Butterfly Valves en

Translation of the original Operating instruction
Butterfly valve
PDF • ak • 16/02/2018
ENGLISH EN
KIESELMANN GmbH
Paul-Kieselmann-Str. 4-10
75438 Knittlingen
( +49(0) 7043 371-0 • 7 +49(0) 7043 371-125

www.kieselmann.de • info@kieselmann.de
Copyright: © KIESELMANN FLUID PROCESS GROUP

KIESELMANN GmbH Table of contents
Table of contents
1 General informations .......................................................................................................................................................................... 5
1.1 Informations for your safety ...................................................................................................................................................... 5
1.2 Marking of security instructions ............................................................................................................................................... 5
1.3 General designated use .............................................................................................................................................................. 5
1.4 Personnel ...................................................................................................................................................................................... 5
1.5 Modifications, spare parts, accessories .................................................................................................................................... 6
1.6 General instructions .................................................................................................................................................................... 6
2 Safety instructions ............................................................................................................................................................................... 7

2.1 Intended use................................................................................................................................................................................. 7
2.2 General notes ............................................................................................................................................................................... 7
2.3 General safety instructions......................................................................................................................................................... 7
3 Delivery, transport and storage ......................................................................................................................................................... 9

3.1 Delivery......................................................................................................................................................................................... 9
3.2 Transport ...................................................................................................................................................................................... 9
3.3 Storage........................................................................................................................................................................................... 9
4 Specification........................................................................................................................................................................................ 10
4.1 Modular system ......................................................................................................................................................................... 10
4.2 Valve types ................................................................................................................................................................................. 11
5 Function and operation ..................................................................................................................................................................... 12

5.1 Description of function ............................................................................................................................................................. 12
5.2 Control system and position indication................................................................................................................................. 12
5.3 Pneumatic valve activation ...................................................................................................................................................... 15
5.4 Installation instructions ............................................................................................................................................................ 16
5.5 Service and maintenance.......................................................................................................................................................... 16
5.6 General welding guidelines ..................................................................................................................................................... 16
5.7 ATEX - Guidelines..................................................................................................................................................................... 16
6 Technical data ..................................................................................................................................................................................... 17

6.1 Butterfly valve / Intermediate flanged - butterfly valve...................................................................................................... 17
6.2 Leakage - butterfly valves ........................................................................................................................................................ 18
7 Disassembly and assembly .............................................................................................................................................................. 19

7.1 Disassembly ............................................................................................................................................................................... 19
7.2 Assembly .................................................................................................................................................................................... 21
8 Drawings and dimensions................................................................................................................................................................ 22

8.1 Butterfly valve............................................................................................................................................................................ 22
8.2 Intermediate flange-butterfly valves ...................................................................................................................................... 24
8.3 Leakage butterfly valve ............................................................................................................................................................ 27
8.4 Drive systems............................................................................................................................................................................. 30
8.5 Control units .............................................................................................................................................................................. 32
9 Wearing parts ...................................................................................................................................................................................... 33
Butterfly_valves_EN iii
Table of contents KIESELMANN GmbH
9.1 Butterfly valve............................................................................................................................................................................ 33

9.2 Leakage - butterfly valves ........................................................................................................................................................ 33
9.3 Intermediate - butterfly valve.................................................................................................................................................. 33
9.4 Malfunctions .............................................................................................................................................................................. 34
10 Classification....................................................................................................................................................................................... 35
10.1 Structure of Order Number ..................................................................................................................................................... 35
11 Appendix.............................................................................................................................................................................................. 37
11.1 Declaration of incorporation.................................................................................................................................................... 37
iv Butterfly_valves_EN
KIESELMANN GmbH | Operating instruction General informations | 1
1 General informations
1.1 Informations for your safety

We are pleased that you have decided for a high-class KIESELMANN product. With correct applic-
ation and adequate maintenance, our products provide long time and reliable operation.
Before installation and initiation, please carefully read this instruction manual and the security ad-
vices contained in it. This guarantees reliable and safe operation of this product and your plant re-
spectively. Please note that an incorrect application of the process components may lead to great
material damages and personal injury.
In case of damages caused by non observance of this instruction manual, incorrect initiation, hand-
ling or external interference, guarantee and warranty will lapse!
Our products are produced, mounted and tested with high diligence. However, if there is still a
reason for complaint, we will naturally try to give you entire satisfaction within the scope of our
warranty. We will be at your disposal also after expiration of the warranty. In addition, you will
also find all necessary instructions and spare part data for maintenance in this instruction manual.
1.2 Marking of security instructions

Hints are available in the chapter "safety instructions" or directly before the respective operation in-
struction. The hints are highlighted with a danger symbol and a signal word. Texts beside these
symbols have to be read and adhered to by all means. Please continue with the text and with the
handling at the valve only afterwards.
Symbol Signal word Meaning

DANGER Imminent danger which will result severe personal injury or
death.
WARNING Imminent danger which may result severe personal injury or

death.
CAUTION Dangerous situation which may cause slight personal injury or

material damages.
NOTICE An harmful situation which may result in damages of the

product itself or of adjacent vicinity.
INFORMATION Marks application hints and other information which is partic-

ularly useful.
1.3 General designated use

The fitting is designed exclusively for the purposes described below. Using the fitting for purposes
other than those mentioned is considered contrary to its designated use. KIESELMANN cannot be
held liable for any damage resulting from such use. The risk of such misuse lies entirely with the
user. The prerequisite for the reliable and safe operation of the fitting is proper transportation and
storage as well as competent installation and assembly. Operating the fitting within the limits of its
designated use also involves observing the operating, inspection and maintenance instructions.
1.4 Personnel
Personnel entrusted with the operation and maintenance of the tank safety system must have the
suitable qualification to carry out their tasks. They must be informed about possible dangers and
must understand and observe the safety instructions given in the relevant manual. Only allow
qualified personnel to make electrical connections.
Butterfly_valves_EN 5 / 37
1 | General informations Operating instruction | KIESELMANN GmbH
1.5 Modifications, spare parts, accessories

