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Process Instrumentation

and Analytics
Highest product quality thanks to perfect integration of all components

Pharmaceutical Industry

Answers for industry.


Table of Contents

Your challenge is our passion 03

Your partner for precision 04

Chemical Active Pharmaceutical 06


Ingredients
Biological Active Pharmaceutical 08
Ingredients
Pharmaceutical manufacturing (solids) 10

Pharmaceutical manufacturing (liquids) 12

Infrastructure 14

Selected technologies 16

Pressure, temperature, valve positioning,


weighing, software
Process Instrumentation 21
and Analytics product range
Totally Integrated Automation 24

Industrial Identification 26

Services and support 27

2
Your challenge is our passion
Pharmaceutical manufacturers are seeking to press ahead quickly in response to competitive and pricing pres-

sures in the pharmaceutical market. Improvements in performance and capability are high on the agenda with

the goals of reducing time-to-market, lowering the cost-base, increasing quality and efficiency and matching

market requirements with a demand-driven supply chain. At the same time, regulatory changes provide signifi-

cant opportunities for improvement and innovation in the production and manufacture of pharmaceuticals.

The competitive environment for pharmaceutical manu- When you partner with Siemens, you get:
facturing is more intensive than ever. Wider scientific and • A product portfolio for key process steps in the
demographic trends are also shaping the future direction value chain
of production. We are not far from a time when pharma- • Solutions to improve productivity, quality and
ceutical manufacturing will need to prepare for an era of supply challenges
personalized medicines. At the same time, the patient • Fewer different components – simplifying spare parts
population is living longer with a consequent impact on inventory and ensuring highly efficient maintenance
demand and the creation of additional pricing pressures. • The assurance of a leading global brand delivering
Pharmaceutical production is preparing for a future that leading-edge automation technology
will see new flexible manufacturing strategies being de- • People who understand your industry needs and can
ployed alongside high-volume output. configure solutions to match your operating conditions

Gaining control of processes and integrating them with


overall manufacturing control systems and demand-driven
logistics chains will be the key to future success. Siemens
delivers world-class capabilities to meet the challenges
faced by pharmaceutical manufacturers. Siemens is able
to address a number of vital process instrumentation and
analytics requirements. Its global reach and product port-
folio enables Siemens to meet your development needs
and requirements.

3
Your partner for precision
Precision and accuracy are vital in pharmaceutical manufacturing. Patient safety and regulatory compliance

are critical. Companies need to enjoy complete trust and confidence, knowing that their process instrumentation

allows them full control over their operations.

Whatever part of the industry you focus on, whether you The Siemens approach:
are a manufacturer of biological or chemical active phar- • Emphasis on user-friendly products – for safer
maceutical ingredients (APIs) or are engaged in dosage operation
vector manufacturing, you can be assured that Siemens • High degree of product safety – through maximum
quality and product know-how will help you meet your process transparency
business and customer goals: • Optimal resource efficiency – through innovative
platform concepts
Product life cycle planning
• Flexibility – for faster and safer manufacturing
You need a partner who can meet your needs throughout
changeover
the entire life cycle of your product, whether by hastening
• Increased productivity – with optimal solutions
the drug from trials into full-scale market production or by
for the operating phase
helping you to achieve manufacturing excellence and
while maintaining a competitive cost-base. Customer benefits:
• Fast commissioning, short ramp-up times
Optimal asset valuation
• Low total cost of ownership (TCO)
The diagnostic capabilities of our instrumentation solu-
• Quick return on investment
tions, in combination with evaluation and MES systems,
• Continual improvement through innovative service
provide you with the information you need to leverage
and support concepts
maximum productivity from your manufacturing assets.
• Traceability to ensure manufacturing quality through
You are able to plan effectively for any production
completely integrated production
changes and maintenance.
• Maximum compatibility and innovation assuring your
Pharma knowledge confidence in the future
Our products and knowledge of the industry can help you
stay at the forefront of the pharmaceutical industry with
respect to regulatory compliance and your competitive
edge. We appreciate, for example, that process analytical
technology (PAT) is much more than just sensing and
includes both design and production. Similarly, we offer
extensive experience of compliance with the require-
ments of 21 CFR Part 11.

