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Squeeze Cementing: State of the Art

J.L. Rike, SPE, Rike Service Inc.


Erik Rike, Rike Service Inc.

Summary
Squeeze cementing is a routine well operation that has than a science. Cement quaiity control left a great deal to
acquired a multitude of rules of thumb or procedural be desired in the earlier usages, and little concern was
gimmicks because it evolved as a nontechnical field given to the source of the mix water. Many currently
practice. The real technology controlling squeeze popular practices were developed by trial and error on
cementing behavior is readily available, but current prac- the part of field personnel to meet the irregularities
tices are often contrary to technology published and caused by the cement, additives, and mix-water
engineering logic. Maximum pressures and displaced variations.
volumes are reported meticulously, even though their ef- The problem is compounded by the jet-hopper mixing
fect on results is unimportant. Formation breakdown system. The jet hopper is a simple and ingenious device
often is accomplished at a high rate, causing larger frac- that made fast mixing of large volumes of cement possi-
tures and use of more cement with no better results. ble, as needed for most casing cementing operations. It
Assumptions are made on the basis of whole cement was easy to adopt the same equipment for the smaller
entering the matrix and the concept of a horizontal pan- squeeze cementing operation. In practice, the hopper is
cake of cement, when both ideas are invalid. not a consistent mixing apparatus, and that quality is
Both high- and low-pressure squeeze cementing often of critical importance in squeeze operations.
techniques have their proper application. Fluid-loss con- Equipment and procedures or habits developed over
trol is important in set-through applications, but fluid many years are ingrained in supervisors (and many
loss must not be too low. Reduction of slurry density is managers) who have spent much of their career closely
often important. Pumpability time for any cement must associated with field operations.
be determined with proper regard for the mix water an- In many companies, it is difficult to encourage sincere
ticipated and the synergistic effect of some additives. trial of techniques well proved and documented by other
The time must be sufficient to complete the job, but not operators or other divisions within the same company.
so long that a firm set is jeopardized. Strength of set ce- The rationale of these experienced leaders is based on
ment used in squeeze operations can be quite low and many years of reasonably acceptable end results and a
still retain all the pressure differential that most pipe can few vivid recollections of isolated but seemingly
withstand. catastrophic results, such as real or imagined flash set-
Successful evaluation is not conclusive with the con- ting of cement.
ventional pressure test. A reverse differential is impor-
tant to obtain a definitive test and provide for optimal Fundamental Principles
reperforating conditions.
The squeeze cementing process merits a very simple
Introduction definition. It is an operation wherein cement slurry is
forced under pressure to a specific point in a well. Uses
Squeeze cementing technology, which is straightforward include (1) exclusion of water, gas, or oil from the pro-
and currently well documented, \-5 continues to be ducing formation, (2) recompletion from a depleted or an
clouded by field practices developed over the past half unwanted interval to a new interval, (3) repair of casing
century when the technique was considered an art rather or pipe failure, and (4) repair of a faulty primary cement
0148-2136/8210012-9755$00.25
job, usually called a channel.
Copyright 1982 Society of Petroleum Engineers of AIME Laboratory studies combined with field practices have
JANUARY 1982 37
evolved two broad variations in technique. These are culated in place against the open perforations, with ce-
popularly called "high-pressure squeeze" or "low- ment filter cake being deposited with a moderate
pressure squeeze" because of the difference in the pressure differential from inside the wellbore to the for-
amount of pressure applied while the fluid cement is in mation. The pressures are kept low intentionally to avoid
contact with the formation. Actual field practices differ any potential fracture of the formation. By preventing a
in many other subtle but highly significant ways, as fracture, the volume required is kept low. The amount of
documented by several authors. 2,6,7 cement slurry actually used is only that amount required
A high-pressure squeeze is mandatory when all the to build filter cake in each open perforation cavity. In
perforation holes are filled with mud filter cake at the numerous squeeze operations, it has required less than 1
time of the operation. In practice, this means that a high- bbl (0.16 m 3 ). Since the volumes involved are low, the
pressure squeeze is planned if the workover fluid builds entire operation can be conducted with low-volume
cake qn the formation face. The "high pressure" is the pumps in contrast to the heavy-duty cementing units
pressure needed to fracture the formation to be squeezed. usually associated with conventional or high-pressure