Unauthorized modifications, additions or conversions which affect the safety of the fitting are not
permitted. Safety devices must not be bypassed, removed or made inactive. Only use original spare
parts and accessories recommended by the manufacturer.
1.6 General instructions

The user is obliged to operate the fitting only when it is in good working order. In addition to the
instructions given in the operating manual, please observe the relevant accident prevention regula-
tions, generally accepted safety regulations, regulations effective in the country of installation,
working and safety instructions effective in the user's plant.
6 / 37 Butterfly_valves_EN
KIESELMANN GmbH | Operating instruction Safety instructions | 2
2 Safety instructions
2.1 Intended use

The butterfly valve is used as a shut-off valve in the food and beverage industry, in pharmaceutical
and chemical engineering, as well as in bio-engineering.
2.2 General notes
NOTICE - observe the operating instructions

To avoid danger and damage, the fitting must be used in accordance with the safety instructions
and technical data contained in the operating instructions.
NOTICE
All data are in line with the current state of development. Subject to change as a result of tech-
nical progress.
2.3 General safety instructions
WARNING
Risk of injury by moving parts
Do not grab into the valve when the actuator is pressurized. Limbs can be crushing or amputating.
a) Remove the control air line before dismantling.
b) Ensure that the actuator is unpressurized.
WARNING
Risk of injury by outflowing medium
Dismantling the valve or valve assemblies from the plant can cause injuries.
a) Medias flowing through the leakage drain outlet are to be drained off without splashing into a
discharge arrangement.
b) Carry the disassembling only if when the plant has been rendered pressure-less and free of li-
quid and gas.
WARNING
ATEX - Guidelines
If the valve or the plant is operated in a potentially explosive atmosphere, the valid ATEX directive
of the EC and the installation instructions in this operating manual must be observed.
CAUTION
To avoid air leaking, only use pneumatic connection parts that have an O-ring seal facing the
even surface.
CAUTION
Before starting the system, the entire pipeline system must be thoroughly cleaned.
2 | Safety instructions Operating instruction | KIESELMANN GmbH
CAUTION
Steps should be taken to ensure that no external forces are exerted on the fitting.
KIESELMANN GmbH | Operating instruction Delivery, transport and storage | 3
3 Delivery, transport and storage
3.1 Delivery
Immediately after receipt check the delivery for completeness and transport damages.
Remove the packaging from the product.
Retain packaging material, or expose of according to local regulations.
3.2 Transport
CAUTION
Risk of injury and damage to the product
During the transport the generally acknowledged rules of technology, the national accident preven-
tion regulationsand company internal work and safety regulations must be observed.
3.3 Storage
NOTICE
Damage to the product due to improper storage!
Observe storage instructions
avoid a prolonged storage
INFORMATION
Recommendation for longer storage
We recommend regularly checking the product and the prevailing storage conditions during long
storage times.
• To avoid damage to seals and bearings,

– products up to DN 125 / OD 5 inch should be stored horizontally for maximum 6
months.
– products larger than DN 125 / 5 inch, should be stored in the upright position with
the actuator on top.
• Don't store any objects on the products.
• Protect the products for wetness, dust and dirt.
• The product should be stored in a dry and well ventilated room at a constant temperature (op-
timal indoor temperature: 25 C ±5 ; indoor humidity data 70% ±5%).
• Protect seals, bearings and plastic parts for UV light and ozone.
4 | Specification Operating instruction | KIESELMANN GmbH
4 Specification
4.1 Modular system

Control - and feedback units
Electronic control head Electro-pneumatical Position indication
KI-TOP positioner with sensor mounting
transp. hood stainless steel hood
drive systems
pneumatical electrical
PDA 90/75 PDA 90/100 PDA 90/125 Type 4040
Ø 75 Ø 100 Ø 125
manually operated
hand lever hand lever hand lever hand lever
with sensor mounting stainless steel continuously adjustable
connection flanges
S G K/M Fl Cl intermediate
flange S
seals
Silicone EPDM FKM HNBR
KIESELMANN GmbH | Operating instruction Specification | 4
4.2 Valve types

S = Welded end Butterfly valve manually pneumatical
G = Male
operated
K/M = Liner / nut
NC DA
Fl = Flange
S-S DIN 4301 4501 4401
Cl = Clamp
Inch 4351 4551 4451
lö = air open
G-S DIN 4302 4502 4402
ls = air close
Inch 4352 4552 4452
fö = spring open
fs = spring close
G-G DIN 4303 4503 4403
Inch 4353 4553 4453
K/M - G DIN 4304 4504 4404

Inch 4354 4554 4454
K/M - S DIN 4305 4505 4405

Inch 4355 4555 4455
Fl (PN10) - G DIN 4307 4507 4407
Fl - Fl (PN10)
Cl - Cl DIN 4346 4546 4446

Inch 4347 4547 4447
Intermediate - butterfly valve manually pneumatical

operated
NC DA
S-S DIN 4310 4510 4410
Inch 4358 4558 4458
5 | Function and operation Operating instruction | KIESELMANN GmbH
5 Function and operation
5.1 Description of function

Open or close the valve by turning the pneum. controlled rotary drive by 90°.
Functional description for butterfly valves - manual operation

When actuating a fitting manually, the respective switching position will be locked in place in the
final position. The manually operated lever is positioned at an angle of 90°in transverse direction to
the conduit axis in closed position The lever is positioned in the direction of the conduit axis in
open position.
Description of function for butterfly valves - pneum. operation

The valve opens and closes by way of a pneum. multiturn actuator with a rotary movement of 90°.
normal closed (NC)

• pneum. OPERATED opens the valve
• not pneum. OPERATED spring force closes the valve
normal open (NO)
• pneum. OPERATED closes the valve
• not pneum. OPERATED spring force opens the valve
double acting (DA)
• pneum. OPERATED the valve opens or closes according to control
Functional description for leakage - butterfly valves

When closed, the butterfly valve with a tandem seal ensures that different media remain separated
without leaking. The medium flows depressurized through the leakage drain ring-groove and out
the leakage drain outlet. For hygienically demanding products, we recommend cleaning the leak-
age drain area (Cleaning connection R1/4“).
5.2 Control system and position indication
Position indicator with sensor mounting for feedback signal.

