WB146-5
WB146PS-5
BACKHOE LOADER
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in accordance
with written authorization from Komatsu America Corp.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make changes or
add improvements at any time without incurring any obligation to install such changes on products sold previously.
Due to this continuous program of research and development, periodic revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
WB146/146PS-5 0-1
INTRODUCTION
FOREWORD
This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the
operator and maintenance personnel achieve peak performance through effective, economical, and safe machine operation and
maintenance.
Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. The safety mes-
sages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation,
inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to
take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions
described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious
injury or death.
Store this manual in the pocket at the rear of the operator’s seat and have all personnel read it periodically. If this manual is
lost, damaged or becomes dirty and cannot be read, request a replacement manual from your local distributor.
If you sell the machine, give this manual to the new owner.
Continuing improvements in the design of this machine can lead to changes which may not be reflected in this manual. The
explanation, values and illustrations in this manual have been prepared based on the latest information available at the date of
its publication. Consult your local KOMATSU distributor for the latest available information on your machine or for questions
regarding information in this manual.
This manual may contain attachments and optional equipment that are not available in your area. Consult your local
KOMATSU distributor for those items that you may require.
The numbers in illustrations correspond to the numbers in (_) in the text, i.e., (1) ➞ ➀.
Improper operation and maintenance of this machine can be hazardous and could result in serious injury or death.
• Operators and maintenance personnel must read this manual thoroughly before operating or maintaining this
machine.
• This manual should be kept near or with the machine for reference and periodically reviewed by all personnel who
operate it.
• Some actions involved in operation and maintenance can cause a serious accident if they are not performed in
the manner described in this manual.
• The procedures and precautions given in this manual apply only to the intended uses of this machine. If you use
your machine for any unintended uses that are not specifically prohibited, you must be sure that it is safe for you
and others. In no event should you or others engage in prohibited uses or actions described in this manual.
• KOMATSU delivers machines that comply with all applicable regulations and standards of the country to which it
has been shipped. If this machine has been purchased in another country or purchased from someone in another
country, it may lack certain safety features and specifications that are necessary for use in your country. If there is
any question about whether your product complies with the applicable standards and regulations of your country,
consult your local distributor or KOMATSU before operating the machine.
• The safety description is given in “SAFETY INFORMATION” on page 0-3 and in the SAFETY section 1.
0-2 WB146/146PS-5
INTRODUCTION
SAFETY INFORMATION
Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. To
avoid accidents, read, understand and follow all precautions and warnings in this manual and on the machine before perform-
ing maintenance and machine operations. Failure to do so may result in serious injury or death.
The following signal words are used to inform you that there is a potentially hazardous situation that may lead to personal
injury or damage. In this manual and on machine labels, different signal words are used to express the potential level of haz-
ard.
The Safety Alert Symbol identifies important safety messages on machines, in manuals, and elsewhere. When you see this
symbol, be alert to the risk of personal injury or death. Follow the instructions in the safety message.
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. This signal word is to be limited to most extreme situations.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
Remark
This word is used for precautions that must be taken to avoid actions which could shorten the life of the
machine. It is also used to indicate information that is useful to know.
KOMATSU AMERICA CORP. cannot predict every circumstance that might involve a potential hazard in operation and
maintenance. Therefore the safety message in this manual and on the machine may not include all possible safety precautions.
If any procedures or actions not specifically recommended or allowed in this manual are used, you must be sure that you and
others can do such procedures and actions safely and without damaging the machine. If you are unsure about the safety of
some procedures, contact your local distributor or KOMATSU AMERICA CORP.
WB146/146PS-5 0-3
INTRODUCTION
Safety Labels
Safety labels are affixed to the machine to inform the operator or maintenance worker of possible hazards when operating or
maintaining the machine.
This machine uses "safety labels using words" and "safety labels using pictograms" to indicate safety procedures.
0-4 WB146/146PS-5
INTRODUCTION
APPROVED AND NON-APPROVED USES
The Komatsu BACKHOE LOADERS described in this manual have been designed and constructed to be used mainly for the
following functions. Any non-approved functions may void the warranty, damage the machine, or possibly injure the operator.
Approved Functions
• Loading, scraping, or grading operations
• Excavating
Installation of optional equipment can also be used in the following applications. Use only Komatsu-compatible equipment.
• Handling materials (4-in-1 bucket - pallet forks)
• Snow plowing (angle dozer blade - snowplow)
• Demolition (hand hammer - hammer on backhoe unit)
• Ditch cleaning and digging (special buckets)
Non-approved Functions
This paragraph describes some of the improper or unauthorized uses of the machine. It is impossible to predict all the possible
improper uses. If the machine is to be used for any particular application other than those listed in the Approved Function list,
it is important to contact your authorized Komatsu distributor before carrying out the work operations.
• Use of machine for lifting or transporting personnel in any manner
• Transportation of flammable liquids
• Lifting, moving, or transporting other machines with the front end loader or backhoe unit
• Towing other equipment with the tractor unit or work equipment
• Using the backhoe unit to move or reposition the machine
• Using the backhoe or loader as a hammer or for striking or driving objects
• Towing the machine at high speeds
• Traveling at high speeds
WB146/146PS-5 0-5
INTRODUCTION
PRODUCT INFORMATION
Komatsu backhoe loader and main components are identified by serial numbers stamped on identification plates or decals
attached to the machine or component.
Main Features
• Simple and easy operation
• Power-assisted steering with priority hydraulic system
• Loader control through a single lever ensures combined movements that can be modulated proportionally and continually
• PPC backhoe control with two levers ensure combined movements that can be modulated proportionally and continually
• Complete series of instruments visible from the two operating positions (loader or backhoe)
• Separate engine throttle controls for the two operating positions
• Foot brake control
• Easy maintenance with simplified intervals
C. Change the oil in the final reduction gears (front and rear axle).
0-6 WB146/146PS-5
INTRODUCTION
PRODUCT IDENTIFICATION
The serial numbers and model numbers on the components are the only numbers that your distributor will need when you
require assistance or order replacement parts. It is a good idea to record this information in this manual. See “SERIAL NUM-
BERS AND DISTRIBUTOR INFORMATION” on page 0-10. All views indicated below are viewed from the operator’s posi-
tion.
WB146/146PS-5 0-7
INTRODUCTION
0-8 WB146/146PS-5
INTRODUCTION
WB146/146PS-5 0-9
INTRODUCTION
SERIAL NUMBERS AND DISTRIBUTOR INFORMATION
MODEL: WB146-5 or WB146PS-5
Machine serial No.
Engine serial No.
Product identification number (PIN)
Front axle serial No.
Rear axle serial No.
Transmission serial No.
Cab or Canopy serial No.
Distributor name
Address
Service Personnel
Phone/Fax
0-10 WB146/146PS-5
INTRODUCTION
TABLE OF CONTENTS
INTRODUCTION
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
APPROVED AND NON-APPROVED USES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
Approved Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
Non-approved Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
PRODUCT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-6
Main Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-6
Breaking-in the New Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-6
Synthetic Biodegradable Oil Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-6
PRODUCT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-7
Machine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-7
Machine Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-7
Engine Serial Number and Emission Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-8
Front Axle Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-8
Rear Axle Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-8
Transmission Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-9
Cab Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-9
Canopy Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-9
SERIAL NUMBERS AND DISTRIBUTOR INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
SAFETY
WB146/146PS-5 0-11
INTRODUCTION
Hot Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Hot Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
PRECAUTIONS FOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Seat Belt Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Leaving the Operator’s Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Mounting and Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Checking the Rearview Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Crush or Pinch Point Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Fire Extinguisher and First Aid Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Inside Operator’s Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Cleaning Windows, Mirrors and Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Checking the Windshield Wiper Blades and Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Precautions When Using ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Unauthorized Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Precautions for Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Quick Coupler Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Large Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
PRECAUTIONS BEFORE STARTING OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
Hand Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
Pre-operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
Starting Your Work Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
Work Site Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Working on Loose or Unstable Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Precautions to be Taken When Using Synthetic Biodegradable Oil (HEES) . . . . . . . . . . . . . . . . 1-26
Avoid Dangerous Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Working Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
High Voltage Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
RULES FOR ROAD TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
Travel Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
Rules for Traveling in Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
Traveling on Snow or Frozen Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Traveling on Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Traveling on Loose or Unstable Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
Parking the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
PRECAUTIONS DURING MAINTENANCE OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Warning Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Equipment Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Working Under the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
Using Drop Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
Keeping the Machine Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
Running the Machine During Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37
Rules for Refueling the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37
Cooling System Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37
Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39
Using Booster Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
Starting the Machine with Booster Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
High-Pressure Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
0-12 WB146/146PS-5
INTRODUCTION
Safety Handling of High-pressure Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
Precaution for High Fuel Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
High-Temperature Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
Rotating Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
Disposal of Waste Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
Inflating Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43
Critical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43
OPERATION
WB146/146PS-5 0-13
INTRODUCTION
Air Conditioning (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Heating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Seat and Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Safety Equipment and Storage Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
First Aid Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Document Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Storage Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
CAB AND GUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Doors and Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Driver’s Overhead Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Switches and Extra Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Adapter for Radio (if provided) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Fuses and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Fuse and Relay Panel Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Fuse and Relay Panel Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Heating and Air Conditioning Fuses and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
OPERATING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
Checking the Fuel Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
Starting the Engine in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Warming Up the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Shutting Down the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
OPERATING THE FRONT END LOADER AND BACKHOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Pre-operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Perform a Walk Around Check of Your Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Under the Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
In the Operator’s Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Start-up Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
STARTING YOUR WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
Avoid Dangerous Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
Working Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
High Voltage Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
Operating the Front End Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
Control Lever Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
Multipurpose Bucket Opening Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
Multipurpose Bucket Close Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
Performing Loading Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
0-14 WB146/146PS-5
INTRODUCTION
Bucket Position Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
Organizing Your Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
Loading Heaped Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
Loading a Truck Bed or Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Working on Slopes with a Loaded Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Changing the Front Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
Operating the Backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57
PPC Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57
Adjusting the Backhoe Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57
Adjusting Joystick Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
Adjusting Wrist Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
Adjusting Stow Position (Cab Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
Unlocking the Backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
Pattern Change Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61
ISO Backhoe Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
Komatsu Backhoe Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
Positioning the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
Digging Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65
Changing the Backhoe Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
Adjusting the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
SAFETY LOCK USAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67
Front End Loader Cylinder Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67
Backhoe Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69
TRAVELING WITH THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
Traveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
Traveling on Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-71
Traveling or Working in Swampy or Wet Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
PARKING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73
Parking for Short Periods of Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73
Parking for Long Periods of Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73
Parking on an Incline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
TRANSPORTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-75
Loading and Securing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-75
LIFTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
LIFTING POSITION MARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
LIFTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-77
EMERGENCY RECOVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-79
How to Move the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-79
PRECAUTIONS DURING SEASONAL CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
Cold Seasons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
Fuel and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-81
Warm Seasons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-81
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-83
Starting the Engine with Booster Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
WB146/146PS-5 0-15
INTRODUCTION
Accessing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
Connecting the Booster Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-85
Disconnecting the Booster Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-85
Electrical Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86
Braking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-87
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-87
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
MAINTENANCE
0-16 WB146/146PS-5
INTRODUCTION
Maintenance Schedule Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Initial 50 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Initial 250 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Initial 500 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
When Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Cleaning or Changing Engine Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Checking and Cleaning Cab Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Cleaning Air Recirculation Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Checking the Level in Windshield Washer Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Checking Windshield Wiper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Lubricating Cab Door Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Bleeding Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Checking and Adjusting Front Wheel Toe-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Checking and Adjusting Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Checking and Adjusting Brake Pedal Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Adjusting Automatic Return of Front Bucket to the Digging Position . . . . . . . . . . . . . . . . . . 3-33
Checks Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Various Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Checking Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Checking Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Checking Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Checking Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Draining Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Every 10 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Lubricating Joints (Grease Fittings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Joint Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Every 50 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Checking Radiator Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Checking Brake System Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Lubricating Drive Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Lubricating Front Axle Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
Checking Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
Every 250 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
Checking Serpentine Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
Checking A/C Compressor Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
Cleaning Outside of Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Checking Battery Electrolyte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Checking Front Axle Oil Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Checking Rear Axle Oil Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Transmission Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
Checking Wheel Lug Nut Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
Every 500 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Changing Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Changing Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Changing Hydraulic Tank Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Changing Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Draining Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Draining Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Every 1000 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
WB146/146PS-5 0-17
INTRODUCTION
Changing Front Axle Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
Changing the Rear Axle Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
Changing Transmission Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
Changing Transmission Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
Checking and Adjusting Engine Valve Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
Every 2000 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61
Changing Hydraulic System Oil and
Cleaning Suction Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61
Changing Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Changing Brake System Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
Checking the Alternator and the Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
Changing the Alternator Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
Checking the A/C Cooling Gas Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
MAINTENANCE WHEN USING DEMOLITION HAMMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
Changing Hydraulic Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
Changing Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
LONG TERM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68
Before Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68
During Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
After Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
SPECIFICATIONS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Machine Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Standard Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Retracted Telescopic Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Extended Telescopic Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
MACHINE SYSTEMS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Service Refill Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Standard Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Total Mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Standard Bucket Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
OPTIONS, ATTACHMENTS
WB146/146PS-5 0-19
INTRODUCTION
MEMORANDUM
0-20 WB146/146PS-5
1SAFETY
Please read and make sure that you fully understand the precautions described in this manual and the safety labels on
the machine. Read and follow all safety precautions. Failure to do so may result in serious injury or death.
WB146/146PS-5 1-1
SAFETY
To ensure that the content of these safety decals can be read properly, be sure that they are placed correctly and always keep
them clean.
When cleaning any decal, use soap and water. Never use organic solvents or gasoline; these solutions may cause the decals to
peel off.
Your Komatsu distributor can provide new replacement decals if the ones on the machine are damaged or missing.
For part numbers of the safety decals, see this manual or check the actual decal then order the new decals from your Komatsu
distributor.
When replacing damaged or missing decals, be sure that they are placed in the proper location.
1-2 WB146/146PS-5
SAFETY
WB146/146PS-5 1-3
SAFETY
Decals (21 and 8) applied on rear frame are on both sides of the swing bracket (two sets of decals).
1-4 WB146/146PS-5
SAFETY
3. Accumulators (395-93-11330)
WB146/146PS-5 1-5
SAFETY
5. 4-wheel drive (42N-93-12340)
WARNING
-DO NOT ENGAGE 4-WHEEL DRIVE DURING ROAD
TRAVEL
-NE PAS ENGAGER LES 4X4 POUR LE DEPLACEMENT
ROUTIER
WARNING
Block wheels to prevent machine movement.
Do not risk serious injury or death.
1-6 WB146/146PS-5
SAFETY
9. Rotating parts (42N-93-11370)
WARNING
WB146/146PS-5 1-7
SAFETY
14. Loader raised red bar lock (42N-93-12130)
DANGER
1-8 WB146/146PS-5
SAFETY
17. Electrocution hazard (42N-93-12280)
DANGER - Electrocution hazard.
Serious injury or death can occur if machine or attachments are not
kept a safe distance away from electrical lines.
WB146/146PS-5 1-9
SAFETY
19. Always use seat belt (42N-93-12250)
WARNING
1-10 WB146/146PS-5
SAFETY
22. Raising window warning (42N-93-12180)
WARNING - When raising window, sit back in operator’s seat and
lock it in place with lock pins on both sides to avoid contact from
unexpected window movement.
WARNING
For operating, the following instructions should be followed.
1. Before driving, the machine should be checked. If there is
anything unusual, stop running the excavator.
2. Confirm that no one is found around the working area.
3.Confirm that the attachment is locked firmly after installing.
(Some foreign material may be found between the claw and the
pin.)
4. Confirm that the locking plate is firmly fixed.
5. Handle with care when removing and installing attachments.
WB146/146PS-5 1-11
SAFETY
26. Coupler - Locking Adjustment (ME030-0-0030)
Not illustrated in location drawings.
FREE - LOCK
1-12 WB146/146PS-5
SAFETY
Only trained and authorized personnel are allowed to operate and service this machine.
Follow all safety rules, precautions, and instructions when operating or performing maintenance on the machine.
Safety must always be the operator’s most important concern. Never operate a machine that is unsafe or in poor operating con-
dition.
If your equipment is designed for operation by one person, it is for one person only. Never allow other people to ride on your
machine.
The machine is equipped with a seat belt and rollover protective structure. The operator should remain within the confines of
the rollover protective structure, with the seat belt fastened snugly around their waist, while operating the machine.
Never use your machine for tasks for which it was not designed; damage to the machine or injury to the operator may result.
It is the owner and/or operator’s responsibility to replace any safety or warning decals if they are defaced or removed from the
machine.
Think before you act; study the job carefully. Careful operator and service personnel are the best insurance against accidents.
The operator of this machine must be alert, physically fit, and free from the influences of alcohol, drugs, or medications that
might affect their eyesight, hearing, or reactions.
When working with another person on a work site, or during traffic control, be sure all personnel involved understand all hand
signals that are to be used.
Be sure that all personnel are outside the working radius of the machine before moving or operating the machine. Never allow
anyone to stand near the machine while it is in operation. Remember, the larger the machine, the more restricted is your visibil-
ity.
If pedestrians are in the area, proceed slowly and sound your horn. Keep in mind that pedestrians have the right-of-way, and a
loaded or smaller machine has the right-of-way over an unloaded machine.
Never drive up to anyone standing in your path of travel. Always be sure all personnel are standing to the side when you
approach them and acknowledge your approach.
When leaving a job site for long periods of time, always lower all work equipment to the ground, neutralize work equipment
controls, and lock and secure your machine properly to avoid tampering by other personnel.
Never leave your machine running and unattended. Always park the machine in a level area, lower any work equipment to the
ground, set the parking brake, lock the controls, and turn the engine off before exiting the operator’s compartment.
Follow all rules relating to safety as outlined in this manual and by your company.
WB146/146PS-5 1-13
SAFETY
Safety Features
• Be sure that all guards, covers and mirrors are in their proper place, especially after servicing the machine.
• Have guards or covers repaired immediately if they are damaged. See “Pre-operational Checks” on page 2-45.
• Use safety equipment such as safety locks and seat belt properly.
• Never remove any safety features. Always keep them in good operating condition.
• Always secure the machine in a safe position; see “PARKING THE MACHINE” on page 2-73.
• For seat belt information, see “Seat Belt Inspection” on page 1-19.
• Improper use of safety features could result in serious bodily injury or death.
• Be sure the machine has the correct equipment required by local rules and regulations.
1-14 WB146/146PS-5
SAFETY
Keep Machine Clean
• Keep the machine clean, especially from flammable materials such
as trash, grease, oil, or fuel.
• If you get on or off the machine or carry out inspection and mainte-
nance when the machine is dirty with mud or oil, there is a danger
that you will slip and fall. Wipe off any mud or oil from the
machine. Always keep the machine clean.
