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Crystal size in a continuous crystalliser

depends upon the rate of heat transfer, In case of evaporators, liquid entrainment
degree of turbulence, degree of super results primarily due to foaming of the
solution.
saturation.
Baffles in the shell side of a shell and tube
Heat waves cannot pass through vacuum
heat exchanger increase the shell side heat
and travel in straight line.
transfer co-efficient.
Air is best heated with steam in a heat Air is to be heated by condensing steam. Two
exchanger of double pipe type with fin on heat exchangers are available (i) a shell and
air side. tube heat exchanger and (ii) a finned tube
heat exchanger. Tube side heat transfer area
Which of the following is generally considered is equal in both the cases. The recommended
as opaque surface towards radiations? Solids arrangement is finned tube heat exchanger
and liquids. with air outside and steam inside.
Black liquor generated during paper The number of kg vaporised per kg of steam
manufacture is concentrated in a multiple fed to the evaporator is defined as economy.
effect evaporator.
When vaporisation takes place directly at the Economy of a multiple effect evaporator is not
heating surface, it is called nucleate boiling. influenced much by the boiling point
Steam consumption in kg/hr in case of an elevations.
evaporator is given by (where, C & E are
capacity the economy of the evaporator Increasing the liquor level in the evaporator
respectively) C/E. results in the decreased capacity.

Reynolds analogy states that Nst α f. Controlling heat transfer film co-efficient is the
one, which offers the largest resistance to
With increase in temperature, the thermal heat transfer.
conductivity of non-metallic amorphous solids
increases. In a case of 1-2 shell and tube tube heat
Fourier's law applies to the heat transfer by exchanger, the LMTD correction factor
conduction. value increases sharply, when a
In case of vertical tube evaporator, with temperature cross occurs.--- Wrong
increase in liquor level, the overall heat statement
transfer co-efficient decreases.
For shell and tube heat exchanger, with Bulk of the convective heat transfer resistance
increasing heat transfer area, the purchased from a hot tube surface to the fluid flowing in
cost per unit heat transfer area passes it, is mainly confined to a thin film of fluid
through a maxima. near the surface.

In a heat exchanger, floating head is provided Which of the following is concerned with both
to relieve stresses caused by thermal heat and mass transfer? Lewis relationship
expansion.
Which of the following is not used as a A backward feed multiple effect evaporators
medium for high temperature heating? are better than forward feed for concentrating
Mercury cold feed, because it provides higher
economy.
Kirchhoff’s law applies to monochromatic
and total radiation. The dimensionless group in mass transfer that
is equivalent to Prandtl number in heat
transfer is Schmidt number.
With the increase of temperature, the
Col-burn jH factor increases.
In a shell and tube heat exchanger, the conductivity of most liquids decreases.
temperature drops in the two fluids and the Correct statement. Logarithmic mean area is
wall are proportional to individual used for calculating the heat flow rate
resistances. through a thick walled cylinder.

Dietus-Boelter equation used for the In a shell and tube type heat exchanger, the
determination of heat transfer co-efficient is floating tube bundle heat arrangement is used
valid for fluids in tubulent flow. in high range of temperature differences.
The film co-efficient is decreased due to the
presence of non-condensing gases in the
vapors. The film co-efficient of superheated
The equation, , vapor as compared to that of saturated vapor
corresponds to Prandtl analogy. is some.
In case of parallel flow heat exchanger, the
For large heat transfer area requirement, shell lowest temperature theoretically attainable by
and tube heat exchanger is preferred, the hot fluid is equal to the outlet temperature
because it occupies smaller space, is more of the cold fluid.
economical and is easy to operate and
maintain. Equipment which converts the latent or
sensible heat of one fluid into the latent heat
Temperature profile in steady state heat of vaporisation of another is called a heat
transfer is linear. exchanger.

