DAFTAR ISI
1. DATA UMUM
Tipe : Fi×ed Wheel Gate
Jumlah : 2 (dua) Set
Bentang Bersih (B) : 5m
Tinggi Besih (H) : 3,6 m
Bentang perapat (B1) : 5,45 m
Tinggi Perapat Pintu (H1) : 3,6 m
Design head : 3,6 m
Kecepatan Angkat : 0,30 m / menit 10%
Metode perapat : 4 Sisi perapat di bagian downstream
Tipe pengerek : Penggerak elektrik dengan dua unit batang ulir
Persyaratan tahan karat : 2 mm
Lendutan : Maksimal 1/800 dari bentang bersih
Berat jenis air : 1 ton/m3
Koefisien gempa (k) : 0,15
Faktor tekanan sedimen (Ce) : 0,6
Material Utama : Beam = JIS G 3101 – SS 400
Beam Pendukung = JIS G 3101 – SS 400
Daun Pintu = JIS G 3101 – SS 400
Roda Utama = JIS G 4051 – S 45 C
Poros Roda = JIS G 4303 – SUS 304
Roda Samping = JIS G 4051 – S 45 C
Poros roda samping = JIS G 4051 – S 45 C
Perapat = Neoprene
2. BEBAN TEKAN
EL. + 661,50
2.1. Beban Tekan Air
Wo = 1 ton/m3
B1 = 5,45 m
HW = 3,6 m
H1 = 3,6 m
H2 = 3,6 – 3,6 = 0 m
H2
B.( H w 2 H 2 2 )
P = .Wo
Hw
2
3,12 (6,8 3,235 2 )
2
= 1
2
= 55,81 ton
H1
Pd = 7
.Wo .k . H .h
8
= 7
1 0,15 8,3 6,8
8 Dimana,
= 0,98 ton/m2
h = Ketinggian air (m)
P’d = (Pd × B1 × H1) k = Koefisien gempa
= Periode gempa (1s)
= (0,98 × 3,12 × 3,565)
g = Kecepatan gravitasi (9,8 m/s2)
P’d = 10,96 ton H = Ketinggian air ke dasar pondasi (m)
he = Ketinggian gelombang
Tinggi Gelombang Karena Gempa:
Pd = Tekanan dinamik (ton/m2)
k . W o = Berat jenis air (ton/m3)
he = . g .h (m)
2.
0,15 x1
= . 9,8 x 6,8
2.
he = 0,19 m
P1 ’ =
B1 H w he 2 H 2 he 2
.Wo
2
=
3,12 6,8 0,19 2 3,235 0,192
. 1
2
= 57,97 ton
Perbandingan antara Beban tekan selam gempa dengan beban tekan kondisi normal.
' '
P1 Pd 57,97 10,96
= = 1,235 < 1,50
P 55,81
Oleh karena itu perhitungan yang menjadi acuan adalah beban tekan kondisi normal
Ps
= Ce
2
0 .2,588
2
= 0,6 1,6
2
= 0 ton
Rumus,
Mb= Sb=
12 (14) Beam I
x Profil Beam:Kanal Built Up [380,100,14]
I× = 14.469,82 cm4
2
328 (326) 12 (14) Z× = 761,57 cm3
2
A = 77,28 cm
378 (380)
4.3. Kontrol Tegangan Bengkok (b) dan Tegangan Geser (τs) Masing-masing Beam
σb = M max
Zx
Sb
τs =
As
Dimana :
BENDUNGAN KEUREUTO PAKET 3
Semua tegangan bengkok masing – masing beam horisontal < 1.200 kg/cm2 OK
Semua tegangan geser masing – masing beam horisontal < 700 kg/cm2 OK
Semua lendutan utama pada masing – masing beam horisontal < 1/800 OK
P m P m m
M = .(3l 2 m 2 ) t.m ; S = (l ) jika ( l > m) . . Pers. 1
24 2 2
Pm x l 2
Pm x l
M = t.m ; S= jika (l = m) . . . Pers. 2
12 4
Pl 3
P x l2
M = t.m ; S= Jika (l < m) . . . Pers. 3
12 4
3,235 ton/m2
3,88 ton/m2
1.295
4,53 ton/m2
