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Chiller Technical Data

Your Inquiry No.:UAE140828-01 Project Name:


Date: 2014-08-28 Chiller Model: BDH
Customer requirement BROAD Proposal
Model BDH46X84.2/90-41.8/34-7/12-125
Quantity 1
Cooling capacity RT 151
Cooling capacity kW 530
Cooling capacity 104kcal/h 46
Chilled water
Chilled W. outlet temp. °C 7 7
Chilled W. inlet temp. °C 12 12
Flowrate m3/h 91
Static pressure MPa 0.8
Pressure drop kPa 40
Connection diameter(DN) mm 200
Cooling water
Cooling W. outlet temp. °C 41.8 41.8
Cooling W. inlet temp. °C 34 34
Flowrate m3/h 144
Static pressure MPa 0.8
Pressure drop kPa 65
Connection diameter(DN) mm 250
Hot water source
Hot W. outlet temp. °C 84.2 84.2
Hot W. inlet temp. °C 90 90
Flow rate m3/h 120.0 120.0
Available heat kW 780
COP(Cooling) 0.68
Cooling capacity kW 975 530
Pressure drop kPa 75
Overall dimensions
Length mm 6100
Width mm 1300
Height mm 2500
Others
Power supply 3ф-380V –50Hz
Power demand kW 5.7
Solution weight ton 3.2
Unit ship. weight ton 12.5
Operation weight ton 14
Chiller Preliminary Design Drawing
P & I Diagram
BROAD Proposal to Cheqpoint Tech Trading L.L.C.

Established in 1988, with more than 1,500 employees, BROAD AIR CONDITIONING is the
world leading solution provider of Non-electric Cooling Technologies. By utilizing
local-rich resources and balancing energy structure, BROAD helps customers to save
initial investment as well as the operation cost. With the long global central air condition
and energy service experience, BROAD move forward with her customer for a greener
and better future.

BROAD installations operate in 80+ countries and have served for 30,000+ users.

Developing milestones
1. World's first floating ball-controlled, pressure-free hot water boiler (1989)
2. China Gold Prize for invention - pressure-free hot water boiler (1990), CONCOURS LEPINE SALON
INTERNATIONAL DE L'INVENTION DE PARIS POUR CHAUDIERE PRESSION ATHOSPHERIQUE (1991)
3. First non-electric direct-fired chiller (DFA) manufactured in China (1992)
4. Gold Prize Diploma 22E Salon International Des Inventions Geneva for non-electric chillers (1994)
5. World's largest non-electric chiller production lines and testing platform (since 1996)
6. World's only non-electric chiller manufacturer that uses whole-chiller shot-blasting during
fabrication, atomic absorption spectrometer and optical emission spectrometer for testing (since
1996)
7. World's only manufacturer remotely monitoring all chillers (since 1996)
8. World's No. 1 seller of non-electric chillers (since 1996) and the seller to the most countries
(since 2002)
9. World's only three-in-one functional non-electric chiller, providing cooling, heating and hot water
(since 1994)
10. World's first non-electric exhaust-fired chiller (1999)
11. World's first packaged central air conditioning (1999)
12. World's first non-electric multi-energy chiller (2001)
13. World's smallest non-electric chiller (2002)
14. World's largest central air conditioning (2003)
15. World’s first electrostatic cleaning fan coil (2005)
16. World's largest varieties of central air conditioning chillers with 300+ models and 7,000+
applications (since 1999)
17. Gold Prize for China Patent 10 Years Accomplishment Exhibition (1995)
18. World's only manufacturer with its complete range of non-electric chillers CE marked, UL listed,
ETL certified and ASME approved (since 1999)
19. BROAD's non-electric direct-fired chiller technology certified as China's First National Standard
(2001)
20. China's first environmental protection case study on BROAD listed and read at United Nations
Global Compact Learning Forum (2002)
21. Top 16 Chinese enterprises with international competition capabilities (2002)
22. China's No. 1 taxpayer among private companies (2002)
23. The Gold Award of Ozone Layer Protection Contribution Award of China (2004)
24. Ranked 108 among China's 500 Most Valuable Brands (2004)
25. The sole awardee of “China - Europe Sustainability Award” at the Hamburg Summit (2004)
26. Chinese Enterprise Technology Advancement & Innovation Achievement Award (Top 10) at the
World Engineers' Convention (2004)
27. Top 20 most admired companies in China (2001, 2002, 2004, 2005)
28. Chinese Famous Trade Marks (2005)
29. The first one in the world to extensively investigate the "central air conditioning energy cost".
Over 10,000 users have been carefully surveyed (2004).
30. The first one in China to implement central air conditioning "Energy Management Contract"
(since 2005)
31. World’s first zero-leakage motor valve (2007)
32. The sole central air conditioning supplier for all pavilions at Expo 2010 Shanghai (2010)
33. The Champions of the Earth by the UN (2011)
BROAD Non-electric Chiller Products