The actuator is equipped with a proximity switch mounting (sensor mounting) and a position in-
dication. When inductive proximity initiators M 12x1 are installed, the current "Open" or "Shut" po-
sition can be interrogated. By screwing the proximity initiator to the limit position the required
switching gap for the signal transmission is established.. When the valve is closed the position in-
dication is oriented vertically to the direction of valve passage. When the valve is open it is oriented
parallel to the valve passage.
Feedback unit -optional-

Optionally, modular valve control head systems can be installed to the actuator for reading and ac-
tuating valve positions. The standard version is a closed system with SPS or ASI-bus switch-on
electronics, and integrated 3/2-way solenoid valves. For tough operating conditions we recommend
employing a high-grade steel cover.
Retrofitting to end position feedback for manually operated valves

By replacing the hand lever and the catch disc the valve can be retrofitted for end position feedback
(proximity switch).
KIESELMANN GmbH | Operating instruction Function and operation | 5
Conversion from manual operation to pneumatic actuation

By a simple retrofitting operation the valve can be converted to pneumatic actuation. The rotary ac-
tuator for this purpose is supplied complete with fitting device. The following actuators are avail-
able, depending on the desired actuating function.
Butterfly valve / Intermediate flanged - butterfly valve

Conversion kit A A Pneum. actuator A3 Screws
A1 Square boss A4 Screw
A2 Angle bracket 2 Flap
Nominal diameter
15-20 25-40 50 65-100 125 150 200 Pneum. actu- conversion kit (A) Function
ator
- 1“-1½“ 2“ 2½“-4“ - - -
X X - - - - - PDA 90/75 4500.050.075-022 NC
4500.050.075-022 NO
----- DA
- X X - - - - PDA 4500.050.100-022 NC
90/100 4500.050.100-022 NO
4400.050.100-022 DA
- - - X - - - PDA 4500.100.100-022 NC
90/100 4500.100.100-022 NO
4400.100.100-022 DA
- - - - X - - PDA 4500.125.125-022 NC
90/125 4500.125.125-022 NO
4400.125.125-022 DA
- - - - - X - PDA 4500.150.125-022 NC
90/125 4500.150.125-022 NO
4400.150.125-022 DA
- - - - - X X PDA 4500.200.125-022 NC
90/125 4500.200.125-022 NO
4400.200.125-022 DA
Leakage - butterfly valves

Conversion kit B A Pneum. actuator A3 Screws
A1 Square boss A4 Screw
A2 Angle bracket 2 Flap
Nominal diameter
50-80 65-100 125 150 Pneum. actuator Conversion kit (B) Function
2“-3“ 4“ - -
X - - - PDA 90/100 4500.050.100-022 NC
4500.050.100-022 NO
4400.050.100-022 DA
- X - - PDA 90/100 4500.100.100-022 NC
4500.100.100-022 NO
4400.100.100-022 DA
- - X - PDA 90/125 4500.125.125-022 NC
4500.125.125-022 NO
4400.125.125-022 DA
- - - X PDA 90/125 4500.150.125-022 NC
4500.150.125-022 NO
4400.150.125-022 DA
KIESELMANN GmbH | Operating instruction Function and operation | 5
5.3 Pneumatic valve activation

Kind of actuator: air open - spring close (NC) / air close - spring open (NO)
Valve function pneum. activation pneum. activation

with solenoid valve in control head with external solenoid valve
OPEN Control head Control head
P ➟ MV2 ➟ P2/LA2 ext. MV ➟ LA2
Valve is opening by control air Valve is opening by control air
CLOSED Control head Control head
LA2/P2 ➟ MV2 ➟ R LA2 ➟ ext. MV
valve is closing by spring valve is closing by spring
Kind of actuator: air open - air close (DA)
Valve function pneum. Activation via control pneum. Activation via external
head with solenoid valves solenoid valves
OPEN Control head Control head
Valve is opening by control air Valve is opening by control air
CLOSED Control head Control head
Valve is closing by control air Valve is closing by control air
NC / NO DA
MV = solenoid valve
ES = de-aeration, sound ab-
sorber
P = compressed-air inlet
LA = air supply
S = Slide switch for manual
operation of the solenoid
valve
SA = sensor mounting
R = Cap
E = de-aeration
LA = air supply
5.4 Installation instructions
Fitting position
For valves without leakage outlet, the installation position is without importance.
Leakage - disk valves must always be installed vertically to ensure that outflow of leakage, or of
cleaning medium, from the valve is such that no residue will remain inside the valve.
For valves which are to be welded in on both sides, a releasable connection has to be fitted into the
pipework to allow dismounting (maintenance).
5.5 Service and maintenance
Service
The maintenance intervals depend on the operating conditions "temperature, temperature-inter-
vals, medium, cleaning medium, pressure and opening frequency". We recommend replacing the
seals 1-year cycle The user, however should establish appropriate maintenance intervals according
to the condition of the seals.
Lubricant recommendation
EPDM; FKM; k-flex; NBR; HNBR - Klüber Paraliq GTE703 *
Silicone - Klüber Sintheso pro AA2 *
Thread - Interflon Food Grease *
Cleaning
For best cleaning results, keep the valve open during cleaning to completely rinse the gasket and
the valve head.
5.6 General welding guidelines