4,94 ton/m2
820
5,35 ton/m2
5,75 ton/m2
800
6,15 ton/m2
6,40 ton/m2
500
6,65 ton/m2
680 (Maks)
t = 24 0,6 x 39 ,8 3
I× = = 3.152,24 cm4
PL 6 (8) x 398 (400)
12
0 ,6 x 39 ,8 2
Zt = Zc = = 158,40 cm3
6
Tegangan Bengkok
M max 50.257,33
t = = = 317,27 kg/cm2 < 1.200 kg/cm2 OK
Z 3.152,24
Tegangan Geser
Shearing Force max 1.260,64
τs = = = 52,79 kg/cm2 < 700 kg/cm2 OK
Aw 23,88
b/a
1 30,9 13,7 13,7 30,9
1,25 40,3 18,8 13,5 33,9
1,5 45,5 22,1 12,2 34,3
1,75 48,4 23,9 10,8 34,3
2 49,9 24,7 9,5 34,3
2,5 50 25 8 34,3
3 50 25 7.5 34,3
Tak
50 25 7.5 34,3
hingga
7. RODA UTAMA
PA =P1/2 = 3.703,70 kg
PB =P2/2 = 7.211,93 kg
PC =P3/2 = 6.751,83 kg
PD =P4/2 = 6.134,70 kg
PE =P4/2 = 4.102,15 kg +
P = 27.904,32 kg
BENDUNGAN KEUREUTO PAKET 3
× = 0 R1 = 0
(E × 25) - (D × 25) - (C × 105) + (B × 187) - (R2 × 235) + (A × 316,5) = 0
- (4.102,15 × 25)+(6.134,70 × 25)+(6.751,83 × 105)+(7.211,93 × 187)+(3.703,70 × 316,5) / 235=
R2
R2 = 3.280.610 / 235 = 13.960 kg
R1 = 27.904,32 – 13.960 kg = 13.944 kg ≈ 14.000 kg
90
Material Roda:
JIS.G.4051 S 45 C
BHN = 190
Ø 380
Ø 120
32 M b
Diameter poros : d = 3
45
b
90 = 32x126.000
3
90 3,14x1.050
= 10,69 cm min Ø 12 cm
Modulus penampang (Z×) = d3 123 = 169,56 cm3
32 32
M b 126 .000
Kontrol tegangan bengkok (b) =
Zx 169 ,56
= 743,10 kg/cm2 < 1.050 kg/cm2 OK
P
Kontrol tegangan geser ( S ) = = 14 .000
A 3,14 x12 2
4
= 124,64 kg/cm2 < 0,5 × 1.050 = 525 kg/cm2 OK
BENDUNGAN KEUREUTO PAKET 3
P
Kontrol Tegangan geser (S) = = 14.000
A 3,14 112
4
Bo = Lebar track = 13 cm
R = Jejari roda = 38 / 2 = 19 cm
C = Lebar setengah kontak (cm)
Z = Kedalaman ketika terjadi tegangan geser maksimum (cm)
14 .000 x 2 .100 .000
p = 0,418
13 x 19
= 4.671,24 kg/cm2 < 7.307 kg/cm2 OK
P.R. 14.000x 19
C =1,52 1,52 0,15cm
Bo.E 13 x 2.100.000
Z = 0,78 C = 0,78 × 0,15 = 0,11 cm (ketebalan minimal track frame)
7.5. Roda Samping
Tekanan pada roda (P) =1
10 × Berat Pintu = 1/10 × 5.000 kg = 500 kg 30
Material roda : JIS.G.4051 – S 45 C; HBN = 190
Diameter roda (D) = 60 mm
Lebar Roda (L) = 30 mm
Ø 60
Kapasitas roda menahan beban (Pa)
DL
Pa = 1.72 HB 155
N
Dimana ; N = Angka Keamanan = 4
40
6x3
= (1.72 × 190 – 155) = 773,1 kg 500 kg OK
4 50
7.6. Poros Roda Samping
Material Poros ; JIS.G.4303 – SUS 304; b = 1.050 kg/cm2
S = 600 kg/cm2
P
Momen Bengkok (Mb) = P = 500 kg
4
= 5 cm
500x5
=
4
= 625 kg-cm
32 xMb 32 x625
d = 3 =3 = 1,82 cm min Ø 2 cm
x b 3,14 x1.050
3,14 3
Modulus penampang (Z×) = .d 3 = x 2 = 0,79 cm3
32 32
M b 625
Tegangan Bengkok (b)= = = 796,18 kg/cm2 1.050 kg/cm2 OK
Z X 0,79
