INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR8066-01
June 2018

320, 320 GC and 323 Excavator

Hydraulic System - Attachment
DKJ1-UP
YBL1-UP
KTN1-UP
ZBN1-UP
YBP1-UP
ZBT1-UP
BR41-UP
BR61-UP
BR91-UP

Combined Function - Manual Relief (Tool 25)

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Schematic Machine
Description
Location Location
Accumulator Gp H-10 1
Cylinder Gp - Boom J-9 2
Cylinder Gp - Bucket J-8 3
Cylinder Gp - Stick J-11 4
Filter Gp - Case Drain A-7 5
Filter Gp - Hydraulic Return A-8 6
Motor Gp - Swing C-8 7
Motor Gp - Travel (LH) D-13 8
Motor Gp - Travel (RH) C-12 9
Pump Gp - Main Hydrualic C-4 10
Sensor Gp - Pressure (Pump #1) C-6 11
Sensor Gp - Pressure (Pump #2) C-7 12
Sensor Gp - Pressure (Boom Cylinder Head) I-8 13
Sensor Gp - Pressure (Bucket Cylinder Head End) H-5 14
Sensor Gp - Pressure (Bucket Cylinder Rod End) D-5 15
Sensor Gp - Pressure (Stick Cylinder Head End) H-6 16
Sensor Gp - Pressure (Stick Cylinder Rod End) D-10 17
Swivel Gp A-12 18
Valve Gp - Check (Return) H-12 19
Valve Gp - Main Control G-13 20
Valve Gp - Solenoid (Heavy Lift) H-2 21
Valve Gp - Travel Counterbalance (LH) A-14 22
Valve Gp - Travel Counterbalance (RH) B-11 23
Attachment: Combined Function - Manual Relief (Tool 25)
Filter Gp - Hydraulic Oil I-12 24
Sensor Gp - Pressure (Squeeze Head End) I-14 25
Sensor Gp - Pressure (Squeeze Rod End) J-13 26
Valve Gp - Main Control (Auxiliary) G-12 27
Valve Gp - Manual (Auxiliary, Shutoff) I-13 28
TAP LOCATION

Tap Schematic
Description
Number Location
AA Pump 1 Pressure C-6
BB Pump 2 Pressure C-3
CC Case Drain Pressure A-4
DD Pilot Pressure E-11
SOS Oil Sampling Pressure H-10
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SINGLE SINGLE
(4) STICK CYLINDER (2) BOOM CYLINDER (3) BUCKET CYLINDER
J J
DOUBLE DOUBLE

(26) SENSOR GP - PRESSURE BR2

(SQUEEZE ROD)
344-7392
(24) FILTER GP
HYDRUALIC OIL
224-1687 (FOR 323)
AR2

(25) SENSOR GP
PRESSURE
B A AL3 BL3 BR3 AR3
I (SQUEEZE HEAD END) AUX RTN (13) SENSOR GP I
344-7392 PRESSURE (BOOM CYLINDER HEAD)
344-7392

(28) VALVE GP - MANUAL

(AUXILIARY, SHUT OFF)
389-2407
(21) VALVE GP - SOLENOID
AL5 AR5 BL5 BR5
(HEAVY LIFT)
(19) VALVE GP 524-0912
2 SPEED SWG
CHECK (RETURN) (14) SENSOR GP - PRESSURE
CV-T TRAVEL PRKG BK (16) SENSOR GP - PRESSURE P
490-3958 CONTROL (1) ACCUMULATOR GP (BUCKET CYLINDER HEAD END)
CONTROL (STICK CYLINDER HEAD END)
D HYDRAULIC (CHARGED) 344-7392 HPi
H 344-7392 H
C SOS 351-9674 A

AL3 AL2 AL1 HPi AR1 AR2 AR3 T

Pi5 Pi4 PAC CV-Dr
B B 6 24
7 (27) VALVE GP - MAIN CONTROL
(27) VALVE GP 11 13 18 23 16 12
21 (AUXILIARY)
MAIN CONTROL SHS
516-8626
(AUXILIARY)
AR5
AL5 516-8626 BPi Dr1
(20) VALVE GP - MAIN CONTROL
33 31 MU
516-8623 (STD)
G 516-8625 (HEAVY LIFT) G

Dr2 Pi2 A MU Pi3 Dr3

<EXT> T SG <UP> <IN> <OUT> <L> <BKWD> <BKWD> <CLOSE> BKHS <DOWN> <UP> <OUT> <EXT>

Dr4

BUCKET

BOOM(1)
Pi6

AUXILIARY(1)
TRAVEL(R)
SWING

STICK(2)
STR-TRAVEL
BOOM(2)
Pi7
AUXILIARY(2)

TRAVEL(L)
STICK(1)
Dr6

IDENT ELEC DEVICE NAME

F F
1 MAIN HYDRAULIC PUMP #1 SOLENOID
2 MAIN HYDRAULIC PUMP #2 SOLENOID
5 STICK UNLOAD SOLENOID
6 TRAVEL SPEED SOLENOID
7 SWING BRAKE SOLENOID
8 SWING PRIORITY SOLENOID
9 HYDRAULIC LOCK SOLENOID
SWG PRI