4
Level

Flow

Pressure

Temperature

Positioning

Weighing

Process protection

Gas analytics

Gas chromatography

CGA

In-situ

Liquid analytics

Identification

Software

5
Chemical Active
Pharmaceutical PREPARATION

Ingredients (Chem APIs)


Companies that manufacture Chem APIs operate to
STORAGE
Powdery ingredients
very high quality and safety standards. The handling

of complex chemical reactions in hazardous areas

is routine work in this particular sector. Safety is a

priority – for employees and with respect to product

safety.

The observance of efficient protection measures is essen-


tial when handling highly active pharmaceutical ingredi- STORAGE
ents. Staff must be protected from the product while the Liquid ingredients
product must be protected from contamination. A high
degree of plant flexibility is often required to facilitate the
successive manufacture of several Chem APIs in a batch-
ing system. This requires efficient and reliable measure-
ments, which not only fulfill hygienic requirements, but
also guarantee secure handling in hazardous areas.

TANK FARM

6
Chemical APIs Biological APIs Pharmaceutical manufacturing (solids) Pharmaceutical manufacturing (liquids) Infrastructure

FINISHING & CONDITIONING


Feeder vessel for
Mill liquid material

Feeder vessel for dry or Vessel for Intermediates Binder


Vessel for
disperse intermediate auxiliary material
fluid intermediate

Heating / Heating / 
Cooling Cooling

SYNTHESIS REACTION
Condenser
Feeder
Feeder vessel vessel

Granulator
Reaction
Cooler
vessel

Wet
sieve
Heating / Heating / Heating / Vacuum
Cooling Cooling Cooling Dryer

PURIFICATION & ISOLATION


Crystallizer

Centrifuge

Heating / Cooling
Dry
sieve

Vacuum
Bunker

Heating /
Dryer
Cooling

Clean Intermediate storage


Cellular wheel room
sluice Secondary
manufacturing

Level Flow Pressure Temperature Positioning

Process protection CGA Identification Weighing

7
Biological Active Pharmaceutical
Ingredients (Bio APIs)
Much of the future of the pharmaceutical industry belongs to biotechnologically manufactured active ingredi-

ents. As a rule, Bio APIs are very expensive products with high temperature and shearing sensitivity. They are

also sensitive to pH, pressure, contaminants and the accumulation of waster material, all of which requires a

complex concentration and separation process. Fermentation lies at the heart of the production process for

these substances. The challenge is to create the right grouping of conducive materials, buffers and air / gases

that facilitate the optimum environment for the growth and production of cultures.

The product is harvested and cleaned after fermentation, poses considerable challenges. The requisite investment
rendering it usable as a Bio API at a later stage. The proce- in plants and equipment is considerable. Precise control
dure demands high requirements on hygiene and repro- and measurement of the fermentation and downstream
ducibility. The subsequent downstream process, wherein processes is essential in securing increased reproducibility
the desired molecules are separated and purified, also and uniform consistency.

8
Chemical APIs Biological APIs Pharmaceutical manufacturing (solids) Pharmaceutical manufacturing (liquids) Infrastructure

Cell bank PREPARATION FERMENTATION


DISPENSING Buffer / Media preparation
Clean room
Pre- Main
Speed fermenter fermenter
Preliminary products fermenter

Inoculate cabin

Clean room
Filter

Heating /  Heating /  Heating / 


Inoculum preparation
Cooling Cooling Cooling
Filter

Separator
SEPARATION / HARVEST
Mixing / 
Harvesting Collecting vessel
vessel

Heating / 
Cooling
Additives
Cell disruption

Heating / Extracellular
 Cooling
Intracellular

Heating / 
Cooling

PURIFICATION
Feeder vessels Feeder vessels Freeze dryer

Capture Purification
chromatography chromatography
Pulsation Pulsation Micro-
damper damper filtration

Filter Filter

Heat exchanger
Heat exchanger
Liquid Dried
product product
Secondary manufacturing
Heating /  Heating / 
Cooling Cooling

Level Flow Pressure Temperature Positioning

Process protection Liquid analytics NIR Weighing

9
Pharmaceutical
manufacturing (solids)
Active Pharmaceutical Ingredients (APIs) must be formulated in such a way that the patient receives the

prescribed dosage. Products are manufactured in a variety of different vectors: tablets, capsules, solutions,

suspensions, emulsions, gels, creams (oil-in-water emulsions), ointments (water-in-oil emulsions) and aerosols

(containing inhalants or substances suitable for topical use).