BENDUNGAN KEUREUTO PAKET 3
P 500
Tegangan geser (S) = = = 79,61 kg/cm2 600 kg/cm2 OK
2A 3,14 2
2 2
4
ME = 0 kg-cm
MR1 = 4.102,15 kg-cm × 25 = 102.554 kg-cm
MD = 4.102,15 kg-cm × 50 – 13.960 kg × 25 = -143.500 kg-cm
MC = 4.102,15 kg-cm × 130 – 13.960 kg-cm × 105 + 6.134,70 kg-cm × 80 = -440.094 kg-cm
MB = 3.703,70 kg-cm × 129,5 – 13.944 kg-cm × 48 = -190.453 kg-cm
MR2 = 3.703,70 kg-cm × 81,5 = 301.852 kg-cm
MA = 0 kg-cm
R1 R2
90 450 90 450
BENDUNGAN KEUREUTO PAKET 3
P 14 .000
R1 = (9 45 ) (9 45 ) 16 .800 kg
45 45
P x 9 14 .000 x 9
R2 = 2 .800 kg
45 45
11 (13)
Beam Samping
M
378 (380)
276 (274)
M
n1 (Center) = = 647,25 / 43,44 = 14,9 cm
A
A R B C D R E
BENDUNGAN KEUREUTO PAKET 3
F gayageser
s = max
= 10 .256 ,3 kg = 419,82 kg/cm2 < 700 kg/cm2 OK
2A 2 x12 , 21
ANDREA’S
Pr
Rumus: k = 0,0588
3
B 2 .I
235
Pr
A = 0,75
K .B
170 K .a 2 .B
M =
Plat sliding 8 x 150 4
Dimana,
16 k = Tegangan pada beton (kg/cm2)
l = 532,34
200
Pr 14.000
k = 0,0588 =0,0588 × = 9,81 kg/cm2 < 60 kg/cm2 OK
3 2 2
B .I 3
13 x3.487,48
Pr 14.000
a = 0,75 = 0,75 × = 82,26 cm
K .B 9,81x13
9,81x82,26 2 x13
Mb = = 215.941 kg-cm
4
215 .941
Tegangan bengkok (b) = M b = = 619,19 kg/cm2 < 1.200 kg/cm2 OK
Zx 348,75
Tegangan geser pada beton (s) = K.B = 9,81 13 = 2,39 kg/cm2 < 5,5 kg/cm2 OK
L 532,34
FD = K. Wo . D . Hw
Dimana, k = Koefisien down pull force = 0,35
wo = Berat Jenis Air = 1 ton / m3
D = Lebar beam = 0,38 m 2
Hw = Tinggi air = 3,6 m 2
FD = 0,35 × 1 × 0,38 × 3,6 = 0,480 ton
FD = GW / ɣb
Dimana, GW = Berat pintu = 8,5 ton
BENDUNGAN KEUREUTO PAKET 3
Poros 3
Pinion Gear
Ø 240 mm
Zpg = 20
M = 12
Poros 2
Pemutar manual
Poros 1
b. Drum
Material = SCW 550 (JIS G 5102)
Tensile Strength Drum (t Drum) = 5.500 kg/cm²
Yield Strength Drum (y. Drum) = 3.550 kg/cm²
Drum ( 19 × Rope) = 730 mm 19 × 32 = 608 mm
Jarak center tali baja (pDrum) = Rope + 4 mm = 36 mm
Efisiensi Drum ( Drum) = 0,95
e. Helical Gear
Jenis = Helical Gear
Type = Parallel shaft double reduction
Rasio (iHG) = 25,63
Size = 365
Effisiensi ( ηHG ) = 0,80
Kapasitas torsi minimum ( THG ) = 152.000 lb.inc = 175.122 kg.cm
Dimana :
FL = 9,0 ton
vAct = 0,911 m/menit
Drum = 0,95
WG = 0,58
HG = 0,80
DG = 0,95
total = Drum × DG × WB × HG = 0,419
Torsi Kecepatan
Torsi Maksimum (3×)
No Item Normal (n)
(kg.cm) (kg.cm) (rpm)
2 1 Torsi Motor 222,63 667,89 1.400,00
2 2 Poros 1 3.228,13 9.684,39 56,00
2 3 Poros 2 66.189,57 198.568,71 2,18
2 4 Poros 3 345.840,50 1.037.521,50 0,397
BS
SFWR
NLWR
Dimana ;
BS = 65,7 ton ; NLWR = 4,5 ton
36 32
45
a. Pinion Gear