Aplicaciones Process Filtration

Process Technology
Aplicaciones
Industria Siderúrgica
Papel y pulpa
Plantas de generación
Minería
Petróleo y Gas
Plantas de tratamiento
HPT Applications_05/2007 Etc... 1
Process Technology
Filtros de procesos en Siderúrgica
HPT Applications_05/2007
2
Process Technology
Siderúrgica Hidráulica
Lubricación
Refrigeración de Aceite
(Emulsión / Laminación)
Agua
3
Process Technology
AutoFilt® RF3 - Produccion del Acero
Fluidos que pueden ser filtrados
 Agua
 Emulsiones
 Aceite
APLICACIONES
 Enfriadores
 Descalcificación
 Laminación
4
Process Technology
AutoFilt® RF3 - Produccion del Acero
Esquema
Maquina de moldeo
Paso a Horno
Tratamiento de agua central

Molino de
HP- laminación en
pump frío
LP-
pump
Process Technology
Colada continua - Forma Convencional
Planta de
fundición
continua
Hot rolling mill
Pickling
line
Cold rolling mill
Annealing and
surface improvement
Shears and
finishing equipment
6
Process Technology
Strip Caster - Sección de Moldes
7
Process Technology
1 Beam blank Procesamiento de acero / fundición / laminación
caster
(MHI-Hitachi)
2 Cont. Strip
Caster
(SMS Demag)
3 Slab casting
(VAI)
1 2
4 Roughing Mill
(VAI)
3 4
8
Process Technology
Franja de Fundición
9
Process Technology
Franja de Fundición a USIMINAS Brazil
Aplicación 5x AutoFilt® RF3 RF3-3-EPT PN16
Filtracion de Rango de Caudal: 550 m3/h
agua de (2.420 gpm)
enfriamiento para
la maquina de Presión de trabajo: 9,5 bar
colada continua
(138 PSI)
Temperatura de trabajo: 35 deg. C

(90 °F)
Rango de filtración: 50 µm
Ventajas:
• Filtracion sin interrupción durante

la secuencia de lavado a
contracorriente.
• No hay paro de producción.
Process Technology
Laminación en caliente - Forma Convencional
Continuous
casting plant
Hot rolling mill
Pickling
line
Cold rolling mill
Annealing and
surface improvement
Shears and
finishing equipment
11
Process Technology
Laminación en caliente - Steckel Mill
(Avesta)
12
Process Technology
KAPTAN STEEL, Turkey
Aplicación AutoFilt® RF3-2.5 (DN 250) (10“)
Filtracion de agua
AutoFilt® RF3-3 (DN 300) (10“)
de un circuito Screen Basket Filter PRFS
abierto y cerrado
de enfriamiento Rango caudal: 300 - 450 m³/h
(1.320 – 1.981 gpm)
Filtros de acero al
carbono y en Rango de filtración: 100 µm
interior protegido
contra corrosión.
Ventajas:
n Uso de protección para todos
los componentes.
n Poca perdida de agua de

lavado
n Funcionamiento
completamente automático.
n Diseño Compacto.
13
Process Technology
US STEEL KOCICE, Slovakia
Aplicación:
Filtro de Filtr
pulido para la om
refrigeración gran as
y filtración de
prod de
agua .
ucid
Filtracion de HYD o por
arena y grava.
AC.
Bombas
2x 983.000 W
2x AutoFilt® RF3-8
(DN 900) (36“)
Caudal: 12.000 m³/h total
(52.800 gpm)
Rango de filtración: 5.000 µm
14
Process Technology
Laminación en Caliente - descalcificación de alta presión
15
Process Technology
AutoFilt® RF3 - Descalcificación de alta presión
Aplicación: AutoFilt® RF3 para proteger
De alta presión,
la bomba de alta presión y
descalcificación las boquillas de aspersión.
en trenes de
laminación
Ventajas:
Prolongación del tiempo de

servicio de las bombas de alta
presión y boquillas.
Reducción del consumo de

agua potable
Aseguramiento de las
superficies planas de las
losas de acero.
Process Technology
AutoFilt® RF3 -Descalcificación de alta presión
Danieli - unidad de alta presión con