Function
cooling, heating, sanitary hot water (provide simultaneously or dedicatedly)
Usage
•central air conditioning cooling and heating resource
•product chilled water above5℃ and hot water below95℃
Cooling capacity
233~11630 kW (65~3307 RT)
Energy
•natural gas, town gas, biogas, diesel
•gas/oil dual fuel multi energy
•power generation and industrial waste heat (steam, hot water, exhaust)
Advantage & benefits of BROAD chillers

Minimum use of electricity: BROAD chillers, not powered by electricity, possess the advantage
of better load factor that reduces the summer on-peak electricity consumption. In the past few
years, BROAD chillers actually had saved the investment on low efficient electrical infrastructure
of over 7.2 billion U.S. dollars, which equal to the construction cost of over 20 power stations of
300 MW.

No pollution problem: Using clean energy and safe refrigerant agent, BROAD chillers reduce
the pollution caused by coal-fired power stations and eliminate ozone-depleting CFC & its
substitutes.

Negligible maintenance: With advanced technologies and perfect after-sale service BROAD
chillers have provided customers with added values: less than 0.5% of annual breakdown rate. Till
now there is no BROAD chiller, which breaks-down owing to poor quality.

Saving max energy cost: Using BROAD chillers 20% to 50% energy could be saved and users
could enjoy much lower maintenance, energy cost.

Well accepted by US & Europe Market: BROAD products have penetrated markets in
developed countries with their reliable performance, superior quality. BROAD have upgraded the
reputation for “made in China”. BROAD has built a strong corporate culture system, which forges a
group of dedicated staff.

Faster return on investment: The bottom line is total installation and operating savings
through high efficiency, fuel flexibility savings, reduced the cooling water flow rates, higher part
load COP, installation cost savings with factory packaged systems, simplified operation even
control and maintenance.

Super packaged-systems: Integrated cooling/heating systems providing factory packaged and


tested components, materials and control functions further improving the quality, reliability and
operability at the same time reducing installation costs.

Easy operation: Remote operation & telephone remote control can be applied for simplified
maintenance scheduled. The inspections once a year for cooling, heating season and routine
maintained once every four years is sufficient.

Proven reliability: Installed base of over 30,000 units ranged more than 80 countries and areas
operate with a failure rate of less than 1/10 of one percent. Broad Absorption Chillers system
design life is greater than 20 years.

System functionality: Provides cooling, heating and hot water- simultaneous or dedicated as
per customer or job requirements.

Fuel flexibility: Oil, Natural-gas, Town-gas, Bio-fuels, Propane, etc. with flexible energy source,
variable temperature range and flow rates.