Which of the following is directly concerned


For the same heat load and mass flow rate in with the heat transfer? Grashoff number.
the tube side of a shell and tube heat Wrong statement. With change in
exchanger, one may use multipass on the temperature, the radiant energy emitted by
tube side, because it increases the overall a black body remains unchanged.
heat transfer coefficient.
The Nusselt number for fully developed (both For hot feed, forward feeding as compared to
thermally and hydrodynamically) laminar flow backward feeding results in increased
through a circular pipe, where the wall heat economy.
flux is constant, is 4.36.
It is not preferable to use superheated steam What is the steam economy in case of a
in evaporators, because of its low film co- single effect evaporator system? < 1.
efficient.
jH factor for heat transfer is not a function of
LMTD for counterflow and prallel flow heat the Nusselt , Grashoff number.
exchanger will be the same, when the cold **Baffles are provided in heat exchangers to
fluid is heated to a certain temperature by increase the heat transfer co-efficient.
condensing steam (isothermal fluid).
**In case of a vertical tube evaporator, with
increase in the liquor level, the capacity of
Economy of a multiple effect evaporator the evaporator is decreased.
depends upon the heat balance
consideration. **For gases, the thermal conductivity
Wrong statement. The emissivity of a increases with temperature rise. For liquids,
surface decreases, if it gets corroded by with increase in concentration, its thermal
atmospheric environment. conductivity generally decreases.