• If water gets into the electrical system, there is a danger that it will
cause malfunctions or misoperation. If there is any accidental
operation, there is danger that the machine may move unexpect-
edly and cause serious personal injury or death. When washing the
machine with water or steam, do not allow the water or steam to
come into direct contact with electrical components.
WB146/146PS-5 1-15
SAFETY
Fire Caused by Accumulation of Flammable Material
• Remove any dry leaves, wood chips, paper, wood dust, or any other flammable materials accumulated or affixed around
the engine, exhaust manifold, muffler, air cleaner, battery, or inside the undercovers.
• Be aware that operations such as logging, mulching, clearing, and landfill work may cause trash and debris to accumulate
on the machine. Always remove accumulated trash and debris on a daily, or more frequent, basis.
• Clean the machine after servicing the hydraulic system, engine, or fuel system.
• Operations near burn piles or other open burning, may cause airborne sparks or glowing embers to cause a fire on the
machine.
1-16 WB146/146PS-5
SAFETY
Asbestos Hazard Alert
Asbestos dust in the air can cause lung cancer if inhaled. There is a
danger of inhaling asbestos materials when working on job sites han-
dling demolition work or industrial waste. Always observe the follow-
ing precautions:
Room Ventilation
The engine exhaust gas contains substances that may damage your
health or even cause death. Start or operate the engine in a place where
there is good ventilation. If the engine or machine must be operated
inside a building or underground where the ventilation is poor, take
steps to ensure that the engine exhaust gas is removed and that ample
fresh air is brought in.
WB146/146PS-5 1-17
SAFETY
Burn Prevention
Hot Coolant
To prevent burns from hot water or steam spurting out when checking
or draining the coolant, wait for the water to cool to a temperature
where it is possible to touch the radiator cap by hand before starting the
operation. Even when the coolant has cooled down, loosen the cap
slowly to relieve the pressure inside the radiator before removing the
cap.
Hot Oil
To prevent burns from hot oil spurting out when checking or draining
the oil, wait for the oil to cool to a temperature where it is possible to
touch the cap or plug by hand. Even when the oil has cooled down,
loosen the cap or plug slowly to relieve the internal pressure before
removing the cap or plug.
1-18 WB146/146PS-5
SAFETY
Seat belts must be replaced immediately if there are any signs of wear or damage, no matter how recently
they were last replaced.
• Inspect the full length and both sides of the seat belt webbing for
wear, abrasion, dirt, oil, mildew, paint or other damage. Replace
immediately if worn or damaged.
• If the webbing is cut, fraying, snagging, kinking, or roping,
the seat belt must be replaced. Any of these conditions may
limit belt retraction.
• Inspect the seat belt attachment and adjustment hardware for wear
or damage.
• Retractable and non-retractable buckle housings with damage
from abrasions, rubbing, forceful impacts and age, must be
replaced. These conditions may weaken the strength of the
buckle.
• Examine the seat belt buckle and retractor housing(s) for
proper function.
• Dirt, debris, lint, leaves, etc. may become encased inside of
the retractor housing. With time, this condition may cause a
seat belt malfunction.
• Check the mounting structure integrity. Verify that the mounting
bolts are secure. Tighten to specified torque, if necessary.
• Check your records or the seat belt “Date of Installation” label (if
equipped). Even if there are no signs of damage, the seat belt must be replaced either five years after the date of
manufacture, or every three years after the start of usage, whichever comes first.
• The manufactured date and “Install By” (if equipped) date may be found on the back of the buckle housing and/or on
the seat belt webbing.
WB146/146PS-5 1-19
SAFETY
• The location of the “Date of Installation” label (if equipped) may vary slightly, but most frequently it will be found on
the plastic molding of the seat belt.
If your machine is equipped with a shoulder harness also, inspect the webbing, the shoulder loop web guide and the height
adjuster for wear, damage and proper function capabilities
Below are listed procedures that must be followed when exiting the
operator’s cab.
1. Park the machine in a level area and lower all work equipment to
the ground.
4. To use the PPC Joystick controls to lock all controls, press the
switch in the control panel. When the light on the switch is “ON”
the controls are locked.
Remark
When the machine is shut down, all the controls are auto-
matically locked until the machine is restarted and the PPC
lock switch is pressed to release the controls for operation.
1-20 WB146/146PS-5
SAFETY
5. Turn the ignition key to the “OFF” position. Remove ignition key
and keep it with you.
6. Use the key to lock and secure all the equipment locks. This will
prevent unauthorized personnel from tampering with your
machine. You are responsible for securing your machine.
Remark
Never leave your machine running and unattended, even for
a moment.
WB146/146PS-5 1-21
SAFETY
Crush or Pinch Point Dangers
• Never stand under or place any part of your body between the mov-
able components such as the work equipment and cylinders, or
between the machine and work equipment.
• The clearance in the area around the work equipment changes with
different operations. Do not get close to any rotating or extending/
retracting portion and do not allow anyone to enter this area. Serious
personal injury or death may result.
• Never drive up to anyone standing in front of a solid object or your
path of travel. The brakes could fail or the machine could slide on a
slippery surface causing injury or even death.
The ROPS fulfills all the regulations and standards for all countries. But, if the protective structure is modified without autho-
rization, damaged, deformed by falling objects or by rolling over, its strength will be reduced and will not be able to fulfill its
function properly. If the ROPS is damaged in any way, replace it immediately. Do not make repairs to the ROPS.
Always fasten your seat belt properly when operating the machine.
Unauthorized Modifications
• Komatsu will not be responsible for any injuries, accidents, product failures, or other property damages resulting from
modifications made without authorization from Komatsu.
• Modifications may have an adverse effect on items such as machine strength and visibility.
• Any modifications made without authorization from Komatsu can create hazards. Before making a modification, consult
your Komatsu distributor.
WB146/146PS-5 1-23
SAFETY
Precautions for Attachments
When installing and using an optional attachment, read the instruction manual for the attachment and information related to
the attachments.
Quick Coupler Attachment
• Inspect all quick couplers. Determine whether a manually-installed
locking pin and installation procedures have been provided by the
manufacturer.
• Follow the manufacturer’s recommendations for maintenance and
inspection of the quick coupler to prevent a malfunction of the quick
coupler that could cause an unintended release of the attachment.
• Follow the manufacturer’s installation procedures and recommenda-
tions on testing quick coupler attachments.
• Train and require all personnel to use and follow manufacturer’s
installation, use, and maintenance procedures when using a quick
coupler attachment.
Large Attachments
• When using attachments that are larger than the standard digging
bucket, always be aware that these attachments may come in contact
with the operator’s cab when the work equipment is retracted for
travel purposes.
• If you are using a hoe-ram or breaker attachment, never dry fire
these attachments, especially in the direction of the cab. The possi-
bility of the tool bit ejecting from the breaker may damage the
machine or injure the operator.
• Always be aware when operating on slopes or traveling that any
attachment changes the center of gravity on the machine and
increases the possibility of a rollover situation.
1-24 WB146/146PS-5
SAFETY
PRECAUTIONS BEFORE STARTING OPERATIONS
As an operator of the machine, you are responsible for the safe operation of the machine at all times regardless of the situation.
Although KOMATSU cannot cover all operating conditions that pose a major hazard, here are a few basic situations to avoid
when using the backhoe loader during work or travel operations. It is advisable to study these and always be aware of them
before starting your work operations. Failure to do so may result in damage to the machine or injury to the operator and other
personnel.
Hand Signals
• When it is necessary to position loads, make excavations, or move the machine with a reduced field of vision, the
operator must be helped by another person (signalman) who should stand on the ground and give signals to indi-
cate the maneuvers to be carried out according to the specific instructions provided by the relevant regulations.
• No movement or operation may be carried out if the signals have not been clearly understood by the operator and
the signalman.
• When additional instructions different from those defined by the hand signalling system are necessary, these
must be agreed upon by the two operators before starting the job.
• Only one person must be entrusted with giving signals.
• The operator must make sure that the signalman is always within his field of vision and follow all his signals.
The use of hand signals serves to direct the lifting, handling and positioning of the loads lifted by the work equipment. Hand
signals can also be used during digging operations or when the operator’s field of vision is reduced at travel. The direction of
movement of the hands and arms in relation to the machine must define the signal, independently of the position of the signal-
man.
Pre-operational Checks
Before starting your work operations it is important to perform a pre-operational check to be sure your equipment is in safe
operating condition. If any problems are found during your pre-operational check, have them repaired immediately. Never
operate a machine that is unsafe, damaged, or in need of repair. Failure to perform a pre-operational check before starting work
operations may result in damage to the machine or injury to the operator and other personnel.
Remark
It is important that a pre-operational check be performed at the beginning of your work shift, even if you are
taking the machine operations over from another operator. Always perform a pre-operational check before you
start work.
WB146/146PS-5 1-25
SAFETY
Visibility
• Switch on the headlights or the work lights as soon as visibility decreases.
• If visibility decreases due to mist, smoke, or heavy rain, stop the machine in a safe position and wait for the weather to
improve until visibility becomes acceptable.
1-26 WB146/146PS-5
SAFETY
• If you must travel with the bucket raised and loaded, always travel
a short distance at a slow, controllable speed and on level ground.
• Never attempt to make sharp turns or stop the machine suddenly.
This may cause the machine to tip forward.
• Do not use the bucket or lift arms as a crane. The object you are
lifting may swing or shift causing the machine to tip, sway, or pos-
sibly roll over.
WB146/146PS-5 1-27
SAFETY
• Never work under overhangs or excavated bank areas. These could
collapse and damage the machine or injure the operator.
• Never allow other personnel in your work area while the machine
is in operation. The possibility of the work equipment blocking
your view during operations may result in injury to that person.
1-28 WB146/146PS-5
SAFETY
• If someone should approach you while you are operating the
machine, stop all operations immediately and signal them not to
approach until the work equipment is lowered to the ground, the
work equipment lock lever is set in the “LOCK” position, and it is
safe for them to approach. Do not touch any of the machine con-
trols again until they are away from your work area and at a safe
distance.
Working Clearances
It is always a good idea to know your clearances around, in front,
behind, and especially, above your work area or travel route. Know
your machine’s traveling height, keeping in mind the backhoe boom
and arm on this machine extend at least 914.4 mm (3 ft) above the can-
opy and cannot be seen during loader, travel, or transport situations.
Failure to keep this in mind may damage the machine or injure the
operator or other personnel.
WB146/146PS-5 1-29
SAFETY
RULES FOR ROAD TRAVEL
Traveling with your machine may pose some hazards. When traveling, always travel in a safe manner and remain alert at all
times. A safety-conscious operator is the most important insurance when traveling with the machine. Below are several situa-
tions and information the operator should be aware of.
Travel Precautions
The machine is equipped with multifunction safety locks that must be
used for maintenance operations and road travel.
When installing the backhoe lock pin, be extra careful not to get
caught between the backhoe frame and boom. Never reach over the
backhoe controls to install the lock pin. There is a chance you may
bump one of the control levers causing the backhoe work equip-
ment to move. There is also a possibility you may lose your balance
and fall into the work equipment. Always install the lock pin while
standing on the ground.
1-30 WB146/146PS-5
SAFETY
4. To use the PPC Joystick controls, press the switch until the light on
the switch is illuminated indicating the controls, both the front and
rear, are locked.
5. To unlock front and rear work equipment controls, press the switch
until the light on the switch goes out.
Always lock all work equipment when traveling with the machine.
Failure to do so may cause damage or loss of control of the
machine.
6. Be sure the brake pedals are locked together and the 4-wheel drive
feature is disengaged.
7. Obey all traffic rules when traveling on local and state roads.
Always travel at a safe, controllable speed.
WB146/146PS-5 1-31
SAFETY
Traveling on Snow or Frozen Surfaces
It is extremely important to be careful when traveling or operating the machine on icy surfaces. Snow-covered or frozen
surfaces are slippery. Your ability to maneuver is seriously affected. The machine may not respond as you expect when turning
the steering wheel.
When frozen ground begins to thaw, the ground becomes soft and could cause a machine to get stuck or tip over.
• Engage the 4-wheel drive system. Remember, the 4-wheel drive system will not affect your braking.
• Travel at a slow, safe speed.
• Gently operate the levers.
• Avoid rapid acceleration or braking.
• Stopping distance is increased during slippery conditions. Give yourself sufficient distance to stop the machine.
• Use tire chains when traveling on snow-covered roads.
• Avoid deep snow. Be careful not to get trapped in a snow drift.
• When clearing snow, it may be difficult to determine where the road shoulder ends. Be careful not to slide off the shoulder
and get stuck or tip over. Proceed cautiously.
• When clearing snow, you may not see objects buried in the snow. Proceed cautiously.
• Even a slight slope may cause the machine to slip out of control. Be particularly careful when working on slopes.
• When traveling on snow-covered slopes, apply the brakes gently. Reduce the speed and use the engine as a brake while
applying the foot brake intermittently (depress the brake intermittently several times). If necessary, lower the work
equipment to the ground to stop the machine.
Traveling on Slopes
Traveling on slopes may pose a hazard. In order to prevent tipping the
machine or losing control, it is important to follow these directions.
• Never turn the ignition key off when traveling up or down slopes.
• Do not shift into neutral gear on a slope.
• If the engine stops, apply the brakes and stop the machine. Lower
all work equipment to the ground immediately.
• When traveling over rough ground, travel at a slow, controllable
speed.
1-32 WB146/146PS-5
SAFETY
• When traveling up or down a slope with a load, always keep the
bucket 20 to 30 cm (8 to 12 in) above the ground and the load fac-
ing the top of the hill.
• Never travel up or down a slope with the load facing the bottom of
the hill. Loss of control may result when the brakes are applied.
WB146/146PS-5 1-33
SAFETY
1. Always park the machine on a flat, level location away from mov-
ing equipment, pedestrians or traffic.
4. Remove the ignition key, set the parking brake in the “PARK”
mode and lock the controls.
See “PRECAUTIONS FOR OPERATION” on page 1-19. Be sure
all access panels, cab, fuel and oil tanks are locked and secure to
prevent tampering with the machine while it is unattended.
1-34 WB146/146PS-5
SAFETY
Warning Tags
• Before performing any maintenance operations on this machine,
position the machine on level and firm surface.
• Lock the equipment controls, remove the ignition key and tag the
steering wheel.
• Alert all personnel in your area that the machine is down for main-
tenance. If necessary, tag the machine around specific points to
warn others that this machine is down for maintenance.
• If the machine will be down for maintenance for a long period of
time, be sure to check and see if the warning tags are still in place
before you start your repair procedures the next day.
Equipment Storage
• Always store optional or extra work equipment in a safe and secure
location.
• Store equipment in such a way that it cannot fall or cause injury to
others.
WB146/146PS-5 1-35
SAFETY
1-36 WB146/146PS-5
SAFETY
WB146/146PS-5 1-37
SAFETY
Battery Precautions
Never use a welder or a machine with a higher voltage system to jump-start the machine. Using a higher voltage to
jump-start a machine may damage the machine’s electrical system or cause an unexpected explosion or fire. Always
jump-start a machine with equal voltages.
1-38 WB146/146PS-5
SAFETY
Hazards
Danger of Battery Exploding
When charging the battery, flammable hydrogen gas is generated from
the poles. If the gas ignites, it may explode and cause serious injury or
fire. Any mistake in handling may cause serious personal injury,
explosion, or fire, so always observe the following:
Danger of Sparks
If sparks are generated, they may fly and cause serious personal injury.
• DO NOT short-circuit the battery terminals through contact with metal objects, such as tools across the terminals.
• DO NOT leave tools lying around near the battery.
• When removing the battery cables, remove the ground cable (negative (-)) cable first.
• When installing battery cables, connect the positive (+) cable first.
• Secure the battery firmly in the specified position.
WB146/146PS-5 1-39
SAFETY
Using Booster Cables
★ If any mistake is made in the method of connecting the booster cables, it may cause the battery to explode.
• Wear safety goggles and rubber gloves when starting the engine with booster cables.
• When connecting a normal machine to a problem machine with booster cables, always use a normal machine with the
same battery voltage as the problem machine.
• When starting with a booster cable, carry out the starting operation with two workers (one worker sitting in the operator’s
seat and the other working with the battery).
• When starting from another machine, do not allow the two machines to touch.
• When connecting the booster cables, turn the starting switch to the OFF position for both the normal machine and
problem machine. There is a danger that the machine will move when the power is connected.
• When removing the booster cables, be careful not to let the booster cable clips touch each other or to let the clips touch the
machine.
• When using booster cables to start the machine, attach the positive (+) jumper first then the negative (-) jumper last to a
remote location on the chassis, as shown in the following figure. For additional information, see“Starting the Engine with
Booster Cables” on page 2-81.
1-40 WB146/146PS-5
SAFETY
High-Pressure Hoses
The hydraulic system is always under internal pressure. When inspect-
ing or replacing piping or hoses, always check that the pressure in the
hydraulic circuit has been released. If the circuit is still under pressure,
it will lead to serious injury, so always do as follows.
• Do not carry out any inspection or replacement work when the
hydraulic system is under pressure.
• If there is any leakage from the piping or hoses, the surrounding
area will be wet, so check for cracks in the piping and hoses and
for swelling in the hoses.
• When carrying out inspection, wear safety glasses and leather
gloves.
• There is a danger that high-pressure oil leaking from small holes
may penetrate your skin or cause blindness if it contacts your eyes
directly. If you are hit by a jet of high-pressure oil and suffer injury
to your skin or eyes, wash the place with clean water, and consult a
doctor immediately for medical attention.
High-Temperature Areas
When you stop the machine at the end of a job, remember the engine
coolant, oil, all engine parts, exhaust stack and the hydraulic system is
still hot and under pressure. If you attempt to drain engine coolant,
hydraulic fluid, or engine oil under these conditions, you expose your-
self to various dangers, including the risk of serious burns.
★ Carry out maintenance procedures described in this manual only
when the machine has had time to cool down.
WB146/146PS-5 1-41
SAFETY
Rotating Parts
• Take particular care near rotating parts. Keep your body at a safe
distance.
• If hands, clothing, or tools become entangled in the fan blades or
fan belt, severe injury may result.
• Keep well away from all rotating parts.
Inflating Tires
Tires can burst while being inflated, causing serious accidents. Before
servicing the tires, observe the following precautions.
• Before inflating tires, always check the wheel rims, tire walls and
tread for cuts, broken cords, or other damage.
• Have a tire expert perform checks and tire maintenance.
• When inflating tires, use a protective cage, and a compressed air
gun with extension hose and pressure gauge.Make sure there is
nobody in the vicinity before starting to inflate a tire.
• Stand at the tread side of the tire to inflate it.
• Never exceed the inflation pressures specified for each type of tire.