Maintaining high quality standards under increasing cost Solids


pressures characterizes drug manufacturing today. A cen- Stand-alone production units characterize the manufac-
tral aspect of the design of new process pharmaceutical ture of solid dosage forms. Each unit operates in accor-
manufacturing plants and the upgrading of existing ones dance with pharmaceutical-specific and technical method-
(in addition to the equipment) is the creation of sanitary ologies that are monitored constantly by means of
zones and installation of concomitant HVAC systems. multiple sensors. All processes must be coordinated in
Many production logistics variables, including the flow of order to maintain optimum flow and meet production
materials and personnel, must also be taken into account. safety stipulations.
Projects in drug manufacturing often require the expedi-
tious integration of complex technologies in an existing
production center. To eliminate manufacturing down-
times as much as possible, implementation and assembly
typically need to take place during ongoing operations.
The successful deployment of such projects requires care-
ful planning, excellent industry experience and reliable
products.

10
Chemical APIs Biological APIs Pharmaceutical manufacturing (solids) Pharmaceutical manufacturing (liquids) Infrastructure

Wet
FINISHING sieve PREPARATION &
Granulator FORMULATION
Dryer Dryer
Pelletizing

Air

Air

DISPENSING

Dry
Blending sieve

Tablet
pressing Preliminary products
and binder

Coater
Capsule
filling

Pellets Tablets Capsules Powder

Washing machine
PACKAGING Blister
machine
Dosing
Counter
machine

Stretch-banding machine

Labeler Check weigher Cartoner

Case packer Pelletizer

Loading / Transportation

Level Flow Pressure Temperature Positioning

Gas analytics CGA Identification Weighing

11
Pharmaceutical
manufacturing (liquids) PREPARATION & FORMULATION
DISPENSING

Liquids
Liquid mixing and liquid blending are two of the most
complicated pharmaceutical manufacturing unit opera-
tions. The blending of dissimilar fluids, such as oil and SYRINGE &
water, or the incorporation of solids into the liquid manu- DELIVERY DEVICE:
Preparation vessel
facturing process makes liquid mixing and liquid blending
VIAL & AMPOULE:
a processing challenge. Siemens equipment, underpinned Formulation vessel
by technical knowledge, provides exact monitoring of CREAM & OINTMENT:
your process, thus ensuring consistent product quality. Water phase vessel

SYRUPE:
Sugar melting vessel
Heating / Cooling

Transfer
pump
Filter

Final
sterile
filter

SYRINGE &
DELIVERY DEVICE:
Holding vessel
VIAL & AMPOULE:
Collecting vessel
CREAM & OINTMENT:
Wax phase vessel
SYRUPE:
Manufacturing vessel

Heating / Cooling

Transfer
pump
Chemical APIs Biological APIs Pharmaceutical manufacturing (solids) Pharmaceutical manufacturing (liquids) Infrastructure

VIAL & AMPOULE Stoppering & Sterilization tunnel Washing machine


Filling
FINISHING Cappering for stoppers for stoppers

Washing Sterilization
machine tunnel Inspection Ampoule closing

VIAL AMPOULE
Leak
Freeze drying Sealing testing

CREAM & OINTMENT FINISHING


Filling ❄
Homo-
genizer Storage
vessel Labeling

DELIVERY DEVICE FINISHING PACKAGING


Bag manufacturing Port attaching Filling Sealing
Cartoner Check weigher

Stretch-banding
machine
Port washing Labeler

SYRINGE FINISHING
Assembly Filling Blister machine

Case packer Pelletizer

Terminal Anti-counter-
sterilization Plunger rod feiting system
Stoppering (optional) Inspection Labeling assembly assembly