Sealing elements integrated in weld components must generally be removed prior to welding. To
prevent damage, welding should be undertaken by certified personnel (EN ISO 9606-1). Use the
TIG (Tungsten Inert Gas) welding process.
NOTICE
Damage due to impurities
Impurities can cause damage to the seals and seals area.
Clean inside areas prior to assembly.
5.7 ATEX - Guidelines

For valves or plants/installations that are operated in the ATEX area, sufficient bonding (ground-
ing) must be ensured (see valid ATEX Guidelines EG).
KIESELMANN GmbH | Operating instruction Technical data | 6
6 Technical data
6.1 Butterfly valve / Intermediate flanged - butterfly valve

Valve size: Butterfly valve : DIN: DN 10 - DN 150; Inch: DN 1“ - DN 4“
Intermediated flanged butterfly valve: DIN: DN 15 - DN 200; Inch: DN 1“ - DN 4“
Connections: Welding flange PN10
Male part DIN11851
Liner/nut DIN11851
Clamp coupling DIN32676
Male part (RJT) (special flange)
Temperature range: Ambient temperature: +4° to +45°C
Product temperature: +0° to +95°C (medium dependent)
Sterilization temperature: EPDM +140°C (SIP 30 min)

HNBR +130°C (SIP 30 min)
Silicone +110°C (SIP 30 min)
FKM +90°C (SIP 30 min)
Operating pressures: Working pressure:
DN 10 - DN 65 / DN 1“ - DN 2½“ = 16 bar *
DN 80 - DN 100 / DN 3“ - DN 4“ = 10 bar
DN 125 - DN 200 = 6 bar
*) Valves with flange coupling PN10 may be used only with a working pressure up to 10
bar.
Leak rate: A (DIN EN 12266-1)
Control air: Control air pressure: Quality of control air:
(only pneum. operation 5,5 - 8,0 bar ISO 8573-1 : 2001 quality class 3
valves)
Materials: Stainless steel: 1.4301 / AISI304
in product contact 1.4307 / AISI304L
1.4404 / AISI316L
Surfaces: Ra < 0,8µm e-polished
Material of seals: EPDM (FDA);
HNBR (FDA);
Silicone (FDA);
FKM (FDA)
6 | Technical data Operating instruction | KIESELMANN GmbH
6.2 Leakage - butterfly valves

Valve size: DIN: DN 50 - DN 150
Inch: DN 2“ - DN 4“
Connections: Welding flange
K-welding flange PN10 Nr. 2069
Male part DIN11851
Liner/nut DIN11851
Temperature range: Ambient temperature: +4° to +45°C
Product temperature: +0° to +95°C (medium dependent)
Sterilization temperature: EPDM +140°C (SIP 30 min)

HNBR +110°C (SIP 30 min)
Silicone +110°C (SIP 30 min)
Operating pressures: Working pressure:
DN 50 - DN 100/ DN 2“ - DN 4“ = 10 bar
DN 125 - DN 150 = 6 bar
Cleaning pressure (Medium water):

Cleaning of the leakage line with product-subjected valve: - max. 1 bar
Cleaning of the leakage line with the pipe cleaning: - max. 3 bar
Leak rate: A (DIN EN 12266-1)
Control air: Control air pressure: Quality of control air:
(only pneum. operation 5,5 - 8,0 bar ISO 8573-1 : 2001 quality class 3
valves)
Materials: Stainless steel: 1.4301 / AISI304
in product contact 1.4307 / AISI304L
1.4404 / AISI316L
Surfaces: Ra < 0,8µm e-polished
Material of seals: EPDM (FDA);
HNBR (FDA);
Silicone (FDA)
KIESELMANN GmbH | Operating instruction Disassembly and assembly | 7
7 Disassembly and assembly
7.1 Disassembly
Dismount the drive system

Hand lever: Unscrew the screw (H1) and remove the hand lever (H).
Pneum. multiturn actu- • Butterfly valve

ator PDA75, PDA100:
Unscrew the screws (A4) and remove the actuator (A) with the square boss (A1).
• Leakage butterfly valve

Unscrew the screws (A1) and remove the actuator (A) with the square boss (A1).
Pneum. multiturn actu- • Butterfly valve

ator PDA125:
Unscrew the screw joints (A4) - (A5) and remove the actuator (A) with the square boss (A1).
• Leakage butterfly valve

Unscrew the upper both screw joints (5 a,b,d) / (7) and remove the screws (7). Remove actuator (A)
and square boss (A1).
7 | Disassembly and assembly Operating instruction | KIESELMANN GmbH
Dismount seal (3)

• Butterfly valve DN10 - DN150
Unscrew the screw joints (4) - (5). Remove housing flange (1a) and (1b).
Unscrew screw joints (5a) - (7). Remove the flange (8) and dismantle seals (9).
Unscrew the screw joints (4) - (5b) and remove the housing flange (1).
• Intermediate flange - butterfly valves DN200

Unscrew screw joints (5a) - (7).
Remove the flange (8) and dismantle seals (9).
Unscrew the screw joints (4) - (5b) and remove the housing flange (1).
Remove scraper ring (11) and dismantle the plain bearing (6).
Remove the back-up rings (3a) and (3b) from the seal (3).
• Leakage-butterfly valve DN50 - DN125

Dismount the leakage drain.
Unscrew the screw joints (4) - (5). Radially remove the valve from the flange connection.
Unscrew the screws (A4) and remove the bracket (A3).
Unscrew the screws (7) and remove the washers (6).
Remove the lower housing part (1b).
Develop out of the upper housing part (1a) the seal (3) with the flap (2).
• Leakage-butterfly valve DN150