descalcificado RF3-CG para la protección de las
bombas de alta presión y boquillas
1x AutoFilt® RF3-CG
(DN 50) (2“)
Caudal : up to 25 m³/h
(110 gpm)
Rango de filtracion: 50 µm
Process Technology
AutoFilt® RF3 -Descalcificación de alta presión
SOVEL Greece
Sovel - unidad de alta presión con
descalcificado RF3-CG para la protección de
las bombas de alta presión y boquillas
1x AutoFilt® RF3-0
(DN 100) (4“)
Caudal: up to 60 m³/h
(265 gpm)
Rango de filtracion: 25 µm
Process Technology
AutoFilt® RF3 - Mittal Steel South Africa
Aplicación: AutoFilt® RF3 protege la
Descalcificacio-
bomba de alta presión, así
nes de alta com olas boquillas
presión
Ventajas:
Diseño muy compacto (en

comparación con los filtros ya
instalados en la parte
izquierda y derecha )
Asegura y obtiene una forma

igual de la superficie.
Process Technology
Laminadores en frío - Laminación en frío
Hot rolling mill
Pickling
line
Cold rolling mill
Annealing and
surface improvement
Shears and
finishing equipment
20
Process Technology
Laminación en Frío - Filtracion en
emulsión
n Lubricante: Emulsion appr. 1,8%-vol Quakerol
676 DPD (oil in water)
n Caudal del tren de laminación:1.000 - 2.000 l/min (4.400 – 8.800 gpm)
n Presión del premolino: appr. 4-6 bar (58 - 96 PSI)
n Presión del filtro: appr. 4,5 bar (65 PSI)
n Temperatura: appr. 40 °C (104 °F)
Acondicionamiento de la emulsión:
Rodillo magnético para la eliminación de partículas gruesas
Filtracion primaria con by-pass con autolimpiantes HYDAC RF3
21
Process Technology
Diseño Filtracion Emulsión.
AutoFilt® RF3
Datos:
Sistema emulsión 2.000 l/min
(528 gpm)
Cliente:
– Danieli Fröhling
(Operator MUBEA)
22
Process Technology
Filtracion Emulsión Fotografías
23
Process Technology
Laminador en frío en la India
24
Process Technology
Referencias en la industria del acero.
 SMS
 Mitsubishi-Hitachi
 Mittal Steel
 US Steel
 Voest Alpine Stahl
 Posco
 Thyssen Krupp Steel
 Danieli
 Hyundai Steel
 Corus
 Salzgitter Flachstahl GmbH
Process Technology
Filtros de procesos en las plantas de Celulosa y Papel
26
Process Technology
Filtros de procesos en las plantas de Celulosa y Papel
water
chemicals
RECOVERY
digester
draining dispatch
wood refining bleaching
chopping sorting cleaning drying
paper mill
drain
wood place tub
FIBER LINE
RF3
fresh water filter RF3
warm water tank cooling water filter
underlayer
gravel
filter
river
water
Process Technology
Pulp Mill Celulosa ARAUCO, Chile
VALVIDIA MILL 4x AutoFilt® RF3-5
Filtracion de 5.616 m³/h (24.730 gpm)
agua de los rios,
together
el consumo de
agua potable
50 µm
Filtro completo
hecho en
Stainless steel
316 Ti,
internamente
también 316 Ti
Ventajas:
n Cliente a diseñado el sistema de control

con informaciones de entrada salida del PLC
n Funcionamiento completamente autónomo
n Diseño Compacto
28
Process Technology
Pulp Mill Celulosa ARAUCO, Chile
Filtracion de 5.616 m³/h (24.730 gpm)
agua de los rios, together
el consumo de
agua potable
50 µm
Filtro completo
hecho en
Stainless steel
316 Ti,
internamente
también 316 Ti
Ventajas:

HPT Applications_05/2007 n Diseño Compacto 29

Process Technology
Stendal Pulp Mill, Germany
Filtracion de DN 600 PN 10
agua de los rios, (ANSI 24“/145 PSI)
el consumo de
agua potable Rango de filtracion: 200
µm
Filtro completo
hecho en
Stainless steel
316 Ti,
internamente
también 316 Ti
Ventajas:

HPT Applications_05/2007 n Diseño Compacto 30

Process Technology
Planta de 3x AutoFilt® RF3-7
diseño:
RWE DN 700 PN 10
(ANSI 28“ / 145 PSI)
La filtración del
agua para el 3x 3.500 m³/h
proceso de
(3x 15.400 gpm)
fabricación de
pasta.
Filtration rating: 50 µm
Ventajas:
n Completamente autónomo
(automático)
HPT Applications_05/2007 n Diseño Compacto.