Accurate control: Broad Absorption Chillers provide maximize safety, reliability and comfort.
BROAD Energy Saving Highlights

BROAD real time energy measurement:

Precisely display energy efficiency & cooling capacity

Control:

BROAD chillers are PLC controlled other than microprocessor, it gives customer
boundless extension possibility to their central control system. The PLC hardware is
from OMRON, while the software is from BROAD 20+ globe central air conditioning
management experience, offer the customer much more care & responsibility which
beyond their expectation.
BROAD Unique Technologies
No. Items Advantages Conventional
1 Inline falling permanently -Completely collect non-condensable -Non-condensable air can’t be
auto-purge guarantee vacuum air in unit; completely collected.
system of chiller -Stable purging and higher reliability; -The ejector based auto-purge
-Effectively avoid chiller corrosion is not stable and with low
caused by non-condensable air; reliability.
-Auto purging system save labor cost, -Palladium tube device can only
no manual operation purge hydrogen generated in
corrosion and the corrosion
itself cannot be avoided.
2 Upward prevent cooling -Upward spraying nozzles can -Spraying nozzles are easy to
nozzle capacity never be clogged by impurities. No be clogged, which decreases
spraying decrease cooling capacity decrease. cooling capacity.
-Even solution distribution -Solution cannot be evenly
increases the cooling capacity. distributed, which decreases
cooling capacity.
3 Whole Chiller Prevent cooling -Screw graphite bearing, even -Pump is easy to be clogged and
Filtration capacity high-speed rotating without motor damaged, which results in
decrease damage, extend the life span. blocked spraying hole and fouling
-Canned pump fully welded with copper tubes
motor, ensure the tightness without
leakage.
-Completed canned, avoid external
electromagnetic interference, and
operate stably.
st
4 3-level flow eliminate frozen -The 1 stage target flow switch(B1) -No chilled water flow switch,
nd
switches in tubes and 2 stage target flow switch chilled water frozen occurs
evaporator (B1A) are connecting with chiller easily.
PLC, both monitoring the flow rate of -Only a 1st stage flow switch,
chilled water. If the flow rate is low reliability, control failure
below the safety limit, the PLC will may occur, which may result in
switch off the heat source valve, chilled water frozen
refrigerant pump, cooling water
pump and cooling air fan, to avoid
chilled water frozen due to the very
low flowrate of chilled water.
rd
-The 3 stage target flow switch(B3)
is connecting with cooling water
pump, when the chilled water
flowrate is low or cutoff, the flow
switch will stop the cooling water
pump directly, and avoid chilled
water frozen..
-The 3-level chilled water flow
switches protection can 100% avoid
chilled water frozen in any case

5 Whole unit factory -Precise quality control and chiller -Insulation only can be done
heat/cold mounted factory performance testing ensure after the chiller finish the
insulation the vacuum condition of chiller, commissioning on site, because
factory mounted chiller insulation chiller may need extra welding
reflect our confidence on top quality. on site when chiller vacuum
-Excellent heat insulation condition can’t be guaranteed.
performance -Poor insulation results in more
-Factory-mounted, reliable quality fuel consumption
-Easy leak check and maintenance -Inconvenient maintenance
-No additional cost for customers, Chiller is easy to be damaged, and
they are carefree. life is to be shortened.
-Effective protection for main shell, a
longer life
6 Parallel flow High efficiency, -The solution circulation will be -More energy consumption for
avoid reduced by half, the time of startup startup
crystallization will be reduced by half and HTG is -Higher crystallization rate
easier to be heated up with 20%
energy consumption less.
-The solution in HTG could be higher
concentrated, with higher pressure
in HTG, so it is not easy for solution
get crystallization, the cooling
capacity will be increased, and chiller
can be adapted to most abnormal
conditions.
-High efficient plate heat
exchanger can be applied.
7 Plate heat COP improved -High heat exchanging efficiency,
Conventional tube heat
exchanger by 6%~8%, differential temp remains only 2℃-
exchanger:
capacity 5℃.
increased by -Compact and light. -Low heat exchanging efficiency,
8%~15% differential temp remains 20℃-
30℃.
-In-compact & jumbo.
8 Multi-layer improve heat -Refrigerant water is sprayed on the Conventional one –layer
spraying in surface of copper tubes evenly,
evaporator exchange which eliminates uneven refrigerant spraying:
efficiency distribution for some copper tubes -Refrigerant water is sprayed
and maximizes the performance of
unevenly, which reduces the
the evaporator.
performance of the evaporator.
9 Water baffle in prevent cooling -Prevent from losing of sprayed -Without baffles in evaporator,
evaporator capacity refrigerant, it is good for energy it is easy to cause cooling
decrease saving. capacity decrease and energy
-With horizontal and vertical baffle waste.
design, the gap between two baffles
is increased; the refrigerant vapor
can run through smoothly.
10 Refrigerant Energy -All chillers are equipped with the -When chiller is at partial load,
anti-overflow conservation, refrigerant pump inverter to adjust the the refrigerant water will
& refrigerant accurately control refrigerant spraying quantity and overflow to the absorber which
pump inverter chilled W. outlet accurately control chilled water outlet will cause cooling capacity
temp. temp. dramatically loss and energy
-High level probe is equipped to waste.
avoid refrigerant water overflowing
and cooling capacity decrease at the
part load.
-Low level probe is set to shut off the
refrigerant pump in case of no
refrigerant water which will cause
pump damage.
11 Whole unit -cooling, heating and hot water
testing and complete-performance testing can
inspection be conducted; BROAD has the largest
before and most advanced whole unit
shipment testing platform in the world. This
facility was approved by China
national authorized organization in
1997.