Unscrew the screws (14). Remove the cap (13) and seal (12).
Unscrew the screw joints (5 a,b,d) / (7) and remove the screws (7).
Remove the bracket (A3), flange (8) and seals (10).
Unscrew the screw joints (5c) / (4) and remove screws (4). Remove flanges (1).
Remove the plain bearing (9),(11) and disc (15).
Dismount seal (3) from flap (2)
Position the flap (2) in open position Deform seal (3) oval-shaped with Remove the flap (2) with the short
to seal (3) manual force shaft end from seal (3)
KIESELMANN GmbH | Operating instruction Disassembly and assembly | 7
7.2 Assembly
Thoroughly clean and slightly lubricate mounting areas and running surfaces.
Assemble in reverse order.
NOTICE
During assembly, the following points must be observed!
• Grease the two shafts of the flap (2) before insert-

ing it into the seal (3) using a grease that is suitable
for foods.
• Mount the locking disc (H2) up to the metal stop

H2
on the housing flanges. Possibly tap lightly with a
soft face hammer and a sleeve.
• When mounting the hand lever (H), be sure the

lever orientation is matched up with the position
slot at the square shaft.
– In this way the correct indication of the
valve position by the hand lever is en-
sured.
• Do not install the actuator when set to pneumatic

actuation (spring closing condition). Close flap (2)
(spring closing position) before assembling the ac-
tuator (A). The position indicator is oriented vertic-
ally to valve passage direction - valve position
"shut".
8 | Drawings and dimensions Operating instruction | KIESELMANN GmbH
8 Drawings and dimensions
8.1 Butterfly valve
Drawings
(Illustration: G-S, without drive system)
1a = Housing flange with weld-

ing end
1b =Housing flange with thread
end
2 = Flap
3 = Seal
4 = Screws
5 = Nuts
K1 = Cap
K2 = Cap
K3 = Cap
KIESELMANN GmbH | Operating instruction Drawings and dimensions | 8
Dimensions
S G K/M Cl Fl
DN / OD d1 d2 d3 d4 d5 L1 L2 L3 L4 L5 H1 H2 Rd
10 (ø10) ø13x1,5 ø62 ø76 - - 24 41 - - - 78 232 Rd28x1/8
15 (ø16) ø19x1,5 ø62 ø76 ø34 - 24 34 41 34 - 78 232 Rd34x1/8
20 (ø20) ø23x1,5 ø72 ø76 ø34 - 24 34 42 34 - 83 237 Rd44x1/6
25 (ø26) ø29x1,5 ø80 ø104 ø50,5 ø115 27 34 49 34 66 95 285 Rd52x1/6
32 (ø32) ø35x1,5 ø86 ø104 ø50,5 ø140 27 34 52 34 66 98 288 Rd58x1/6
40 (ø38) ø41x1,5 ø92 ø104 ø50,5 ø150 27 34 53 34 60 101 291 Rd65x1/6
50 (ø50) ø53x1,5 ø108 ø104 ø64 ø165 29 36 57 36 65 109 300 Rd78x1/6
65 (ø66) ø70x2 ø130 ø104 ø91 ø185 30 38 62 38 73 121 311 Rd95x1/6
80 (ø81) ø85x2 ø146 ø104 ø106 ø200 36 44 73 44 70 129 319 Rd110x1/4
100 (ø100) ø104x2 ø166 ø104 ø119 ø220 34 44 78 44 77 139 329 Rd130x1/4
125 (ø125) ø129x2 ø205 ø129 - ø250 43 55 77 - 82 181 388 Rd160x1/4
150 (ø150) ø154x2 ø240 ø129 - ø285 52 65 89 - 91 199 407 Rd190x1/4
1“ (ø22,9) ø25,4x1,25 ø80 ø104 ø50,5 - 27 34 49 34 - 95 285 Rd52x1/6

1½“ (ø35,1) ø38,1x1,50 ø92 ø104 ø50,5 - 27 34 53 34 - 101 291 Rd65x1/6
2“ (ø47,8) ø50,8x1,50 ø108 ø104 ø64 - 29 36 57 29 - 109 300 Rd78x1/6
2½“ (ø60,5) ø63,5x1,50 ø130 ø104 ø77,5 - 30 38 62 38 - 121 311 Rd95x1/6
3“ (ø72,1) ø76,1x2 ø146 ø104 ø91 - 36 44 73 44 - 129 319 Rd104x1/6
4“ (ø97,6) ø101,6x2 ø166 ø104 ø119 - 34 44 78 44 - 139 329 Rd130x1/4
8.2 Intermediate flange-butterfly valves
Drawings
Intermediate flange-butterfly valve DN15 - DN150 / 1Inch - 4Inch
1= Housing flange
2= Flap
3= Seal
4= Screws
5= Nut
6= Discs
7= Screws
8= Flanges
9= Seals
K1) Cap
K2) cap
Drawing
Intermediate flange-butterfly valve DN200
1 = Housing flanges
2 = Flap
3 = Seal
3a) = Backup ring upper
3b) = Backup ring lower
4 = Screws
5 = Nuts
6 = Plain bearing
7 = Screws
8 = Flange
9 = Seals
10 = Discs
11 = Scraper ring
H = Hand lever
H1 = Screw
H2 = Locking disc
Dimensions
DN/OD d1 d2 d3 L1 L2 L3 H1 H2 H3
15 (ø16) ø19x1,5 ø62 ø76 100 53 29 78 232 333
20 (ø20) ø23x1,5 ø72 ø76 100 53 29 83 237 338
25 (ø26) ø29x1,5 ø80 ø104 165 51 27 95 285 386
32 (ø32) ø35x1,5 ø86 ø104 165 51 27 98 288 389
40 (ø38) ø41x1,5 ø92 ø104 165 51 27 101 291 392
50 (ø50) ø53x1,5 ø108 ø104 165 53 29 109 300 401
65 (ø66) ø70x2 ø130 ø104 165 54 30 121 311 412
80 (ø81) ø85x2 ø146 ø104 165 60 36 129 319 420
100 (ø100) ø104x2 ø166 ø104 165 58 34 139 329 430
125 (ø125) ø129x2 ø205 ø129 285 66 43 181 388 489
150 (ø150) ø154x2 ø240 ø129 285 75 52 199 407 508
200 (ø200) ø204x2 ø334 ø129 285 57 28 247 455.5 560
1“ (ø22,9) ø25,4x1,25 ø80 ø104 165 51 27 95 285 386