31
Process Technology
Planta Diseño: 2x Inline Filter Type:
RWE
PRFLK-PP-15023-F300
Sellado de
tratamiento de DN 300 PN 16
agua (ANSI 12“ / 232 PSI)
Filtracion de Rango de filtracion: 40 µm

agua de proceso
para proteger
los laberintos de
bombas vacío.
Filtro completo
en Acero Inox.
32
Process Technology
Aplicaciones especiales
Aplicacion Produccion de la Celulosa
Tratamiento Filtro en linea PMRFD
de agua para PMRFD 4 E/17Q40 10F00
proceso de
blanqueo y Rango de filtración: 50 µm
sello de agua
Presión de trabajo: 4 - 6 bar (58
en planta de
producción
- 87 PSI)
de Celulosa. Conexión: DN 80 (ANSI 3“)
Ventajas:
• Larga vida Util

• Dimensiones compactas
• Cambio de elementos filtrantes
rápidamente y fácil
• La protección segura de los
componentes del sistema
33
Process Technology
Filtros de procesos en la industria papelera
adhesive
chemical kaolin press section dry section
pulp colours
glazing rollers
head box
wire section
slitter
winder
proportioning
paper
minor sort
pulp - heat recovery
catcher
white water cycle EDFR
(RF2 40 bar)
- showers PRFLD
(RF3)
fresh water cooling water

sewage
water
treatment
warm water tank
underlayer
gravel filter
river water
Process Technology
Problemas debidos a la mala calidad del agua.....
Papel atascado Obstrucción de las boquillas
HPT Applications_05/2007 Obstrucción del Bombas de vacío dañados

intercambiador 35
Process Technology
Industria del papel - Suministro de agua dulce
Aplicación: Automatic Backflushing Filter
Preparación de
AutoFilt® RF3
agua de río o
agua de pozo para Caudal : > 80 m³/h (352 gpm)
la central. Rango del filtración: 50 - 200 µm
Material: carbon steel or
Filtracion de stainless steel
grava
Cliente Ventajas:
Stora Enso,
Belgium • Protección de la red de
componentes
• Poca perdida de agua para el

autolavado
• Operación totalmente
automático
• Diseño Compacto
36
Process Technology
Aspersores Boquillas
Aplicacion: Solution:
• HD Backflushing Filter
spray tubes AutoFilt® RF3, all Process Filters
Caudal: very small flow rates
• ND
spray tubes up to 400 m³/h (761 gpm)
Presión de operación
• Pulverizacion de up to 40 bar (580 PSI)
boquillas Rango Filtracion: 50 to 200 µm
Material: stainless steel,
•Humidificacion raramente standard
steel
Ventajas:
• Protección de arena, fibras, sal,

evitando las deposiciones de las
boquillas de lavado.
• Mejora de la seguridad del sistema
• Evita costes por alta degradación.
37
Process Technology
Preparación para agua Spray
Solución:
Aplicación Filtro autolimpiantes RF2
RF2-2-EPT-1-1-E-0-2-KE-3-S200-2-So
Tratamiento de
agua para las Medio: Agua de boquillas
boquillas Agua de río
Adiciones químicas
Presión de Operación
40 bar (580 PSI)
Rango de filtración: 200 µm
Ventajas
• Protección de toberas de
pulverización de los depósitos y
tuberías
• Manejo mas fácil y menos

mantenimiento en comparación
con los filtros en linea
Process Technology
Warm Water Filtration / Nozzling
Application Solution:
Treatment of Backflushing Filter
warm water for AutoFilt® RF3
use of nozzling RF3-1-EPTY-E-E-2-10/KS500-1-So
and moistening Medium: warm water,
approx. 60 °C (140 °F)
Flow rate: 180 m³/h (792 gpm)
Operation
pressure: 3,8 bar (55 PSI)
Filtration rate: 500 µm
Advantages:
• Easy handling and less maintenance
• Diminuation of production
breakdowns due to clogged
nozzles
39
Process Technology
Sealing Water
Application:
Seal water
conditioning for
centrifugal
pumps and
evacuating
pumps.
(Seal water net).
Automatic Filter
RF3,
all Duplex Filters
from 10 m³/h Vaccum Pumps