Always check the tire pressures on both sides of the machine.
1-42 WB146/146PS-5
SAFETY
Accumulator
This machine may be equipped with an accumulator charged with high-
pressure nitrogen gas. Before servicing the accumulator, observe the
following precautions:
• Do not dissemble the accumulator.
• Do not expose the accumulator to high heat or an open flame.
• Do not weld on the accumulator.
• Do not drill or cut the accumulator.
• Do not strike or crush the accumulator.
• When replacing or disposing the accumulator, always release the
nitrogen pressure from the chamber.
Critical Parts
Periodically some parts must be replaced due to safety purposes. Even
if these parts seem to be in good condition and operating properly they
may fail at some point causing possible injury to the operator or pedes-
trians. Listed are some of the systems containing these components that
may fail under extended use:
• Fuel supply and delivery hoses
• Hydraulic system: main delivery hoses and tubing
• Hydraulic hoses: all the hoses that feed and return the hydraulic
fluid to and from the work equipment
★ For additional information see “SAFETY CRITICAL PARTS” on
page 3-19.
WB146/146PS-5 1-43
SAFETY
MEMORANDUM
1-44 WB146/146PS-5
2OPERATION
WB146/146PS-5 2-1
OPERATION
2-2 WB146/146PS-5
OPERATION
3. Boom 8. Outriggers
WB146/146PS-5 2-3
OPERATION
OPERATION CONTROLS
Before operating the machine, it is important to understand all the con-
trol functions provided with your machine. Operating the machine
without knowledge of all the controls may damage the machine, prop-
erty or possibly cause injury to the operator.
2. Steering wheel
4. Multifunctional switch
7. Accelerator pedal
8. Brake pedals
9. Side dash
2-4 WB146/146PS-5
OPERATION
Steering Column Switches
The switches on the steering column control several functions.
Remark
When the speed range is set in “A” the transmission shifts
through the ranges automatically.
Multifunctional Switch
This switch (4) controls several functions:
A. Turn left E. Flasher
B. Turn right F. Windshield wiper
C. Horn G. Windshield washer
D. High/Low beam control
WB146/146PS-5 2-5
OPERATION
2-6 WB146/146PS-5
OPERATION
2. 4-wheel Drive (In/Out) Indicator
When the 4-wheel drive feature (2) is selected, this indicator
comes on to indicate the 4-wheel drive system is (IN) operation.
When the indicator is off, the 4-wheel drive system is (OUT) of
operation.
Remark
Do not use the 4-wheel drive feature on dry roads.
WB146/146PS-5 2-7
OPERATION
6. Left Direction Indicator Lamp
This lamp flashes on and off when the multifunctional directional
(13) switch is operated to turn left. It also flashes as a warning light
when the hazard flashers are activated.
2-8 WB146/146PS-5
OPERATION
10. High Beam Indicator Lamp
This indicator (10) comes on when the high beam is actuated by
the multifunctional directional switch (13). When the multifunc-
tional directional switch is actuated again, the high beam is turned
off.
High-Low beam option must be installed.
WB146/146PS-5 2-9
OPERATION
2-10 WB146/146PS-5
OPERATION
1. Fuel Level Gauge
The fuel level gauge indicates the fuel level in the tank and func-
tions only when the starter key is in position “I.”
Remark
• If the indicator reaches the red low fuel area during work,
stop the machine and refuel.
• The warning light (1) on the front instrument panel sig-
nals when the fuel level is too low.
Remark
The hour meter is considered valid for calculating the main-
tenance or service hour intervals for the machine.
WB146/146PS-5 2-11
OPERATION
5. Alternator Alert
This warning light (5) comes on, along with an audible alarm, to
alert the operator that the battery is not charging. If this light comes
on during operation or remains on after initial start-up, have the
charging system checked as soon as possible by an authorized
Komatsu distributor.
6. Preheat Indication
In cold weather during initial start-up, there is a need to preheat the
combustion air to aid in starting the engine. To use this feature, hold
the starter switch in the preheat position for approximately
30 seconds. The indicator light (6) will come on and remain on for
about 30 seconds; after the light goes out you may crank the engine.
This procedure may have to be repeated one more time.
Due to the preheat feature equipped with this machine, do not use
ether or other starting aids. Damage to the engine or possible injury
to the operator may result.
2-12 WB146/146PS-5
OPERATION
9. Air Cleaner Restriction Alert
This warning light (9) comes on when the engine air filter is
restricted.
If this indicator comes on during operation, shut the machine down
and have the air filter system serviced. Do not operate the machine
with a restricted air filtering system, otherwise damage to the
engine may result.
WB146/146PS-5 2-13
OPERATION
12. Backhoe Power Control Switch
This button (12) operates the selection of oil delivery from the
hydraulic pump. When the machine is started, the control automat-
ically selects the POWER mode (switch illuminated) which gives
you the maximum breakout power at the backhoe. When the but-
ton is pressed again, the backhoe goes into the economy mode to
reduce breakout power. This feature is used for excavating light
material, operating optional attachments, or using the backhoe for
grading purposes. If the machine is operated in the forward or
reverse gears, the POWER mode is automatically canceled.
Remark
When traveling at high speed and on roads, disengage the
4-wheel drive. The 4-wheel drive is automatically engaged
when the brake pedals are pressed, and only with the 4th
gear engaged.
2-14 WB146/146PS-5
OPERATION
16. Rotating Beacon Lamp (if equipped)
This switch (16) activates the beacon mounted on the cab roof.
• Off (0)
• Low (1)
• Medium (2)
• High (3)
• Preheat
• OFF
• ON
• Start
WB146/146PS-5 2-15
OPERATION
20. Rear Work Light Switch
This switch (20) activates the rear work lights installed on the cab.
When traveling on roads, switch off the work lights.
2-16 WB146/146PS-5
OPERATION
23. Hazard Flashers
This switch (23) operates both direction indicators at the same time
and must be used when traveling on roads, while temporarily
parked/stopped along roadways, during emergencies, or in case of
unusual circumstances.
WB146/146PS-5 2-17
OPERATION
2-18 WB146/146PS-5
OPERATION
Overhead Lamp (Dome)
The overhead lamp (25) is used to check the instruments and the inside
of the cab when visibility is limited.
Power Outlet
The 12V power outlet is in compliance with the ISO 4165-1979 stan-
dard. It is used for the connection of the revolving light, of the inspec-
tion lamp when maintenance operations are to be carried out, limited
visibility and the emergency light.
WB146/146PS-5 2-19
OPERATION
Remark
Buttons 1 - 4 are thumb buttons; 5 and 6 are trigger buttons.
Remark
This control is also used to activate a hydraulic quick cou-
pling device or other hydraulic attachment.
2-20 WB146/146PS-5
OPERATION
Do not use this feature when traveling on slopes. To engage the differential lock feature, the system must disengage
the drive line first. Loss of control may result.
Remark
This control is also used to activate a hydraulic quick cou-
pling device or other hydraulic attachment.
Remark
It is advisable to use this feature for no more than five to six
seconds during loader operation.
WB146/146PS-5 2-21
OPERATION
Kick Down Button (Power Shift Only)
The button (6) is enabled with both automatic and manual gearshift and
allows the gears to be shifted from 2nd to 1st and vice versa.
• In manual mode, downshifting from 2nd to 1st gear is indicated by
the warning light flashing on the front dashboard. The flashing of
the warning light indicates that there is no correspondence between
the selection made and the gear engaged. Press the KICK DOWN
button again to return to the 2nd gear.
• In automatic mode, the KICK DOWN button allows downshifting
from 2nd to 1st gear; the KICK DOWN function is deactivated
automatically depending on the speed of the vehicle, thus allowing
automatic sequential upshifting from 1st to 4th gear.
• Engage the gears only with the engine running at a low rpm
and the machine is traveling slowly or stopped.
• Always shift the lever into a neutral position (N) when parking
the machine and set the parking brake.
Declutch Button
To change speed ranges, slow the machine down; press the declutch
button; shift to the desired speed range; then release the button as
quickly as possible.
3rd and 4th speed ranges are for forward operation only.
Do not travel in reverse using the 3rd or 4th speed range.
Loss of control may result.
2-22 WB146/146PS-5
OPERATION
Remark
When the speed range is set in “A” the transmission shifts
through the ranges automatically.
Remark
The machine can only be started in the (N) neutral position.
When parking the machine, shift into the (N) position and set
the parking brake for safety. Avoid changing direction when
traveling at fast speeds. Always slow down and apply the
brakes before changing direction.
3rd and 4th speed ranges are for forward operation only.
Do not travel in reverse using the 3rd or 4th speed range.
Loss of control may result.
WB146/146PS-5 2-23
OPERATION
• Once you have finished your work, always relock the brake
pedals immediately for safety purposes.
2-24 WB146/146PS-5
OPERATION
Parking Brake
Before exiting the cab, it is important to apply the parking brake.
1. Bring the machine to a full stop.
6. The brake set indicator comes on indicating that the brake is set.
Remark
Leaving the machine in gear with the engine off and the
directional control set in the forward or reverse position does
not hold the machine in place. The parking brake must be
used. Always park the machine in neutral.
Remark
The rear wheel must be firmly on the ground in order for the
parking brake to work. Always set the parking brake when
exiting the cab.
5. The brake set indicator will go off indicating the brakes are released.
Accelerator Pedal
The accelerator pedal (3) is used mainly for road travel or when using
the front end loader. When using the front end loader with the accelera-
tor pedal, be careful not to strain the machine. Always accelerate
smoothly when loading the front end loader.
WB146/146PS-5 2-25
OPERATION
Hand Throttle
The use of the hand accelerator is allowed only under the conditions specified below; use in any other condition may
cause serious accidents.
The hand accelerator can be used only when the engine is warming up and afterwards only when it is necessary to work with
the backhoe; it can also be used for certain maintenance operations.
The positions for the hand throttle are:
Idling Position: . . . . . . . . . . . . . . . . Throttle handle pulled back
Remark
Throttle speed can be monitored using the tachometer on the side instrument panel.
2-26 WB146/146PS-5
OPERATION
• The ventilation and cooling system ensures air suction both from
the outside and the inside of the cab. Air suction from the outside
is protected by a filter positioned on the right side of the cab, while
air suction from the inside (recirculation) is protected by an inter-
nal filter (5) positioned on the right, under the storage compart-
ment. Internal air recirculation ensures quicker cooling and is very
useful when working in areas where air pollution is considerable
(tunnels, dusty places, small or badly ventilated rooms, etc.).
WB146/146PS-5 2-27
OPERATION
• Adjust air distribution using the adjustable vent. Note there are
vents in the seat pedestal also (not shown).
Remark
Start the air conditioner only with low engine rpm and not
during acceleration, to avoid damaging the system and
breaking the compressor drive belt. In periods where the air
conditioner is not used, operate the compressor at low
speed for approximately three to five minutes at least once a
month. This operation ensures the lubrication of all the mov-
ing parts of the compressor.
2-28 WB146/146PS-5
OPERATION
The operator can choose the most comfortable operating position using
the listed features.
• For longitudinal adjustment, lever (1) can be used to position the
seat in forward and backward positions.
• The back adjustment (2) is for positioning the upright inclination
for the operator’s back angle. The softness or dampening of the
ride and vibrations can be controlled by adjusting knob (3) to the
desired setting. To increase firmness, turn the knob clockwise; to
decrease firmness turn the knob counterclockwise.
• The height of the seat can be adjusted with lever (4). To adjust the
armrest angle, use the roll knobs (5) to change the inclination of
the arm rest angle.
• When operating the backhoe, use lever (6) to rotate the seat from a
loader position to the backhoe position.
Seat Belt
The seat belt (1) is provided for your safety during operation of the
machine. Law requires the operator to use this seat belt during opera-
tion.
• The purpose of the seat belt is to keep the operator in the seat if the
machine should be involved in a rollover situation. Before starting
the engine or doing anything in the cab, fasten the seat belt snugly
around your waist first.
• Always use the seat belt when operating the machine, even just for
a moment. If the seat belt is damaged or worn, replace it immedi-
ately.
• Never rely on a damaged or worn seat belt to hold you in place if a
rollover should occur.
• Getting in the habit of using the seat belt could save your life.
Remark
The seat belt must be replaced every three years after the start of usage or five years after the date of manu-
facture or at the first sign of wear or damage. See “Seat Belt Inspection” on page 1-19.
WB146/146PS-5 2-29
OPERATION
Safety Equipment and Storage Areas
Fire Extinguisher
The machine owner must provide a fire extinguisher for the machine.
There is a storage area (1) provided in the cab to hold the fire extin-
guisher.
If you equip your machine with a fire extinguisher, learn how to use it
and where it is stored. Before starting any work operations, always
check the fire extinguisher to be sure it is charged and in good condi-
tion.
Document Storage
This area is provided for the storage of any service documents. It is also
for storing the service manual which must be kept with the machine at
all times for quick reference by the operator.
Storage Compartment
A storage compartment (1) is located on the inner side of the right
wheel well and can be reached after opening the door (2).
2-30 WB146/146PS-5
OPERATION
The door (2) is equipped with a lock (3).
WB146/146PS-5 2-31
OPERATION
Cab
Doors and Windows
On the cab, the rear upper window (1) can be opened completely. When
open, the window is positioned and secured under the roof. When rais-
ing the upper window, be sure it is securely latched in place.
The rear cab window (1) can be opened only after releasing the
latches (2), then pulling and lifting the window itself. Once the window
is in the upper position, the latches (2) must lock in place to secure the
window.
The rear, side windows can be opened partially or completely.
To open them partially, proceed in this manner.
1. Release the lever (3) from the lower coupling pin (4), in the direc-
tion indicated by the arrow shown in Figure (A).
2. Lift the lever (3) with a sliding movement, and at the same time,
push the lever toward the outside of the cab. After lifting the
lever (3), push its end downwards in order to engage it in the upper
coupling pin (5), as shown in Figure (B).
2-32 WB146/146PS-5
OPERATION
If it is necessary to open the rear side windows completely, proceed in
this manner.
1. Release the lever (3) from the upper coupling pin (5) in the direc-
tion indicated by the arrow shown in Figure (C).
2. With the window open, lower the lever (3) until it is engaged in the
lower coupling pin (4), as shown in Figure (D).
3. Rotate the rear side windows towards the front of the machine,
until the coupling (6) is engaged in the rubber element (7), as
shown in Figure (E).
4. To close the rear side windows, turn the knob (8) and release the
rubber element (7) from the coupling (6). Close the side windows
and couple the lever (3) to the lower pin (4), as indicated in Figure
(A).
WB146/146PS-5 2-33
OPERATION
The cab doors can be opened fully or partially. The partial opening is
available by fitting the optional retainers (9) onto mounts in the handle
supports.
Remark
Partially opened doors need an optional kit.
Remark
The doors must always be secured with the retainers, (9)
and (10), or closed.
Guards
The guards equipped with your machine are in place to protect the
operator from the machine or the environment the machine is operating
in. Never remove or modify the machine’s guards in any way. Doing so
may result in injury or even death.
2-34 WB146/146PS-5
OPERATION
Engine Hood
ELECTRICAL
This machine is controlled by a series of electrical components, switches, relays, systems, etc. It is important to know where
the system shutdown and electrical protection systems are located if extra security is needed or if an electrical system should
fail.
WB146/146PS-5 2-35
OPERATION
Adapter for Radio (if provided)
If the machine is provided with an aperture for the installation of a car
radio, remove the cover (10) and install the radio. Contact your distrib-
utor for assistance.
Once cover (1) is removed, the fuses and relays are easily accessible.
With the starter key in the “ON” position, check each fuse with a test
light. This will indicate which bank of fuses or relays has failed.
To replace a fuse or relay, the starter switch must be in the “OFF” posi-
tion.
Remark
When replacing fuses or relays, always check the condition
of the contacts for corrosion. If the panel is badly corroded,
contact your Komatsu distributor for repair. Never replace a
fuse with a fuse of higher or lower amp rating. Damage to
the electrical system may result.
2-36 WB146/146PS-5
OPERATION
WB146/146PS-5 2-37
OPERATION
Fuse
Description
Position
F14 High/low beam, horn and safety solenoid valve
F15 Engine stop solenoid, A/C relay and functions relay
F16 Rotating beacon
F17 Hour meter memory, hazard warning light
F18 Cigarette lighter and cab lamp
F19 Left and right low beam
F20 Left and right high beam
F21 Return-to-dig sensor, LSS solenoid valve, loader arm
float solenoid, return-to-dig solenoid valve and
direction indicator
F22 Joystick control lock solenoid, EC power solenoid
valve, PPC power supply
F23 Steering unit
F24 Direction indicator power supply
F25 Declutching relay, forward gear solenoid valve,
reverse gear solenoid valve and reverse alarm
F27 General system fuse, starter key, start relay, and
preheat power supply
2-38 WB146/146PS-5
OPERATION
Relays
Relay
Description
Position
K6 Return-to-dig relay
WB146/146PS-5 2-39
OPERATION
Fuses
Fuse
Color Amps Circuit
Position
1 Yellow 20 1 and 2 fan speed power supply
2 Orange 40 3rd fan speed power supply
3 Brown 7.5 Refrigerant compressor
Relays
Relay
Description
Position
4 3rd fan speed relay
5 General heating relay
6 Refrigerant compressor relay
2-40 WB146/146PS-5
OPERATION
3. With your foot off the accelerator pedal, turn the starter key to the
start position.
4. When the engine starts, release the key; the starter switch returns
to the “I” position automatically.
5. With the engine now running, check all the gauges and warning
indicators. Be sure the system is operating normally. Allow the
engine and hydraulic system time to warm up before starting work.
Remark
If the engine does not start within 15 seconds, release the
starter switch and wait for 30 seconds before trying again. If
it does not start, do not continue to crank the engine; dam-
age to the starter may result. Contact your Komatsu distribu-
tor for repairs.
WB146/146PS-5 2-41
OPERATION
3. Turn the key to the preheat position. The preheat time is deter-
mined by the outside temperatures.
4. Once the preheat indicator goes out you are ready to crank the
engine.
2-42 WB146/146PS-5
OPERATION
6. When the engine starts, release the key and accelerator pedal; the
switch returns to the “I” position automatically.
7. With the engine now running, check all the gauges and warning
indicators. Be sure that the system is operating normally. Allow the
engine and hydraulic system time to warm up before starting work.
Remark
If the engine does not start within 15 seconds, release the
starter switch and wait for 30 seconds before trying again. If
it does not start, do not continue to crank the engine; dam-
age to the starter may result. Contact your Komatsu distribu-
tor for repairs.
WB146/146PS-5 2-43
OPERATION
3. Raise and lower the loader boom while operating the bucket. Do
this several times to warm up the engine and hydraulic oil.