In forced convection, the heat transfer **A 2-4 heat exchanger involves both counter
depends on Re, Pr. and parallel-flow of the fluids.
With increase in temperature, the thermal
In a liquid-liquid heat exchanger, for the same given by r = k/h.
process temperature, the ratio of the LMTD in
parallel flow to the LMTD in counter flow is **If the baffle spacing in a shell and tube heat
always < 1. exchanger increases, then the Reynolds
number of the shell side fluid decreases.
**With increase in temperature, the thermal
conductivity of steel decreases. **As the difference between the wall
temperature and bulk temperature increases,
**Which of the following forced convection the boiling heat transfer co-efficient goes
heat transfer equation accounts for the liquid through a minimum.
viscosity effect for viscous liquids? Sieder-
Tate equation. Log mean temperature difference (LMTD)
cannot be used, if none of these.
**The main function of baffles provided in a **In a multi-pass shell and tube heat
shell and tube heat exchanger is to enhance exchanger, tube side return pressure loss is
turbulence. equal to four times the velocity head.
For a given ambient air temperature with
In a single effect evaporator, the economy is increase in the thickness of insulation of a hot
<1. cylindrical pipe, the rate of heat loss from the
surface would first increase and then
**LMTD correction factor which is to be decrease.
applied for a cross-flow heat exchanger
increase with increase in the number of shell **In a parallel flow heat exchanger, if the
passes. Its value for a single pass cross flow outlet temperature of hot and cold fluids is the
heat exchanger is <1. same, then the log mean temperature
Which of the following is not concerned with difference (LMTD) is zero.
the heat transfer? Schmidt number.
**In a forward feed multiple effect, the
**In counter flow compared to parallel flow, pressure build up will be least at the outlet of
LMTD is greater and less surface area is the last effect.
required for a given heat transfer rate. **For the same heat transfer area and the
**A multiple effect evaporator has a capacity terminal conditions, the ratio of the capacities
to process 4000 kg of solid caustic soda per of a single effect evaporator to a triple effect
day, when it is concentrating from 10% to 25% evaporator is 1.
solids. The water evaporated in kg per day is **Multiple effect evaporators are commonly
24000. used in the manufacture of
**Heat transfer in the laminar sub layer in P. Paper Q. Superphosphate
case of a liquid flowing through a pipe, is R. Sugar S. Fats P and S.
mostly by conduction.
Among liquids, water has a comparatively Which of the following is unimportant in forced
high value of thermal conductivity, due to its convection? Grashhoff number.
partial ionisation.
**For evaporation of viscous solution in a **Steam is to be condensed in a shell and
multiple effect evaporator, the preferred tube heat exchanger; 5 m long with a shell
feeding scheme is backward. diameter of 1 m. Cooling water is to be used
Heat transfer co-efficient (h1) for liquids for removing the heat. Heat transfer co-
increases with increasing temperature. efficient for the cooling water, whether on shell
**The purpose of providing a 'catchall' in the side or tube side is the same. The best
vapor line of an evaporator is to arrest the arrangement is vertical heat exchanger with
entrained liquid. steam on shell side.
**The ratio of kinematic viscosity to thermal **In a multiple effect evaporator, the effect of
diffusivity is called the Prandtl number. boiling point elevation is to reduce the
The critical radius 'r' of insulation on a pipe is capacity.
conductivity of 'A' is twice of that of material
**For specified tube outside diameter, higher 'B', while the thickness of layer of 'A' is half
BWG means higher cross-sectional area. that of B. If the temperature at the two sides of
the wall are 400 and 1200°K, then the
In case of a vertical tube evaporator, with temperature drop (in °K) across the layer of
increase in the liquor level, the neither material 'A' is 160.
velocity of circulation or liquor-film co- **The equivalent diameter for the annulus of a
efficient is increased. double pipe heat exchanger, whose inner pipe
has fins on the outside, is less compared to
**Heat flux through several resistances in the same size pipes without fins.
series in analogous to the current flowing ** Natural convection is characterised by
through several resistances in series. Grashhoff number.
**Extended heat transfer surface like fins are **Wrong statement. Film boiling is desirable
used to increase the heat transfer rate. Fin in commercial equipments due to high
efficiency is defined as the ratio of heat heat transfer rate at low temperature drop.
transferred across the fin surface to the ** For a cold dilute feed to produce thick
theoretical heat transfer across an equal area viscous liquor, backward feeding as compared
held at the constant temperature equal to to forward feeding results in increased
that of the base. economy.
**Vacuum is generally maintained in the ** Economy of an evaporator is influenced by
vapour space of an evaporator mainly to get the feed temperature and number of effect.
economical temperature difference by **Wrong statement. Overall heat transfer co-
using moderate pressure steam. efficient in a heat exchanger is controlled
** Double pipe heat exchangers are used by the value of the film co-efficient, which
when heat transfer area required is very is higher.
low, i.e (100-200 ft2). ** Viscous & heat sensitive liquids are
**Nusselt number (for forced convection heat concentrated in agitated film evaporators.
transfer) is a function of the Reynolds and **For a fluid flowing in an annulus space, the
Prandtl number. wetted perimeter for heat transfer and
**Wrong statement. Heat transfer by pressure drop is different.
radiation cannot occur across an absolute ** An evaporator while concentrating an
volume. aqueous solution from 10 to 40% solids
**Which type of heat exchanger is preferred evaporates 30000 kg of water. The amount of
for heavy heat loads? Series and parallel set solids handled by the system in kg is 4000.
of shell and tube. ** An insulator should have low thermal
** Wrong statement. Thermal conductance conductivity.
of a wall of thickness 'L', thermal **In a backward feed multiple effect
conductivity 'k' and heat flow area 'A' evaporators feed flows from low pressure to
is kL/A. high pressure.
**When warm and cold liquids are mixed, the ** In case of heat flow by conduction for a
heat transfer is mainly by convection. cylindrical body with an internal heat source,
**Heat transfer by natural convection is the nature of temperature distribution is
enhanced in system with high co-efficient of parabolic.
thermal expansion. ** Water is normally used as a coolant in the
**A dilute aqueous solution is to be heat exchange equipments mainly because of
concentrated in an evaporator system. High its abundance & high heat capacity.
pressure steam is available. Multiple effect ** Walls of a cubical oven are of thickness l,
evaporator system is employed, because total and they are made of material of thermal
