CONCRETE MIX DESIGNS

Weight of raw materials per cubic meter

CMD-1 CMD-2
RAW MATERIALS
Remarks

Cement kg 486.36
Fly Ash kg -
Aggregates
G-1 kg 698.84
3/4" kg 410.43
3/8" kg
Sand kg 680.88
Admix L 5.45
Water kg 160.73

w/c ratio 0.33

Total cementitious kg 486.36

materials
FA % -

Slump, max mm 100.00

Remarks

The above batch weights are based on SSD condition and are subject to change depending upon the moisture
1 content of aggregates on the stock pile.
Project : Abusag Bridge along Baybayog - Baggao - Dalin - Sta. Margarita Road
Location : Baggao, Cagayan

Doc No. FFC-QC-CMD-01 Revision A

ITEM Structural Concrete

PART 5000 psi SCC @ 28 days

1.0 Design References

a ACI 211.1-91 Standard Practice for Selecting Proportions for Normal, Heavyweight, And Mass
b DPWH Standard Specification for Public Works and Highways, 2013 edition; Volume II, Highw
Bridges and Airports, Item 311

3.0 Design Stipulation

a Characteristic Compressive strength = 37.7
b Maximum size of aggregate = 19
c Degree of workability = 0.8
d Placing & Mixing Condition = Good
e Type of Exposure = Mild
f Maximum Slump = 100
g Maximum water/ cement ratio = 0.49
h Minimum Cement Content = 440
as per requirem
4.0 Materials Test Data
Refer to the Quality Test of raw materials
a Cement = Holcim Premium
Cement Type = Type I
Specific gravity of Cement = 3.15
b Chemical Admixtures = Super-G2
Admixture Type = Superplasticizer
Specific gravity of Chemical Admix = 1.13
Water Reduction 22%
Admixture Amount 1.12%
(% of Cementitious Material By Mass)
c Mineral Admixture
Admixture Type Not Used
Not Used
Fly Ash
Specific Gravity of Fly Ash 2.55
Increment Cementitious Material 0%
(% of Cementitious Material By Mass)
0%

d Specific gravity
Sand = 2.64
Coarse 3/8 = 2.77
Coarse 3/4 = 2.75
Coarse g-1 = 2.84
Project : Abusag Bridge along Baybayog - Baggao - Dalin - Sta. Margarita Road
Location : Baggao, Cagayan

Doc No. FFC-QC-CMD-01 Revision A

ITEM Structural Concrete

PART 5000 psi SCC @ 28 days
e Water Absorption, %
Sand = 7
Coarse 3/8 = 5
Coarse 3/4 = 5
Coarse g-1 = 5
f Free Surface Moisture, %
Sand = 10
Coarse 3/8 = 10
Coarse 3/4 = 10
Coarse g-1 = 10
g Fineness Modulus of Fine Aggregates = 3

5.0 Target Mean Strength = 50.88 Mpa

Characteristic Strength Factor (K) = 1.1
Standard deviation (s) = 5.7
Target mean strength (fck) = K x fck + 1.65s

6.0 Selection of Water Cement ratio

This component is governed by strength and durability requirements
Strength -- Without strength vs. w/c ratio data for a certain material, a conservative estim
a
the accepted 28-day compressive strength from Table 1.
Durability -- If there are severe exposure conditions, such as freezing and thawing, expos
b
sulfates, the w/c ratio requirements may have to be adjusted.