12 Main testing -Optical emission spectrometer:


and instantly analyze metals in
inspection concentrations and also measure
devices concentrations of more than 20
elements simultaneously in
Copper, steel, stainless steel and
welding materials etc. It is of vital
importance for raw material
examination & product
development
-Atomic absorption spectrometer:
Can analyze instantly any liquid to a
precision of one part per billion by
weight. This is mainly used to test
contents in solution and its
constituent materials. This device is
also convenient for detecting
corrosion in chillers and is of utmost
importance for maintenance interval
determination and life-span
forecasting
- Auto material testing machine:
can test tensile strength,
deformation, elongation, curvature
of various materials. It can also
conduct the fatigue and
destructive test of raw materials.
With its high precision (one
thousandth millimeters a Newton
in dynamics) it can measure the
difference of tension between two
hairs
13 Whole unit -Whole unit shot-blasting provides
shot-blasting rust cleaning on chiller surface,
strengthens painting adhesion and
eliminates risk of leakage caused
by corrosion.
-Whole unit shot-blasting also releases
the residual stress, eliminates welding
seam leakage and tube expansion
caused by structure deformation. This is
an essential process for chiller’s good
performance and long life-span.
-Whole unit shoot-blasting is a must
treatment for the chiller to ensure
chiller performance and life
Key Components & Material List

No Name Origin Manufacturer

1 Copper tube Japan Hitachi Cables


in Evaporator, Absorber, Furukawa Electrics
Condenser, Low Temp. Kobe Steel Ltd.
Generator and Water Heater

2 Steel plate China Bao Steel, Wuhan Steels


3 Fire tube (steel tube used for Hengyang Special Steel Pipe Plant
high pressure boiler )

4 France Schneider
Inverter

5 Touch screen Japan Omron


6 PLC control module Japan Omron
7 Level probe
8 Intermediate relay
9 T ime relay
10 Converter

11 Temperature sensor Denmark Danfoss


12 Temperature control

13 Burner / /

14 Heat source valve Germany Siemens


(steam/hot water motorized
valve)

15 Air circuit breaker Germany Moeller


16 Motor starter

17 Flow switch USA Honeywell


6
18 Main power switch Germany Moeller

19 Refrigerant canned pump Japan Teikoku


20 Solution canned pump China Shanghai Renmin

21 Pressure Control Denmark Danfoss


U.S.A Honeywell

22 Network gateway China BROAD


Example: Copper Tubes

Cat. Item BROAD copper tubes Advantages

Technology Extrusion use 5,000t extruder to squeeze the crystal grains are compact and even
the tube blank
Annealing on-line continuous white even texture, stable tensile strength and expansibility
annealing

Drawing Joint drawing Tube straightness is ensured. No spiral dent and torque
stress.
Detection High precision on-line vortex No blind area for on-line vortex crack detection. Able to
crack detection; detect the thickness and impurity omnibearingly with
High precision ultrasonic high sensitivity.
thickness detection.