(44 gpm) Advantages:
50 bis 100 µm • Longer service life of floating ring seal
stainless steel • Diminution of pump failure
• Easy handling and less maintenance
40
Process Technology
Sealing Water
Application: AutoFilt RF3 size 0
Sealing water
conditioning for RF3-0-EPT1-NM-N-1-1-0/KS50-0
vaccum pump (DN100)
and shower
water 25 - 45 m³/h (110 - 200 gpm)
8 -20 °C (46 - 68 °F)
50 µm
Advantages:
• Increasing life time of Vaccum

pump seals
• Increase disponibility of the

paper machine
41
Process Technology
Cooling Water Treatment
Application: AutoFilt® RF3 size 2
Treatment of
RF3-2-EPT1-E-E-2-1-0/KS100-2
cooling water in
a central water
supply system Medium: River and well water
of a paper plant
Flow rate: 290 m³/h (1.276 gpm)
Filtrate is
feeded into the
cooling water Filtration rate: 100 µm
net
Advantages:
• Easy handling and less
maintenance
• Life time prolongation of heat

exchangers and other components
• Clogging protection of cooling

channels
42
Process Technology
Additional Applications
 Sewage Treatment
 Cooling Water Filtration
 Treatment of Painting Colours
 Boiler Feed Water
Process Technology
References in Pulp and Paper
 Metso Paper
 UPM
 VA Tech
 Stora Enzo
 Mondi Paper
 Norske Skog
 Andritz AG
 Myllykoski
 Sappi
 SCA
Process Technology
Process Filters in Power Plants
45
Process Technology
References in POWER PLANTS
Applications in:
 Water Power Plants
 Thermal Power Plants (Coal, Oil, Gaz)
 Nuclear Power Plants
 Long Distance Energy Supply
 Waste Recovery Plants
 Special Applications
Process Technology
Pressure ranges and flow rates
AutoFilt® RF3 & RF4 in Power Plants
Sealing water
Cooling water
10 bar= 145 PSI

100 m³/h = 440 gpm
Process Technology
Process Filters in Water Power Plants
Cooling water: Cooling Water
from 20m³/h up to River water intake
3.600m³/h
(from 88gpm up to
15.850 gpm)
2,5 bar<P<80 bar
(36 PSI<P<1.160 PSI) Filtration Skid
DN 50 up to DN 700 AutoFilt RF3

(2“ up to 28“)
Sealing water:
25 lpm<Q<40 m³/h
(5 gpm<Q<176 gpm)
2,5 bar<P<80 bar
(36 PSI<P<1.160 PSI)
G1 up to DN 150 River
(G1“ up to 6“)
DIN or ANSI flanges
Sealing water
48
Process Technology
Example
Francis turbines
Sealing water
Cooling Water
49
Process Technology
Filtration Skid for sealing water
Working
conditions
Q = 28,8 m³/h
(127 gpm)
P = 8 bar
(116 PSI)
Connections:
DN 65 (2 ½“)
HPT Applications_05/2007 ALSTOM 3 GORGES CHINA

50
Process Technology
Working
conditions
Q = 10,6 m³/h
(47 gpm)
P = 4 bar
(58 PSI)
Connections:
DN 50 (2“)
HPT Applications_05/2007 ALSTOM OWEN FALLS UGANDA

51
Process Technology
Working
conditions
Q = 10,8 m³/h
(48 gpm)
P = 10 bar
(145 PSI)
Connections:
DN 50 (2“)
HPT Applications_05/2007 ALSTOM TREVALLYN AUSTRALIA

52
Process Technology
RF3
A oil/water cooler
A generator bearing
B generator cooling
B
C oil/water cooler
A turbine bearing
D sealing water for

floating ring seals
C turbine shaft
D RF3
River
Process Technology
Voest Alpine Damm Pump House
Application:
Pump House
Revamping
3 times 2 Filters
in Parallel for
River water
filtration
6x AutoFilt® RF3-4-EPT (DN400 / ANSI 16“)