Loading / Transportation

Level Flow Pressure Temperature Valve positioning

Weighing Liquid analytics Identification

13
Infrastructure
STORAGE
Utilities are indispensable to efficient pharmaceutical POWDERY INGREDIENTS

manufacturing. Their impact on the cost-effectiveness

of a production site is immense. A reliable supply of LIQUID INGREDIENTS

purified water, water for injection, and pure steam

must be guaranteed at all times during operation, and


TANK FARM
at a consistently high quality. Such quality is also a

prerequisite within the distribution network, twenty-

four hours a day. Intelligent concepts and measure-

ments play a vital part in the reliable delivery of this

important resource.
PACKAGE UNITS
HEATING / COOLING UNIT
At the end of the production process, wastewater and flue
gases are generated, especially in the manufacture of
APIs. Emissions can be minimized in production but may
not be entirely avoidable. Therefore, the remaining off- Heating

gases and effluent outflows must be treated safely and


cost-effectively in order to meet allowable discharge limits Cooling

while maintaining the availability of the entire manufac-


turing site and ensuring environmental protection.
from process
VACUUM
UNIT Exhaust
air

Cooling

CIP / SIP

base acid final


rinse
to
apparatus

Hea-
ting / Cooling

Level Flow

14
Chemical APIs Biological APIs Pharmaceutical manufacturing (solids) Pharmaceutical manufacturing (liquids) Infrastructure

UTILITIES

SOLVENT RECOVERY EXHAUST AIR PROCESSING Quencher H2O scrubber NaOH scrubber

Exhaust air Exhaust


air Incinerator
Chimney
Column stack
Cooling water

Condensate
tank Waste water
Supply Exhaust gas
treatment
Slag
removal

Heat
product
PURE STEAM WASTE WATER TREATMENT
Heating Pre-
steam clarification
Condensate Waste
Pure water
steam
Slurry
Heating

COMPENDIAL WATER REVERSE OSMOSIS Biological


Module I
stage
Filter Pump
Feed WFI
Concentrate
Conden-
Permeate sate

Module II

COMPENDIAL
WATER Disinfection / de-
ION contamination
EXCHANGER
Filter Residual
Post-clarification
Carbonate ion
removal exchanger

Cation Anion Sludge treatment


CaCO3 exchanger exchanger Water

COMPENDIAL WATER STILLS HAZARDOUS WASTE After-burner Heat


Column Column Condenser INCINERATOR chamber recovery
Exhaust
Cooling air
Feed Cooler process-
ing

Ash removal
Heating WFI

Kiln
Slag removal
Bunker

Pressure Temperature Valve positioning Weighing Liquid analytics

Gas chromatography CGA In-situ Identification

15
Pressure
Precise measurement combined with hygienic design

make the SITRANS P300 ideal for applications in the

pharmaceutical industry. The precision of the device

enables manufacturers to optimize efficiency and in-

crease plant productivity. The stainless steel housing

and front flush diaphragm guarantee a dead space-

free measurement and offer easy cleaning.

SITRANS P300 pressure transmitter SITRANS P300 highlights


• A digital pressure transmitter offering ‘three push-
The P300 is built to withstand temperatures of up to
button’ handling and extensive diagnostics as well
150 °C (302 °F). It can also be used with a temperature
as simulation functions
decoupler in situations where even higher temperatures
• The stainless steel housing and measuring cell is
(up to 250 °C / 482 °F) are encountered. Unlike the decou-
designed according to hygienic requirements
pler, it does not affect accuracy. Reliability is thus assured
• Suitable for CIP and SIP processes
even in very hot conditions.
• A broad range of communication options (HART®,
The SITRANS P300 offers drift-free usage over a very long PROFIBUS PA, FOUNDATION Fieldbus) combine with
period even where continuous sanitization is in place, pro- SIMATIC PDM to ensure easy and seamless integration
viding the pharmaceutical industry with a new dimension. in the world of SIMATIC
The construction and design of this transmitter is in accor- • Exact and stable measurements over a long period,
dance with the rules and standards of EHEDG (European e. g. a reference accuracy of < 0.075 % with a long-
Hygienic Engineering and Design Group) and 3 A (Sanitary term stability up to 0.125 % in five years
Standards, Inc.).

16
Pressure Temperature Valve positioning Weighing Software

Temperature
Siemens offers many differently designed resistance

thermometers and thermocouples to the pharmaceuti-

cal industry. All these sensors are equipped with the

process connection systems required in the pharma-

ceutical industry and are designed in accordance with

hygiene requirements. Construction and materials

meet FDA, EHEDG and 3 A standards.

