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* DESIGN OF PIPE CULVERT *
* *
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THIS RESULT CREATED ON 17.07.2018 AT 10:22:38
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USER'S DATA
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Discharge through Pipe Culvert = Q = 1.57 cu.m/sec

Velocity of Flow through Pipe = V = 2 m/sec
Width of Road = B = 7.5 m
Bed Level of Flow = H1 = 100 m
Top Level of Embankment = H2 = 103 m
Wheel Load = W = 62.5 kN
Impact Factor = I = 1.5
Diameter of RCC Pipe = pd = 1000 mm
Longitudinal Reinforcements = lr = 6.04 kg/m
Spiral Reinforcement = sr = 35.48 kg/m
Ultimate_Load = sr = 108.9 kN/m

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DESIGN CALCULATIONS
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STEP 1 : DIAMETER OF PIPE
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Discharge = Q = (π*d*d/4) * V

Required Diameter = d = √(4*Q/π*V)

= √(4*1.570/π*2.00)
= 1.000 m

Provided Diameter = 1.000 m

Adopt NP-4 RCC Heavy Duty non pressure Pipe for carring heavy road traffic.

For Pipe of Internal Diameter = 1.00 m

Outer Diameter = 1.20 m from TABLE 1

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STEP 2 : Load by Earth Fill
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Total Height = H2 - H1 = 103.00 - 100.00 = 3.00 m

Considering Height of Culvert = 1.0 m
Height of embankment over pipe = 2.000 m

From Table 1 (given at end of this Report) Load by Earth fill = 59.50 kN/m

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STEP 3 : Load by Vehicle Wheel
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Load by Vehicle Wheel Load = W = 62.50 kN

From Table 2 (given at end of this Report) :
 Load on Pipe = 4 * Cs * I * W
= 4 * 0.032 * 1.500 * 62.500
= 12.000 kN/m

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STEP 4 : Check for Strength Factor
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The type of non Pressure Pipe and bedding should be so chosen that under
Maximum combination of field loading a Factor of Safety = 1.5 is available.

(3-Edge Bearing Strength in kN/m) / (Factor of Safety)

= (Load on Pipe by earthfill in kN/m) / (Corresponding Strength Factor)
+ (Load on Pipe by Wheel Load in kN/m) / (Strength Factor)

Ref. IS:458:2003 code

Three edge beam strength of NP-4 class 1000 mm diameter pipe is 109 kN/m

So, 108.90/1.50 = (59.50/S.F.) + (12.00/1.50)

From above Required F.S. = 0.921

For First class prepared ground bedding, F.S. = 2.3

For Concrete concrete cradle bedding F.S. = 3.7

So, providing any of these two the F.S. is more than its required value of
F.S.

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STEP 5 : Reinforcement in Pipe
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Ref. IS:458:2003 code

Spiral Reinforcement of hard drawn steel wire NP-4 class 1000 mm diameter pipe

with a permissible stress of 140 N/sq.mm is 35.480 kg/m

Longitudinal reinforcement of Mild Steel with a NP-4 class 1000 mm diameter

pipe

permissible stress of 126.5 N/sq.mm is 6.040 kg/m

Using 12 mm dia bars @60 mm centre as Spiral Reinforcement

average diameter of Spiral = 1.100 m

Weight of One spiral of 12 mm dia = π* 1.100 * 0.88 = 3.041 kg

Number of Spirals in 1.000 m = (1000.000/60) = 17

Weight of Spiral Reinforcement per meter length of Pipe = 3.041 * 17.00 =

51.698 kg/m

So, spiral steel provided 51.70 kg/m is more than minimum reinforcement of
35.480 kg/m

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STEP 6 : Longitudinal Reinforcement
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Providing 6 mm dia mild steel bars as Longitudial Reinforcement

Weight of each bar = π *(0.006 * 0.006) * 7800 / 4.0

 = 0.221 kg/m

Number of bars required = 5.8/0 = 26.299

Spacing = π*1100/26.299 = 131.402 mm

Adopt 130 mm spacing for the Longitudinal reinforcements.

