIAL DATA SHEET for UNDERGROUND PIPING

1- MATERIAL DATA SHEET FOR UNDERGROUND PIPING COATING

PRACTICAL Colour Grey

Volume Solids 99%

Typical Thickness 1000-3000 microns (40-120 mils) dry equivalent to

Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray

10°C (50°F) 14 hours 72 hours 72 hours 4 days¹

Product Weight 1.10 kg/l (9.2 lb/gal)

Protective Coatings Worldwide Product

Surface profile must be a minimum of 50 microns (2 mils).

Airless Spray Recommended Tip Size 0.76 mm (30 thou)

Brush Suitable For areas less than 0.1m2 brush application is

Thinner International GTA203 Do not thin more than allowed by local

All surplus materials and empty containers should be disposed of in

Optimum application conditions are as follows;

SYSTEMS The following primers are recommended for Interzone 485:

For other suitable primers, consult International Protective Coatings.

The following topcoats are recommended for Interzone 485:

For other suitable topcoats, consult International Protective Coatings.

• Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

For availability of other pack sizes, contact International Protective Coatings.

Issue date: 27/06/2011

Copyright © AkzoNobel, 27/06/2011.

Test Type Test Method Specification Details Typical Results

Abrasion ASTM D4060 - 1 x 750-1000μm dft Average of 114mg weight

Test Type Test Method Specification Details Typical Results

Abrasion ASTM D4060 - 1 x 750-1000μm dft Average of 1150mg

Abrasion ASTM D4060 - 1 x 750-1000μm dft Average of 101mg weight

Elongation @ ASTM D2370 - "Tensile 1 x 1000μm dft "free film" An average of 2%

Test Type Test Method Specification Details Typical Results

Impact ASTM D2794 - 1 x 2000μm dft applied Direct Impact

Test Type Test Method Specification Details Typical Results

MATERIAL DATA SHEET for UNDERGROUND PIPING

2- MSDS FOR UNDERGROUND PIPING COATING

(800) 424-9300 CHEMTREC (USA)

(800) 854-6813 Poison Control Center

Bulk Sales Reference No: EAA485

2. HAZARDOUS INGREDIENT INFORMATION

CAS No. Ingredient Name & % Source Exposure Data

Source Carcinogen Data

NTP: Known Carcinogen: No; Suspected Carcinogen: No

Source Carcinogen Data

NTP: Known Carcinogen: No; Suspected Carcinogen: No

CAS No. Ingredient Name & % Source Exposure Data

Source Carcinogen Data

NTP: Known Carcinogen: No; Suspected Carcinogen: No

CAS No. Ingredient Name & % Source Exposure Data

Source Carcinogen Data