This fracturing operation, called "breaking down the squeeze operations. A major advantage cited by the pro-
formation" by a cementer, removes the mud filter cake ponents of low-pressure squeeze techniques is the ability
from the perforation hole(s) so that cement slurry can be to conduct the operation with small pump equipment
placed in the perforation hole(s) and dehydrated against sometimes available at the rig. The other major advan-
the formation face. Once a fracture is initiated, con- tage is the compatibility with wireline or concentric pipe
siderable fracture volume is created before the fracture is operations conducted through the existing production
filled with cement filter cake that prevents further fluid tubing. II
entry. Thus, the high-pressure squeeze operation re- Low-pressure squeeze cementing usually is confined
quires mixing relatively large cement volumes, usually to completion or workover operations conducted with
100 to 500 sacks. The volume actually used in the solids-free fluids. The low-pressure technique cannot be
squeeze operation (amount mixed minus the amount used successfully when all perforation holes are full of
reversed out) is popularly reported from the field as a filter cake or other solids. The perforation hole can be
significant data point, even on abbreviated morning cemented only after the mud or other solids have been
wires. However, the amount displaced into the formation blown out of the perforation cavity with reverse pressure
is controlled strongly by the rate at which the formation or after the mud filter cake has been injected forcibly into
was initially fractured or "broken down" and has no a fracture made in the formation. The low-pressure range
relationship to the ability of the squeezed interval to re- includes any pressure below the fracturing pressure of
main isolated. the formation face. In practice, the cement slurry is cir-
The final squeeze pressure is another popular reported culated in place, a moderate squeeze pressure is applied,
data point. Many field supervisors and operations cement filter cake is deposited in the perforation hole,
managers stipulate final surface squeeze pressure targets and the excess cement is reversed out of the well. The
of 2,500 to 5,000 psi (17 to 34 MPa), sometimes without ability to reverse out the excess cement, leaving only
regard to completion fluid weight or well depth. The small cement filter-cake nodes inside the casing, is the
final squeeze pressure is not a measure of how much major factor in keeping the process compatible with
positive pressure or reverse differential pressure the through-tubing techniques. The wellbore is left free of a
squeeze will hold subsequently. Conditions after the ce- cement plug that would require drilling out.
ment has set are entirely different from those during the
squeeze. When the squeeze pressure is obtained, cement Cements
is still in a putty-like filter cake form. The configuration Squeeze cementing operations usually are accomplished
of perforation holes 8 ,9 provides a check-valve effect for with API Classes B, C, G, and H I ,3,4,12,\3 cement, and
the set cement slug inside the perforation cavity, Classes A and E, commonly used in the past, still retain
regardless of the direction of the pressure. The pressure a limited usage. Each cement can be used effectively as
that can be held several days after a squeeze operation long as the characteristics of the cement are understood
(conducted at any pressure above formation pressure) is and as long as the user recognizes the limitations im-
usually in excess of what most casing strings can stand. posed by the quality control available. Even the most
Contrary to some of the published literature, 10 a high consistent cement should not be trusted to maintain pum-
final pressure can be obtained on a squeeze operation pability for any longer than 30 minutes less than the
done with set-through or so-called low-pressure techni- amount indicated in the typical thickening-time test.
ques. The cement filter cake is deposited in the perfora- Pumpability time variation will be considerably greater
tion cavity at moderate pressure in such cases. When the when care is not exercised to use the right concentration
perforation cavity, and especially the perforation tunnel of mix water and to use mix water with mineral content
through primary cement and casing wall, are full of ce- very close to that used in the laboratory test.
ment filter cake, the formation face is effectively isolated
from the pressure inside the well. This occurs because of
the low permeability of low water-loss cement filter Extenders and Fluid-Loss Control
cake. Numerous set-through or low-pressure squeeze ce- Several cement extenders are marketed to provide a
ment jobs have been conducted with a high final squeeze larger volume of cement slurry with the same amount of
pressure to satisfy particular orders from operations dry neat cement. The mud and service companies have
managers. documented the attributes of each of these extenders. In
The low-pressure squeeze method 10 usually is a high-pressure squeeze, they may represent a significant
associated with a small volume of cement slurry cir- cost savings.