Table 1 - Composistion and Strength of Concrete for Use in Structure

Maximum Designated Minimum Compressive
Minimum Consistency
Class of water/ Size of Strength of 150x300
cement Range in
Concrete cement Coarse mm Concrete Cylinder
content Slump
ratio Aggregate Specimen at 28 Days
square
kg kg/kg mm opening Std. Mpa
mm
A 364 0.53 50 -100 37.5 - 4.75 20.7
B 320 0.58 50 -100 50 - 4.75 16.5
C 380 0.55 50 -100 12.5 - 4.75 20.7
P 440 0.49 100 max. 19.0 - 4.75 37.7
Seal 380 0.58 100 - 200 25 - 4.75 20.7

Maximum water/ cement ratio according to Table 405.2 - DPWH Standard Specification
w = 0.49
Shall not exceed the m
Assume value of water/ cement ratio (w') = 0.44
in Table 405.2 - DPWH
Project : Abusag Bridge along Baybayog - Baggao - Dalin - Sta. Margarita Road
Location : Baggao, Cagayan

Doc No. FFC-QC-CMD-01 Revision A

ITEM Structural Concrete

PART 5000 psi SCC @ 28 days
7.0 Selection of mixing water content
An estimation of the amount of water required for air-entrained and non-air-entrained concret
from Table 2.

Table 2 - Approximate mixing water (kg./m3) and air content for different slumps and nomina
aggregates

Slump, Maximum Aggregate Size

in. 9.5 12.5 19 25 37.5 50 75
1 to 2 208 199 187 178 163 154 131
3 to 4 228 217 202 193 178 169 145
6 to 7 244 229 214 202 187 178 160

Air
3% 2.50% 2% 1.50% 1% 0.50% 0.30%
Content

Maximum slump, in. = 100

Comply Shall not exceed the maximum slumpprescribed in Table 405.2 - DPWH Standar
Hence, used 100 mm slump.

From the table, we have;

Approximate mixing water content (w) = 214 liter
Air entrapped in concrete (a) = 2 %
Thus, the actual quantity of concrete (v) = 0.98 cu.m.

8.0 Determination of Cementious Content

Water Cement Ratio (w/c) = 0.44
Water Content = 214 liter
Total Cementitious Content (c) = 486.36 kg

Cement Content (Cp) = 486.36 kg Comply to meet th

Fly Ash Content = 0.00 kg
Required Admix Content (CA) =Cp x1.12% = 5.45 kg
Reduced water content due to addition of
= 166.92 kg
chemical admixtures

9.0 Determination of Fine and Coarse Aggregates

The percent of coarse aggregate to concrete for a given maximum size and fineness modulus

Table 3 - Different coarse aggregates and fineness moduli of fine aggregates

Max. Aggregates, Finess Modulus

mm
Project : Abusag Bridge along Baybayog - Baggao - Dalin - Sta. Margarita Road
Location : Baggao, Cagayan

Doc No. FFC-QC-CMD-01 Revision A

ITEM Structural Concrete

PART 5000 psi SCC @ 28 days
Max. Aggregates, Finess Modulus
mm
2.4 2.5 2.6 2.7 2.8 2.9
9.5 0.5 0.49 0.48 0.47 0.46 0.45
12.5 0.59 0.58 0.57 0.56 0.55 0.54
19 0.66 0.65 0.64 0.63 0.62 0.61
25 0.71 0.7 0.69 0.68 0.67 0.66
37.5 0.75 0.74 0.73 0.72 0.71 0.7
50 0.78 0.77 0.76 0.75 0.74 0.73
75 0.82 0.81 0.8 0.79 0.78 0.77
100 0.87 0.86 0.85 0.84 0.83 0.82

The coarse Aggregate will occupy; = 0.60 %

Coarse Aggregate (CA) = 1,114.17 kg

Fine Aggregate = 618.98 kg

Then, the mix proportion is

Cement = 486.36 kg
Chemical Admix = 5.45 kg
Fly Ash = 0.00 kg
FA = 618.98 kg
CA = 1,114.17 kg
water = 166.92 kg

9.0 Adjustment of water content

a For the water cement ratio = 0.44
Extra quantity of water to be added for
b absorption in case of coarse aggregate, at = 55.71 liter
5% by mass.