1½“ (ø35,1) ø38,1x1,50 ø82 ø104 165 51 27 101 291 392
2“ (ø47,8) ø50,8x1,50 ø108 ø104 165 53 29 109 300 401
2½“ (ø60,5) ø63,5x1,50 ø130 ø104 165 54 30 121 311 412
3“ (ø72,1) ø76,1x2 ø146 ø104 165 60 36 129 319 420
4“ (ø97,6) ø101,6x2 ø166 ø104 165 58 34 139 329 430
8.3 Leakage butterfly valve
Drawings
Leakage butterfly valves DN 15 - DN 125 / OD 1inch - OD 4inch
(Illustration basic vlave Type: LSV 4365 DN65)
1a = upper housing part

1b =lower housing part
2 = Flap
3 = Seal
4 = Screws
5 = Nuts
6 = Discs
7 = Screws
8 = Flange with
) a) Welding connection (2069)
) b) Welding connection (2041)
) c) Male connection
) d) Liner / nut - connection
9 = Plain bearing
10 = Straight pins
A = Actuator
A1 = Square boss
A2 = Angle bracket
A3 = Screws
A4 = Screws
H = Hand lever
H1 = Saucer-head screw
H2 = Locking disc
H3 = Screws
L = Leakage drain
LA = air supply
Drawing
Leakage - butterfly valves DN150
1 = Housing flange
2 = Flap
3 = Seal
4 = Screws
5 = Nuts
6 = Discs
7 = Screws
8 = Welding flange
9 = Plain bearing
10 = O-rings
11 = Plain bearing
12 = Seal
13 = Cap
14 = Screw
15 = Seal
16 = Disc
A = Actuator
A1 = Square boss
Dimension
A2 = Angle bracket
A3 = Screws
H = Hand lever
H1 = Screw
H2 = Locking disc
L = Leakage drain
LA = air supply
DN / OD d1 d2 d3 L1 L2 H1 H2 H3 H4
150 (ø150) ø154x2 ø240 ø129 285 68 199 406 510 155
Dimensions
Basic S-S G-S G-G K/M - G

Type: 4366 Type: 4366 Type: 4366 Type: 4366 Type: 4366
DN / OD d1 d2 d3 L1 L2 L3 L4 L5 L6 L7 H1 H2 H3 H4 Rd1/Rd2
50 (ø50) ø53x1,5 ø110 ø104 165 38 68 86 109 156 149 148 338 440 84 Rd78x1/6
65 (ø66) ø70x2 ø130 ø104 165 38 68 86 111 166 158 158 349 451 94 Rd95x1/6
80 (ø81) ø85x2 ø145 ø104 165 41 71 89 114 179 158 167 358 460 102 Rd110x1/4
100 (ø100) ø104x2 ø165 ø129 180 41 71 89 118 197 187 178 407 509 112 Rd130x1/4
125 (ø125) ø129x2 ø195 ø129 285 53 87 101 145 193 181 214 421 523 127 Rd160x1/4
2“ (ø47,8) ø50,8x1,50 ø110 ø104 165 38 68 86 - - - 148 338 440 84 Rd78x1/6

2½“ (ø60,5) ø63,5x1,50 ø130 ø104 165 38 68 86 - - - 158 349 451 94 Rd95x1/6
3“ (ø72,1) ø76,1x2 ø145 ø104 165 41 71 89 129 169 - 167 358 460 102 Rd104x1/6
4“ (ø97,6) ø101,6x2 ø165 ø104 180 41 87 101 - - - 178 407 509 112 Rd130x1/4
8.4 Drive systems
Multiturn actuator (PDA)

DN L s s1
• A) Actuator 10 - 20 168 10 10
test
– PDA 75 20 - 40 168 9.5 10
– PDA 25 - 80 210 9.5 10

100 100 210 12 10
– PDA 125 240 12 16

125 150 240 14 16
• A1) Screws
• A2) Square boss
• A3) Angle bracket
• A4) Screws
• A5) Nuts
• R) Position indica-
tion with sensor
mounting
Hand lever Standard

Model DN L s
hand lever Standard L 10 - 50 100 10
Type 4335 25 -100 165 10
Hand lever Standard - 10 - 50 100 10

L
with sensor mounting 25 -100 165 10
Type 4321
Hand lever with continuously adjustable

Model DN L s
Hand lever continuously L 10 - 20 165 10
adjustable 25 - 50 165 10
Type 4600 65 - 100 230 10
125 320 10
150 320 14
Hand lever - stainless steel

Model DN L s
Hand lever - stainless L 10 - 50 101 10
steel 25 - 50 146 10
Type 4318 65 - 100 180 10
125 - 150 285 14
200 285 17
s
Hand lever - stainless L 10 - 50 101 10

steel with sensor 25 - 50 146 10
mounting
65 - 100 180 10
Type 4321 125 - 150 285 14
200 285 17
8.5 Control units

KI-TOP control head positioner Position indication
1) with stainless steel 2) with transparent with sensor mounting
hood plastic hood
Position indication with sensor mounting

(R)
• R1) Dog
• R1.1 Straight pin
• R2) Position indication
• R3) O-rig
• R4 screw
• R5 Sensor mounting
• R6 Cap
• R7 Screw
•
• LA) Air supply
•
•
KIESELMANN GmbH | Operating instruction Wearing parts | 9
9 Wearing parts
9.1 Butterfly valve