38 JOURNAL OF PETROLEUM TECHNOLOGY


fLUID LOSS

800 ML/30 MIN

150 MLl30 MIN

TABLE 1-THICKENING TIME WITH ORGANIC POLYMERS,


API CLASS A, G, OR H CEMENT' 50 ML/30 MIN

Lignin Type
(%) CMHEC** (%)
Organic Polymer (%) 0.3 0.5 0.3 15 MLl30 MIN
0.8 2:00 3:30 6:00
1.0 2:20 3:54 7:00
1.2 2:45 4:00 + 8:05 6" CASING
• All tests based on 10.000·1t (3000·m) API squeeze schedule and a bot·
tomhole static temperature of 230°F (110 0 C) .
• • Carboxymethylhydroxyethyl cellulose.

Fig. 1-Node buildup after a 45-minute squeeze using slurries


with different water loss.

In low-pressure squeezes, extenders are not needed It is important to fill the perforation cavity and perfora-
since the total slurry volume is so small, usually only 3 tion tunnel completely with cement, while leaving a
to 10 bbl (0.5 to 1.5 m 3). However, they are used minimum node buildup inside the casing that would pre-
because they serve other functions. One of these is to sent an obstruction to subsequent tool runs. Using the
reduce significantly the weight of the cement slurry, im- simple 100-psi (690-kPa) ambient temperature filter
portant when long vertical columns of cement must be press, the desired water loss for set-through squeeze
reversed out after a squeeze. Nonnal pressured wells operations has been identified in the range of 40 to 120
may not tolerate the pressure exerted by a 16- to cm 3 in 30 minutes. When tested on a 325-mesh screen or
17-lbm/gal (0.19- to 0.20-kg/m3) cement slurry from fonnation core at 1,000 psi (6900 kPa), a fluid loss of 50
top to bottom without fracturing the fonnation. If the ce- to 300 cm 3 in 30 minutes would be considered low.
ment filter cake is penneable enough to communicate Some laboratories shoot for a lower fluid loss for use
these pressures to the fonnation face, the squeeze job with higher squeeze pressure or high fonnation
will fail during the reversing-out process. penneability. However, the effect of fonnation
Even more important, one of the extenders, bentonite, parameters is overwhelmed quickly by the effect of ce-
has the additional property of reducing the water loss of a ment filter cake being deposited.
neat cement slurry, and this characteristic is instrumental Note that the excessive use of fluid-loss materials will
in making set-through operations workable. The high be detrimental to success. The failure of some squeeze
water loss of a neat cement slurry causes extremely rapid operations has been identified with the use of cement
cake buildup, and a wellbore can become choked with with too low a filtration rate. The cement filter cake left
cement filter cake even while the displacement pipe ex- to solidify after reversing would have a hollow con-
tends past the interval being squeezed. This has resulted figuration that makes it subject to failure at low to
in stuck pipe and erroneously has been called a "flash" moderate reverse-pressure differentials. If the squeeze
set. Bentonite does not provide fluid-loss control down operation is being conducted to seal a cement channel,
to the desired range, and has been replaced with more the cement with too low fluid loss will fill the channel
potent polymer fluid-loss additives. Additionally, the with a combination of thin cement filter cake and fluid
fluid-loss characteristics of bentonite are partially or cement at the time when a squeeze pressure is obtained.
completely lost if the cement becomes contaminated The reversing procedure may wash out the fluid 'cement
with NaC!. Hence, bentonite is seldom used today; it can from the cement channel and still leave effective com-
be replaced effectively by a combination of another ex- munication to the unwanted producing zone.
tender for weight control and one of the proprietary
fluid-loss control additives. A word of caution: if ben- Retarders
tonite is used, only nonpeptized or nonextended ben- Retarders are necessary to tailor the thickening time of a
tonite will yield consistent and predictable results. cement slurry to meet the requirements of well depth,
The fluid loss desirable for low-pressure squeeze well temperature, and surface equipment. Since some
operations has been well documented. 6 ,7,14 Tests on excess cement almost always is reversed out, it is
perforation targets squeezed under simulated downhole necessary that the slurry remain fluid until the last por-
conditions vividly demonstrate the relative effects of tion of excess cement has reached the surface. The pum-
water loss on the node buildup inside the casing (Fig. 1). pability time is nonnally considered the API thickening
JANUARY 1982 39
TABLE 2-THICKENING TIME DATA SUITE, NEW ORLEANS
CLASS A CEMENT*

Temperature (OF) Calcium Lignosulfonate (%)


Squeeze Depth (It) Circulating Static 0.20 0.30 0.40 0.50 0.60
---
2,700 104 120 3:43 4:48
4,000 116 140 2:43 3:38 4:43
4,700 122 150 2:24 3:04 3:14 4:10
5,300 128 160 2:21 2:53 3:24 4:12
6,700 144 180 2:31 2:51 3:18 4:38
8,000 159 200 1:42 2:08 2:59 4:14
9,300 179 220 1:48 2:50 3:10 4:36
'All slurries include 12% bentonite and 1% Halad-9~.

1> •• . .
432 4:38
Lignosulfonates are the most commonly used retarders
in squeeze cementing because they are consistent in
behavior and the dispersing effect makes a smoother
slurry of gel cements. For best results, a test (well in ad-
;: 0.5
I