Property Composition Use C1220/1201TS special type Conforming to international standard and with stable
pure copper from London composition
exchange market

Tensile Between 250-270MPa Providing stable expansion drawability to ensure the


strength (JIS standard: 245-325MPa) consistency of the expansion holes and copper tube
wearability.

Expansion Between 35-42% Be able to resist up to 3 times of icing. Excellent cold


resistance.
2
Cleanness residual quantity below 8 mg/m Using surface hydrophilic treatment & patented color
retentive technology to obtain high cleanliness
copper tubes. No cleaning is needed, which
eliminates such problems as spot corrosion, copper
wall thinning and environmental pollution caused by
acid cleaning.

Grain size The arrangement of the crystal Intercrystalline corrosion is slow and even.
grain is compact and even.
Size High precision facility control & Wall thickness is even & min. thickness is stable, so
ultrasonic thickness detection life-span is guaranteed.

Copper tubes are the most important components for an absorption chiller. Normally, the quality of copper tubes must
be controlled from 4 aspects: chemical composition, mechanical property, wall thickness and surface treatment.
1. To elongate the chiller’s life-span and enhance its reliability, BROAD uses copper tubes of 0.7-1.5 mm thickness. The
copper tube thickness of other manufacturers is usually 0.5mm. It’s a great cost increase for BROAD, however BROAD
chiller life design is 25 years, much longer than others.
2. In order to ensure the same stress during tube expansion hence to achieve the same lifespan for all copper tubes,
BROAD controls the tensile strength within a range much narrower than JIS standard.
3. BROAD uses Optical Emission Spectrometer and Auto Material Test Machine to control chemical composition and
mechanical property of copper tubes in a very accurate way.
International Certificates

BROAD has obtained all compulsory safety certificates required for complete range of
its products, including EMC, LVD, gas directive & PED. BROAD obtained ASME, NB, CE,
ETL, UL certificate. ISO9001 for quality system is issued by TUV in 1997 and ISO14001
for environment protection is issued by SGS in 2000. All these certificates are issued
by world-class competent bodies. So far, BROAD is the only absorption chiller
manufacturer in the world who obtained all these certificates.
Manufacture & Test Flow Chart

Main Facilities Test Instrument


Main
Processing Flow

Optical emission
Shot-blasting (CHN, IMP) spectrometer (USA)
Auto material testing
Digital cutting machine (SWITZ) machine (JAP)
Digital plate cutting machine (CHN) material checking Atom-absorption
spectrometer (USA)
Auto-washing system (CHN)
Metallurgic microscope (CHN)
Laser cutting machine (JAP) Helium spectrometer (JAP)
material pre-treatment
Vertical lathe (CHN)
Processing center (JAP) Ultrasonic flaw detector
(GER)
Digital tube bender (ITL) cutting Lotch vacuum pump (JPN)
preparing

Welding robot (JAP)

Shaping
Helium spectrometer (GRE)
parts
Other

exchanger

Auto-bending machine (CHN)


preparing
sheet
Tube

Tension tester (CHN)


heat.
Making

Digital bender (CHN)

Main shell assembly lines


(CHN, IMP) HTG Main shell Vacuum pump (JPN)
assembling assembling
HTG assembly lines (CHN, IMP) Helium spectrometer (GRE)
Welding robot system (AUS)
Digital argon welding (GRE)
Shot-blasting Shot-blasting
Semi-auto argon-arc welding
(JAP) Electro-magnetic thickness
pen tester (JAP)
Auto tube expanding machine
(JAP) Painting
Painting

Shot-blasting room (CHN, IMP) Lotch vacuum pump (JPN)