SITRANS T resistance thermometers Resistance thermometer highlights


• Temperature measurement free of dead space
Siemens temperature sensors can be installed as clamp-
• Can be retrofitted onto existing pipelines
ons (measuring temperature without media contact).
• Matches all common nominal pipe diameters
These clamp-on resistance thermometers can be easily
• Optimum temperature measurement using
retrofitted without interfering with operations. Because it
metallic pressing system
is clamped on, the device does not intrude in the process
• Insulating collar made of temperature-resistant
in any way or disrupt the flow. The temperature sensor
plastic, easy to clean
with pipe collar can be used for temperature monitoring,
• Measuring range –20 to +200 °C (–4 to +392 °F)
particularly for sterile applications. Temperature measure-
• Replaceable Pt 100 measuring insert; thus no changes
ment is possible following simple, fast assembly on any
in measuring setup
existing pipeline system. It is not necessary to interrupt
• Calibration possible
the pipeline or to carry out welding. Assembly on the
• Transmitter can be integrated (4 to 20 mA, HART®,
pipeline is simply implemented by adapting the two
FOUNDATION Fieldbus or PROFIBUS PA)
halves of the collar. The device can also be supplied with
an integral transmitter as an option.

17
Valve positioning
Nearly all pharmaceutical processes in primary produc-

tion are deployed by means of controlled valves. Next

to many other additional features the SIPART PS2 pro-

vides precise valve monitoring and diagnostics of

events in case of error.

SIPART PS2 valve positioner SIPART PS2 highlights


• The No. 1 among smart electropneumatic positioners
Next to advantages like an easy installation and quick
• Standard Makrolon® enclosure to IP66 / NEMA4x
commissioning the SIPART PS 2 is equipped with compre-
protection, with optional aluminium or stainless
hensive functionalities, and delivers diagnostic data on
steel enclosure
itself, its environment and the valve and actuator. With
• Versions with external non-contacting travel sensors
these premium diagnostics, this positioner sets the stan-
• High flexibility in the stroke range from 3 to 200 mm
dards for cost efficiency, reduces maintenance require-
(0.1 to 7.9 inch) or more
ments in the plant, guarantees safe process control, and
• Communication via PROFIBUS PA,
provides high functional safety in emergency situation.
FOUNDATION Fieldbus or HART
The diagnostics package that is included in every device
as standard without additional costs includes functions for
pneumatic leaks, valve wear, static friction, stiffness and
much more. Additionally, the SIPART PS 2 ensures with a
regular partial stroke test that ESD (emergency shutdown)
valves and other open / close automated valves remain
movable in the event of an emergency.
All diagnostic features at a glance:
• Alarm status based on NAMUR NE107
• Partial stroke test for open / close and control valves
• Pneumatic leaks
• Stiffness of a valve
• Stiction of the packing
• Wear of, deposits or caking on the valve seat or plug
• Failure of the valve or actuator shaft
• Trend diagrams, Histograms
• Stroke counter for fitting, Direction reversal counter,
operating hours counter
• Deadband and temperature measurement

18
Pressure Temperature Valve positioning Weighing Software

Weighing
Weighing and proportioning is a central aspect of suc-

cessful pharmaceutical production. Our high-quality

and competitive weighing products offer users com-

plete accuracy in the process and optimum productivi-

ty in the plant. In other words, absolute reliability and

the highest production speed at the same time. With

Siemens, you get competence and comprehensive ex-

pertise in both automation and weighing technology.

Siemens has been a leader in both fields for many

years – worldwide.