Seal (3)
DN SILICONE EPDM HNBR FKM
15 - 4328 015 000-054 4326 015 000-050 -
20 - 4328 020 000-054 4326 020 000-050 -
25 4326 025 000-052 4328 025 000-054 4326 025 000-050 4327 025 000-051
32 4326 032 000-052 4328 032 000-054 4326 032 000-050 4327 032 000-051
40 4326 040 000-052 4328 040 000-054 4326 040 000-050 4327 040 000-051
50 4326 050 000-052 4328 050 000-054 4326 050 000-050 4327 050 000-051
65 4326 065 000-052 4328 065 000-054 4326 065 000-050 4327 065 000-051
80 4326 080 000-052 4328 080 000-054 4326 080 000-050 4327 080 000-051
100 4326 100 000-052 4328 100 000-054 4326 100 000-050 4327 100 000-051
125 4326 125 000-052 4328 125 000-054 4326 125 000-050 4327 125 000-051
150 4326 150 000-052 4328 150 000-054 4326 150 000-050 4327 150 000-051
1 4326 026 000-052 4328 026 000-054 4326 026 000-050 4327 026 000-051
1½ 4326 038 000-052 4328 038 000-054 4326 038 000-050 4327 038 000-051
2 4326 051 000-052 4328 051 000-054 4326 051 000-050 4327 051 000-051
2½ 4326 064 000-052 4328 064 000-054 4326 064 000-050 4327 064 000-051
3 4326 076 076-052 4328 076 076-054 4326 076 076-050 4327 076 076-051
4 4326 101 000-052 4328 101 000-054 4326 101 000-050 4327 101 000-051
9.2 Leakage - butterfly valves

Seal (3) Plain bearing (9) Gleitlager (11) Seal (L1)
DN SILICONE EPDM HNBR iglidur® EPDM
50 4378 050 000-052 4377 050 000-054 4378 050 000-050 8050 012 010-060 8050 012 010-060 2354 012 006-054
65 4378 065 000-052 4377 065 000-054 4378 065 000-050 8050 012 010-060 8050 012 010-060 ||
80 4378 080 000-052 4377 080 000-054 4378 080 000-050 8050 015 010-060 8050 015 010-060 ||
100 4378 100 000-052 4377 100 000-054 4378 100 000-050 8050 015 010-060 8050 015 010-060 ||
125 - 4377 125 000-054 4378 125 000-050 8050 020 015-156 8050 020 015-156 ||
150 - 4328 150 000-054 4328 150 000-050 8050 018 006-060 8050 020 015-156 ||
2 4378 050 000-052 4377 050 000-054 4378 050 000-050 8050 012 010-060 8050 012 010-060 2354 012 006-054
2½ 4378 065 000-052 4377 065 000-054 4378 065 000-050 8050 012 010-060 8050 012 010-060 ||
3 4378 076 000-052 4377 076 000-054 4378 076 000-050 8050 015 010-060 8050 015 010-060 ||
4 4378 100 000-052 4377 100 000-054 4378 100 000-050 8050 015 010-060 8050 015 010-060 ||
9.3 Intermediate - butterfly valve

Seal (3) Seal (9)
DN SILICONE EPDM HNBR FKM k -flex
15 - 4328 015 000-054 4326 015 000-050 - 2353 021 016-114
20 - 4328 020 000-054 4326 020 000-050 - 2353 028 020-114
25 4326 025 000-052 4328 025 000-054 4326 025 000-050 4327 025 000-051 2353 035 026-114
32 4326 032 000-052 4328 032 000-054 4326 032 000-050 4327 032 000-051 2353 041 032-114
9 | Wearing parts Operating instruction | KIESELMANN GmbH
Seal (3) Seal (9)

DN SILICONE EPDM HNBR FKM k -flex
40 4326 040 000-052 4328 040 000-054 4326 040 000-050 4327 040 000-051 2353 047 038-114
50 4326 050 000-052 4328 050 000-054 4326 050 000-050 4327 050 000-051 2353 059 050-114
65 4326 065 000-052 4328 065 000-054 4326 065 000-050 4327 065 000-051 2353 076 066-114
80 4326 080 000-052 4328 080 000-054 4326 080 000-050 4327 080 000-051 2353 090 081-114
100 4326 100 000-052 4328 100 000-054 4326 100 000-050 4327 100 000-051 2353 109 100-114
125 4326 125 000-052 4328 125 000-054 4326 125 000-050 4327 125 000-051 2353 136 125-114
150 4326 150 000-052 4328 150 000-054 4326 150 000-050 4327 150 000-051 2353 161 150-114
200 - 4328 200 000-054 - - 2353 211 200-114
1 4326 026 000-052 4328 026 000-054 4326 026 000-050 4327 026 000-051 2353 032 024-114
1½ 4326 038 000-052 4328 038 000-054 4326 038 000-050 4327 038 000-051 2353 044 036-114
2 4326 051 000-052 4328 051 000-054 4326 051 000-050 4327 051 000-051 2353 057 049-114
2½ 4326 064 000-052 4328 064 000-054 4326 064 000-050 4327 064 000-051 2353 071 061-114
3 4326 076 076-052 4328 076 076-054 4326 076 076-050 4327 076 076-051 2353 083 073-114
4 4326 101 000-052 4328 101 000-054 4326 101 000-050 4327 101 000-051 2353 107 099-114
9.4 Malfunctions
Malfunction Cause Remedy
Valve does not move - Compressed air missing - Switch on compressed air
- Electrical controller missing - Check and ensure electrical signals
- Check and ensure electrical signals
- Actuator defective
Signals do not come on - Loose cable on pilot valve or initiator - Tighten cable
- Cable broken - Replace cable
- Initiators defective - Replace initiators
- Pilot valve defective - Replace pilot valve
- Electrical supply missing or damaged - Check or remedy
Valve moves too slowly - Compressed air too low - Increase compressed air
- Exhaust hole actuator plugged up - Clear opening
Valve moves unevenly - Compressed air supply too weak - Increase compressed air
- Media pressure too high - Check media pressure and adjust if ne-
- Electric signals uneven cessary
- Remedy signal flow malfunction
Valve causes excessive mechanical - Lubrication missing - Lubricate seal and guide elements
noises
KIESELMANN GmbH | Operating instruction Classification | 10
10 Classification
10.1 Structure of Order Number