Helium spectrometer (GRE)
Static pressure free painting Insulation Insulation
system (USA)
Robot auto-painting system
(SWITZ) Electric system testing
platform (CHN, IMP)
Joint of HTG & main shell

Carbon dioxide protection Ultrasonic flowmeter (USA)


welding (JAP) Auto shell-Bacharach meter
(GRE)
Electric assembly
Oxygen analyzer (USA)
Infrared thermometer (GRE)
Control panel streamlined
assembly lines (CHN, IMP) Performance test Pressure bearing meter (JAP)
Full function power meter (JAP)
Testing platform (CHN, IMP)
Chiller supply list

Single-stage hot water chiller Supply List 单效热水机成套供货清单

No. Item Unit Quantity Origin


名称 单位 数量 产地
1 Main Main shell body(Includes LTG. Condenser,evaporator,absorber) Set 1 Broad
shell 主体(含低温发生器、冷凝器、蒸发器、吸收器等) 台 远大
2 主体 Low temperature heat exchanger Set 1 Broad
低温热交换器 台 远大
3 Canned motor pump Set 3 China
屏蔽泵 台 中国
4 Automatic purge system Set 1 Broad
自动抽排气装置 套 远大
5 Main body insulation (Heat/cold insulation) Set 1 Broad
主体保温、保冷 套 远大
6 Hot water regulating valve Set 1 Broad
热水调节阀 台 远大
7 Fllter Set 1 Broad
过滤器 台 远大
8 件Control Control cabinet Set 1 Broad
system 控制柜 个 远大
2 控制 PLC Set 1 Japan
系统 可编程控制器 件 Omron
3 Programmable terminal (Single package) Set 1 Japan
触摸式操作屏(单独发运) 台 日本
4 Inverter(Control solution pump,refrigerant pump) Set 2 China
变频器(溶液泵、冷剂泵变频) 台 中国
5 Switch disconnector(Main switch) Set 1 Europe
负荷开关(主电源) 个 欧洲
6 Circuit breaker Set 4 Europe
断路器 个 欧洲
7 AC contactor Set 2 Europe
交流接触器 个 欧洲
8 Thermal overload relay Set 2 Europe
热继电器 个 欧洲
9 level control Set 1 Japan
液位控制器 (2 个) 个 日本
10 Temperature sensor Set 12 Europe
温度传感器 个 欧洲
11 Flow control Set 4 U.S.A
流量控制器 个 美国
12 Pressure control Set 1 Europe
压力控制器 个 欧洲
9 Internet gateway(One pc / user) Set 1 Broad
联网转换器(每家用户配 1 件) 个 远大
10 Others LiBr. Solution Ton Broad
其它 溴化锂溶液 吨 远大
11 Tools & tool box Set 1 China
随机工具及工具箱 套 中国
PGB0904101601

12 Spare parts & accessories Set 1 China


随机备件和配件 套 中国
13 Documents Set 1 Broad
随机文件 套 远大
Scope of Supply/ Work
Category Item Broad Customer Remarks
BROAD can arrange transportation upon
Factory to port √
request
Port to jobsite √
Transportation Jobsite handling (main

and location shell, pumpset)
Welding machine and nitrogen to be
Joint (for split shipment) √ provided by customers. Customers need to
pay BROAD for joint.
Power supply to enclosure √ 3 phase, 4 wires
Network cable to the enclosure is to be
Internet connection √
Electric provided by users
engineering Place special grounding terminal with
Grounding √ grounding resistance ≤4Ω near water system
control cabinet
Enclosure should be installed after
Foundation √
foundation is completed.
Installation of enclosure √
Pipe connection between ≥BY400 model, a crane must be provided by

chiller and pumpset customer
Pipe connection between

chiller and cooling tower
Includes chilled/heating water pipes, hot
Construction &
External piping installation √ water pipes, water make-up and drain pipes,
installation
energy source pipes.
Chiller insulation √ Factory-mounted
Piping insulation in

enclosure
Piping insulation √
Water anti-freeze treatment is
Anti-freezing √ recommended when the ambient temp is
below 0℃
User provides energy and air conditioning
Commissioning Site chiller commissioning √ load. Customers need to pay BROAD for
commissioning.
Operator training on site √
Operation &
Paid service contract can be signed after the
maintenance Regular maintenance √
warranty period
After Sales Service