Remark
Do not accelerate or rev the engine at high speeds when cold. Damage to internal engine parts may result.
Remark
Never shut the engine down at a high rpm. Always allow the engine time to idle and cool before shutting down.
2-44 WB146/146PS-5
OPERATION
Pre-operational Checks
Before starting your machine and preceding with any work operations, it is important to be sure your machine is safe to oper-
ate. Below is a list of some basic items to check before any work begins. If any problems are found during your pre-opera-
tional check, have them repaired immediately. Never operate a machine that is unsafe, damaged or in need of repair.
B. Check the condition of the loading and backhoe buckets. Look for loose or missing attachment pins, damaged sur-
faces or missing parts.
C. Check the condition of all visible hydraulic hoses. Look for worn or leaking fittings and cut, scuffed or cracked hose
surfaces. If any hose is worn, cracked or leaking, have it repaired or replaced immediately.
D. Check for leaking or damaged hydraulic cylinders. If any cylinder is damaged or leaking have it repaired immedi-
ately.
E. Inspect the mechanical lift, dump and backhoe arms, and pivot points. Look for any loose or missing parts and
cracked, bent or damaged areas.
F. Be sure all safety decals are in place and are not damaged. Be sure they are clean and visible for all personnel to see.
G. Check the condition of the front and rear tires. Look for excess wear, cut surfaces or objects imbedded in the tire.
Check tire inflation.
H. Check under the machine for any buildup of debris or leaks. Remove any debris and repair leaks immediately.
I. Inspect the fuel tank for damage or leaks. Be sure the fill cap is installed and locked in place.
K. Check the condition of the cab. Inspect the windows, mirrors, handrails, work lights, directional lights and canopy for
any damage or missing parts. Be sure all locks are functional.
L. Check the exhaust stack. Be sure it is not damaged, kinked or restricted in any way. Be sure the exhaust outlet is fac-
ing away from the cab and is not restricted.
WB146/146PS-5 2-45
OPERATION
B. Check the engine and radiator and remove any trash, wood chips, rubbish, leaves or other flammable materials. Look
for buildup of oil or dust as well. Keep these areas clean.
C. Inspect all fuel lines for signs of leakage or deterioration. If the fuel lines are deteriorated or leaking, have them
replaced or repaired immediately.
D. Inspect the hydraulic tank for damage or leaks. Be sure the fill cap is installed and secure.
E. Be sure the hood closes properly and will lock securely to prevent tampering by others.
B. Check to be sure both doors open and close properly. Be sure the right door is unlocked for safety purpose.
C. Check the windows for cleanliness; remove any stickers or objects applied to the windows.
E. Be sure the operator’s manual, safety manual and all cab safety decals are in place and in good condition.
Start-up Checks
B. Check the operation of all gauges and warning systems. Be sure they all operate normally.
C. Check the operation of all switches. Be sure the lights, wipers, directional, horn and warning flashers and alarms
work properly.
D. Check the brakes, throttle operation and steering wheel. Be sure they are clean and free from dirt or grease.
Remark
It is important that a pre-operational check be performed at the beginning of your work shift, even if you are
taking the machine operations over from another operator. Always perform a pre-operational check before you
start work.
2-46 WB146/146PS-5
OPERATION
• If you must travel with the bucket raised and loaded, always travel
a short distance at a slow, controllable speed and on level ground.
• Never attempt to make sharp turns or stop the machine suddenly as
this may cause the machine to tip forward.
WB146/146PS-5 2-47
OPERATION
• Do not use the bucket or lift arms as a crane. The lifted object may
swing or shift, causing the machine to tip, sway or possibly roll
over.
• Never allow other personnel in your work area while the machine
is in operation. The possibility of the work equipment blocking
your view during operations may result in injury to that person.
2-48 WB146/146PS-5
OPERATION
• When digging a trench with the backhoe work equipment, always
be aware of the ground condition and never attempt to dig too
close or under the machine. The possibility of the machine falling
into the excavated site increases the closer the excavation is to the
machine.
WB146/146PS-5 2-49
OPERATION
Working Clearances
It is necessary to be aware of the clearances around, in front, behind
and especially above your work area or travel route. Always be aware
of your machine’s traveling height.
• The backhoe boom and arm on this machine stick up at least 914.4
mm (3 ft) above the canopy and cannot be seen during loader,
travel or transport situations.
• If the backhoe boom or arm strikes an object, the machine may be
damaged or somebody injured.
2-50 WB146/146PS-5
OPERATION
• Avoid lowering the bucket too quickly; damage to the lift arm
cylinders may result.
• When loading the bucket, never ram a load at high speeds and
never overload the bucket.
WB146/146PS-5 2-51
OPERATION
Remark
Do not use the “Arm In Free Float Position” when traveling
forward. The bucket will dig in and lift the machine. The float
feature should only be used when traveling in reverse, per-
forming grading operations.
2-52 WB146/146PS-5
OPERATION
Remark
When using the declutch button during loader operations,
always bring the machine to a full stop before changing
speed ranges.
WB146/146PS-5 2-53
OPERATION
2. Level the bucket and set it on the ground. Shift into a lower speed
range and set the machine in 4-wheel drive.
4. Once the bucket is in the pile, raise the bucket slightly to put
weight on the front; begin curling the bucket back while continu-
ing to move into the pile. This will keep the material from falling
under the front of the bucket thus losing part of your load.
Remark
Avoid allowing the tires to slip when entering a pile; damage
to the tires may result.
5. Once the bucket is full, stop moving into the pile and begin raising
the load while continuing to curl the bucket back.
6. Raise the arm enough to allow the material in the bucket to fall
toward the back of the bucket and level off.
Always travel with the load as close to the ground as possible. Remember, the higher you raise the load, the higher the
center of gravity on the machine, making your machine unstable and prone to a rollover situation. Always take corners
slowly and cautiously. Never raise the load while traveling.
2-54 WB146/146PS-5
OPERATION
• When traveling down a slope with the bucket loaded, travel with
the loaded bucket facing the top of the incline, backing the
machine down the incline.
• Always keep the bucket at least 50 cm (20 in) above the ground.
Never raise the bucket while traveling on a slope.
• Never turn on a slope or travel at an angle on the slope.
• Travel up or down the slope at a slow, controllable speed.
Remark
If the machine starts to tip with the bucket loaded, lower the
bucket and load to the ground immediately to quickly help
stabilize the machine and lower the center of gravity.
WB146/146PS-5 2-55
OPERATION
Changing the Front Bucket
When changing front loader buckets always wear gloves and eye pro-
tection. To change the front bucket do this procedure.
1. Position the bucket and machine on level ground.
Never use your fingers or hands to line up the pin or bolt holes. If hole alignment is not correct, use a steel drift to line
up parts.
2-56 WB146/146PS-5
OPERATION
4. Press the control lock button (A) to activate controls (LED off).
Remark
Joystick functions are deactivated when the control lock but-
ton (A) is in the locked position (LED on).
Adjusting the Backhoe Controls
Joysticks may be adjusted to accommodate the operator's size and pref-
erence.
• The operator can move the joystick towers forward or backward
independently.
• Adjustable stops on the floor allow the operator to quickly move
joysticks to preferred positions, reducing the need to readjust and
reset joystick positions each time the backhoe control is used.
• Each joystick also has a wrist support that can be adjusted up or
down as needed to improve operator comfort.
WB146/146PS-5 2-57
OPERATION
2. Press and hold the lever (2) under the wrist support toward the joy-
stick. This unlocks the joystick's tower to move forward and back-
ward.
3. Slowly move the tower to the desired position then release the
lever (2) to lock the tower in place.
Remark
Return joystick towers to the stow position when backhoe
controls are not being used to avoid interference when rotat-
ing the seat to the driving position.
2-58 WB146/146PS-5
OPERATION
Remark
To reduce fatigue, the operator's arms should rest on the
seat's armrests. The wrist supports only provide additional
support. Adjust the seat armrests and joystick wrist supports
to comfortable positions so the operator's arms are in-line with
the armrests, wrist supports and joystick controls.
Adjusting Stow Position (Cab Only)
To prevent interference with joysticks when opening and closing the
rear window, there should be about 60 mm (2.36 in) clearance between
joysticks and the window. If clearance is less than 60 mm (2.36 in),
adjust the stow position in the following manner.
1. Move towers toward operator seat.
2. Under the floormat, locate stop bolts (E) and nuts (F) between the
towers and rear window sill. Loosen nuts.
WB146/146PS-5 2-59
OPERATION
Be careful when removing the lock pin. Never reach over the con-
trol levers to remove the pin; you may accidently bump a lever and
activate the backhoe work equipment.
5. Sit down and fasten the seat belt snugly around your waist.
2-60 WB146/146PS-5
OPERATION
• All movements of the boom and the equipment are disabled when
the safety button is in the locked position.
• Before moving the machine, the operator must make sure that the
control pattern selected with the lever (20) corresponds to the con-
trol pattern indicated on the front part of the respective joysticks. If
necessary, flip the magnetic control pattern diagrams over to the
correct pattern.
WB146/146PS-5 2-61
OPERATION
2-62 WB146/146PS-5
OPERATION
Remark
Remember the power in the backhoe unit is the breakout
feature when excavating or lifting. Do not use the backhoe
unit to pick up, reposition or swing the machine to the left or
right. Doing so will damage the swing cylinders or possibly
tip the machine over.
WB146/146PS-5 2-63
OPERATION
Positioning the Machine
Now that you have reviewed the operation of the control levers (joy-
stick), you are ready to excavate with the backhoe unit. These are the
final procedures needed to prepare the machine for excavating.
1. Lay the front bucket flat on the ground.
2. Lower both outriggers (16 and 17) at the same time lifting the
machine evenly and squarely. Be sure both outriggers are com-
pletely extended together. Never operate the backhoe without low-
ering the outriggers and do not lower the outriggers one at a time.
Remark
When retracting the outriggers, bring both outriggers up
slowly and at the same time, lowering the machine evenly
and squarely back down.
3. Set the throttle at the proper rpm speed (1500 to 1600 rpm).
See “Brakes, Parking Brake, Accelerator, and Throttle Control” on page 2-24.
4. Position the machine as shown in the illustration above. Lower the bucket (1) to the ground. Continue lowering until the
front wheels (2) come off the ground 5 cm (2 in). Be sure both outriggers (3) are firmly on the ground.
5. Check that your work area and boom swing radius are clear of all obstacles. Before starting your operations, be sure all
personnel are outside the working radius.
6. When you are ready to start your excavation operations, sound the horn.
Remark
Call before you dig. See “STARTING YOUR WORK” on page 2-47.
2-64 WB146/146PS-5
OPERATION
Digging Methods
Be careful when excavating a deep trench. The machine is capable of excavating the surface underneath the outrig-
gers thus causing the machine to fall into the excavated trench. Always be aware of this.
• To start, position the bucket at a slight penetration angle into the soil shown below in the first illustration on the left.
• Begin retracting the arm while raising the boom simultaneously. Take care not to lift the machine when performing this
part of the operation. Keep the bucket’s leading edge parallel with the surface being excavated.
• At the end of your stroke or when the bucket is full, curl the bucket while keeping it level with the ground. Raise the boom
and lift the arm and bucket out of the excavated site.
• Once the bucket is at clearance height, swing the boom to the right or left depending on your deposit point. Lower the
boom and dump the full bucket, extending or retracting the arm if needed.
• When excavating a trench at a depth shown in the illustrations on the right, simultaneously retract the arm, raise the boom
and curl the bucket while keeping the leading edge of the bucket at a slight penetration angle into the soil almost parallel
with the surface being excavated.
CORRECT
The bucket works best with its flat surface or cutting
edge tipped down slightly almost parallel to the ground.
INCORRECT
The bucket is thrust downward reducing the breakout
force and filling the bucket too quickly.
INCORRECT
The bucket is pushed upward, lifting the machine
thus not filling the bucket.
Sequence 1-2-3 shows the proper way to excavate a trench. Always keep
the cutting edge of the bucket tipped down slightly but parallel with the
surface being excavated.
WB146/146PS-5 2-65
OPERATION
3. Exchange the bucket, taking care to completely clean the pins and
bushings before installing them.
Never use your fingers or hands to line up the pin or bolt holes. If hole alignment is not correct, use a steel drift to line
up parts.
2-66 WB146/146PS-5
OPERATION
2. Using both hands, lower the lock unit (1) down from its storage
position and remove it from the lift arm.
3. Raise the front end loader unit completely in the air extending the
lifting cylinders.
5. Insert the safety pin (2) completely into the predrilled holes and
lock the pin in place with the smaller pin provided.
6. Slowly lower the front end loader unit until it makes contact with
the cylinder lock.
WB146/146PS-5 2-67
OPERATION
8. Using safety lock (11) in the operator’s cab, lock the loader control
before proceeding with any repair or service operations.
9. When your work is completed, unlock safety lock (11) in the oper-
ator’s cab and raise the front end loader up slightly to relieve pres-
sure on the cylinder lock.
10. Carefully remove the small pin and the safety pin (2). With both
hands, remove the cylinder lock (1) completely.
12. Re-install the cylinder safety lock (1) in the storage location on the
left lift arm shown in illustration (B).
Always keep the cylinder safety lock with the machine. Never use a substitute or damaged cylinder lock. If it is missing
or damaged, have it replaced immediately.
2-68 WB146/146PS-5
OPERATION
Backhoe Locks
The backhoe locks are used to secure the backhoe unit in a travel position. These locks must be used when traveling with the
machine or using the front end loader. To use the backhoe lock:
1. When the machine is in operation and the backhoe is being oper-
ated, the boom lock for the backhoe should be disengaged.
4. Once the arm, boom and bucket are folded up completely, press the
boom lock switch to lower the boom locking device (2).
5. Once the locking device (2) is set, center the backhoe unit to align
the lock pin holes in the backhoe mounting boss.
6. Remove the centering pin (3) from its holding location and insert it
into one of the locking holes in the backhoe mounting boss.
7. Be sure the pin (3) drops down completely and is flush with the top
of the backhoe boss. Keep in mind that once the lock pin (3) is
installed, the backhoe assembly will not swing.
10. If you will be traveling or using the front end loader for a long
period of time, you may want to lock the outriggers in place to
avoid possible hydraulic drift.
Remark
The lock pin and the safety cables must remain with the
machine. If they are lost or damaged, they must be replaced.
WB146/146PS-5 2-69
OPERATION
Traveling
The operator must be seated with the seat belt fastened snugly around
the waist. Position the seat so you are comfortable and able to see all
areas around you and have easy access to all controls.
The illustration to the right shows the proper travel posture for the
machine. The backhoe must be fully retracted and locked in place as
well as both outriggers. See “Backhoe Locks” on page 2-69.
★ Always keep the bucket at least 50 cm (20 in) above the ground.
• Select the desired speed range suitable for travel. If you will be
traveling in a higher speed range, always start out at a lower speed
range and shift up to the higher ranges.
2-70 WB146/146PS-5
OPERATION
• When you are ready to move, place the directional control lever in
the (F) forward or (R) reverse position.
• Sound your horn and proceed in the desired travel direction.
If you are traveling in the higher speed ranges and the machine
starts to rock forward and backward, slow the machine down to
reduce or stop this action. Failure to do so may result in loss of
control when traveling.
Traveling on Slopes
Operating on damp ground, slopes, or on river banks could cause the
machine to slip or possibly roll over. Extreme caution should be
observed when traveling in these conditions.
• Travel on slopes with the bucket at a height of 20 to 30 cm (8 to 12
in) above the ground. The loaded bucket should always face the
top of the slope.
• Avoid changing speed ranges when on a slope. Always set the
machine in a low speed range for travel on a slope. Never use the
feature buttons when the machine is on a slope. Loss of control
may result.
• Before traveling up a slope, set the machine in a low speed range.
Check your fuel supply to ensure you do not run out of fuel on the
slope. Check your brakes to be sure they are locked together and in
good working condition.
• Always travel straight up or straight down the slope. Never turn or
travel sideways on the slope or incline. Doing so may cause the
machine to roll over.
• Always be aware of your travel surfaces. Wet leaves, grass or mud
may hinder your control.
WB146/146PS-5 2-71
OPERATION
• When traveling up a slope with an empty bucket, travel with the
bucket curled upward at a height of 20 to 30 cm (8 to 12 in) above
the ground.
• If the machine should lose control or slide, lower the bucket to the
ground immediately to help stabilize the machine.
• Never shift into Neutral when on a slope.
• When traveling down a slope with an empty bucket, travel with the
bucket curled downward at a height of 20 to 30 cm (8 to 12 in)
above the ground.
• If the machine loses control or slides, lower the bucket to the
ground immediately to help stabilize the machine.
• Never shift into Neutral when on a slope.
After you have completed your work or travel through water or muddy areas, always clean the machine and lubricate any
components that may have been immersed in mud or water.
2-72 WB146/146PS-5
OPERATION
The above illustration shows the proper parking posture. It is important to lower all work equipment and neutralize their con-
trols. This includes front end loader, backhoe unit and outriggers.
Once the work equipment is lowered, lock the controls. See “SAFETY LOCK USAGE” on page 2-67.
WB146/146PS-5 2-73
OPERATION
Parking on an Incline
Parking on slopes, hills or any kind of an incline is not recommended.
If at all possible, park the machine on a flat, level surface. However,
this is sometimes not possible and if you must park on a slope, do so in
this manner.
1. Lower the front end loader and dig the cutting edge into the ground
several inches. Be sure the bucket is tipped forward to help keep
the digging force in a downward position.
3. Place blocks under both front and rear wheels to help secure the
machine in place.
4. When setting the backhoe on the ground, dig the bucket teeth into
the ground to help hold the machine in place. Do not raise the back
end of the machine up when doing this procedure.
Never park the machine with the wheels off the ground. The danger
of the machine dropping onto someone becomes possible when
the machine is unattended. Always lower the work equipment and
machine to the ground fully when parking the machine.
2-74 WB146/146PS-5
OPERATION
2. Check the ramps and support surface for damage, weak spots,
missing boards or excess wear. If these surfaces look unsafe, too
weak or unstable, do not load the machine. Be sure the loading
equipment and transportation equipment are in good condition and
rated for your load.
4. While preparing to load the machine, verify that loading ramps are no higher than 15°.
5. Position the machine squarely with the ramps. Raise the loader bucket high enough to clear all surfaces.
7. Once the machine has been loaded, rest the front bucket on the
floor; set the machine in neutral and set the parking brake.
8. Lower the backhoe (2) to the floor and set all control locks, includ-
ing the backhoe lock pin. See “PARKING THE MACHINE” on
page 2-73.