330 vance) determines thickening time with the dry ingre-
:"' dients and water that will be used at the anticipated bot-
~ 0.4t:. . tomhole circulating temperature (Table 1). Where
a:
< squeeze operations become routine in a given field with
t;
a: O. the same water and ingredients routinely available, a
g retarder graph (Fig. 2) can be generated from a suite of
test data, such as Table 2. * The data reflect thickening
0.2~:
0.
time with variations in retarder content and bottornhole
All .Iurri •• ifte'ucl. 12_ Int._it ...... temperature (BHT). Static BHT is broadly correlated
1.0. H••• tt-t. Slurry •• i, .. ,. 12.1 ,,, •.
with circulating BHT and squeeze depth in the formula-
120 140 leo leo 200 220 240 tion of the standard API thickening time test. 12 At
AT' T
temperatures above 230°F (l100C), it is recommended
that the field blend be retested at the location before the
Fig. 2-Percent retarder VS. static temperature for 3 hours'
pumpability showing all source data in the suite of
squeeze operation.
tests. Salt (NaCl) is also a retarder when used in sufficient
concentration. It will act as an accelerator at low concen-
trations, as is discussed later.
time or time from initial mix until a limiting viscosity is
reached in the test cell. Dispersants
Thickening time testers are used widely to ascertain
this parameter with any variation in ingredients. These Dispersants sometimes are added to squeeze slurries to
testers are laboratory equipment, however, and tests reduce friction pressure or to make a highly weighted
must be run well in advance. This creates a problem in slurry for use in abnormal pressure situations. When
ensuring that all ingredients for testing are the same as powerful dispersants are used in large concentrations,
the ones to be used in the field. Cement quality care should be exercised to see that the slurry is well
sometimes varies markedly between different suppliers, tested for performance. The slurry can become so
and batches from the same supplier will vary with thinned that the high concentration of high weight solids
shipments obtained at different times. Bentonite varies in is not suspended effectively for a slurry not kept in cons-
its effect, especially if it has been altered to provide high tant motion. This is the case in a squeeze and reverse-out
yield. Mix-water quality (even small variations in operation.
mineral content) can affect pumpability time markedly. The lignosulfonate commonly used for a retarder is a
Retarders include cellulose, lignins, and various other dispersant. Others include alkyl aryl sulfonates,
organic and inorganic compounds. The polymer fluid- polyphosphates, lactones, gluconates, synthetic
loss agents mentioned earlier also affect thickening time. polymers, and organic acids. **
The effect of cement retarding agents can be predicted
effectively only with controlled tests made under closely Accelerators
simulated downholt> conditions. Serious errors have been A cement accelerator makes the cement develop strength
made by assuming a finite reduction in water loss or faster and reduces pumpability time. At shallow depths
specific increase in pumpability time as a result of add- where temperatures are low, the addition of an ac-
ing a given percentage of a particular additive, when celerator is effective in making cement develop strength
other components in the slurry have been changed. without using large amounts of expensive rig time to ac-
Voluminous testing strongly suggests that different ad- quire that strength. Table 3 shows the effect of several
ditives in cement producing varying degrees of accelerating compounds.
synergistic effect. Reliable predictions are made only The most commonly used accelerator is calcium com-
from tests with the same amounts of each additive and
with proper control on the amount and quality of mix 'Laboratory test data received from Halliburton Services.

water. * * Private communication, Dowell Inc.

40 JOURNAL OF PETROLEUM TECHNOLOGY


pounds (CaCI 2 ). In planning accelerated squeeze opera- TABLE 3-ACCELERATORS AND THICKENING TIME,
tions, the usual test of pumpability perfonnance should LOW WATER-LOSS CEMENTS, API CLASS A, G, AND H*
be made before proceeding. The CaCI 2 should be added Accelerator (%)
to the mix water first to ensure that no portion of the ce-
Blend of
ment can accidentally include an excess fraction of Organic Calcium Inorganic
CaCI 2 , causing a premature set of part of the cement. Polymer No Chloride Chlorides
The action of CaCl 2 on cement must be kept in mind (%) Accelerator 2% 3%
during those completion and workover operations where 0.6 2:52 1:44 1:37
CaCl 2 water is being used as a completion fluid. During 0.8 4:03 2:10 1:10
displacement, a buffer of salt water between CaCl 2 1.0 4:14 2:04 1:58
1.2 5:40 2:05 2:15
water and cement is recommended. • All tests conducted on a 4,OOO-ft (1219-m) API squeeze schedule with an assumed