TABLE 1 : EMBANKMENT LOADING ON PIPE

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Load on Pipe due to Earthfill
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Pipe Outer Embankment loading on pipe in kN/m for

size Dia various depths H in metres
(d) (D) -----------------------------------------------------------------
(mm) (mm) 1 2 3 4 5 6 7 8 9 10
-----------------------------------------------------------------------------
500 650 16.8 34.9 54.0 65.3 99.0 118.5 150.0 171.0 191.0 212.0
600 760 18.7 42.6 62.4 75.5 103.0 133.0 160.5 186.0 197.0 230.0
700 860 20.0 48.0 68.0 86.5 118.5 154.5 174.0 209.0 228.0 246.0
800 980 24.2 55.3 79.5 107.0 136.5 163.0 202.0 230.0 260.0 288.0
900 1100 28.3 58.7 91.5 122.0 150.0 185.0 209.0 257.0 297.0 338.0
1000 1200 28.6 59.5 101.0 132.0 163.0 202.0 228.0 259.0 324.0 357.0
1200 1430 33.4 74.0 115.0 159.0 200.0 226.0 274.0 315.0 352.0 427.5
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TABLE 2 : Cs for Various Depths

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Influence Coefficient Cs for Concentrated Surface Loads for Highway
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-

Pipe Outer
size Dia Cs for Various Depths in metres
(d) (D)
--------------------------------------------------------------------
(mm) (mm) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
0.10
-------------------------------------------------------------------------------
-
500 650 0.246 0.228 0.198 0.169 0.117 0.083 0.060 0.017 0.008
0.005
600 760 0.247 0.234 0.210 0.182 0.131 0.094 0.068 0.022 0.010
0.006
700 860 0.247 0.236 0.215 0.186 0.140 0.102 0.075 0.024 0.010
0.006
800 980 0.249 0.240 0.220 0.196 0.149 0.110 0.083 0.027 0.013
0.007
900 1100 0.249 0.241 0.225 0.202 0.156 0.117 0.089 0.029 0.014
0.008
1000 1200 0.249 0.242 0.228 0.205 0.162 0.123 0.095 0.032 0.015
0.010
1200 1430 0.249 0.242 0.230 0.209 0.171 0.131 0.104 0.036 0.020
0.011
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-

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TABLE 3 : Design and Strength Test Requirements of Concrete Pipes of Class NP4
- Reinforced
Concrete, Medium Duty, Non-pressure Pipes
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Design and Strength Test Requirements of Concrete Pipes of Class NP4 -
Reinforced
Concrete, Medium Duty, Non-pressure Pipes
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Internal Diameter Longitudinal Reinforcements Spirals Reinforcements
Ultimate
of Pipes Mild Steel or Hard Drawn Steel Hard Drawn Steel
Load
(mm) (Kg/linear meter) (Kg/linear meter)
(Kg/linear meter)
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80 0.59 0.24
33.15
100 0.59 0.36
33.15
150 0.59 0.74
34.95
200 0.59 1.30
36.90
225 0.59 1.64
37.80
250 0.59 1.98
38.25
300 0.78 2.71
39.60
350 0.78 3.14
44.70
400 0.78 3.52
50.90
450 0.78 3.88
55.30
500 0.78 5.96
61.20
600 2.34 9.63
69.40
700 3.44 14.33
78.30
800 3.44 21.20
89.10
900 3.44 27.13
99.40
1000 6.04 35.48
108.90
1100 6.04 43.76
120.60
1200 6.04 53.07
132.40
1400 9.36 77.62
156.40
1600 9.36 108.97
179.50
1800 14.88 150.22
203.00
2000 14.88 151.79
203.00
2200 14.88 160.90
213.30
2400 14.88 216.96
232.50
2600 14.88 258.93
250.00
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--------------------- END OF REPORT --------------------------
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