The color, however, depends on the alloying elements and, thus,
varies among different alloys and even among parts of the same alloy due to nonuniform mixing of alloying elements. Anodized color tends to be more consistent in some alloys than others. When aluminum is to be anodized, the color match between components of varying alloys and fabrications should be considered, but it may result in a trade-off with other considerations, such as price, strength, and corrosion resistance. Alloy 3003 is often used for wide sheet, for example, but alloy 5005 AQ (anodizing-quality) may be substituted (at a premium price) for improved color consistency. Extrusions of alloys 6463 and 6063 are generally regarded as providing better anodized appearance than 6061, but they are not as strong. When their use is not constrained by price, strength, or availability, 5005 sheet material and 6063 extrusion alloy are preferred for color consistency. 6463 is used when a bright anodized finish is desired. Architectural coatings are sometimes specified to tone down the glare from mill finish, as well as to minimize the appearance of handling marks, surface imperfections, and minor scratches. A dull gray initial appearance may be cost effectively achieved with a Class II clear anodizing of 3003 alloy, following an appropriate chemical etch (e.g., C22 medium matte). Over time Class II clear anodizing might weather unevenly, but it will retain variations of a dull gray, low-sheen appearance. Anodizing can also affect at least one structural issue: the selection of weld filler alloy. As mentioned above, when anodized by the same process, different alloys will anodize to different colors. Because filler alloys are typically different than the alloy of the base metal, filler alloys should be selected for good color match if weldments are to be anodized. An example is weldments of 6061, for which the Aluminum Specification (Table 7.2-1) recommend the use of 4043 filler alloy. However, 4043 anodizes much darker than 6061, resulting in the welds being a distinctly different color than the rest of the anodized assembly. To avoid this two-tone appearance, 5356 filler alloy should be used. Since anodizing must be removed before welding, assemblies requiring both welding and anodizing should be welded before anodizing. The size of the completed assembly should, therefore, be limited to that which will fit in an anodizing tank. Specifying an Anodized Finish Designating an anodized finish requires the selection of color, process, and architectural class. The architectural class is an Aluminum Association designation indicating the thickness of the oxide layer. Class I is the thicker, and more expensive, designation. Some anodizers recommend Class II as the best value, whereas others believe that Class I will retain a more even appearance over time and is the more suitable choice. Anything thinner than Class II is not recommended for exterior use. Thicknesses are given in Table 3.12. Anodizing may be colored or clear. Clear anodizing retains the gray aluminum color, but it results in a more even appearance than mill finish. The