Salt (NaCl) is also a slight accelerator at low concen- bottom hole static temperature of 140°F (60°C). Thickening times shown in
hours:minutes.
trations and becomes a retarder at high concentrations. 15
Concern for the role of salt as an accelerator causes a
highly questionable field practice that is very popular.
Many engineers or supervisors specify a freshwater buf- pressure squeeze to create a fracture is a necessity. Re-
fer on each side of a squeeze slurry being displaced with gardless of the high- or low-pressure technique planned,
salt water to insulate the salt solution from the cement. If only those perforations emptied of solids will be
the squeeze is being conducted to repair a channel or is to cemented effectively. This may mean that subsequent
be followed by reperforating the same geologic strata, a production testing of any job may indicate failure of the
severely damaged zone may have resulted from contact squeeze, because additional mud plugs may be dis-
with the fresh water. A better solution is use of cement charged. This does not mean that the slurry or procedure
with 4 to 5 % salt content in the initial mixture. Then, was designed poorly for pumpability time or strength.
either more or less salt will result in more pump time.
Pumpability Time
Lost Circulation Enough pumpability time is required to get excess ce-
Lost circulation materials used with squeeze cement slur- ment reversed from the well. An absolute minimum of
ries are usually similar to the fibers, granules, or flakes 30 minutes excess over anticipated downhole time is
often added to stop lost circulation with mud. Most ad- considered prudent to cover minor variations in mix-
ditive materials are equally ineffective in stopping lost water and ingredient quality. Stipulation of excess pum-
circulation, however, until a shutdown has been effected pability time of more than 11!z hours tends to waste rig
to allow the fracture to heal. A low water-loss slurry time in developing strength and may invite the use of
tends to require a higher pressure to cause a fracture than slurry design too retarded to set in some instances.
a high water-loss slurry. Gilsonite is usually effective in Thickening time should be decreased by 15 minutes for
reducing routine loss in highly penneable low-pressure every 5 minutes that the slurry is static, such as during a
fonnations. hesitation squeeze or a shutdown to try to regain lost
The most effective remedy for lost circulation is job circulation.
design. Reducing slurry density leaves a lower weight
column to be reversed out and a resultant lower reversing Strength
pressure to cause a fracture. Similarly, the use of smaller The strength demanded of set cement before testing is
cement batches will penn it shorter columns of cement, commonly overstressed. Compressive strength re-
thereby reducing reversing pressures. A lower water loss quirements of 1,000 to 2,500 psi (6900 to 17 300 kPa),
also helps insulate the fonnation from wellbore pressure. often quoted as desirable, are without technical founda-
Reducing the squeeze pressure demanded until the ce- tion. The typical perforation cavity has a shape that
ment has time to build cement filter cake throughout the makes the set cement slug act as a check valve in both
perforation cavity often will prevent lost circulation dur- directions. Mud filter cake, with little or no compressive
ing reversing. This requires an intentional waiting period strength, has been known to withstand up to 2,000 psi
of 5 to 15 minutes after an initial squeeze is indicated but (13 800 kPa) without being discharged from a perfora-
before excess cement is reversed. After a low-filtration tion hole. 8 Several hundred squeeze operations have
cement filter cake is deposited, the fonnation face may been conducted and tested successfully, after waiting
be isolated effectively from the internal wellbore times that assured no more than 150-psi (1040-kPa) com-
pressure. Should circulation be lost when cement is op- pressive strength of the set cement. Further; cement
posite the fracture, a 5-minute shutdown often will build filter cake from a squeeze operation generally will have
up enough filter cake to isolate the fracture and keep it more strength in 8 hours than undehydrated slurry will
from being extended further. But it is important to note have in 24 hours, based on laboratory tests.
the effects this may have on penneability time, discussed
later. Squeeze Pressure
This parameter is given a great deal of attention by many
Fluid in the Well Before supervisors and managers, yet it is relatively unimpor-
Squeeze Cementing tant. Cement filter cake is deposited in the perforation
Solids-free fluid is necessary for a low-pressure squeeze cavity rapidly as long as the well bore pressure exceeds
cementing job. If the completion fluid is a filter-cake- fonnation pressure by several pounds per square inch
building material (including the oil-base muds), a high- (thousand kilopascals). If time is allowed to deposit a