To help keep the machine in position, place blocks (3) in front and behind the front and rear wheels for extra support. Protect
the exhaust stack (5) from moisture if needed.
WB146/146PS-5 2-75
OPERATION
LIFTING THE MACHINE
Use a crane properly rated to handle the machine’s weight and size. The person operating the crane to lift the machine
MUST be a qualified crane operator.
• Do not lift the machine with a person in the cab or on the machine.
• Use a wire rope that has ample strength for the weight of the machine being lifted. The operating weight of the WB146/
146PS-5 is 7,300 kg (16,090 lb).
• Keep the machine horizontal when lifting it.
• Never enter the area under or around a raised machine. There is danger that the machine may lose its balance.
• Before lifting the machine, take the following steps to prevent the machine from unexpectedly moving.
• Set the parking brake lever to the LOCK position.
• If equipped with telescopic arm, lock the sliding arm to prevent accidental extension.
• Engage the backhoe boom safety coupling.
• Press the work equipment control switch to the LOCK position.
• Insert the backhoe lock pin to lock the backhoe arm in position.
• Connect outriggers safety cables.
When lifting the machine, the wire rope must be fitted correctly or the machine may fall and cause serious injury or
even death.
Remark
The lifting procedure applies to machines with standard specifications.
The method of lifting may differ depending on the attachments and options installed.
For details about lifting a machine that does not conform to standard specifications, contact your Komatsu
distributor.
2-76 WB146/146PS-5
OPERATION
LIFTING PROCEDURE
★ Machine must be on firm, level ground.
1. Start the engine. Make sure the machine is horizontal; then set the
work equipment to the travel posture (A).
(A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 - 50 cm (16 - 20 in)
2. The telescopic arm is equipped with a safety element (6) that locks
the sliding arm (2) when it is completely retracted and prevents
any accidental extension. The safety element (6), held in its seat by
the retainer (7), must be inserted to prevent the extension of the
arm as shown in Figure A. For more details, see "Safety Devices"
in the "OPTIONS, ATTACHMENTS" section.
3. Raise and center the backhoe boom and engage the safety cou-
pling.
4. Press the work equipment control switch until the light on the
switch is illuminated indicating the front and rear work equipment
controls are locked.
WB146/146PS-5 2-77
OPERATION
5. Install the lock pin.
When installing the backhoe lock pin, be careful not to get caught
between the backhoe frame and boom. Never reach over the back-
hoe controls to install the lock pin. There is the possibility that you
may bump one of the control levers causing the backhoe work
equipment to move; or you may lose your balance and fall into the
work equipment. Always install the lock pin while standing on the
ground.
7. Use wire ropes and slings that match the weight of the machine.
The operating weight of the WB146/146PS-5 is 7,300 kg (16,090
lb). Wind the wire rope and fix it to the lifting points as shown in
"Lifting Position Marks."
Remark
Use protectors so that the wire ropes do not break at
sharp edges or narrow places.
Use threaders and bars having sufficient width so that
the slings and wire ropes do not touch the machine.
9. Lift the machine about 100 - 200 mm (4 - 8 in) above the ground.
10. Make sure that the wire ropes are not slack and that the machine is level. If ropes require adjustment, lower the machine
back to the ground first.
11. If the wire ropes are taut and the machine is level, continue to lift the machine slowly. Provide signals to the crane opera-
tor and observe areas the crane operator cannot see.
2-78 WB146/146PS-5
OPERATION
EMERGENCY RECOVERY
The machine is equipped with emergency recovery hooks for emergency recovery only. The machine is not designed to be
towed in any manner, especially by the loader or backhoe unit. These hooks are only for temporary use to get the machine into
a secure area so the proper repairs can be made.
Never stand next to the tow lines when towing the machine. The
cable or chain could break, causing injury. Always stay clear of tow-
ing equipment.
WB146/146PS-5 2-79
OPERATION
Cold Seasons
When the end of the work day approaches, especially during extremely cold weather, it is important to follow these steps to
assure a good start-up the next work day.
• Remove any mud or water from the machine, especially the undercarriage area.
• Park the machine in a protected area, if possible.
• Drain any condensation from filters and water traps. See “Draining Water Separator” on page 3-37.
• If possible, remove the battery and store it in a warmer location if temperatures will be extremely cold.
• Always allow the machine additional time to warm up during cold seasons. See “Warming Up the Machine” on page 2-44.
Coolant
The required standards for permanent antifreeze are SAE-J1034 and Federal Standard O-A-548D.
See “Changing Coolant” on page 3-64.
Never mix antifreezes or add additives to the cooling system.
Remark
Never use flammable liquids in the cooling system.
2-80 WB146/146PS-5
OPERATION
Battery
When ambient temperatures decrease, the battery capacity decreases accordingly and if the battery charge is low, the electro-
lyte may freeze. Keep the battery completely charged and insulated to protect it from low temperatures so that the machine can
be started without problems the following day.
To avoid explosions due to the presence of gas, do not create sparks, smoke or have open flames near the battery.
To measure the specific gravity of the electrolyte refer to the following table.
Electrolyte Temperature
Percentage of Charge
20°C (68°F) 0°C (32°F) -10°C (14°F) -20°C (-4°F)
100% 1.28 1.29 1.30 1.31
Warm Seasons
• At the end of the cold season, change the lubricants and fuel back to the warm-climate-rated fluids. Make sure the fan
belts are in good condition and the radiator fins are clean.
• If you have worked in an area where road salts were used during the winter, thoroughly wash your machine to remove
these corrosive deposits.
• The required standards for permanent antifreeze are SAE-J1034 and Federal Standard O-A-548D. Be sure the coolant
antifreeze is at the proper lever and setting for your climate. See “Changing Coolant” on page 3-64. Never mix antifreezes
or add additives to the cooling system.
Remark
Never use flammable liquids or “water only” in the cooling system.
WB146/146PS-5 2-81
OPERATION
TROUBLESHOOTING
Always contact your Komatsu distributor when you have to carry out any troubleshooting procedures. If the problem or failure
is not listed in the troubleshooting section, contact your Komatsu distributor immediately and the problem checked.
Battery
• When checking or handling the batteries, stop the engine and turn the ignition switch to the OFF position before
making repairs.
• Before starting the engine, use a damp cloth to wipe off the dust accumulated on the top surface of the battery.
• The battery generates hydrogen gas, so there is danger of explosion. Do not bring lighted cigarettes near the bat-
tery or do anything that will cause sparks.
• Battery electrolyte is diluted sulfuric acid and will attack your clothes and skin. If it gets on your clothes or on
your skin, wash it off immediately with large quantities of water. If it gets in your eyes, flush your eyes with large
quantities of fresh water and consult a doctor immediately.
• When handling batteries, always wear protective goggles and rubber gloves.
Servicing
• If battery tops are badly corroded, clean with diluted baking soda
and warm water solution.
• Before charging or servicing the battery, disconnect the cable from
the negative terminal of the battery.
• The unusually high voltage will damage the alternator.
• To avoid gas explosions while charging the battery, cover the bat-
tery caps with rags soaked in a baking soda solution. If electrolyte
temperature exceeds 45°C (113°F), stop charging for a while. Turn
off the charger as soon as the battery is charged.
• Overcharging the battery may cause overheating, decreasing the
quantity of electrolyte or damaging the electrode plates.
• When adding fluids to the battery, use distilled, non-mineral-based
water and do not overfill the battery. Always wear
protective clothing when servicing the battery.
Remark
If you accidentally swallow battery acid, drink a large quantity of water or milk, beaten egg white or vegetable
oil and if available, take anti-acid substances like magnesia, bicarbonate, etc. Call a doctor or a poison treat-
ment center immediately.
2-82 WB146/146PS-5
OPERATION
Remark
If a tool touches a cable connecting the positive terminal and the chassis, there is danger of sparks.
When installing the battery, the ground cable should be connected to the ground terminal as the last step. These illustrations
show the proper removal and installation order.
WB146/146PS-5 2-83
OPERATION
• When starting the engine with a booster cable, always wear safety glasses and rubber gloves.
• When connecting the cables, never cross the positive (+) and negative (-) terminals.
• Be careful not to let the machines touch each other; sparks from the contact could ignite the hydrogen gas.
• The final connection should be at the engine block of the problem machine. Sparks will be generated when this is
done, so connect to a place as far as possible from the battery.
• Use care when removing the cables from the machine that has been started. To avoid a hydrogen explosion, do
not allow the cable ends to contact each other or the machine.
2. Connect one clamp of the booster cable (A) to the positive terminal
(1) of the non-operating machine.
3. Connect the other clamp of booster cable (A) to the positive termi-
nal (2) of the operating machine.
5. Connect the clamp of booster cable (B) to the engine block (4) of
the engine to be started.
2-84 WB146/146PS-5
OPERATION
• Make sure the clamps are firmly connected to the battery termi-
nals.
• Start the operating machine and run it at a high idle.
• Turn the starting switch on the non-operating machine to the
“START” position and start the engine. If the engine does not start,
wait two minutes before trying again.
Disconnecting the Booster Cables
After the engine has started, disconnect the booster cables in the
reverse order in which they were connected.
1. Remove one clamp of booster cable (B) from the engine block (4)
on the non-operating machine.
2. Remove the other clamp of booster cable (B) from the negative ter-
minal (3) on the operating machine.
3. Remove one clamp of booster cable (A) from the positive terminal
on the operating machine (2).
4. Remove the other clamp of booster cable (A) from the engine
block on the problem machine (1).
WB146/146PS-5 2-85
OPERATION
Electrical Circuits
Lights do not work properly even with the • Check and repair terminal
engine running at high rpms: • Faulty cables connections
• Adjust fan belt tension (See
Lights come on intermittently with the “EVERY 250 HOURS MAINTE-
• Poor fan belt tension
engine running:
NANCE” on page 3-46)
Alternator charge indicator does not go out • Faulty alternator • Replace alternator
with the engine running and engine speed • Faulty cables • Check and repair cables
is increased: • Serpentine belt worn or damaged • Replace belt
Alternator is very noisy: • Defective alternator • Replace alternator
Alternator light does not work with the • Bad bulb • Replace bulb
ignition key in the “ON” position and the
engine not running: • Faulty cables • Check condition of cables
Hydraulic System
Equipment control levers do not return to • Broken return spring or sized • Replace spring or check
the neutral position: spool condition of valve body
2-86 WB146/146PS-5
OPERATION
Braking System
Transmission
WB146/146PS-5 2-87
OPERATION
Engine
• No fuel • Refuel
Engine cranks but does not start: • Air in fuel system • Bleed system
• Low compression • Adjust valve clearance
2-88 WB146/146PS-5
3MAINTENANCE
WB146/146PS-5 3-1
MAINTENANCE
MAINTENANCE INFORMATION
• Before opening the engine hood, engage safety locks of both the front loader and backhoe.
• If it is necessary to check the hydraulic oil level in the reservoir, arrange the machine in the transport position. See
“SAFETY LOCK USAGE” on page 2-67.
• Only perform operations with the machine on firm and level ground, after applying the parking brake.
• Use Komatsu genuine oils and greases. Choose oils suitable for the ambient temperature.
• Use clean oils and greases. Keep the oil and grease containers clean. Keep any foreign matter away from oils and greases.
• Always keep the machine clean. This makes it easier to locate any part causing problems. Keep the grease fittings, the
breathers and the areas near the openings for the fluid level checks clean and prevent any impurities from getting into or
on them.
• Draining hot oil or coolant immediately after stopping the engine is hazardous. Wait for the engine to cool down to at least
40-50°C (104-122° F) before draining the liquids.
• After changing the oil or the filters, check if metal particles are present. If you find large quantities of metal particles, con-
tact your Komatsu distributor.
• Check and change the oil while parked in a clean location to prevent any impurities from getting into the tank or container.
• Before carrying out any maintenance operation, hang the warning plates on the ignition switch, control levers, and cab
doors, to prevent anyone from starting the engine by mistake.
• When performing maintenance operations, always adhere to the precautions indicated on safety plates applied on the
machine.
• Instructions for welding.
• Turn ignition key to the “OFF” position, wait at least one minute, then turn off the battery disconnect switch.
• Disconnect the battery (first negative cable and then positive cable).
• Disconnect the alternator.
• Do not apply more than 200V continuously.
• Connect the welder’s ground cable within 1 m (3 ft) from the point on which welding will take place.
• Avoid putting gaskets and bearings between the welding area and ground cable. Gaskets and bearings are poor
grounding surfaces and it is possible that arcing could weld bearings together.
• Shield areas around the welding area with weld blankets or something similar to avoid damage from spatter.
• Do not use flammable fluids to clean machine parts. Keep exposed flames and lit cigarettes away from these fluids.
• When O-rings and gaskets are removed, thoroughly clean sealing surfaces and replace all O-rings and gaskets with new
ones. Fit the O-rings and gaskets correctly when reassembling.
• Avoid keeping loose objects or tools in your pockets. They may fall out and drop into the machine, especially when you
open covers and work on the machine while bending over it.
• When washing the machine, do not direct a high-pressure water jet onto the radiator and heat exchanger.
• When washing the machine, protect electric system connectors and avoid getting the starting switch wet.
• Before starting work in mud, in rain, on seashores, or river banks, perform general lubrication. Wash the machine
immediately after work to protect components from rust. Lubricate equipment joints more frequently than usual.
• When working at dusty work sites, proceed as follows:
• Check the air cleaner for any clogging and clean it more frequently than usual.
• Clean the radiator and the heat exchanger frequently, to avoid any clogging of the fins.
• Change the diesel oil filter more frequently than usual.
• Clean the electrical components, especially the starter and the alternator, to avoid any accumulation of dust.
• Never mix oils of different brands.
• Do not top off with oil different from the oil presently in the machine. If necessary, drain all the oil and fill the tank with
new of a different brand.
3-2 WB146/146PS-5
MAINTENANCE
• Oils, filters, coolant, and the battery are considered special waste and must be collected and disposed of according
to the regulations in force.
• If it burns, combustible material of some components may become extremely dangerous. For this reason, avoid any
contact of burnt material with your skin or eyes and do not inhale the fumes.
Maintenance Notes
• Use only Komatsu genuine replacement parts.
• Do not mix different types of oil.
• Unless specified otherwise, oils and coolant used by Komatsu before delivery of the machine are listed in the table.
Item Specifications
SAE 10W-30
• Engine oil
API classification CI-4
SAE 10W-30
• Hydraulic system oil
API classification CI-4
SHELL: DONAX TD
CALTEX: RPM TRACTOR HYDRAULIC FLUID
• Axle oil (front and rear) CHEVRON: TRACTOR HYDRAULIC FLUID
TEXACO: TEXTRAN TDH OIL
MOBILE MOBILFLUID 422 or 424
WB146/146PS-5 3-3
MAINTENANCE
Engine Maintenance
Engine Oil
• Engine oil must be selected very carefully since it lubricates the engine, which is the machine’s heart; the following main
maintenance operations are required for engine oil.
• Always bleed (purge) the system after changing the oil filter and the oil.
3-4 WB146/146PS-5
MAINTENANCE
• When a component is removed from the circuit, check the gaskets and O-rings; change them if they are damaged.
• When a cylinder or a component of the hydraulic system is removed, after reassembly bleed the system by doing these
steps.
1. Start the engine and let it idle.
2. Make all the cylinders perform four to five movements, stopping them at approximately 100 mm (4 in) from the end of
their stroke.
3. Slowly make all the cylinders reach the end of their stroke for three to four times.
Others
Measurements are made of items such as the ratio of water in the oil, density of the antifreeze coolant, ratio of fuel in the oil,
and dynamic viscosity, enabling a highly precise diagnosis of the machine's health.
WB146/146PS-5 3-5
MAINTENANCE
• Do not remove or eliminate any electrical component installed on the machine and do not install any electrical component
with characteristics different from those specified and approved by Komatsu.
• Be careful to keep the electric system dry.
• When working on seashores, river banks, or lakes, protect the jack plugs from corrosion.
• Do not connect any optional device to the fuses, ignition switch, battery, relays, etc. For the installation of any optional
equipment, contact your Komatsu distributor.
• If any electric welding needs to be done, disconnect the battery and the alternator.
Lubrication
• Lubrication makes the operations carried out with the machine and work equipment smoother, while preventing wear and
the noise that may be produced if the articulations are dry.
• Lubricate with grease or oil.
• The following maintenance operations are required for the components that need lubricating.
A. Check the fluid and lubricant levels.
3-6 WB146/146PS-5
MAINTENANCE
WB146/146PS-5 3-7
MAINTENANCE
SAE 5W
Hydraulic
system with 150 liter 92 liter
See page 3-12
biodegrad- (39.6 US gal) (24.3 US gal)
able oil
Final
1 liter 1 liter
reduction
(0.26 US gal) (0.26 US gal)
gear (ea.)
(See Note 1)
Rear axle: 14.5 liter 14.5 liter
Differential (3.8 US gal) (3.8 US gal)
Final
1.5 liter 1.5 liter
reduction
(0.4 US gal) (0.4 US gal)
gear (ea.)
ASTM
Diesel D975 No. 1 130 liter
Fuel tank -
fuel (34.4 US gal)
ASTM D975 No. 2
Cooling 14 liter
Coolant Ethylene Gylcol Base -
system (3.7 US gal)
OPTION FOR VERY COLD AREAS: If the temperature exceeds 10° C (50° F), contact your Komatsu distributor for
advice on the type of oil to be used.
3-8 WB146/146PS-5
MAINTENANCE
Grease
Note 1: For axle oil, use only the following recommended oils.
SHELL: DONAX TD
CALTEX: RPM TRACTOR HYDRAULIC FLUID
CHEVRON: TRACTOR HYDRAULIC FLUID
TEXACO: TEXTRAN TDH OIL
MOBIL: MOBILFLUID 422 or 424
Note 2: The recommended lubricating grease is No.2 multipurpose lithium grease with 3% molybdenum disulfide
(Lithio EP + MoS2).
Fuel
• When fuel sulphur content is less than 0.5%, change oil in the oil pan at the stated periodic maintenance hours described
in this manual. Change oil according to the following table if fuel sulphur content is above 0.5%.
• When starting the engine when the atmospheric temperature is lower than 0°C (32°F), be sure to use the SAE10W,
SAE20W-20 and SAE10W-30 engine oil, even though the atmospheric temperature goes up to 10°C (18°F) more or less
in the day time.
• There is no problem if single grade oil is mixed with multigrade oil (SAE10W-30, 10W-40), but be sure to add single
grade oil that matches the temperature in the table.
• Use Komatsu genuine oil which has been specifically formulated and approved for use in the engine, hydraulic work
equipment, transmission, axles, and brakes.