3x 3200 m³/h (14,100 gpm)
54
Process Technology
Water Power Plant - Manantali Africa
Application: 2x AutoFilt® RF3-2
(DN 200 / ANSI 8“)
Cooling
Water Filtration
10x AutoFilt® RF3-1
Service (DN 150 / ANSI 6“)
Water Filtration
5x Duplex Screen
Bearing
Basket Filter
Oil Filtration
PRFSD-6504
(DN 250 ANSI 10“)
5x RFLD 1320
Customer:
Spare Parts
VA Tech
Escher Wyss
(former
Sulzer Hydro)
55
Process Technology
ALSTOM POWER CHICOASEN Mexico
Application: 6x AutoFilt® RF3-4
25 bar,
Preparation of ANSI flanges 16“
raw water for the
cooling circuit 1.150 m³/h (5.100 gpm)
23 bar (333 PSI)

Carbon steel
filters, inside 1000 µm
Metallogal®
corrosion
protected
Advantages:
n Few water lost due to impuls aided backflushing
n Tropical control Box (heating)
n Fully automatic operation
n Very reliable system

56
Process Technology
ALSTOM POWER CHICOASEN, Mexico
Application: 2x AutoFilt® RF3-2.5
Preparation of 25 bar (362 PSI)
raw water for the ANSI flanges 10“ (DN 250)
cooling circuit
390 m³/h (1.717 gpm)
C-steel filters,
Metallogal® 23 bar (333 PSI)
corrosion
protected 500 µm
inside
Advantages:
n few water loss by pulse
aided backflushing
n tropical control box (heating)
n fully automatic operation
n very reliable system

57
Process Technology
Max-Planck-Institut, Greifswald -
Cooling System of a Nuclear fusion reactor
Max-Planck-
Institut,
Greifswald
2x Screen Basket Filter DN 400 (16“)

stainless steel, filtration rate: 200 µm
6x AutoFilt® RF3 DN 150 (6“)

up to DN 400 (16“) for different
cooling water cycles,
HPT Applications_05/2007 filtration rate: 500 µm
Process Technology
AutoFilt® RF3 in Thermal Power Plants
Long Distance Energy Supply
Process Technology
Long Distance Energy Supply - Saarberg Fernwärme
AutoFilt® RF2 / RF3
for protection of plate heat exchangers
Filtration rating: 200 µm
60
Process Technology
References in Power plants
 Alstom Power
 Vattenfall
 VA Tech
 ABB
 Voith Siemens Hydro
 Ebara
 NEK
 Paul Wurth
 Lurgi Lentjes
Process Technology
Process Filter in Mining
Process Filters
Process Technology
Process Filter Applications
Water Treatment Emulsion Treatment
- Cooling - Operational Hydraulics
- Weathering of Mines
- Nozzling
- Water Hydraulics
Backflush Inline Candle Block

Filter Filter Filter Filter
RFH
Process Technology
Function
Refridgerating Plant Underground
Treatment of
fresh water
2x RF3-2-PTZ (DN200) (8“)
Protection of  Execution matches

evaporators requirements for mining
and heat  ATEX-Approval
exchangers
 Pneumatic version only
 Filtration rate 100 µm
 Operating pressure 25 - 30 bar
(363 – 435 PSI)
 Rubber coated housing
Process Technology
Filtration of Nozzling Water
Process Technology
Filtration of Cooling Water / Protection of Nozzles
Coal Mining Backflushing Filter RF2
HBL RF2-1-PU-0-1-N-2-1-KN-4-BO-Z-S50-1
Filtration of
cooling water Filtration rate: 50 µm
for oil/water
heat
exchangers
Protection
of the spray
nozzles of
the pick of a
part cut
machine
Process Technology
Coal Mining  approx. 40 pieces at DSK
Treatment of  RF2-2-PT (DN100) (4“)

mining water
or service water
 pneumatic version only
for shield nozzling
or nozzling of
longwall shearers  housing rubber coated
in order
to avoid firedamp  pressure max. 40 bar
(580 PSI)
 filtration rate 100 / 200 µm
Process Technology
Process Technology
Protection Filter for Shield Hydraulics
Function
Protection of
cylinders and
components of
the shield
hydraulic system
One filter per

shield
Manual
backflushing
100 - 200 shields
per longwall
Process Technology
Protection Filter for Shield Hydraulics
RFH
High-Pressure
Block Filter
max. 400 l/min