JANUARY 1982 41
complete filter cake in the cavity, the squeezed perfora- (0.8- to 5-m 3 ) capacity (the bigger the better). However,
tion should withstand positive pressures of 5,000 psi such a tank must have provision for continuous and ex-
(34 500 kPa) or more without regard to the pressure at ternal mixing, or cement will channel through the tank.
which the filter cake was deposited. A squeeze cemented One service company uses a ribbon blender for such
perforation usually can be expected to hold as much purposes.
pressure differential as the pipe can stand. Squeeze
failure will more likely occur as a result of the discharge Surface Slurry Testing
of more mud plugs, rather than failure of a cemented per- All squeeze cement mixtures should be checked
foration hole. throughout the job for weight, using the standard mud
However, as a precaution against initiating a new frac- balance when no better system is available. This affords
ture on pumping or reversing out excess cement, a a check on mix-water ratio and gross functioning of the
squee.ze pressure a few hundred pounds per square inch mixing apparatus. A more accurate version uses a
(thousand kilopascals) higher than the anticipated cir- plunger to compress any entrained air to a negligible
culating pressure should be achieved. volume, which can cause errors as high as 15 %.
Radioactive densometers can be used for continuous
Volume monitoring of slurry density.
When using the high-pressure squeeze technique that Batch mixtures of low filtration cement for low-
starts by fracturing the formation, the volume required is pressure squeeze applications should be checked with a
a function of the width and depth of the crack generated. filtration press, as discussed under Extenders and Fluid-
It can be kept low by easing pressure up to the Loss Control.
breakdown or fracturing pressure and by displacing the
mud plugs and the well fluids ahead of the cement into Placement
the crack at a low pump rate. Popular field techniques of Cement slurry usually is forced beneath a retainer or
breaking down at a high rate and pressure (often called a squeeze tool in high-pressure squeeze operations. The
"running squeeze") simply generate excess fracture squeeze tool can be either permanent or retrievable.
capacity that must be filled with cement filter cake Some whole mud usually is displaced ahead of the ce-
before a squeeze is obtained. Because of these factors, ment. Excess cement is reversed out from the toolloca-
the quantity required in a high-pressure squeeze ranges tion, and cement is left to set in the wellbore opposite the
from 10 to more than 100 bbl (1.5 to more than 15 m 3 ) perforated interval. Recompletion in the same zone or a
of slurry. lower zone requires drill-out with a bit of near casing in-
A low-pressure squeeze requires only enough slurry to side diameter size. This is the "bullhead" squeeze. A
build cement filter cake in each open perforation cavity. "walking" squeeze is the same, but at very slow pump
This will require no more than 0.5 bbl (0.08 m 3 ) in some rates, usually about 0.25 bbl/min (0.04 m 3 fmin) once
cases. A batch of 3 to 10 bbl (0.5 to 1.5 m 3 ) usually is the cement is at the formation. The latter choice usually
mixed for convenience in mixing, handling, and obtains a squeeze pressure with much less cement.
placement. A "bradenhead" squeeze achieves the same result,
but there is no squeeze tool. The surface squeeze
Mixing pressure in this case is felt by the entire casing string,
The jet-hopper system takes considerable time to adjust and thus the term "bradenhead."
properly and does not give a consistent slurry after mix A "hesitation" squeeze can be used with any of these
ratio is regulated. Further, the addition of additives to configurations. Once a fracture is initiated, usually seen
dry bulk cement may leave large variations in additive as a sudden break back of the surface pressure, pumping
content within the total mixture. is stopped for a few minutes. This gives the cement in
In recent years, use of a recirculating cement mixer the fracture a chance to dehydrate and form cement filter
has improved this situation. It uses recirculated slurry as cake. Because the area-volume ratio in a fracture is very
the main mixing medium in the jet hopper, with con- high, this process is typically very fast.
tinuous checks for proper slurry density before discharg- Low-pressure squeeze cementing is associated with
ing to an accumulator tank which feeds the pumps. many through-tubing operations, involving set-through
Although this helps to make the slurry density more techniques. There is no limitation necessary on use of
uniform, care must be taken to ensure that the amount of low-pressure techniques in conventional through-casing
retarder (or accelerator) in the slurry is uniform. procedures, but the set-through procedure has a large
If a recirculating cement mixer (or equivalent ap- economic value in through-tubing work. Popular prac-
paratus) is not available, batch mixing is highly tice includes running a concentric string past the per-
desirable. In this case, retarder or accelerator should be forated interval to circulate low filtration slurry across
added to the clean water and thoroughly mixed first to the formation face. If this practice is followed, the pipe
ensure complete dispersion. Fluid-loss control and other should be withdrawn to a point above the cement before
additives then are added and mixed. If gel cement is be- applying squeeze pressure. This removes the potential
ing mixed, add a sack of cement first, followed by ce- for pipe being cemented in the hole as a result of
ment and gel together. Adding cement first prevents ex- premature set or, more likely, fast node buildup. When
cessive gelling of the bentonite, which increases slurry the perforated interval covers 15 ft (5 m) or less, it is un-
viscosity and pumping pressures. necessary to spot cement across the interval. A large
Much of the disadvantage of a jet hopper can be number of successful concentric tubing squeezes are ac-
eliminated by use of an accumulator tank of 5- to 30-bbl complished with the end of pipe located about 10 ft (3 m)