Quantity of water deducted for free moisture

c = -61.90 liter
present in sand, at 10% by mass.

d Actual quantity of water = 160.73 liter

Actual quantity of Fine Aggregate required

e = 680.88 kg
after allowing mass of free moisture

f Actual quantity of Coarse Aggregate required

CA = 1,109.27 kg
Project : Abusag Bridge along Baybayog - Baggao - Dalin - Sta. Margarita Road
Location : Baggao, Cagayan

Doc No. FFC-QC-CMD-01 Revision A

ITEM Structural Concrete

PART 5000 psi SCC @ 28 days
Mixed proportion of combined aggregates = 0.63 [r = (F2-F)/(F
(Fraction of larger aggregate to the total G-1 = 698.84 kg
CA) G-3/4 = 410.43 kg

10.0 Therfore, the actual quantities of materials required for the mix are;
Water 0.33 = 160.73 kg
Cement 1.00 = 486.36 kg
Chemical Admix 0.01 = 5.45 kg
Fly Ash - = 0.00 kg
Fine aggregate 1.40 = 680.88 kg
Coarse Aggregate 1.44 G-1 = 698.84 kg
0.84 G-3/4 = 410.43 kg
TOTAL DENSITY = 2,442.69 kg

11.0 Absolute Volume

Water = 0.161 cu.m.
Cement = 0.154 cu.m.
Chemical Admix = 0.005 cu.m.
Fly Ash = 0.000
Fine aggregate = 0.258 cu.m.
Coarse Aggregate G-1 = 0.246 cu.m.
G-3/4 = 0.149 cu.m.
Air Content = 0.020 cu.m.
TOTAL VOLUME = 0.993 cu.m.

Characteristic Compressive Strength = 37.7 Mpa

= 5500 psi
Total Cementitious Content = 486.36 kg
(12.2 bags)
Age = 28 days
Water - Cement Ratio = 0.33 Shall not exceed
Slump = 100 mm

12.0 Final Design Proportions

The following are the proportions extracted from the above design mix utilizing the one-bagger mi

Trial Batch Actual Qty

Water = 13.22 L
Cement = 40.00 Kgs
Chemical Admix = 0.40 L
Fly Ash = 0.00 Kgs
Fine aggregate = 56.00 Kgs
Project : Abusag Bridge along Baybayog - Baggao - Dalin - Sta. Margarita Road
Location : Baggao, Cagayan

Doc No. FFC-QC-CMD-01 Revision A

ITEM Structural Concrete

PART 5000 psi SCC @ 28 days
Coarse Aggregate G-1 = 57.47 Kgs
G-3/4 = 33.76 Kgs

Remarks
The above batch weights are based on SSD condition and are subject to change depending upon the
1
aggregates on the stock pile.
2
ta. Margarita Road

A Date

Design
Check

ons for Normal, Heavyweight, And Mass Concrete

ghways, 2013 edition; Volume II, Highways,

Mpa
mm

mm

kg
as per requirement of DPWH Item 311.2.12
 ta. Margarita Road

A Date

Design
Check

%
%
%
%

r a certain material, a conservative estimate can be made for

Table 1.
ns, such as freezing and thawing, exposure to seawater, or
be adjusted.

Shall not exceed the maximum water/ cement ratio prescribed

in Table 405.2 - DPWH Standard
ta. Margarita Road

A Date

Design
Check

entrained and non-air-entrained concretes can be obtained

content for different slumps and nominal maximum sizes of

Aggregate Size
100
113
125
-

0.20%

escribed in Table 405.2 - DPWH Standard

Comply to meet the minimum cement content

en maximum size and fineness modulus is given by Table 3.

Finess Modulus
ta. Margarita Road

A Date

Design
Check
Finess Modulus
3
0.44
0.53
0.6
0.65
0.69
0.72
0.76
0.81
ta. Margarita Road

A Date

Design
Check
[r = (F2-F)/(F1-F)*100]

Shall not exceed the maximum WC of 0.49

e design mix utilizing the one-bagger mixer for the trial batch

Actual Qty
L
Kgs
L
Kgs
Kgs
ta. Margarita Road

A Date

Design
Check
Kgs
Kgs

are subject to change depending upon the moisture content of