SIWAREX weighing technology SIWAREX highlights


• Provision of all typically needed weighing modes
Batch, loss-in-weight, bagging and check weighers are
• Expandable by further weighing modules at any time
only a part of the areas for state-of-the-art weighing tech-
• Calibration, parameterization and operation via
nology. For all kinds of applications, SIWAREX offers a
standard HMI or Windows tool
wide range of weighing electronics as well as load cells
• Legal-for-trade approval
and corresponding mounting accessories. All components
• Integration into control cabinet avoids contact with
are suitable for usage in environments with highest
the product
requirements in hygiene.
• Load cells and mounting accessories in stainless steel
The direct integration of SIWAREX into SIMATIC enables a • Efficient communication and data handling due to
continuous and open solution for the demands of weigh- cross-linking to PROFIBUS or PROFINET
ing tasks within the automation structure. • Diagnostics and maintenance possible via teleservice
• Accuracy of 0.1mg in combination with digital load
Whether SIWAREX is used central in SIMATIC or local by
cells
using PROFIBUS or PROFINET, the integration stays contin-
uous and flexible for expansions. Interface standards,
integrated functions, standard tools and well-prepared
‘ready-to-use’ applications support a quick and cost-effec-
tive configuration.

19
Pressure Temperature Valve positioning Weighing Software

Software
With different communication protocols and the

necessary software, Siemens offers the right tools to

integrate its process instruments and analyzers

into the world of process automation.

SIMATIC PDM The following core functions of SIMATIC PDM


(Process Device Manager) serve to control devices and processes utilized in
process automation
SIMATIC PDM (Process Device Manager) is a cross-vendor • Setting and modifying of parameters
tool for configuration, parameterization, commissioning • Parameter plausibility check
and diagnostics of intelligent field devices based on inter- • Archiving of parameter sets in a consistent database
national EDD standard (Electronic Device Description; IEC • Documentation of parameter sets
6 / 804-2). It ensures seamless integration for the instru- • Comparison of parameter sets
mentation and analytics that Siemens offer. • Calibration support
• Loop tests
• Online diagnostics
Communication with process devices uses the HART®
protocol, PROFIBUS or other protocols.

20
Process Instrumentation
and Analytics product range
Siemens offers the most comprehensive product range for the pharmaceutical industry and has a solution

for even the most difficult measurements.

Flow
measurement

Electromagnetic flowmeters Coriolis flowmeters Clamp-on ultrasonic flowmeters


Siemens full series of flowmeters for One of the most accurate flow measurement technologies, Ultrasonic clamp-on flow meters provide highly
liquids and slurries gives a wide range of measuring true mass flow unaffected by variations in pressure, accurate liquid flow measurement. The exter-
customer-specified process connections. temperature, density, electrical conductivity and viscosity. It is nal transducers can quickly and easily be
a multivariable device delivering reliable information on mass installed on the outside of pipes ranging from
flow, volume flow, temperature, density and concentration DN 6 to DN 9140 (0.25” to 360”) in size. And
(e. g. Brix or Baume). SITRANS FC430 is the market’s most with no need to cut the pipe or stop the flow,
compact Coriolis solution. The small size facilitates installation maintenance is minimal.
and replacement, and makes it possible to fit multiple units
into tight spaces.

Pressure Temperature
Weighing
measurement measurement

SIWAREX PLC based


SITRANS P SITRANS T
weighing systems
SITRANS P offers a complete range of The clamp-on thermometer offers quick and highly accurate Provide optimum integration into the automa-
instruments for measuring relative, differ- measurement without disturbance of the process and provides tion structure of the process. Ideal for
ential and absolute pressure. The easy recalibration. Equipped with our unique SITRANS TH or TR users familiar with the SIMATIC S7 or PCS 7
SITRANS P300 has a hygienic stainless steel transmitters, we offer the turnkey solution. Classical wetted process control system and components.
housing with laser-etched nameplate. The temperature sensors complete the temperature measurement
SITRANS P300 meets the requirements of portfolio.
EHEDG, FDA and 3 A. Cleaning and steriliza-
tion are standard practice.

21
Level
measurement
Radar

Liquids level measurement Solids level measurement SITRANS LG200

SITRANS LR200 and SITRANS LR250 offer continuous SITRANS LR260 and SITRANS LR560 offer 2-wire, guided wave radar transmitter for
monitoring of liquids and slurries in storage / process continuous monitoring of solids for a variety short- to medium-range level, level / interface,
vessels. SITRANS LR250 is available with fully resistive of silos or storage bins. and volume measurement of liquids and
PVDF antenna design for use in sanitary environments. solids.