Specified capacity: Total amount of oil including oil for components and oil in piping
Refill capacity: Amount of oil needed to refill system during normal inspection and maintenance
WB146/146PS-5 3-9
MAINTENANCE
KOMATSU ---
AGIP ARNICA S 46
AVIA SYNTOFLUID N 46
BP BIOHYD SE-S 46
CONDAT CONDAT D 46 K
ESSO HYDRAULIKOIL HE 46
FUCHS PLANTOHYD S 46
TEXACO HYDRA 46
• Do not mix hydraulic environmental ester synthetic (HEES) oil with ordinary hydraulic oils. When the temperature
increases, insoluble compounds are generated which are deposited on the filters and clog them (the maximum con-
centration of ordinary oil cannot exceed 1% of the total quantity of oil).
• HEES oil can be used only in the hydraulic system; it cannot be used for the endothermic motor, the transmissions,
the braking system, etc.
• Before introducing HEES oil in the hydraulic system, empty the system completely, disconnecting the cylinders and
all the parts that may contain ordinary oil, and replace the drain filter with a new one. Start the engine and let it idle
without using the work equipment. Wait until the oil reaches a temperature of at least 40°C (104°F), then start moving
the equipment so that all the parts of the system are filled with oil. Stop the engine and check the oil level. See
“Checking Hydraulic Oil Level” on page 3-36.
3-10 WB146/146PS-5
MAINTENANCE
LUBRICATION DIAGRAMS
General View
• For lubrication procedures for single points. See “MAINTENANCE SCHEDULE” on page 3-21.
Remark
Use only recommended oil and grease. See “FUEL, COOLANT, AND LUBRICANTS” on page 3-8.
WB146/146PS-5 3-11
MAINTENANCE
3-12 WB146/146PS-5
MAINTENANCE
Telescopic Arm
• Points indicated are symmetrical and must be lubricated every 10 hours.
WB146/146PS-5 3-13
MAINTENANCE
TORQUE SPECIFICATIONS
Torque List
If nuts, bolts, or other parts are not tightened to the specified torque, it will cause looseness or damage to the
tightened parts. This will cause failure of the machine or problems with operation.
Always pay careful attention when tightening parts.
Unless otherwise specified, tighten the metric nuts and bolts to the torque shown in the table below.
If it is necessary to replace any nut or bolt, always use a Komatsu genuine part of the same size as the part that was replaced.
Torque of Bolts
mm mm N•m lbf ft
6 10 11.8 - 14.7 8.70 - 10.84
8 13 27 - 34 19.91 - 25.07
10 17 59 - 74 43.51 - 54.57
12 19 98 - 123 72.28 - 90.72
14 22 153 - 190 112.84 - 140.13
16 24 235 - 285 173.32 - 210.20
18 27 320 - 400 236.02 - 295.02
20 30 455 - 565 335.59 - 416.72
22 32 610 - 765 449.91 - 564.23
24 36 785 - 980 578.98 - 722.81
27 41 1150 - 1440 848.19 - 1062.09
30 46 1520 - 1910 1121.09 - 1408.74
33 50 1960 - 2450 1445.62 - 1807.02
36 55 2450 - 3040 1807.02 - 2242.19
39 60 2890 - 3630 2131.55 - 2677.35
3-14 WB146/146PS-5
MAINTENANCE
mm mm N•m lbf ft
6 10 5.9 - 9.8 4.35 - 7.22
8 13 13.7 - 23.5 10.10 - 17.33
10 14 34.3 - 46.1 25.29 - 34.00
12 27 74.5 - 90.2 54.94 - 66.52
WB146/146PS-5 3-15
MAINTENANCE
Thread Diameter Width across Flat Tightening Torque (N•m {lbf ft})
Norminal No.
mm mm Range Target
02 14 35 - 63 {25.81 - 46.46} 44 {32.45}
03, 04 20 84 - 132 {61.95 - 97.35} 103 {75.96}
Varies depending on
05, 06 24 128 - 186 {94.40 - 137.18} 157 {115.79}
type of connector.
10, 12 33 363 - 480 {267.73 - 354.02} 422 {311.25}
14 42 746 - 1010 {550.22 - 744.93} 883 {651.26}
3-16 WB146/146PS-5
MAINTENANCE
Thread Diameter Width across Flat Tightening Torque (N•m {lbf lb})
Norminal No.
mm mm Range Target
08 08 14 5.88 - 8.82 {4.33 - 6.50} 7.35 {5.42}
10 10 17 9.8 - 12.74 {7.22 - 9.39} 11.27 {8.31}
12 12 19 14.7 - 19.6 {10.84 - 14.45} 17.64 {13.01}
14 14 22 19.6 - 24.5 {14.45 - 18.07} 22.54 {16.62}
16 16 24 24.5 - 34.3 {18.07 - 25.29} 29.4 {21.68}
18 18 27 34.3 - 44.1 {25.29 - 32.52} 39.2 {28.91}
20 20 30 44.1 - 53.9 {32.52 - 39.75} 49.0 {36.14}
24 24 32 58.8 - 78.4 {43.36 - 57.82} 68.6 {50.59}
30 30 32 93.1 - 122.5 {68.66 - 90.35} 107.8 {79.50}
33 33 _ 107.8 - 147.0 {79.50 - 108.42} 124.4 {91.75}
36 36 36 127.4 - 176.4 {93.96 - 130.10} 151.9 {112.03}
42 42 _ 181.3 - 240.1 {133.72 - 177.08} 210.7 {155.40}
52 52 _ 274.4 - 367.5 {202.38 - 271.05} 323.4 {238.52}
Torque for Hoses (Taper Seal Type and Face Seal Type)
★ Tighten the hoses (taper seal type and face seal type) to the following torque, unless otherwise specified.
★ Apply the following torque when the threads are coated (wet) with engine oil.
Taper Seal
Tightening Torque (N•m {lbf ft}) Face Seal Type
Type
Nominal
Width Nominal Thread
Size of
across Flats Thread Size Size - Threads per Root Diameter (mm)
Hose Range Target
(mm) Inch, Thread (Reference)
Series
34 - 54 {25.0 - 39.8} 44 {32.4} - 9/16 - 18UN 14.3
02 19
34 - 63 {25.0 - 46.4} 44 {32.4} 14 - -
22 54 - 93 {39.8 - 68.5} 74 {54.5} - 11/16 -16UN 17.5
03
24 59 - 98 {43.5 - 72.2} 78 57.5} 18 - -
04 27 84 - 132 {61.9 - 97.3} 103 {75.9} 22 13/16 - 16UN 20.6
05 32 128 - 186 {94.4 - 137.1} 157 {115.7} 24 1 - 14UNS 25.4
06 36 177 - 245 {130.5 - 180.7} 216 {159.3} 30 1 3/16 - 12UN 30.2
(10) 41 177 - 245 {130.5 - 180.7} 216 {159.3} 33 - -
(12) 46 197 - 294 {145.3 - 216.8} 245 {180.7} 36 - -
(14) 55 246 - 343 {181.4 - 252.9} 294 {216.8} 42 - -
WB146/146PS-5 3-17
MAINTENANCE
If the hose clamps show signs of deterioration, like deformations or cracks, replace them at the same time as the hoses.
In addition to periodic replacement of the components listed on the following pages, the inspections described in the table
should be performed on the hydraulic hoses. In case of abnormalities, perform the necessary adjustments and replacements, or
institute any other required measure.
3-18 WB146/146PS-5
MAINTENANCE
SAFETY CRITICAL PARTS
• For serial numbers and quantity of components that periodically need replacement, consult the replacement parts manual
section regarding the components connected with safety and components that must be periodically replaced.
• When replacing hoses, always change O-rings, gaskets, and analogous components.
• For serial numbers and quantity of components that periodically need replacement, consult the replacement parts manual
section regarding the components connected with safety and components that must be periodically replaced.
• When replacing hoses, always change O-rings, gaskets, and analogous components.
WB146/146PS-5 3-19
MAINTENANCE
• For serial numbers and quantity of components that periodically need replacement, consult the replacement parts manual
section regarding the components connected with safety and components that must be periodically replaced.
• When replacing hoses, always change O-rings, gaskets, and analogous components.
Seat belt (see “Seat Belt Inspection” on page 1-19 for inspection details) 1 Every 3 years after the start of
usage or 5 years after the date
of manufacture or at first sign of
wear or damage.
3-20 WB146/146PS-5
MAINTENANCE
MAINTENANCE SCHEDULE
WB146/146PS-5 3-21
MAINTENANCE
4. Check engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
5. Check hydraulic oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
6. Drain water from fuel water separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
EVERY 10 HOURS SERVICE
1. Grease lubricating joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
EVERY 50 HOURS SERVICE
1. Previous maintenance - 10 hours service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
2. Check radiator fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
3. Check brake system oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
4. Lubricate drive shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
5. Lubricate front axle joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
6. Check tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
7. Check electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
EVERY 250 HOURS SERVICE
1. Previous maintenance - 10 and 50 hours service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
2. Check serpentine belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
3. Check A/C compressor belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
4. Clean outside of radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
5. Check battery electrolyte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
6. Check front axle oil levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
7. Check rear axle oil levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
8. Check transmission oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
9. Check wheel lug nut torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
3-22 WB146/146PS-5
MAINTENANCE
3. Change rear axle oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
4. Change transmission oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
5. Change transmission filter and strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
6. Check and adjust engine valve clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
EVERY 2000 HOURS SERVICE
1. Previous maintenance - 10, 50, 250, 500 and 1000 hours service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61
2. Change hydraulic system oil and clean suction filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61
3. Change coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
4. Change braking system oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
5. Check alternator and starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
6. Check alternator belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
7. Check A/C cooling gas quantity (only for machines with air conditioner). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
WB146/146PS-5 3-23
MAINTENANCE
Initial 50 Hours Maintenance
Remark
ONLY FOR MACHINES IN WHICH HYDRAULIC ENVIRONMENTAL ESTER SYNTHETIC (HEES) OIL IS
USED.
The following maintenance operation must be performed after the first 50 hours of operation together with maintenance
operations to be initiated “Every 50 Hours Maintenance” on page 3-41.
• HYDRAULIC OIL TANK FILTER CHANGE
★ For further details on the various maintenance operations, see “Every 500 Hours Maintenance” on page 3-50.
The following maintenance operation must be performed after the first 500 hours of operation, together with maintenance
operations to be initiated. See “Every 500 Hours Maintenance” on page 3-50.
• HYDRAULIC OIL CHANGE AND SUCTION FILTER CLEANING
★ For further details on various maintenance operations, see “Every 2000 Hours Maintenance” on page 3-61.
3-24 WB146/146PS-5
MAINTENANCE
When Required
Cleaning or Changing Engine Air Filters
• Remove the air filter only after stopping the engine. Do not start
the engine if the air filter is open.
• Wear safety goggles during the cleaning operations.
3. Lift the cover (2) and extract the filtering element (3).
4. Slightly strike the filtering element (3) on the palm of your hand,
in such a way as to remove the dust. Blow compressed air on the
inner surface, keeping the air jet at a distance of approximately 15
cm (5.9 in). Be careful to keep the pressure in the 58 - 72.5 psi
range.
5. After the cleaning operations, inspect the filtering surface for dam-
age by introducing a lamp into the cartridge and carefully checking
the gaskets of the front seals. If the cartridge is damaged, replace
it.
WB146/146PS-5 3-25
MAINTENANCE
6. Carefully clean the inside of the filter housing (4), taking care to
prevent foreign bodies from getting into the suction duct.
7. Put back the filtering element (3), making sure that it fits perfectly
in its seat.
8. Put back the cover (2), turning it clockwise by approximately
12.5°. Make sure that the cover (2) is perfectly locked and make
sure that the ejector (5) is positioned vertically on the lower part.
9. Once the whole has been assembled, push the safety retainer (1)
toward the inside.
• If the clogging warning light comes on after the engine starts,
it is necessary to change the primary filtering element and the
safety cartridge.
• Change the primary filtering element after six cleaning opera-
tions or after one year. Every time the primary filtering ele-
ment is replaced, the safety cartridge must be replaced, too.
3-26 WB146/146PS-5
MAINTENANCE
The air suction for the ventilation of the cab is protected by a filter
positioned on the right side of the cab. This filter blocks all the impuri-
ties contained in the air and must be cleaned whenever a decrease in air
circulation is observed. The filter can be reached from the outside of
the cab.
1. Remove the four screws (1); remove the outer guard (2); and
extract the filtering element (3).
2. Hit the element slightly on the palm of your hand to eliminate the
dust. Blow compressed air on its surfaces, keeping the jet at a dis-
tance of about 15 cm (6 in) and making sure that the pressure does
not exceed 65 psi.
3. Carefully clean the filter housing, taking care to prevent any for-
eign body from getting into the suction duct, then reassemble the
unit.
★ If the filtering element is excessively clogged or damaged, replace
it with a new one.
WB146/146PS-5 3-27
MAINTENANCE
1. Open the door (1) of the storage compartment; remove the con-
tainer (2); and extract the filtering element (3).
2. Hit the element slightly on the palm of your hand to eliminate the
dust. Blow compressed air on its surfaces, keeping the jet at a dis-
tance of about 15 cm (6 in) and making sure that the pressure does
not exceed 65 psi.
3. Carefully clean the filter housing, taking care to prevent any for-
eign matter from getting into the suction duct.
4. Put back the filtering element (3) and the container of the storage
compartment (2), then close the door (1).
★ If the filtering element is excessively clogged or damaged, replace
it with a new one.
3-28 WB146/146PS-5
MAINTENANCE
• Oil spilled on the floor may cause it to become slippery; immediately clean any dirty area.
• Oils, filters, coolant, and the battery are considered special waste and must be collected and disposed of according
to all antipollution regulations in force.
WB146/146PS-5 3-29
MAINTENANCE
3-30 WB146/146PS-5
MAINTENANCE
During running-in, check efficiency of parking brake after the first 500 hours of operation.
Check condition
• Tire pressure as prescribed
• Dry, compact road surface, with approximately 11° 20’ (1/5) grade
WB146/146PS-5 3-31
MAINTENANCE
Adjustment
1. With engine off, release the brake lever and rotate lever end (2) by
giving it two or three counterclockwise turns.
2. Start the engine and check again.
This check must be carried out after setting the work equipment in the
travel or transport position, and engaging all safety locks.
1. Connect tandem brake pedals (2) with pin (1).
2. Start the engine and release the parking brake.
3. Engage 2nd gear and forward gear.
4. Accelerate until reaching the maximum speed.
5. Press the brake pedals. The machine must brake smoothly on a
straight line and the tension of pedals must be constant. Otherwise,
contact your Komatsu distributor.
3-32 WB146/146PS-5
MAINTENANCE
4. Adjust brake pump rods (3) until they touch the pumping pistons,
lock them in this position. Use a 22 mm wrench.
WB146/146PS-5 3-33
MAINTENANCE
• Dirt, oil, and fuel in hot areas of the engine compartment may cause fires and damage the machine.
• Check to see if there are leaks, and perform any necessary repairs immediately.
• If this occurs repeatedly, contact your Komatsu distributor.
• To check the fuel level (1), use the indicator provided on the dash-
board; do not fill the tank completely.
• Leave space for fuel expansion.
Remark
• It is advisable to refuel after work, in order to avoid the
formation of condensation.
• After refueling, tighten the filler cap (2) thoroughly and
lock the tank.
3-34 WB146/146PS-5
MAINTENANCE
Do not remove the radiator cap to check coolant level. The coolant
must be checked with the engine cold, through the expansion tank.
• The coolant level can be checked in expansion tank (1) with the
engine cold. Coolant must be between the MIN and MAX lower
marks.
• The check must be performed through the hole positioned on the
right side of the engine hood. The coolant level must be above the
MIN lower mark.
• If the level is near the lower limit of the MIN mark, fill the tank
with coolant. If the level decreases considerably and constantly,
check the radiator, engine, and radiator body for leaks.
• Also check the fluid level in the radiator.
• Expansion tank (1) can be reached after opening the engine hood.
The upper MIN and MAX marks indicate the expansion level of the
coolant at operating temperature.
If it is necessary to check the oil level during or soon after work, stop engine and wait for 15 minutes before checking.
WB146/146PS-5 3-35
MAINTENANCE
• The oil level in the hydraulic system must be checked when the
oil is cold and the machine positioned on level ground in the
lubricating position.
• If it is necessary to top off, stop engine and then eliminate the
residual pressures present in the work equipment (move the
controls more than once) and in the tank by slowly loosening
filling cap (2).
• The oil level must be visible through gauge (1) on the tank and
must be filled between the MIN and MAX marks.
• If level is near the MIN mark, top off by adding the prescribed
hydraulic oil through filler (2).
★ See “FUEL, COOLANT, AND LUBRICANTS” on page 3-8.
• Reinstall the filler cap. Use a 24 mm hexagon wrench.
• When adding oil, do not exceed the MAX level. This would
damage the hydraulic system and cause oil to flow out.
• If a constant or abnormal decrease of the oil level is observed,
thoroughly check the hydraulic system, the pistons and pump for
leaks.
3-36 WB146/146PS-5
MAINTENANCE
This operation serves to drain the condensation and must be done with
a full tank in order to prevent air from entering the fuel supply system.
• Condensation must be drained at the end of work, before the
engine has completely cooled down, in order to prevent freezing if
the temperature gets very low.
• The water separator can be reached after opening the engine hood.
• Condensation is drained by loosening plug (1) and waiting until
only clear diesel fuel flows out. Use a 13 mm wrench.
WB146/146PS-5 3-37
MAINTENANCE
This maintenance operation must be done with the front bucket resting on the ground, and backhoe equipment completely
extended and resting on the ground, as indicated in the graphic.
Use the prescribed grease pump/grease. See “FUEL, COOLANT, AND LUBRICANTS” on page 3-8 and “LUBRICATION
DIAGRAMS” on page 3-11.
★ As a general rule, each cylinder is provided with two grease fittings positioned on the couplings and that each pin serving
as fulcrum point for movement is provided with at least one grease fitting.
3-38 WB146/146PS-5
MAINTENANCE
WB146/146PS-5 3-39
MAINTENANCE
3-40 WB146/146PS-5
MAINTENANCE
• Perform this check with the machine parked on level ground and
the loader arm raised with the safety lock engaged.
• Do not remove the radiator cap when the fluid is hot. The fluid
may spray out of the radiator and cause burns.
• Loosen the cap slowly to release the pressure before removing
it.
• The radiator cap can be reached after opening the engine hood.
• Remove the cap (1) and make sure that the fluid is very near the
filling hole.