STK UNL

10 BOOM CYLINDER EXTEND SOLENOID

<RET> 11 PUMP TO BOOM HEAD END SOLENOID
12 BOOM CYLINDER RETRACT SOLENOID
E E
13 STICK CYLINDER RETRACT SOLENOID

SRS <OUT> <IN> <R> <FWD> P2S P1S <FWD> <OPEN> BKRS <UP> <IN> <RET> 14 STICK CYLINDER EXTEND SOLENOID
<DOWN>
Pi1 15 PUMP TO STICK HEAD END SOLENOID
Dr5
16 BUCKET CYLINDER EXTEND SOLENOID
17 BUCKET CYLINDER RETRACT SOLENOID
DD
34 32 18 SWING LEFT SOLENOID
19 SWING RIGHT SOLENOID
BL5 20 LEFT TRAVEL FORWARD SOLENOID
P2 P1
BR5 21 LEFT TRAVEL BACKWARD SOLENOID
8 5 22 RIGHT TRAVEL FORWARD SOLENOID
9 14 19 17
20 22 10 15
D (8) MOTOR GP 23 RIGHT TRAVEL BACKWARD SOLENOID D
TRAVEL (LH) SPi bST 24 STRAIGHT TRAVEL SOLENOID
TRAVEL MOTOR (LEFT) 209-5992 TRAVEL MOTOR (RIGHT)

(17) SENSOR GP - PRESSURE ATTACHMENT VALVE #1 EXTEND

31
(STICK CYLINDER ROD END) BL3 PRESSURE SOLENOID
344-7392 BL2 BL1 bST BR1 BR2 BR3 ATTACHMENT VALVE #1 RETRACT
(15) SENSOR GP (10) PUMP GP 32
PRESSURE (BUCKET PRESSURE SOLENOID
(9) MOTOR GP SWG (12) SENSOR GP - PRESSURE (11) SENSOR GP - PRESSURE MAIN HYDRAULICS
CYLINDER ROD END) 531-9885
TRAVEL (RH) PRKG BK (PUMP #2) (PUMP #1) ATTACHMENT VALVE #2 EXTEND
344-7392 33
209-5992 CONTROL 344-7392 344-7392 531-9886 (FOR 323) PRESSURE SOLENOID
SWING MOTOR P1 P2
AA BB ATTACHMENT VALVE #2 RETRACT
34
PG 1 2 PRESSURE SOLENOID
C Pp3 Pp3 (7) MOTOR GP ADJ1 ADJ2 C
SWG-Dr SWING
DB 489-3487 MA1 A1 A2 MA2 LINE PATTERNS
T1 T1 Pressure Line

T2 T2 MU Pilot / Load Sensing Pressure

M Drain / Return Lines

Component Group
PA PB Air Line

CALLOUTS

Q MIN
Q MIN
AG BG DRAIN YY Taps (Pressure, Sampling, Sensor - by letter)

BG AG FILTER DL DL D Connectors (By letter)

Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name

B B
Component LocationsTable)
138-1234 Part Number

Q MAX

Q MAX
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
A B B A CV-Dr bST
d P PILOT CIRCUIT
T1 PUMP 1 OUTPUT

(22) VALVE GP - TRAVEL A C (23) VALVE GP - TRAVEL

HEAVY LIFT CONTROL CIRCUIT
TRAVEL LEFT CONTROL CIRCUIT

COUNTERBALANCE (LH) COUNTERBALANCE (RH) CV-T MC1 S1 T2 MC2

SUPPLY LINE
STICK CONTROL CIRCUIT

B D 322-8714 (5) FILTER GP ATTACHMENT CONTROL CIRCUIT

322-8714 SWING CONTROL CIRCUIT

AL1 BR1 A FA Dr FB B CASE DRAIN DRAIN / RETURN LINE

SWING BRAKE CIRCUIT
B' D' 491-6075 PUMP 2 OUTPUT
TRAVEL SPEED CONTROL CIRUIT

BL1 AR1 BUCKET CONTROL CIRCUIT

A' C' CC
TRAVEL RIGHT CONTROL CIRCUIT
BOOM CONTROL CIRCUIT

A d' P' A
SWG-Dr (18) SWIVEL GP
THIS SCHEMATIC IS FOR THE 320, 320 GC, AND 323 EXCAVATOR HYDRAULIC SYSTEM
490-3995 BL2 AL2 ATTACHMENT: COMBINED FUNCTION - MANUAL RELIEF (TOOL 25)
2 SPEED MEDIA NUMBER: UENR8066-01
DRAIN (6) FILTER GP
TRAVEL SCHEMATIC PART NUMBER: 490-3965, CHANGE: 00, VERSION: HE
FILTER HYDRAULIC RETURN Components are shown installed on a fully operable machine with the key and engine off.
CONTROL Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
488-8581 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE - RIGHT
VIEW ALL CALLOUTS

2 4 3
MACHINE - TOP RIGHT
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10

22

23
9
MACHINE - TOP
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7 25

19

16

24 28 26 18 13
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

21

SOS

DD

14 27

20
15

17
11 12
PUMP - RIGHT REAR
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AA
BB

CC