(106 gpm)
max. 350 bar

(5.076 PSI)
Filtration rating:
25 µm wire mesh
50 µm slotted tube
100 µm slotted tube
Process Technology
Water supply line to furnace of smelter
Mineral mining 3x Backflushing Filter RF3
RF3-4-EPTY-NM-N-1-1-0/KS300-4-So
Ticor Empangeni,
South Africa Filtration rate: 300 µm
Function: Working pressure: 4,5 bar
Refining and
Smelting of mineral
sands to produce
titanium slags
3 Filters,
2 filters working,
1 filter Stand-by
Process Technology
References in Mining
 DSK
 Richardsbay Minerals
 Ticor Mining
 Botec
 DBT
 customers weltweit
(Australia, Russia, China, Poland,.)
Process Technology
Process Filters in Oil & Gas
Process Technology
Backflushing Filter AutoFilt® RF3 for ...
1- Water Injection
74
Process Technology
OFFSHORE
Application Shell in Brunei:
3x AutoFilt® RF3 - RF3-2.5
Filtration of sea
water to protect (DN 250) - (10“)
pumps
Kvaerner Malaysia:
Water Injection 2x AutoFilt® RF3 - RF3-3
(= water is (DN 300) - (12“)
pressed into a
drilled hole to
displace the oil) 450 bis 700 m³/h
(1981 - 3082 gpm)
30 bis 50 °C
(86 - 122 °F)
Filtration rate: 50 bis 100 µm
Advantages:
n Virtually no maintenance
n Fully automatic operation
n Compact design
Process Technology
SHELL BRUNEI (Champion oil field)
Application: Solution:
Water Backflushing Filter

Injection AutoFilt® RF3
RF3-2.5 DN 250 (10“)
RF3-3 DN 300 (12“)
Special Materials:
. Housing Steel
A515, Gr. 60
. Internal Parts
SUPERDUPLEX
76
Process Technology
KVAERNER MALAYSIA
„Water injection“ Skid
Water Backflushing Filter
Injection AutoFilt® RF3
RF3-3 DN 300 (12“)
Special Materials:
. Housing Steel
. Internal Parts
MONEL
77
Process Technology
CNR International, Ninian North Platform
Sea water
injection
3x RF3-4
DN400 (16“)
Seawater
2.236 m³/h
(9.845 gpm)
Rating:
80 microns
Ninian Sud Platform
3x Backflushing Filter AutoFilt® in

stainless steel AISI 316L
78
Process Technology
ESSO REP France (Bordeaux)
Application:
Water
Injection
Onshore
AutoFilt® RF3
in place of
Bag Filters
Solution: Customer advantages

Backflushing Filter . Continous operation
AutoFilt® RF3
1x RF3-1-PT-ATEX DN 150 (6“) . Fully automatic solution
1x RF3-0G-PT-ATEX DN 100 (4“) . Zero maintenance costs
1x RF3-C-PT-ATEX DN 50 (2“)
79
Process Technology
2 - Pipeline flooding
Topsea
80
Process Technology
Weatherford
Application:
Oil and gas

Pipeline
flooding with
fresh water or
seawater
The RF3 are

used to
protect the
flooding
pumps
Solution: Special features:

Protection class IP65
Backflushing Filter
AutoFilt® RF3 with ANSI Inner parts Super Duplex
Flanges, Pressure Range Internal coating Interline 925
25 bar
4x RF3-4 DN 400 (16“) Seaworthy Painting
2x RF3-2.5 DN 250 (10“) Heating in Control cabinet
81
Process Technology
HALLIBURTON
Application:
Oil and gas

Pipeline
flooding with
fresh water or
seawater
The RF3 are

used to
protect the
flooding
pumps
8x „regular“ AutoFilt® RF3-4-NM... (DN 400 (16“)) mounted

HPT Applications_05/2007 in DNV approved Offshore Transportation Frame
82
Process Technology
3 - Produced water
83
Process Technology
FPSO
Floating
Production,
Storage and
Offloading
It is a floating
tank system
used to take all
of the oil or gas
produced,
process it, and
store it until the
oil or gas can
be offloaded
onto waiting
tankers, or sent
through a
pipeline.
84
Process Technology
FPSO
Floating
Production,
Storage and
Offloading
Flexible turret
hoses,
connected to
the swivel
85
Process Technology
FPSO
Floating
production
systems are
large ships
equipped with
processing
facilities and
moored to a
location for a
long period.
Oil wells on the seabed produce oil which arrives on board of the
FPSO through pipelines and risers.
86
Process Technology
FPSO
FPSOs
eliminate the
need to lay
expensive long-
distance
pipelines from
the oil well to an
onshore
terminal.
They can also be used economically in smaller oil fields which can
be exhausted in a few years and do not justify the expense of
installing a fixed oil platform
The oil is stored in the hull of the FPSO and periodically offloaded to
shuttle tankers.
Once the field is depleted, the FPSO can be moved to a new location.
87
Process Technology
PGS
Application:
FPSO Petrojarl Foinaven
Improving the
cleanliness of
PRODUCED
WATER
operating at 65°C
(149°F) before
re-injection back
to the sea bed
PRODUCED
WATER contains
a mixture of sea
water, sand, oil.
Oil content
should be less
than 30 ppm.
1x RF3-4 in stainless steel ATEX – Zone 1, EEx d e IIA T3