★ If the level of fluid in the radiator is low and the expansion tank is
filled with coolant, check the cap tightness and make sure that
there are no air leaks from the coupling that connects the radiator
and expansion tank. If the problem persists, contact your Komatsu
distributor.
WB146/146PS-5 3-41
MAINTENANCE
• The brake fluid reservoir (2) can be reached after removing the
front guard (3).
3-42 WB146/146PS-5
MAINTENANCE
WB146/146PS-5 3-43
MAINTENANCE
★ Tire pressure may vary based on tire, ballast, and road conditions.
Refer to the markings on the tire’s sidewall for pressures suitable
for your tire.
• It the fuses are corroded, oxidized or not fitted properly, replace them with fuses having the same capacity. Before
changing a fuse, make sure that the ignition key is in the “OFF” position.
• If there are signs of short circuits on the cables, find the causes and repair them; always contact your Komatsu dis-
tributor for troubleshooting.
Make sure that there are no disconnected cables or signs of short circuits in the electrical system. Check that all the cables are
securely tightened to their respective terminals. Tighten any loose cables. Check the following:
• Battery
• Starter
• Alternator
3-44 WB146/146PS-5
MAINTENANCE
WB146/146PS-5 3-45
MAINTENANCE
• The cleaning must be carried out using a compressed air jet and, if
necessary, with a low pressure water or steam washing cycle. The
specific detergents available on the market can certainly be used,
provided that the instructions given on the package are followed
and that the washed parts are carefully dried. After washing, put
back the front guard (1).
• The condenser (3), must be cleaned at the same time as the radia-
tor.
• The condenser (3), must be cleaned with a jet of compressed air
and, if necessary, with a low-pressure water or steam washing
cycle. The specific products available on the market can certainly
be used, provided that the instructions given on the package are
followed and that the washed parts are carefully dried.
★ Do not use products containing even a small quantity of oily sub-
stances, since these facilitate the adhesion of dust, which affects
the heat exchange adversely.
★ Clean the outside of the radiator whenever the radiator is dirty with
oil, diesel oil and greasy or oily substances.
3-46 WB146/146PS-5
MAINTENANCE
• The battery (1) can be reached after removing the cover (5), and
the fastening screws (3). Use a 17 mm hexagon wrench.
• The electrolyte level in each cell must be about 6 mm (0.24 in)
above the plate edge; if necessary, add distilled water only.
• To reach the filling holes of the cells, first remove guard (4). If, on
the contrary, the level is low because some fluid has been spilled,
add sulfuric acid, after having diluted it until reaching the concen-
tration suitable for the ambient temperature.
★ See “Checking Battery Electrolyte” on page 3-47.
• After checking the battery electrolyte, reinstall guard (4) and cover
(5) with fastening screws (3).
★ It is advisable to add distilled water before starting work, in order
to prevent freezing.
★ Before reinstalling the cell plugs, make sure that the breather holes
are not clogged.
★ Make sure that the connection terminals are not oxidized; if neces-
sary, clean them and cover them with anti-oxidation grease.
WB146/146PS-5 3-47
MAINTENANCE
Planetary
• Conduct this check with each reduction gear positioned with the
plug on the horizontal axis.
• If necessary, move the machine slightly until the specific position
for a precise check is reached.
• This visual check serves to verify if the lubricant reaches hole (2).
If this does not occur, add the prescribed oil.
★ See “FUEL, COOLANT, AND LUBRICANTS” on page 3-8.
• Use a 17 mm wrench.
3-48 WB146/146PS-5
MAINTENANCE
• The level must be checked with the engine running and the trans-
mission oil at operating temperature. Be very careful in order to
avoid burns.
• If it is necessary to add oil, stop the engine before opening the
engine hood. Set the parking brake to “ON” in order to prevent
possible injury from unexpected machine movement. Never rely
on the directional control lever alone to keep the machine from
moving; it can unexpectedly roll or move under power, resulting
in death or serious injury.
• Dipstick (1) can be reached through the opening on the right side
of the engine hood, which is protected by inspection cover.
• The level must be checked with the engine running at 800 - 1000
rpm and with the transmission oil at operating temperature.
• The oil must always reach the maximum level mark, or very near
it.
• To add oil, use the dipstick (1) filler tube and the prescribed oil.
★ See “FUEL, COOLANT, AND LUBRICANTS” on page 3-8.
• After checking the oil level, close inspection cover and lock it.
WB146/146PS-5 3-49
MAINTENANCE
• Change the oil with the machine parked on level ground and the
loader arm raised, with the safety lock engaged.
• After the machine has been operated, the engine oil is very hot
and may cause burns; let the engine cool down until it reaches a
temperature of 40-45°C (104-113°F) before draining the oil.
• Oil that spills during the change makes the ground slippery. Use
anti-slip shoes and immediately remove any trace of oil from the
floor.
• Oils, filters, coolant, and the battery are considered special waste
and must be collected and disposed of according to anti-
pollution regulations in force.
5. Tighten engine oil pan drain plug (1) and add the exact quantity of
new oil, using dipstick (3) to make sure that the oil reaches the
MAX level.
6. Reinstall filler cap (2). Start the engine and let it run for five min-
utes, and then shut it down. Check the oil level again and add oil, if
necessary.
7. Close the engine hood.
★ Use oil suitable for the ambient temperature.
See “FUEL, COOLANT, AND LUBRICANTS” on page 3-8.
3-50 WB146/146PS-5
MAINTENANCE
• Immediately following machine operation, engine oil is very hot and may cause burns. Let the engine cool down until
it reaches a temperature of 40-45°C (104-113°F) before draining the oil.
• Oil that spills during changes makes the ground slippery. Use anti-slip shoes and immediately remove any trace of
oil from the floor.
• Oils, filters, coolant, and the battery are considered special waste and must be collected and disposed of according
to all antipollution regulations in force.
WB146/146PS-5 3-51
MAINTENANCE
• After stopping the engine, with the machine in the correct position
for the performance of maintenance operations, eliminate the
residual pressure from the equipment (by moving the controls
more than once) and from the tank (by slowly loosening the filler
cap).
• Let the oil cool down until it reaches 40-45°C (104-113°F) before
carrying out this maintenance operation.
• If any oil spilled, wipe it up immediately in order to prevent the
surface from getting slippery.
• Oils, filters, the coolant and the battery are considered special
waste and must be collected and disposed of according to the regu-
lations in force.
1. Open the engine hood and slowly loosen the filler cap (1) to
release any residual pressure from the tank, then remove it.
★ See “SAFETY LOCK USAGE” on page 2-67.
2. Place the container under the plug (3) positioned on the hydraulic
pump intake flange and remove it. Let the oil flow out. Use a 27
mm wrench.
3. Loosen the clamps and disconnect the intake coupling (4).
3-52 WB146/146PS-5
MAINTENANCE
4. Loosen and remove the screws (5) and remove the flange (6), com-
plete with gasket (7) and filter (8).
5. Clean the strainer (8) using light solvents (kerosene, diesel oil,
etc.); dry the strainer with low-pressure compressed air (maximum
43.5 psi).
• Carefully check the filtering element grid and if it is not in
perfect condition, change it.
6. Position the gasket (7) and put back the flange (6) complete with
filter (8).
7. Connect the intake coupling (4) and secure it with the clamps.
8. Change the drain filter.
9. Put back the drain plug (3) and fill the oil tank with the prescribed
oil until it reaches the correct level.
10. Raise the front mat and remove the cover (9). Use a 13 mm
wrench.
11. Loosen the bleeder plug (10), positioned on the hydraulic pump,
until no air bubbles can be observed in the oil that flows out (use a
19 mm hex wrench). Tighten the bleeder plug (10) and put back
the cover (9).
WB146/146PS-5 3-53
MAINTENANCE
12. Put back the filler cap (1), start the engine and operate the machine
making each piston move several times in order to bleed the sys-
tem. Stop the machine in the maintenance position, check the oil
level again and service if necessary. Always use oil of the pre-
scribed type.
★ See “FUEL, COOLANT, AND LUBRICANTS” on page 3-8.
★ Do not start the engine when the tank is empty, since this would
certainly damage the pump.
★ In machines equipped with a demolition hammer, hydraulic oil
deteriorates more rapidly than in machines used for simple digging
operations.
★ Perform the oil change according to the indications given in the
table to the right.
3-54 WB146/146PS-5
MAINTENANCE
• Replace the filter element once the engine has cooled down to 40-45°C (104-113°F).
• During this procedure, fuel may spill; clean spills immediately to prevent any slipping or fire.
• Oils, filters, coolant, and the battery are considered special waste and must be collected and disposed of according
to all antipollution regulations in force.
After opening the engine hood, locate the fuel filter and fuel lift pump
on the left side of the engine.
Fuel Filter
1. Clean external surfaces of the engine and attached components
near the fuel filter to prevent dirt and contamination from entering
the fuel circuit.
2. Unscrew the old filter (1).
3. Wipe the inside of the fuel filter head (5).
4. Fill the filter with clean diesel fuel, then lubricate the gasket on the
new filter (1) with clean lubricating engine oil. This minimizes air
in fuel lines and reduces time needed to bleed the circuit.
5. Install the new filter onto the head until the gasket contacts the fil-
ter head surface. Tighten the fuel filter an additional 1/2 to 3/4 of a
turn, or follow instructions provided with the new fuel filter.
6. Bleed the fuel supply circuit.
WB146/146PS-5 3-55
MAINTENANCE
• When draining the fuel tank, avoid spilling fuel, since this may
cause fires.
• If some fuel is accidentally spilled, clean the dirty area immedi-
ately to prevent slipping and fires.
• Remove lower plug (1) and wait until clean fuel flows out. Use a
17 mm wrench.
★ The tank must be drained before starting the engine, with tempera-
tures exceeding 0°C (32°F); when the temperature is below 0°C
(32°F), the tank must be drained at the end of work or with the
machine at operating temperature, to prevent condensation from
freezing. Any condensation and impurities that may have accumu-
lated inside the tank must be eliminated before refueling.
• Stop the engine and place the machine in the correct position to
perform maintenance operations. Eliminate residual pressure
from the equipment (by moving the controls more than once) and
from the tank (by slowly loosening the filling cap).
• Let the oil cool down until it reaches 40-45°C (104-113°F) before
performing any maintenance.
• Immediately clean any oil spills and wipe excess oil from area.
3-56 WB146/146PS-5
MAINTENANCE
Oils, filters, coolant, and the battery are considered special waste
and must be collected and disposed of according to all antipollu-
tion regulations in force.
Differential
1. Place the container under the drain plug. Remove drain plug (2)
and let the oil flow out completely. While the oil flows out, remove
plug (1). Use a 17 mm wrench.
2. Once the oil has been drained, reinstall plug (2) and pour oil of the
appropriate type through hole (1), until the level corresponding to
the lower edge of the hole itself is reached.
3. Reinstall plug (1).
Planetary
1. Move the machine until plug (3) is in a low position on the vertical
axis.
2. Place the container under the drain plug (3). Remove plug (3)
using a 17 mm wrench and let the oil flow out.
3. Once the oil has been drained, move the machine until plug (3),
which serves also as a level indicator, is positioned on the horizon-
tal axis.
4. Pour oil of the appropriate type through the hole until the lower
edge of the hole itself is reached.
5. Reinstall plug (3).
★ Move the machine both forward and backward. Stop it to check the
oil level again.
★ Always use oil of the appropriate type.
See “FUEL, COOLANT, AND LUBRICANTS” on page 3-8.
WB146/146PS-5 3-57
MAINTENANCE
Oils, filters, coolant, and the battery are considered special waste
and must be collected and disposed of according to all antipollu-
tion regulations in force.
Differential
1. Place container under drain plug (2) and remove it. Let the used oil
flow out completely. While the oil flows out, remove plug (1),
using a ½ inch square wrench.
2. Once the oil has been drained, reinstall plug (2) and pour oil of the
appropriate type through hole (1), until the level corresponding to
the lower edge of the hole itself is reached.
★ With this operation both axle shafts are filled with oil. Before
checking the level and replacing the plug, wait a few minutes
in order to permit the uniform distribution of oil.
3. Install plug (1).
Planetary
1. Move the machine until drain plug (3) is in low position on the
vertical axis.
2. Place container under plug (3) and remove it. Let the oil flow out.
Use a ½ inch square wrench.
3. After draining the oil, move the machine until plug (3), which is
also a level indicator, is positioned on the horizontal axis.
4. Pour oil of appropriate type through the hole until it reaches the
lower edge of the hole itself.
5. Reinstall plug (3).
.
★ Move the machine both forward and backward and then stop it.
Check the levels again.
★ Always use oil of the appropriate type.
See “FUEL, COOLANT, AND LUBRICANTS” on page 3-8.
3-58 WB146/146PS-5
MAINTENANCE
WB146/146PS-5 3-59
MAINTENANCE
• After operating the machine, the transmission unit is very hot and
may cause burns. Let the machine cool down before changing
the filter.
• Oil that spills during filter replacement may cause the floor to
become slippery; use anti-social shoes and immediately remove
any trace of oil from the floor and transmission unit.
• Oils, filters, coolant, and the battery are considered special waste
and must be collected and disposed of according to all antipollu-
tion regulations in force.
1. Raise the front mat and remove cover (1) using a 13 mm wrench.
2. Unscrew and remove filter (2) with the special wrench provided.
3. Clean the contact surface between the gasket and filter support (3).
4. Lubricate the gasket; fit it in its seat; and screw filter on thor-
oughly until it touches the gasket.
5. Give it another half turn by hand.
6. Start the engine; let it idle to let the oil warm up until it reaches
operating temperature.
7. Add oil until it reaches the MAX mark on dipstick (1).
★ See “Transmission Oil Level” on page 3-49.
★ Always top off with suitable oil. See “FUEL, COOLANT, AND
LUBRICANTS” on page 3-8.
8. Reinstall cover (1).
3-60 WB146/146PS-5
MAINTENANCE
1. Open the engine hood and slowly loosen the filler cap (1) to
release any residual pressure from the tank, then remove it.
★ See “SAFETY LOCK USAGE” on page 2-67.
2. Place container under the drain plug (2) and remove plug. Let the
oil flow out, gathering it into a container with suitable capacity.
Use a 41 mm wrench.
WB146/146PS-5 3-61
MAINTENANCE
5. Loosen and remove the screws (5) and remove the flange (6), com-
plete with gasket (7) and filter (8).
6. Clean the filter (8) using light solvents (kerosene, diesel oil, etc.);
dry the filter with low-pressure compressed air (maximum 43.5
psi).
3-62 WB146/146PS-5
MAINTENANCE
12. Loosen the bleeder plug (10), positioned on the hydraulic pump,
until no air bubbles can be observed in the oil that flows out (use a
19 mm hex wrench). Tighten the bleeder plug (10) and replace the
cover (9).
13. Put back the filler cap (1), start the engine and operate the machine
making each piston move several times in order to bleed the sys-
tem.
14. Stop the machine in maintenance position, check the oil level
again and top off if necessary. Always use oil of the prescribed
type.
★ See “FUEL, COOLANT, AND LUBRICANTS” on page 3-8.
15. Close the engine hood.
★ Do not start the engine when the tank is empty tank, this will dam-
age the pump.
★ In machines equipped with a demolition hammer, hydraulic oil
deteriorates more rapidly than in machines used for simple digging
operations.
★ Perform the oil change according to the indications given in the
table.
WB146/146PS-5 3-63
MAINTENANCE
Changing Coolant
• After the machine has been operated, the coolant is very hot and
under pressure and may cause serious burns. Let the engine cool
down until it reaches approximately 40-45°C (104-113°F) before
changing the coolant.
• Slowly loosen the radiator cap, in order to release the residual
pressure.
• Oils, filters, coolant, and the battery are considered special waste
and must be collected and disposed of according to all antipollu-
tion regulations in force.
3. Place a container under the radiator drain cock (2) (see Figure A);
and open drain cock. Loosen drain valve (3) positioned on the fil-
ter carrier head. The coolant will flow out; collect it in a container
with suitable capacity. Use a 12 mm wrench.
4. Close radiator drain cock (2) (see Figure B); tighten valve (3) on
the filter carrier head, and fill the radiator with new coolant.
3-64 WB146/146PS-5
MAINTENANCE
6. Fill the expansion tank until the maximum level is reached, then
close the engine hood.
WB146/146PS-5 3-65
MAINTENANCE
3-66 WB146/146PS-5
MAINTENANCE
MAINTENANCE WHEN USING DEMOLITION HAMMER
Hydraulic oil used in the machines provided with a demolition hammer
deteriorates more quickly than oil used in normal digging machines. It
is advisable to consult the following maintenance plan.
WB146/146PS-5 3-67
MAINTENANCE
Before Storage
• When draining the fuel, do not smoke or have exposed flames near the machine.
• Place a container under the machine to collect the fuel and prevent it from spilling.
• If some fuel spills, clean the dirty surface immediately.
★ To protect cylinder rods when the machine is not used, position work equipment as shown. This prevents cylinder rods
from rusting.
If the machine must be stored for a long period, it is advisable to put it in a sheltered place. Take the following precautions to
keep all its components sound and efficient.
1. Clean the machine thoroughly, repainting it where necessary in order to prevent oxidation.
2. Insert supports under the axles to avoid overloading them, and to avoid any deformation of the tire sidewalls.
3. Drain and change all fluids of the hydraulic system and lubricants (axles, reduction gears, converter, and engine).
4. Change all filtering elements (air cleaner, engine oil filter, hydraulic system filters, diesel oil filter).
5. Drain the coolant and replace it with a corrosion inhibitor (permanent fluid).
6. Drain the fuel and fill the tank with at least 10 liters (2.6 US gal) of special washing and protecting fuel.
7. Let the engine run for about 10 minutes to eliminate the residual fuel from the filters, injection pump, and entire fuel sup-
ply system. This procedure prevents the injection pump and injectors from seizing. Stop the engine and refuel with diesel
fuel.
8. Remove the battery according to the battery removal instructions. See “Removal and Installation” on page 2-80. Check
the electrolyte level and make sure that the battery charge is sufficient. Store battery in a room with suitable temperature
and periodically recharge it.
9. Grease the hydraulic cylinder rods.
10. Seal the end of the exhaust pipe and fuel tank cap.
11. Move the machine controls to the neutral position and engage the mechanical safety locks of the equipment controls.
12. Hang a warning notice on the steering wheel to indicate the condition of the machine.
13. Lock the cab doors, fuel tank cap, engine hood and battery box. On canopy machines, install anti-vandalism guards.
3-68 WB146/146PS-5
MAINTENANCE
During Storage
If it is necessary to carry out a rust-prevention treatment while the machine is kept indoors, open the doors and win-
dows to increase ventilation and avoid any hazardous fumes.