Service Target and Structure:

1. Localization: assist local dealers to establish and perfect service system.

2. Life Tenure: the product is serviced by one engineer for the whole life span.

3. Sustainability: keep good relation with customer and improve service sustainably

BROAD International Service Organization chart

BROAD HQ

BROAD BROAD Asia South South


USA Europe Pacific Dept. Asia Dept. America Dept
Three- Level Monitoring System

Unique-technology of BROAD Monitoring System

BROAD Internet Monitoring Center Scrutinize performance and monitor BROAD


Chillers all over the World.

BROAD is in your system

Level1: Monitoring from BRROAD HQ (informs and evaluates the engineer)

Level2: Monitoring from BROAD Regional server center (avoid information missing
due to internet cut-off)

Level3: Monitoring from appointed service engineer


Responsibility System On Service Quality
100% testing and inspection
Preshipment testing in
before shipment, defective
factory Quality
products are not allowed out
responsibility system Four rules for quality issue
from factory
When quality problem
precaution on abnormal happen, it is not enough to
operation, monitoring on Monitoring center solve the problem only. We
energy efficiency, monitoring Quality responsibility must follow:
on service reaction, system
monitoring on regular 1. don’t let it pass before
maintenance
root cause is found
Annual regular maintenance, Service engineer 2. don’t let it pass before
energy consumption Quality responsibility corrective action is
investigation on central system implemented
air-conditioning system 3. don’t let it pass before
similar problem are
International sales’ solved also
Customer satisfaction survey,
supervision on the service 4. don’t let it pass before
listen to user’s suggestion of
quality the punishment and
product, service,
The service quality education is charged on
management
service engineer more responsible person
Service engineer responsible familiar with the products
for appointed chiller from the and system, and keep close
commissioning to its life span relation with the user

BROAD Service File


Everything should be recorded even a tight bolt

BROAD provide SERVICE FILE for each chiller together with shipment. Service engineer must bring it
for each commissioning, maintenance and service. All information related to the chiller must be
recorded in it.
SERVICE FILE category
1. Address & traffic list
2. Maintenance & switch procedure
3. Operation & maintenance list
4. Annual maintenance list
5. Spare parts change list
6. Vacuum management list
7. Commissioning performance list
8. Cooling performance & commissioning instruction
9. Variable load testing instruction
10. System acceptance check list
11. Service & upgrade work list
12. Service file exchange record
13. Service agreement record list
Appendix 1
Spare Parts Supplied with Chiller/ Special supply for Cheqpoint Tech
Trading L.L.C. Only.
No. Name Unit Quantity Application
名称 单位 数量 用途
1 Sealing elements Set 1 Maintenance
预制密封件 套 保养用
2 Vacuum valve clog Piece 2 Maintenance
真空阀堵头(DN10) 只 备用
3 Vacuum valve clog Piece 2 Maintenance
真空阀堵头(DN20) 只 备用
4 Vacuum valve with a nozzle (DN10) Piece 1 Maintenance
单向真空阀(DN10) 只 维修用
5 Vacuum valve with a nozzle (DN20) Piece 1 Maintenance
单向真空阀(DN20) 只 维修用
6 Sight-glass piece Piece 1 Repair
视镜片 (Φ80) 片 维修用
7 Bursting disc Set 1 Maintenance (Only for exported
爆破片(Φ80) 套 chiller)
维修用
8 Fuse-link Piece 2 Alarm、PLC
熔断体(2A(Φ5×20)) 只 报警器、PLC
9 Fuse-link Piece 4 Main control circuit 、
熔断体(4A(Φ5×20)) 只 solution/refrigerant level control
总控电路、液控器
10 Automatic air vent Set 1 Spare part for water box
自动排气阀 只 水盖备用
11 Temp. sensor( Platinum thermal resistor) Set 2 Maintenance
温度传感器(铂热电阻) 套 维修用
12 Bolts and nuts for water plate installation Set 10 Spare part for water box of
水盖盖板安装用螺栓、螺套 个 exported chiller
出口机组水盖备用
13 Solder m 2 Electric circuit welding
焊锡丝 米 电路焊接
14 Rosin Box 1 Fluxing
松香 盒 助焊剂
15 Sealing tape Reel 1 Water system sealing
生料带 卷 水系统密封
16 Sealing glue Box 1 Sealing & lubricating
真空脂 盒 密封及润滑
17 Pin-connector Piece 20 Wire fastening clip
冷压接线片 个 电线接头固定
18 Plastic belt Piece 20 Wire fastening clip
塑料扎带 根 电气线路整形
19 Plastic wrapping ribbon m 2 Wire fastening clip
PGB0904101602

