PROCEDURE QUALIFICATION RECORD

Reference :ASME B31.3,ASME Sec IX and E.S.5.14.0010RA

KRANTZ ENGINEERS W.L.L

Project Name: Ras Laffan Emergency and Safety College

Company Name: Krantz Engineers W.L.L
Procedure Qualification Record No: PQR-KE-001 Date : 09.04.2011
WPS No:WPS-KE-001(NON-IMPACT)
Welding Process: GTAW + SMAW
Types (Manual, Automatic, Semi-Auto): MANUAL

Joints (QW-402)

PQR TEST COUPEN: 6” Ø

SCH80 (API5L.Gr.B to
API5L.Gr.B) PIPE to PIPE

Groove Design Test Coupon

BASE METAL (QW-403) Also as per QW 420.2 POSTWELD HEAT TREATMENT (QW-407)
Material Spec : API5L.Gr.B to API5L.Gr.B Temperature: NA
Type of Grade : Time : NA
P.No 1 Group 1 to P.No 1 Group 1 Other : NA
Thickness of Test Coupon : 10.97 mm
Diameter of Test Coupon : 6” NB 10.97 mm GAS (QW-408) Percent Composition
Other : NA Gas(es) (Mixture) Flow Rate
Shielding Argon 99.99% 8-12 LPM
FILLER METALS(QW-404) Trailing NA NA NA
GTAW SMAW Backing NA NA NA
SFA Specification: SFA 5.18 SFA5.1
AWS Classification ER70-S3 E7018 ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal F.No F6 F4 Current: DC
Weld Metal Analysis A.No A1 A1 Polarity: GTAW-EN, SMAW –EP
Size of Filler Metal 2.4 mm 2.5 mm Amps: GTAW 70-135Amps SMAW 60-160Amps
Other: OK Tigrod 12.60 OK 55 Volts: GTAW 8-14 Volts SMAW 20-32 Volts
Weld Metal Thickness: 4 mm 6.97 mm Tungsten Electrode Size:2.4 mm

POSITION (QW-405) TECHNIQUE (QW-410)

Travel Speed: GTAW 63-128mm/min SMAW 67-
Position of Groove:2G & 5G
120mm/min
String of Weave Bead:String on Root Pass, Weave-Hot,
Weld Progression (Uphill, Downhill): Uphill
Fill & Cap
Other: NA Oscillations: NA
Multipass or single pass(per side): Multiple Passes
PREHEAT(QW-406) Single or Multiple Electrodes: Single Electrode
Preheat Temp : 25 0C (Ambient Temperature) Other: NA
Interpass Temp: 1800C Max
Other: NA
 PROCEDURE QUALIFICATION RECORD
Reference :ASME B31.3,ASME Sec IX and E.S.5.14.0010RA

KRANTZ ENGINEERS W.L.L

Actual Welding Parameters of Test Coupon
Filter Metal Travel Heat
Weld Current Voltage Remark
Process AWS Speed Input
Pass Brand Name Dia Polarity Amps Volts s
Class (mm/min) kj/mm
Root GTAW ESAB-OK Tigrod 12.60 ER70-S3 2.4 mm DCEN 100-110 9-11 50-90 0.60-0.90
Hot GTAW ESAB-OK Tigrod 12.60 ER70-S3 2.4 mm DCEN 120-140 9-11 90-110 0.60-0.09
Fill SMAW ESAB-OK 55.00 E 7018 2.5 mm DCEP 90-110 23-27 90-115 1.20-2.20
Cap SMAW ESAB-OK 55.00 E 7018 2.5 mm DCEP 90-120 23-27 100-120 1.2-1.4
NDE Results
NDT Method RESULTS Inspection Report Number
Visual Testing Acceptable -
Radiographic Testing Acceptable RT-KE-001A& RT-KE-001B
Magnetic Particle Testing Acceptable MT-KE-001A& MT-KE-001B

Tensile Strength (QW-150)

Thickness UTS Type of Failure &
Specimen No. Width (mm) Area (mm2) UTL (KN)
(mm) (N/mm2) Location
001(2G) 19.11 10.10 193.01 104.10 539 Ductile & PM
002(2G) 19.10 10.10 192.91 106.00 549 Ductile & PM
001(5G) 19.15 10.05 192.46 100.20 521 Ductile & PM
002(5G) 19.15 10.35 198.20 105.00 530 Ductile & PM
Guided-Bend Test (QW160)
Type of Figure No. Result
003,004(2G) Acceptable
005,006(2G) Acceptable
003,004(5G) Acceptable
005,006(5G) Acceptable

Macro result: Satisfactory (Specimen No,007,008) for 2G Deposit Analysis : NA

Satisfactory (Specimen No, 007,008) for 5G

Other Type of Test: Hardness(HV10): Satisfactory (009,010) for 2G

Satisfactory (009,010) for 5G

Welders Name : MURUGESAN

Test Conducted By : EXOVA(QATAR)LLC Report No: for 2G Q 101182

Report No: for 5G Q 101180

We certify that the statement in this record are correct and that the test welds were prepared, welded and tested in
accordance with the requirements of section IX of ASME Ed.2007, ASME B31.3-2008 & ES.5.140.0010 RA

KRANTZ TPI QP