amount of vapor produced per Kg of feed conductivity k. The temperature inside the
steam in a multiple effect system is much oven is 100°C and the inside heat transfer co-
higher than in a single effect. efficient is 3k/l. If the wall temperature on the
** A composite flat wall of a furnace is made of outside is held at 25°C, what is the inside wall
two materials 'A' and 'B'. The thermal temperature in degree centigrade? 81.25
** The main purpose of providing fins on heat when temperature distribution is
transfer surface is to increase the heat dependent on time.
transfer area. **Baffle spacing should be less than the
** Extremely large or small volumes of fluids inside diameter of the shell.
are generally best routed through the shell ** Boiling point elevation of a solution of
side of a shell and tube heat exchanger, NaOH is almost independent of
because of the flexibility possible in the temperature and is almost independent of
baffle arrangement. pressure.
** The capacity of double-effect evaporator is ** The advantage of backward feed multiple
less than half of the capacity of two single effect evaporators over forward feed units is
effects, each of which is operating over same that most concentrated liquid is at highest
terminal temperature difference, when the temperature.
solution has an elevation of boiling point. ** Thermal conductivities of most of the liquids
**Nusselt number is the ratio of the decreases with rise in temperature.
temperature gradient of the wall to that ** A metal ball of radius 0.1 m at a uniform
across the entire pipe. temperature of 90°C is left in air at 30°C. The
**The advantage of using a 1 - 2 shell and density and the specific heat of the metal are
tube heat exchanger over a 1 - 1 shell and 3000 kg/m3 and 0.4 kJ/kg.K respectively. The
tube heat exchanger is higher tube side heat heat transfer co-efficient is 50 W/m2.K
transfer co-efficient. Neglecting the temperature gradients inside
** Durhing's chart is known as transient heat the ball, the time taken (in hours) for the ball
conduction chart. to cool to 60°C is 0.15.
** Choose the most important factor on which ** The purpose of floating head in a heat
the heat conducted through a wall in a unit exchanger is to avoid buckling of tubes.
time will depend on? Temperature difference **1000 Kg of liquid at 30°C in a well stirred
between the two surfaces of the wall. vessel has to be heated to 120°C, using
**In a heat exchanger, one transfer unit immersed coils carrying condensing steam at
means a section of the exchanger in which 150°C. The area of the steam coils is 1.2
change in temperature of one stream m2 and the overall heat transfer co-efficient to
equals the average driving force in the the liquid is 1500 W/m2.°C. Assuming
section. negligible heat loss to the surrounding and
** wrong statement: Heat sensitive materials specific heat capacity of the liquid to be 4
should be concentrated in high pressure kJ/kg.°C, the time taken for the liquid to reach
evaporators. desired temperature will be 51 min.
** Circulation pump is located below the ** Double pipe heat exchangers are preferably
evaporator to create more suction head. useful, when requirement of heat transfer
** Multiple effect evaporation is generally area is low.
recommended, when the large scale **Removal of sensible heat is involved in the
evaporation of liquor is needed. condensation of a vapor under saturated
** U-tube heat exchanger is the most suitable, conditions.
when the temperature of shell side fluid is ** In evaporators, lowering the feed
much higher than that of tube side. temperature reduces the economy and
** Asymptotic conditions is reached, when for increases the heating area required.
a fluid flowing in laminar flow through a long **Prandtl number is the ratio of momentum
tube exit fluid temperature = wall diffusivity to thermal diffusivity.
temperature. **In a shell and tube heat exchanger, putting a
** 1000 kg of wet solids are to be dried from longitudinal baffle across the shell, forces the
60% to 20% moisture (by weight). The mass shell side fluid to pass twice through the heat
of moisture removed in kg is 400. exchanger.
** Which is the most suitable for the **When the ratio of the Grashoff number and
concentration of highly concentrated solution? to the square of Reynolds number is one, the
Open pan evaporation dominant mechanism of heat transfer is
**Unsteady state heat conduction occurs, mixed convection (both free and forced).
**The purpose of providing bleed points in the recommended is 1-1 heat exchanger.
evaporator is to facilitate removal of non- **In a shell and tube heat exchanger, the shell
condensable gases. side fluid velocity cannot be changed by
**Water always boils when its saturated changing the tube diameter.
vapour pressure equals the external **Boiling point elevation of an ideal solution
pressure on its surface. increases rapidly with temperature rise.
** A multiple effect evaporator as compared to ** Radiator of an automobile engine is a
a single effect evaporator of the same direct contact type of heat exchanger.
capacity has higher steam economy. **In pipe flow, heat is transferred from hot wall
**Which is the most suitable for cold viscous to the liquid by forced convection and
feed? Backward feed conduction.
**Multi-pass heat exchangers are used to **Low thermal conductivity of heat insulating
obtain higher heat transfer co-efficient and materials is due to its high proportion of air
shorter tube. space.
** Viscosity of gases increase slowly with **Multiple effect evaporators are used to
increase in temperature. increase the steam economy & the
** Steam is routed through the tube in case of capacity.
a horizontal tube evaporator. ** At constant temperature, the thermal
**In a heat exchanger, the rate of heat transfer conductivities of gases decrease with rise in
from the hot fluid to the cold fluid varies pressure.
directly as the area and the LMTD. **Multiple effect evaporation accounts for
**Fruit juice (a heat sensitive material) can be steam economy.
concentrated in a falling film evaporator. **END**
**Heat sensitive materials can be
concentrated in an evaporator employing
vacuum.
**A concentric double pipe heat exchanger as
compared to the shell and tube heat
exchanger for the same heat load requires
more space.
**In a shell and tube heat exchanger, floating
head is used for large temperature
differentials.
**Kg of liquid evaporated per hour in an
evaporator is defined as its capacity.
**Open pan evaporators are preferred to be
used, when the solution to be concentrated is
highly viscous.
**The maximum heat transfer co-efficient from
steam heating will be attained when the steam
is saturated.
**In a forward feed multiple effect evaporator,
the pressure is lowest in last effect.
**Double pipe heat exchanger is used for
chilling oil to be dewaxed.
** With increase in temperature, the thermal
conductivity of a gas increases.

**In natural convection heat transfer, the


correlating parameter is the Grashoff
number.
**To reduce the tube side pressure drop for
the same flow rate, the heat exchanger

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