HPT Applications_05/2007 (II 2 G/D EEx d e IIA T3), flow rate 800 m3/h (3.522 gpm)
88
Process Technology
Process Filters in Sewage plants
89
Process Technology
Sewage Plants - Filtration of Treated Water
Flow Sheet
Process Technology
Modification of the Flotation of
Filter station
before
Sewage Plant EMSCHERMÜNDUNG
modification  Station equipped with
AMIAD / Filtomat filters
 Too small dimensioned
 Frequent breakdowns
 Small filter areas
 Control with water hydraulics
 High water loss at backflushing
 Often change of plastic

cleaning nozzles necessary
91
Process Technology
Modification of the Flotation of
Filter station
after
Sewage Plant EMSCHERMÜNDUNG
modification Solution:
4x HYDAC AutoFilt® RF3 size 2

(DN 200) - (8“)
92
Process Technology
AutoFilt® RF3 - Filtration of Treated Water
Filtration of
treated water Backflushing Filter RF2-2-EPT
with foreign medium backflushing

Aplicaciones Process Filtration

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Process Technology

Tratamiento de agua central

Hot rolling mill

Cold rolling mill

Temperatura de trabajo: 35 deg. C

• Filtracion sin interrupción durante

Hot rolling mill

Cold rolling mill

n Poca perdida de agua de

Rango de filtración: 5.000 µm

Prolongación del tiempo de

Reducción del consumo de

Danieli - unidad de alta presión con

Diseño muy compacto (en

Asegura y obtiene una forma

Hot rolling mill

Cold rolling mill

Rodillo magnético para la eliminación de partículas gruesas

Filtracion primaria con by-pass con autolimpiantes HYDAC RF3

n Cliente a diseñado el sistema de control

n Funcionamiento completamente autónomo

n Cliente a diseñado el sistema de control

n Funcionamiento completamente autónomo

HPT Applications_05/2007 n Diseño Compacto 29

n Cliente a diseñado el sistema de control

n Funcionamiento completamente autónomo

HPT Applications_05/2007 n Diseño Compacto 30

HPT Applications_05/2007 n Diseño Compacto.

Filtracion de Rango de filtracion: 40 µm

• Larga vida Util

fresh water cooling water

warm water tank

Papel atascado Obstrucción de las boquillas

HPT Applications_05/2007 Obstrucción del Bombas de vacío dañados

• Poca perdida de agua para el

• Protección de arena, fibras, sal,

• Evita costes por alta degradación.

Rango de filtración: 200 µm

• Manejo mas fácil y menos

from 10 m³/h Vaccum Pumps

8 -20 °C (46 - 68 °F)

• Increasing life time of Vaccum

• Increase disponibility of the

• Life time prolongation of heat

• Clogging protection of cooling

 Cooling Water Filtration

 Treatment of Painting Colours

 Boiler Feed Water

 Water Power Plants

 Thermal Power Plants (Coal, Oil, Gaz)

 Nuclear Power Plants

 Long Distance Energy Supply

 Waste Recovery Plants

10 bar= 145 PSI

DN 50 up to DN 700 AutoFilt RF3

HPT Applications_05/2007 ALSTOM 3 GORGES CHINA

HPT Applications_05/2007 ALSTOM OWEN FALLS UGANDA

HPT Applications_05/2007 ALSTOM TREVALLYN AUSTRALIA

D sealing water for

6x AutoFilt® RF3-4-EPT (DN400 / ANSI 16“)

23 bar (333 PSI)

n Tropical control Box (heating)

n Fully automatic operation

n Very reliable system

Protection of  Execution matches

Treatment of  RF2-2-PT (DN100) (4“)

 filtration rate 100 / 200 µm