42 JOURNAL OF PETROLEUM TECHNOLOGY


above the uppennost perforation. With this discussion, it should be apparent that
Cement is reversed out while lowering the pipe back "preventive" squeezing of channels detected by a ce-
through the interval in set-through operation. This ment bond log may not be effective in many instances.
removes all fluid cement and leaves only cement filter Even if the block squeeze happens to intersect the chan-
cake nodes on each perforation hole. The wellbore is left nel, the solids in the mud left in the channel at the time of
free and open for the passage of perforating guns or other the primary cement job will tend to bridge on the chan-
recompletion tools. This operation is becoming common neling fonnations' face, fonning a check valve and
even in the upper zones of multiple completions. 16 Little preventing cement from entering the channel. This check
or no cement is left in the annular area to stick tubing, valve may fall apart easily with a little negative differen-
blast joints, or safety joints and prevent their removal tial pressure after new perforations intersect the mud-
when desired. filled channel again.

Waiting Time Evaluation of Results


It is necessary for cement to acquire only an initial set, It is common industry practice to pressure test a squeeze
usually available in 8 hours or less, before rig operations job after the anticipated waiting-on-cement time has
can be resumed. elapsed. The pressure applied to the well may be the
After a set-through squeeze, it is common to trip pipe maximum anticipated reservoir pressure, the maximum
out of the hole immediately after obtaining a squeeze pressure applied during the squeeze job, or the working
pressure. Enthusiastic rig crews tend to pull pipe fast, pressure of the pipe string, depending on the particular
especially if a relaxed waiting-on-cement period is on supervisor. A well-planned squeeze conducted at any
schedule as soon as pipe is out of the hole. A fast trip pressure significantly in excess of fonnation pressure
with I-in. (2.5-cm) pipe inside 2-in. (5-cm) tubing can should pass this pressure test; however, this pressure test
create sufficient swabbing action to cause cement filter must not be considered a test of the ability to hold fonna-
cake slugs to be discharged. This circumstance is ag- tion fluid behind the pipe effectively. Mud filter-cake
gravated by laxity in keeping the hole completely filled plugs have been known to withstand over 5,OOO-psi
while pulling pipe. (34 500-kPa) differential when applied from wellbore in-
A preferable procedure includes slow and deliberate to the fonnation; yet many of the same mud plugs won't
removal of about 10 joints immediately after obtaining a withstand a significant differential pressure from fonna-
squeeze. The hole is kept full during this operation. tion to wellbore. It follows that the only definitive test of
After 4 to 6 hours in most cases, the pipe can be removed a squeeze is to create a differential pressure from fonna-
without danger of causing squeeze failure, provided the tion to wellbore.
hole is kept full. Some operators prefer to leave the pipe The positive pressure test should be conducted, even
in the hole for both positive- and reverse-pressure though it is not a conclusive test, when the pressure
testing. If an additional squeeze is necessary, the pipe is holds. It is quick and inexpensive and sometimes
already in the hole. discovers gross failure of the job.
Where feasible, the ideal test procedure for a set-
Casing Leaks through job includes the positive pressure test while the
pipe is still in the hole. A negative differential then is in-
When repairing casing leaks, the ability to squeeze ce- duced by circulating light fluids with the aid of the con-
ment effectively is dependent on the cause of the leak. If centric pipe or by removing part of the fluid column with
the cause is external corrosion, the squeeze will appear gas pressure or swabbing. If a new squeeze is indicated
to fail after a short period of time because repairs can be by these tests, pipe is in the hole for the job. If the tests
effected only on the leaks that are open. As each hole are all satisfactory, the pipe can be removed and a
opens up, the squeeze operation will have to be repeated. negative differential exists for optimal reperforating
In such cases, cutting, pulling, and replacing the casing results.
above the free point and careful primary cementation
would be a more effective repair method. Plugback Operations
Plug back operations generally are simpler than either
Channels Behind Pipe set-through or squeeze tool operations and require little
The two most important considerations in squeezing an special consideration. A balanced plug of cement slurry
active channel behind pipe are to use a fluid-loss cement usually is set inside and outside the pipe, which requires
and to keep clean, filtered water in the hole from the time placement of a precise amount of slurry. If reversing out
of channel discovery. Low fluid loss ensures that cement is not anticipated, neat cement with a short pumpability
will go all the way down the channel before a node of time and high early strength is used often. Waiting time
filter cake can build up in the perforation that intersects required is minimal.
the channel and cut off flow of cement into the channel. Care should be exercised, however, when using highly
Use of clean, filtered fluids from the moment of treated mud systems-many are highly retarding. In
discovery will ensure that no solids are deposited in the these cases, the cement slurry should be tested to
channel during the squeeze and will act as a check valve establish the effects of mud contamination and the recipe
on the channeling interval's face. This check valve will should be adjusted accordingly. If a satisfactory recipe
reduce the likelihood of cement invading far enough cannot be found, there is little choice but to displace the
down the channel to provide a hydraulic seal. Either low- mud and run in the hole with scratchers to remove the
or high-pressure techniques will effectively plug the filter cake already built up with the offending chemicals
channel, once these two basic requirements are met. in it.

JANUARY 1982 43
Success with plug setting also can be improved
materially by replacing centralizers on the work string
throughout the plug interval and moving the work string
while spotting the balanced plug inside and outside the
pipe.