塑料缠绕带 米 电气线路整形
20 Insulating tape Reel 2 For electric insulation
塑料绝缘胶带 卷 电气绝缘用

Tool box & 4 years easy worn-out parts are included in standard supply, besides, BROAD
supply the above mentioned spare parts as back up to Cheqpoint Tech Trading L.L.C.
BROAD SOLAR ENERGY APPLICATION

LA Valley College, U.S.A. Desert Mountain High School, U.S.A.

• A community college located in the Valley Glen district • Opened in 1995, is in northeast Scottsdale, Arizona.
of Los Angeles, California. • Cooling capacity: 1756kW
• Cooling capacity: 1221kW
• Model: BDH151X83.3/95-34.4/29.4-7.2/12.7-B3-200*1
• Model: BDH105IX75/88-33.9/27.8-9.4/13.8-B3-150*1
• Heat source: Hot water
• Heat Source: Hot water
• Shipment date: Aug., 2011
• Shipment date: Feb., 2007
BROAD SOLAR ENERGY APPLICATION

Echuca Hospital, Australia Hotel Sheraton Mallorca, Spain

• The first hospital in Australia using solar cooling tech • A famous Golf hotel in Palma, 5-star
• Cooling capacity: 500kW • Cooling capacity: 120kW
• Model: BYDH43X88/98-37/29-6/12-50 * 1 • Model: BDH10X80/90-35/30-20*1
• Heat Source: Solar Hot Water • Heat Source: Hot water
• Shipment date: Feb, 2010 • Shipment date: June, 2013
BROAD SOLAR ENERGY APPLICATION

Fotir Office, Italy Hospital Reinaldi-Erba, Italy

• A famous solar cooling in an office • A famous convalescent hospital in Italy


building at Milan. • Cooling capacity:233kW
• Cooling capacity: 151kW • Model:BZHY20XD *1
• Model: BDH13X5/85-30/25-20 *1 • Heat source: NG, 180 ℃ Hot Oil
• Heat Source: Hot water • Shipment date: Apr, 2011
• Shipment date: Oct, 2008

1
BROAD SOLAR ENERGY APPLICATION

Raccordtubi, Italy Universidad de Sevilla, Spain

• Raccordtubi group is famous distributor in steel • a university with over 500 years history.
industry. • Cooling capacity: 175kW
• Cooling capacity: 240kW • Model: BZH15IXD-k *1
• Model: BDH20IX-76/86-33/28-8/13-30*1 • Heat Source: NG,hot water
• Heat Source: Hot water • Shipment date: July, 2007
• Shipment date: Oct., 2007

1
BROAD SOLAR ENERGY APPLICATION

United world college, Singapore

• It is an education movement ,comprising 12


international schools and colleges, national committees
from 140 countries and a series of short educational
programs.
• Cooling capacity: 1,570kW
• Model: BDH135X82/90-11/16-150*1
• Heat Source: Solar Hot Water
• Shipment date: August, 2010

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