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
4 5 0 2 0 5 0 1 3 0 - K X X X
- Control system and

position indication
- External surface
Separator
- Material of seals
Valve size DN / OD
Connection variant
Product type DIN / Inch
0 - 2 Product type XXxx xxx xxx-xxxx
0 1 2 3 Designation
4 3 x x Butterfly valve/Leakage butterfly valve manual operating
4 5 x x Butterfly valve/Leakage butterfly valve pneumatic operating
air open- spring close (NC)
4 4 x x Butterfly valve/Leakage butterfly valve pneumatic operating
air open - air close (DA)
2 - 3 Connection variant xxXX xxx xxx-xxxx

z.B. Type 4502 = Male flange / Welding flange
oder Type 4510 = Intermediate
(see Valve types [} 11])
4 - 6 Valve size DN/OD xxxx XXX xxx-xxxx
DN 4 5 6 OD 4 5 6
DN 25 0 2 5 OD 1" 0 2 6
DN 40 0 4 0 OD 1 1/2" 0 3 8
DN 50 0 5 0 OD 2 " 0 5 1
DN 65 0 6 5 OD 2 1/2" 0 6 4
DN 80 0 8 0 OD 3 " 0 7 6
DN 100 1 0 0 OD 4 " 1 0 1
DN 125 1 2 5 -
DN 150 1 5 0 -
DN 200 2 0 0 -
10 | Classification Operating instruction | KIESELMANN GmbH
7 - 9 Material of seals xxxx xxx XXX-xxxx
Sealing material - in product contact 7 8 9

EPDM 1 3 0
HNBR 4 2 0
Silicone 0 0 0
FKM 1 4 0
10 Separator xxxx xxx xxx - xxxx
11 - 14 Control system and position indication , External surface xxxx xxx xxx - xxxx
Control system and position indicator 11 12 13 14

Valve with position indication external surface AISI304 blanc 0 2 0
Valve with position indication external surface AISI304 e-polished 0 2 1
Valve with position indication external surface AISI304 mat finish 0 2 2
Valve with position indication external surface AISI316L blanc 0 4 0
Valve with position indication external surface AISI316L e-polished 0 4 1
Valve with position indication external surface AISI316L mat finish 0 4 2
Valve with control head KI-Top SPS K 5 X X
Valve with control head KI-Top ASI-Bus K 6 X X
KIESELMANN GmbH | Operating instruction Appendix | 11
11 Appendix
11.1 Declaration of incorporation

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Translation of the original Operating instruction

( +49(0) 7043 371-0 • 7 +49(0) 7043 371-125

Copyright: © KIESELMANN FLUID PROCESS GROUP

2 Safety instructions ............................................................................................................................................................................... 7

3 Delivery, transport and storage ......................................................................................................................................................... 9

5 Function and operation ..................................................................................................................................................................... 12

6 Technical data ..................................................................................................................................................................................... 17

7 Disassembly and assembly .............................................................................................................................................................. 19

8 Drawings and dimensions................................................................................................................................................................ 22

9 Wearing parts ...................................................................................................................................................................................... 33

9.1 Butterfly valve............................................................................................................................................................................ 33

1.1 Informations for your safety

1.2 Marking of security instructions

Symbol Signal word Meaning

WARNING Imminent danger which may result severe personal injury or

CAUTION Dangerous situation which may cause slight personal injury or

NOTICE An harmful situation which may result in damages of the

INFORMATION Marks application hints and other information which is partic-

1.3 General designated use

1.5 Modifications, spare parts, accessories

1.6 General instructions

2.1 Intended use

2.2 General notes

NOTICE - observe the operating instructions

2.3 General safety instructions

3 Delivery, transport and storage

• To avoid damage to seals and bearings,

4.1 Modular system

transp. hood stainless steel hood

4.2 Valve types

K/M - G DIN 4304 4504 4404

K/M - S DIN 4305 4505 4405

Fl (PN10) - G DIN 4307 4507 4407

Cl - Cl DIN 4346 4546 4446

Intermediate - butterfly valve manually pneumatical

5 Function and operation

5.1 Description of function

Functional description for butterfly valves - manual operation

Description of function for butterfly valves - pneum. operation

normal closed (NC)

Functional description for leakage - butterfly valves

5.2 Control system and position indication

Position indicator with sensor mounting for feedback signal.

Feedback unit -optional-

Retrofitting to end position feedback for manually operated valves

Conversion from manual operation to pneumatic actuation

Butterfly valve / Intermediate flanged - butterfly valve

Leakage - butterfly valves

5.3 Pneumatic valve activation

Valve function pneum. activation pneum. activation

Kind of actuator: air open - air close (DA)

5.4 Installation instructions

5.5 Service and maintenance

5.6 General welding guidelines

5.7 ATEX - Guidelines

6.1 Butterfly valve / Intermediate flanged - butterfly valve

Sterilization temperature: EPDM +140°C (SIP 30 min)

6.2 Leakage - butterfly valves

Sterilization temperature: EPDM +140°C (SIP 30 min)

Cleaning pressure (Medium water):

7 Disassembly and assembly

Dismount the drive system

Pneum. multiturn actu- • Butterfly valve