Start engine and move the machine a short distance once a month, so a new oil film covers all moving parts and surfaces of
components. Also, charge the battery if necessary.
After Storage
★ If the machine is stored without carrying out the monthly rust-prevention treatment, have maintenance performed by your
Komatsu distributor.
When using the machine after a long period of inactivity, do the following steps.
WB146/146PS-5 3-69
MAINTENANCE
MEMORANDUM
3-70 WB146/146PS-5
4SPECIFICATIONS
WB146/146PS-5 4-1
SPECIFICATIONS
SPECIFICATIONS
4-2 WB146/146PS-5
SPECIFICATIONS
WB146/146PS-5 4-3
SPECIFICATIONS
Standard Arm
4-4 WB146/146PS-5
SPECIFICATIONS
Retracted Telescopic Arm
WB146/146PS-5 4-5
SPECIFICATIONS
4-6 WB146/146PS-5
SPECIFICATIONS
Engine
Electrical System
Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 - 120 Ah - 12V (860 CCA)
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 - 95 A
Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 kw
Standard Tires
WB146/146PS-5 4-7
SPECIFICATIONS
Transmission
• WB146-5
Shifting between 2WD and 4WD is achieved through an electro-hydraulic system. The transmission is operated through a
torque converter and a power shift reversing shuttle; the mechanical 4-speed gearbox is synchronized.
★ Measurements below calculated with 19.5Lx24 tires and engine at 2200 rpm.
FORWARD REVERSE
• WB146PS-5
Electronically-controlled, 4-wheel drive, full powershift transmission. Twist Grip or EGMTM (Electronic Gear
Management) gear controls for changing driving direction and gears at full power without disengaging the drive.
Twist Grip Controls in manual mode.
★ Measurements below calculated with 19.5Lx24 tires and engine at 2200 rpm.
FORWARD REVERSE
Total Mass
Maximum total mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7298 kg (16090 lb)
Loader
Standard bucket width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2356 mm (7 ft 9 in)
Standard bucket capacity (SAE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.95 m3 (1.25 yd3)
Standard bucket weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454 kg (1,000 lb)
Lifting capacity at maximum height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900 kg (8,598 lb)
Lifting capacity at ground level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5000 kg (11,020 lb)
Breakout force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6000 kg (13,224 lb)
4-8 WB146/146PS-5
5OPTIONS, ATTACHMENTS
WB146/146PS-5 5-1
OPTIONS, ATTACHMENTS
A
• Komatsu machines can be provided with optional equipment in addition to the standard equipment. If optional
equipment is installed and used, carefully read the relevant operation manual and respect the instructions given
therein.
• Use only optional or special equipment recommended and approved by Komatsu and in compliance with the
requirements indicated in the table.
• Komatsu cannot be held liable for any injury, accident or product failure resulting from the installation and use of
unauthorized equipment.
• When removing or installing any equipment, take the following precautions and be careful to ensure that
operations are carried out in total safety.
Remark
Specialized personnel are required to operate cranes. Do not allow unskilled personnel to use cranes.
For further details regarding installation and removal operations contact your Komatsu distributor.
5-2 WB146/146PS-5
OPTIONS, ATTACHMENTS
• The installation of long work equipment reduces the stability of the machine. If it is necessary to travel up or down
a slope, proceed very carefully, since the machine may lose its balance and overturn.
• When work equipment with overall dimensions exceeding those of the standard equipment is installed, be partic-
ularly careful, since more space is necessary for the movements of the equipment and of the machine.
190 ● ● ❑
Lifting forks on bucket — —
(419) ● ● ❑
WB146/146PS-5 5-3
OPTIONS, ATTACHMENTS
Backhoe Unit
450 — — — 160 80
Hydraulic hammer
(992) — — — (2320) (21.2)
5-4 WB146/146PS-5
OPTIONS, ATTACHMENTS
FRONT EQUIPMENT QUICK COUPLING DEVICES
All coupling and uncoupling operations must be performed on a flat,
firm surface. Before beginning work operations be sure the equipment
being installed is in good working order and installed correctly.
3. Operate the bucket control lever so the fixed coupling pins (3) are
positioned under the upper seating surface (4) on the bucket (5)
4. Raise the arm (6) to engage the pins (3) in the upper seats (4) on
the bucket (5). When in place, raise the bucket slightly.
5. Rotate the lock lever handle (1) to lock the fulcrum pin and hook
up the safety restraint (7).
WB146/146PS-5 5-5
OPTIONS, ATTACHMENTS
MULTIPURPOSE BUCKET (4-IN-1)
Attache the multipurpose bucket to the front end loader in the same
manner as a general purpose bucket or coupler. With the bucket low-
ered to the ground, proceed in the following manner.
1. Turn off the engine. Operate the controls to relieve presure in the
system.
Always wear a face shield and gloves to protect your face and
hands from hydraulic oil or metal chips.
3. Once the couplings are installed, start the engine and operate the
control lever (7).
• The bucket is opened and closed using two hydraulic cylinders (1).
5-6 WB146/146PS-5
OPTIONS, ATTACHMENTS
Bucket Operation
The multipurpose bucket can be used for several applications and elim-
inates the need for specific equipment. This bucket offers the option of
a load-and-scoop bucket as well as a dozer blade for grading and trench
filling purposes. A set of optional lifting forks can be installed for
material handling purposes.
Description
• The bucket jaws (4) can be opened to unload materials or used as a
dozer blade for filling trenches.
• The multipurpose bucket is equipped with a tooth protection cas-
ing (3).
• Press buttons (5) and (6) to control the bucket jaws.
Bucket Uses
The multipurpose bucket can be used for the following applications:
• Loading heaped material (see “Loading Heaped Material” on
page 2-53)
• Unloading on high surfaces by opening the bucket instead of roll-
ing if forward
• Grasping logs or objects
• Filling trenches and grading
The bucket is also equipped with an indicator (10) to show the position
of the upper part of the bucket.
WB146/146PS-5 5-7
OPTIONS, ATTACHMENTS
Pallet Forks
Remark
• For the characteristics, see table “Optional Equipment Measurements” on page 5-3.
• Before lifting the load, make sure that the position of its center (G) complies with the distances indicated in the
figure below. Furthermore, the load must always be centered with respect to the forks. Non-compliance with these
rules may cause serious damage and even death.
• Before handling any load, verify the capacity of the forks. The allowed load is generally stamped on the forks.
Description
They are usually applied to the multipurpose (4-in-1) bucket. When they are not used, they must be turned towards the back of
the machine (in storage position) and secured with the safety pins provided.
The pallet forks (1) make it possible to use the machine as a normal lift truck. The controls to lift and oscillate them are the
same as used to control the standard bucket. The distance between the pallet forks can be varied to adapt them to the load to be
handled; to do this, make them slide on the coupling bar (2).
5-8 WB146/146PS-5
OPTIONS, ATTACHMENTS
Safety Devices
• Two safety pins (3) are provided to keep the forks in the over-
turned position when the machine travels on roads and during
work.
• Slide the forks towards the outside of the bucket, turn them over
and insert them in the supports (5) as shown in Figure B.
Using Forks
• Before working with the forks, the operator must evaluate the
increased dimensions of the machine and learn how to use the
fork controls.
• After inserting the forks in the skid or material but before lift-
ing the load, move the forks in such a way as to lift their
prongs and therefore prevent the load from slipping.
WB146/146PS-5 5-9
OPTIONS, ATTACHMENTS
2. Lift the bucket and operate the control lever in such a way as to
swing it forward until releasing the forks.
4. Fold the bucket and maneuver the lifting arm until the forks are in
the horizontal position.
4. Make sure that when they are rotated to stow position the forks are
firmly secured inside their respective supports (5). If any slack
should be observed between the forks and the safety pin (3), imme-
diately carry out the necessary adjustment in the following manner.
• Release the stop nut (10) and loosen the adjusting screw (11)
while taking up the slack between the fork and the safety pin
(3). Use a 22 mm hex wrench.
• After the adjustment, tighten the stop nut (10) thoroughly. If
the adjusting screw (11) is excessively worn, replace it at
once.
5-10 WB146/146PS-5
OPTIONS, ATTACHMENTS
Removing Forks
Pay the utmost attention when removing the forks, the supports and the bar, in order not to crush or possibly sever
your hands or feet.
1. Maneuver the lifting arm and swing the bucket until the forks (1) rest on the ground in horizontal position.
• Loosen and remove the screws (9) that fasten the slide bar (2).
• Hold one of the supports (8) and withdraw the slide bar (2); repeat the same operation for the other support.
Installing Forks
To install the pallet forks, repeat the procedure described for the removal in the reverse order, taking the same precautions.
Maintenance
No specific maintenance operation is required for this device except for the occasional greasing of the slide bar and of the fork
fulcrum pin.
★ See “Multipurpose Bucket and Pallet Forks” on page 3-12.
WB146/146PS-5 5-11
OPTIONS, ATTACHMENTS
Description
This structure is designed with an external hollow arm (1) and an inner
arm (2) that slides on a V-shaped guide. This arm is extended or
retracted hydraulically.
Control
• Use buttons (4) and (5), located on the right joystick lever, to move
the telescopic arm.
• The movements of the main equipment remain unchanged.
★ See “Control Lever Positions” on page 2-52.
Movements of the telescopic arm are as follows:
• Retract the arm by pressing button (4); the arm stops when the but-
ton is released.
• Extend the arm by pressing button (5); the arm stops when the but-
ton is released.
Remark
• The telescopic arm controls are locked when the joystick
lock switch (11) is in “Lock” (illuminated) position.
5-12 WB146/146PS-5
OPTIONS, ATTACHMENTS
Safety Devices
• The telescopic arm is equipped with a safety element (6) that locks
the sliding arm (2) when it is completely retracted and prevents
any accidental extension of the same.
• The safety element (6), held in its seat by the retainer (7), must be
inserted to prevent the extension of the arm as shown in Figure A
in the following situations:
• When it is necessary to travel on roads or cover considerable
distances
• When the backhoe is not used
• Before releasing and extending the arm, make sure that the stabilizers rest on firm ground.
• If possible, work with the backhoe centered on the guides and unload the material as near the machine as possi-
ble.
• If it is necessary to work with a misaligned backhoe or with the backhoe completely shifted on the guides, operate
slowly when swinging the arm to unload the material on the misaligned side, since in these conditions the
machine may lose stability.
• Do not use the arm retracting cylinder to increase the bucket tearing force when digging.
WB146/146PS-5 5-13
OPTIONS, ATTACHMENTS
Maintenance
The telescopic arm requires two maintenance operations:
• Lubrication of the joints; see “LUBRICATION DIAGRAMS” on page 3-11
• Adjustment of the slide guide (8) slack, which must be carried out occasionally, when impacts or vibrations are noticed
during work
• Do not place tools in the space between the safety locks and
the arm.
2. Lift the boom, fold the bucket completely and extend the tele-
scopic part (7) completely.
3. Fold the arm until the slide guides (8) are perpendicular to the
ground, and in any case, positioned so that the extending part is
completely free and does not overload the guides.
5. Check the side on which the adjusting screws (9) of the guides
protrude more. Adjust by working on this side only.
5-14 WB146/146PS-5
OPTIONS, ATTACHMENTS
If the adjusting screws (9) protrude to the same extent on the two
sides, the operation described at step 6 can be carried out either on
the right or on the left side.
6. Loosen the four lock nuts (10) and tighten the adjusting screws (9)
thoroughly, taking up the slack completely. Use a 27 mm wrench
and an 8 mm hex wrench.
7. Starting from the central positions, loosen the adjusting screws (9)
by 270° (3/4 turn) and lock them with the lock nuts (10).
8. Start the machine, extend and retract the telescopic arm more than
once to make sure that it slides correctly.
WB146/146PS-5 5-15
OPTIONS, ATTACHMENTS
Description
• The arrangement includes the fixed connection of the hydraulic
delivery line (2) and return line (3) with the hammer (4).
Control
• In the version with servo controls, the hammer is operated via the
small pedal (5) positioned on the cab floor.
• The movements of the levers described in “Operating the Back-
hoe” on page 2-57 (version with servo controls) remain
unchanged.
• The hammer is operated by pressing the foot-operated button (5),
since in this way pressurized oil is conveyed into the circuit; when
the foot-operated button (5) is released, the oil flow is interrupted
and the hammer stops.
Remark
The demolition arm control is inhibited when the safety but-
ton is in locking position.
See “Side Instrument and Controls” on page 2-10 - 12.
5-16 WB146/146PS-5
OPTIONS, ATTACHMENTS
When using the hammer attachment, always wear eye and hearing protection.
Never allow anyone to stand near you while using the hammer.
• Make sure that the position of the hammer is correct with respect
to the material to be broken. Be sure it is as perpendicular as possi-
ble and the arm thrust is sufficient, so that the full power of the
hammer can be achieved.
Remark
Remember the power in the backhoe unit is the breakout
feature when using this tool. Do not use the backhoe unit to
reposition or swing the machine to the left or right. Doing so
will damage the swing cylinders or possibly tip the machine
over.
WB146/146PS-5 5-17
OPTIONS, ATTACHMENTS
• To facilitate the sliding of the tool on its seat, check the thrust
direction and always correct the hitting position of the hammer by
using the bucket and arm control.
Remark
Do not use the demolition hammer with the bucket cylinder
at the end of its stroke; always leave a minimum space of
5 cm (2 in).
Remark
Remember the power in the backhoe unit is the breakout
feature when using this tool. Do not use the backhoe unit to
reposition or swing the machine to the left or right. Doing so
will damage the swing cylinders or possibly tip the machine
over.
5-18 WB146/146PS-5
OPTIONS, ATTACHMENTS
• Moving the tool back and forth while breaking the material or
using the tool as a pry bar between the broken material
WB146/146PS-5 5-19
OPTIONS, ATTACHMENTS
• The machine must be parked on a level surface, with the front equipment resting on the ground.
• For the installation, the hammer must be positioned horizontally, with the bit directed towards the machine.
• When the coupling pins are removed or installed, chips may come off; always use gloves, goggles and helmet.
• The change of the equipment must be carried out by two operators, who must decide together the words and sig-
nals to be used during work.
• Avoid using your fingers to align the holes; they may be injured or severed.
• Before carrying out any operation on the hydraulic circuit, eliminate the residual pressure from the equipment cir-
cuits by moving the controls more than once and pressure from the tank by slowly loosening the filler cap.
• If any oil spills, wipe it up immediately to prevent a slippery surface.
A. With the engine at rest, turn the ignition key to position “I.”
B. Press the PPC locking button and make sure that the LED is
off (release position).
5-20 WB146/146PS-5
OPTIONS, ATTACHMENTS
4. Remove the plugs of the machine pipes and of the hammer flexible
pipes. Use 32, 36, 38 and 41 mm hex wrenches.
5. Connect the right pipe to the coupling (1) and the left pipe to the
coupling (2) making sure that the sizes of the pipe fittings are as
required.
7. Stop the machine again and lubricate the joints. See “LUBRICA-
TION DIAGRAMS” on page 3-11. Lubricate the hammer accord-
ing to the specific operation and maintenance manual.
WB146/146PS-5 5-21
OPTIONS, ATTACHMENTS
2. Press the hammer control pedal to release the pressure present in the hammer delivery pipe.
3. Disconnect the hammer delivery and return pipes. Use 32, 36, 38 and 41 mm hex wrenches.
4. Fit the pipe sealing plugs, complete with the relevant gaskets.
• Make sure that the plugs are properly tightened and that there are no leaks. If the circuit is inadvertently
pressurized, small leaks can turn into thin jets that may perforate the skin or injure the eyes.
• Always wear thick gloves and safety goggles to carry out this check.
• To check the system for leaks, use a piece of cardboard or a wooden board.
5. Disconnect the hammer from the mechanical constraints, as described in “Changing the Backhoe Bucket” on page 2-66.
If the machine is provided with a telescopic arm, do not extend the arm when a hammer is installed.
Maintenance
The hydraulic system does not require any maintenance operation and inspection other than those prescribed for the machine
in “MAINTENANCE WHEN USING DEMOLITION HAMMER” on page 3-67.
Regarding the maintenance operations required for the hammer, see the specific operation manual.
5-22 WB146/146PS-5
OPTIONS, ATTACHMENTS
Description
• The machine can be provided with the delivery (1) and return (2) couplings for the use of a manual hydraulic jack ham-
mer.
• The connection to the machine is made up of two flexible lines (3).
• The circuit is separated from the normal circuits by a solenoid valve and activated by a switch positioned on the dash-
board.
Control
• Pressing the switch once energizes the solenoid and allows the system to operate. If the switch is pressed a second time,
the system is disengaged.
• When the system is in operation the switch will be illuminated.
• For operation of the jack hammer, see the manual provided with the tool.
WB146/146PS-5 5-23
OPTIONS, ATTACHMENTS
Connection and removal of the hammer must be carried out with the machine in the parked position, parking brake set,
and all safety locks engaged.
2. Turn the ignition switch to the “I” position and press the switch to release any residual pressure from the hammer.
3. Make sure the couplings are clean and free from dirt or debris. Carefully install the couplings.
5. Engage the switch and increase engine rpm to the required setting in the tool operation manual.
2. Stop the engine and neutralize all hydraulic controls to relieve any pressure on the system.
3. Turnthe ignition switch to the “I” position and press switch to release any residual pressure from the hammer.
5-24 WB146/146PS-5
OPTIONS, ATTACHMENTS
Never operate the load stabilizer system while using the backhoe.
The load stabilizer system (LSS) improves the performance of the machine during travel, regardless of the type of terrain and
of the bucket load. It reduces the oscillations while traveling and while carrying loads, at the same time increasing productivity
and the operator’s comfort. It also reduces to a minimum the impact forces to which the machine may be subjected. When the
load stabilizer system is in operation, the loader pressure in low position is limited to that supplied by the weight of the arm
and the bucket. The bucket weight is hydraulically cushioned when the machine is moving. To activate the load stabilizer sys-
tem (LSS), press the switch positioned on the side instrument panel (if provided).
Remark
If the machine is equipped with safety valves on the front loader, make sure that they are disconnected.
When the operation of the system is not required any longer, move the switch back to the neutral position (LED off).
Remark
• This operation pressurizes the LSS system and ensures optimal performance.
• The release of the switch (16) and its automatic return to the neutral position interrupt the pressurization of
the system but does not connect the system.
2. To connect the system, lower the loader and press the lower part of the switch (16), which remains in this position and
comes on to confirm that the system is activated.
3. The system can be disconnected by moving the switch (16) to the neutral position (warning light off).
WB146/146PS-5 5-25
OPTIONS, ATTACHMENTS
MEMORANDUM
5-26 WB146/146PS-5