Remote monitoring
Positioning Process Protection
and displays

SIPART PS2 Motion sensors Acoustic monitoring SITRANS RD100 / 200 / 500

Positioner for linear and rotary actu- Most MFA 4p motion sensing probes SITRANS AS100 detects changes in SITRANS RD100 / 200 are remote
ators. Particularly flexible stroke as well as the Millpulse 600 can be high-frequency sound waves result- displays for process instrumentation.
range, intelligent diagnostics and mounted up to 100 mm (4”) from the ing from particle impacts on equip- SITRANS RD500 provides integrated
communicates either via HART, ferrous target, reducing the chance ment. In combination with SITRANS web access, alarm event handling,
PROFIBUS PA or Foundation Fieldbus. of damage to the probe and the CU02 alarm control unit, it detects and data capture.
equipment. SITRANS WM100 zero- and reacts instantly to changes in
speed alarm switch provides equip- solids flow.
ment protection even in harsh
conditions.

22
Process Instrumentation and Analytics product range

Ultrasonic Point level

Level controllers and


SITRANS Probe LU Point level switches
transducers
2-wire, loop-powered ultrasonic trans- SITRANS LUT400 can be used in a variety SITRANS LPS200, SITRANS LVS200, Pointek CLS200, SITRANS LVL200
mitter for level, volume, and flow moni- of applications in combination with and Pointek ULS200 offer a range of level detection options for liquids
toring of liquids in storage vessels, sim- Echomax transducers. and solids applications.
ple process vessels and open channels.

Process Analytics

Tuneable diode laser


Continuous gas analysis Process gas chromatography
spectrometer (TDLS)
A practical combination of the The MicroSAM is a miniaturized process gas chromatograph. The design Fast in-situ gas analyzers for process
ULTRAMAT 6 and OXYMAT 6 analyzers particularly enables installation close to the process. Ideal for the control. Innovative solution using laser
in a single enclosure. The ULTRAMAT analysis of O2, N2, CO2 and water in fermenting processes or alcohols in absorption spectroscopy to measure
channel measures CO, CO2, NO, SO2 nitrogen for vacuum drying plants. The MAXUM edition II is a universal gas concentrations within the main
and NH3 as well as CH4 and other process gas chromatograph for flexible process applications with a wide process.
hydrocarbons. The OXYMAT channel variety of analytical options. Ideal for the determination of halogenated
measures the oxygen content of gas. hydrocarbons, simultaneous determination of chlorinated hydrocar-
Cleanable sample cells and optional bons, aromatics and alcohols in water and wastewater monitoring with
corrosion-resistant materials in the gas PGC and stripper.
path make measurement of highly
corrosive sample gases possible.

23
Totally Integrated Automation
ERP – Enterprise Resource Planning

PLM – Product Lifecycle Management • Product Design


• Production Planning and Simulation
• Data Management

Management Level MES – Manufacturing Execution Systems


SIMATIC IT

Operations Level SIMATIC PCS 7 Maintenance / Asset Engineering


Operation System Management Station

TIA Portal

Control Level

SIMATIC PCS 7 SINUMERIK SIMOTION SIMATIC NET


Automation Computer Numeric Control Motion Control Industrial
Systems Communication

Field Level

PROFIBUS PA

Process Instrumentation SIMATIC Ident


Industrial Identification

Totally HART
Integrated
Automation
IO-Link

Products from the controller level to the field level Totally Integrated Automation integrates not only the pro-
With Totally Integrated Automation (TIA), Siemens is the duction process but all parts of the company – from the
only provider of an end-to-end integrated portfolio of field level to the management level. The result: a perfectly
products and systems for the automation of the entire coordinated overall concept that enables higher
production workflow. From the goods receiving area to productivity.
the finished goods warehouse.
Totally Integrated Automation reduces the complexity of
the automation solution and enables what really counts:
the practical combination of optimally coordinated indi-
vidual components – without interface problems.

24
Totally Integrated Automation Industrial Identification Services and support

Plant Engineering
COMOS

Ethernet

Energy SIMATIC WinCC


Management SCADA-System

Industrial Ethernet

SIMATIC Controllers SIMATIC HMI SIRIUS Industrial Controls


Modular / PC-based Human Machine Interface

PROFINET

Industrial Ethernet

PROFIBUS
SIMATIC Distributed I / O SINAMICS Drive Systems Low-Voltage Distribution AS-Interface

KNX GAMMA instabus

Totally
Integrated
Power

SIMOTICS Motors

Example: SIMATIC PCS 7. The innovative


process control system offers numerous
options for connecting I / Os as well as for
sending and receiving process signals via
sensors and actuators.