Special Cement Systems


.~:' ....., ~ .... :. :
.. - :....
Resin cement is a compound, such as hydromite, in
which the filtrate or liquid part of the system also sets.
.' '.
The material sets fast and achieves a very high strength .
'. ,.... Such cements can be useful in very low temperature
WRONG RIGHT situations or in some casing repair applications. The set-
ting of the filtrate makes these cement systems
Fig. 3-A myth: whole cement into formation matrix. undesirable opposite potential producing formations
because permeability may be plugged completely in the
formation immediately adjacent to the wellbore.
Radioactive cement is simply a slurry with radioactive
material added to aid detection. It is sometimes useful in
determining the path of lost cement or delineating the ex-
tent and character of a gross cement channel.
Diesel oil cement is formed by mixing dry cement with
diesel oil (and usually a surfactant) instead of water. The
slurry has no potential of setting or sealing until mixed
with water from some source, presumably a water-
bearing formation. Since cement particles do not actually
invade the interstices of a producing sand matrix, there is
little likelihood that the formation can provide water for
the cement, even when the zone is water productive.
Successful field applications of this system usually result
WRONG RIGHT
from mixture of the slurry with waterleft in the wellbore
below a perforated interval.
Fig. 4-A myth: perforation holes are open.
Myths That Persist
There are three predominant myths about squeeze
cementing that contribute to most misapplications and
improper field procedures.
..... . .. ". - ..... One erroneous concept accepted by many field super-
:.:-.:. :.~"~: ::'::: ": .':..
visors is the idea that whole cement enters the formation
matrix (Fig. 3). This leads to goals concerning the quan-
.. :.. : tity of cement displaced behind pipe and the pressure ap-
plied, when these parameters have little bearing on
cementing results. Good procedures can be expected on-
·····..u · · · ,::' ly with the understanding that only cement filtrate (and
". '. .: .
not whole cement) enters the formation matrix. 17
'. . . Another faulty assumption often made is that all per-
. .
foration holes are open for squeeze cementing or that all
.' . : '.
holes are forced open by the breaking-down process of
WRONG RIGHT injecting whole mud. Perforating technology strongly
suggests that all perforations are almost never open and
receptive to fluid without considerable effort made to
Fig. 5-A myth: a horizontal pancake of cement.
open all perforations (Fig. 4).17 Mud filter cake has
been demonstrated capable of withstanding large
pressure differentials, especially in the direction from
wellbore to formation. Most squeeze failures probably
can be attributed to subsequent cleanup of a previously
plugged perforation. But the concept of failure of the
squeeze job causes reactions toward higher compressive
strengths, longer waiting time, higher squeeze pressures,
and more cement additives, when these elements can
have little influence on the actual problems of perfora-
tion holes being plugged.
A third stumbling block to valid interpretation of
squeeze cemeting techniques and results is the erroneous
44 JOURNAL OF PETROLEUM TECHNOLOGY
concept of a horizontal pancake of cement around the 3. "Oilwell Cementing Practices in the United States," API Com-
wellbore. The drawings of wellbores in well records, in mittee on Drilling and Production, New York City (1959).
4. Smith, D.K.: "Physical Properties of Gel Cements," Pet. Eng.
advertisements, and at the morning meeting where the (April 1951) B-7 to B-14.
problems are discussed almost invariably are profile 5. Bogue, R.H.: The Chemistry of Ponland Cement, second edition,
views. On such a view, it is common to depict a squeeze Reinhold Publishing Co., New York (1955).
with a wedge-shaped symbol on both sides of the pipe. 6. Huber, T.A., Tausch, G.H., and Dublin, J.R. III: "A Simplified
The visual concept left is that of a horizontal wedge or Cementing Technique for Recompletion Operations," Trans.,
AIME (1954) 201, 1-7.
pancake emanating from the perforated interval. 7. Morgan, B.E. and Dumbauld, G.K.: "A Modified Low-Strength
However, it has been established that whole cement does Cement," Trans., AIME (1951) 192, 165-170.
not enter the formation matrix because the cement par- 8. Allen, T.O. and Atterbury, J.H. Jr.: "Effectiveness of Gun Per-
ticles are too large to enter the interstices. Further, a forating," Trans., AIME (1954) 201, 8-14.
9. Allen, T.O. and Worzel, H.C.: "Productivity Method of
fracture made at depths below 2,000 ft (600 m) almost Evaluating Gun Perforating," Drill. and Prod. Prac., API (1956)
certainly is going to be vertical, according to current 112-125.
fracturing technology (Fig. 5). In spite of this strong 10. Huber, T.A. and Tausch, G.H.: "Permanent-Type Well Comple-
technical evidence that horizontal cement pancakes can- tion," Trans., AIME (1953) 198, 11-16.
not be generated by the squeeze process, many segments II. Morgan, B.E. and Dumbauld, G .K.: "Recent Developments in
the Use of Bentonite in Cements," API Paper 90129-F, Dallas
of the industry place a strong reliance on concepts such (1953).
as the "block" squeeze, where cement is injected above 12. "Recommended Practices for Testing Oil Well Cements and Ce-
and below the prospective interval. Block squeezes do ment Additives," API RP lOB, Dallas (1959).
reduce the incidence of remedial squeezes after testing 13. Clark, C.R., Steele, J.H., and Gidley, J.1.: "Coarse-Grind Ce-
ment for Oil Well Cementing," paper SPE 3448 presented at the
because many channels will be filled accidentally as a SPE 46th Annual Fall Meeting, New Orleans, Oct. 3-6, 1971.
result of the technique. But the strong faith often placed 14. Binkley, G.W., Dumbauld, G.K., and Collins, R.E.: "Factors
in a block squeeze as a means to preclude vertical com- Affecting the Rate of Deposition of Cement In Unfractured Per-
munication is not justified. forations During Squeeze-Cementing Operations," Trans., AIME
(1958) 213, 51-58.
15. "Cement Accelerators," Technical Data-Cementing, Hallibur-
Conclusions ton Services, Duncan, OK, 6.
The technology of squeeze cementing has been defined 16. Rike, J.1. and McGlamery, R.G.: "Recent Innovations in Off-
reasonably well in the literature, but popular practice of shore Completion and Workover Systems," J. Pet. Tech. (Jan.
1970) 17-24.
the art does not reflect the technology. Consistent and 17. Rike, J.1.: "Workover and Completion Technology-A
low-cost successful cementing is available, but the train- Survey," J. Pet. Tech. (Nov. 1971) 1375-1385.
ing problem in obtaining that result is large. Habits and
experience factors reflecting 50-year-old faulty concepts SI Metric Conversion Factors
must be revised. The persistent myths about cement ft x 3.048* E-Ol =m
behavior must be replaced with valid concepts that have OF (OF-32)/1.8 = °C
been proved technically and in the field. mL x 1.0* E+OO = cm 3
·Conversion factor is exact. JPT
References
1. Ludwig, N.C.: "Portland Cements and Their Application in the
Oil Industry, " paper presented at the API Symposium on Oil Well
Original manuscript received in Society of Petroleum Engineers office Jan. 5, 1981.
Cements, Pittsburgh, PA, June 1953. Paper accepted for publication July 1,1981. Revised manuscript received Nov. 18,
2. Howard, G.c. and Fast, C.R.: "Squeeze Cementing Opera- 1981. Paper (SPE 9755) first presented at the SPE 1981 Production Operations Sym·
tions," Trans., AIME (1950) 189, 53-64. posium held in Oklahoma City March 1-3, 1981.

JANUARY 1982 45

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