25
Industrial Identification
Today, efficient tracking and tracing plays an increasingly important role in all industries. Legal requirements

and rising demands for process quality have made full traceability with the perfect identification system virtual-

ly indispensable. The best answer for addressing this challenge: SIMATIC Ident, our comprehensive industrial

identification portfolio, which offers complete documented histories of products, components and systems. With

industrial identification, each product leaves a digital trace that can be traced and documented all the way back

through its individual component parts.

Industrial identification for sustainably Radio or optical – the application decides


efficient processes Depending on the application in question, one of two
Machine-readable, automated and contactless identifica- main technologies is used in the industrial environment:
tion systems synchronize virtual data streams in the IT Radio frequency identification (RFID) based on radio
systems with the actual flow of goods and ensure maxi- waves or optical code-reading systems for the recognition
mum transparency – not only in production processes, but of 1D codes (barcodes), 2D codes such as data matrix
also in the external logistics processes. Advantages are codes (DMC) and optical character recognition (OCR) of
created along the entire supply chain: quality require- plain text. These extremely reliable technologies ensure
ments can be reliably met, production can be more flexi- the gap-free traceability of products and components
bly structured, the number of manual operations reduced along the entire manufacturing, purchasing or dispatch
and potential sources of faults recognized and removed process. By choosing SIMATIC Ident, you are opting for an
instantly. In any case, SIMATIC Ident will help you benefit integrated portfolio for industrial identification – ranging
from greater efficiency in logistics, material management, from code readers and RFID systems to the integration
production and service. software.

Management level Ethernet

Manufacturing Execution Enterprise Resource


Systems (MES) Planning (ERP)

Industrial Ethernet

SIMATIC connection Connection to PC


Control level
S7-300/ASM 475 ET 200pro/RF170C RFID Middleware

PROFINET/
Industrial Ethernet Industrial Ethernet

PROFIBUS RS232/RS422

Acquisition level
RF620A ANT 18

SCALANCE
X108PoE
IO-Link
ASM MV420 RF180C/
Reader 456/ RF182C
RF160C (TCP/IP)
RF220R RF340R RF350R RF210R MV440 RF240R
RF630R RF640R

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Totally Integrated Automation Industrial Identification Services and support

Services and support


Siemens offers field-proven concepts for process instrumentation and analytics from a single source, providing

you with development continuity and a high level of security.

Our services range from consulting and engineering, Service around the clock
connection to the control system and comprehensive Our online support system offers rapid, comprehensive
after-sales services: assistance regardless of time or location. From product
support to service information, the online support of
• System and schedule planning
Siemens Industry Automation and Drive Technologies is
• Complete design planning and engineering of
your first choice – around the clock, 365 days a year.
the field devices
• Consultation on the selection of process instruments
www.siemens.com / automation / service&support
and analytics
• System documentation
• Installation, testing and commissioning
• Comprehensive after-sales service
Service around the world
Plants must function reliably around the clock. Efficient
and effective process instrumentation and analytics are an
indispensable prerequisite to this end. You also need to be
certain of fast and competent service from your supplier.
Siemens is a global company that reacts locally. Whether
you require consulting, quick delivery or installation of
new devices, the Siemens network of specialists is avail-
able to you around the world, whatever your location.

27
More information:
www.siemens.com / sensors / pharma

Siemens AG Subject to change without prior notice 06 / 12 The information provided in this brochure contains merely
Industry Sector Order No.: E20001-A190-P780-X-7600 general descriptions or characteristics of performance which
in case of actual use do not always apply as described or which
Sensors and Communication DISPO 27900
may change as a result of further development of the prod-
76181 KARLSRUHE o2e MI.SC.IM.XXXX.52.2.06 ucts. An obligation to provide the respective characteristics
GERMANY WS 06122.0 shall only exist if expressly agreed in the terms of contract.
Printed in Germany
© Siemens AG 2012 All product designations may be trademarks or product names
of Siemens AG or supplier companies whose use by third
parties for their own purposes could violate the rights of the
owners.