Summary
Squeeze cementing is a routine well operation that has than a science. Cement quaiity control left a great deal to
acquired a multitude of rules of thumb or procedural be desired in the earlier usages, and little concern was
gimmicks because it evolved as a nontechnical field given to the source of the mix water. Many currently
practice. The real technology controlling squeeze popular practices were developed by trial and error on
cementing behavior is readily available, but current prac- the part of field personnel to meet the irregularities
tices are often contrary to technology published and caused by the cement, additives, and mix-water
engineering logic. Maximum pressures and displaced variations.
volumes are reported meticulously, even though their ef- The problem is compounded by the jet-hopper mixing
fect on results is unimportant. Formation breakdown system. The jet hopper is a simple and ingenious device
often is accomplished at a high rate, causing larger frac- that made fast mixing of large volumes of cement possi-
tures and use of more cement with no better results. ble, as needed for most casing cementing operations. It
Assumptions are made on the basis of whole cement was easy to adopt the same equipment for the smaller
entering the matrix and the concept of a horizontal pan- squeeze cementing operation. In practice, the hopper is
cake of cement, when both ideas are invalid. not a consistent mixing apparatus, and that quality is
Both high- and low-pressure squeeze cementing often of critical importance in squeeze operations.
techniques have their proper application. Fluid-loss con- Equipment and procedures or habits developed over
trol is important in set-through applications, but fluid many years are ingrained in supervisors (and many
loss must not be too low. Reduction of slurry density is managers) who have spent much of their career closely
often important. Pumpability time for any cement must associated with field operations.
be determined with proper regard for the mix water an- In many companies, it is difficult to encourage sincere
ticipated and the synergistic effect of some additives. trial of techniques well proved and documented by other
The time must be sufficient to complete the job, but not operators or other divisions within the same company.
so long that a firm set is jeopardized. Strength of set ce- The rationale of these experienced leaders is based on
ment used in squeeze operations can be quite low and many years of reasonably acceptable end results and a
still retain all the pressure differential that most pipe can few vivid recollections of isolated but seemingly
withstand. catastrophic results, such as real or imagined flash set-
Successful evaluation is not conclusive with the con- ting of cement.
ventional pressure test. A reverse differential is impor-
tant to obtain a definitive test and provide for optimal Fundamental Principles
reperforating conditions.
The squeeze cementing process merits a very simple
Introduction definition. It is an operation wherein cement slurry is
forced under pressure to a specific point in a well. Uses
Squeeze cementing technology, which is straightforward include (1) exclusion of water, gas, or oil from the pro-
and currently well documented, \-5 continues to be ducing formation, (2) recompletion from a depleted or an
clouded by field practices developed over the past half unwanted interval to a new interval, (3) repair of casing
century when the technique was considered an art rather or pipe failure, and (4) repair of a faulty primary cement
0148-2136/8210012-9755$00.25
job, usually called a channel.
Copyright 1982 Society of Petroleum Engineers of AIME Laboratory studies combined with field practices have
JANUARY 1982 37
evolved two broad variations in technique. These are culated in place against the open perforations, with ce-
popularly called "high-pressure squeeze" or "low- ment filter cake being deposited with a moderate
pressure squeeze" because of the difference in the pressure differential from inside the wellbore to the for-
amount of pressure applied while the fluid cement is in mation. The pressures are kept low intentionally to avoid
contact with the formation. Actual field practices differ any potential fracture of the formation. By preventing a
in many other subtle but highly significant ways, as fracture, the volume required is kept low. The amount of
documented by several authors. 2,6,7 cement slurry actually used is only that amount required
A high-pressure squeeze is mandatory when all the to build filter cake in each open perforation cavity. In
perforation holes are filled with mud filter cake at the numerous squeeze operations, it has required less than 1
time of the operation. In practice, this means that a high- bbl (0.16 m 3 ). Since the volumes involved are low, the
pressure squeeze is planned if the workover fluid builds entire operation can be conducted with low-volume
cake qn the formation face. The "high pressure" is the pumps in contrast to the heavy-duty cementing units
pressure needed to fracture the formation to be squeezed. usually associated with conventional or high-pressure
This fracturing operation, called "breaking down the squeeze operations. A major advantage cited by the pro-
formation" by a cementer, removes the mud filter cake ponents of low-pressure squeeze techniques is the ability
from the perforation hole(s) so that cement slurry can be to conduct the operation with small pump equipment
placed in the perforation hole(s) and dehydrated against sometimes available at the rig. The other major advan-
the formation face. Once a fracture is initiated, con- tage is the compatibility with wireline or concentric pipe
siderable fracture volume is created before the fracture is operations conducted through the existing production
filled with cement filter cake that prevents further fluid tubing. II
entry. Thus, the high-pressure squeeze operation re- Low-pressure squeeze cementing usually is confined
quires mixing relatively large cement volumes, usually to completion or workover operations conducted with
100 to 500 sacks. The volume actually used in the solids-free fluids. The low-pressure technique cannot be
squeeze operation (amount mixed minus the amount used successfully when all perforation holes are full of
reversed out) is popularly reported from the field as a filter cake or other solids. The perforation hole can be
significant data point, even on abbreviated morning cemented only after the mud or other solids have been
wires. However, the amount displaced into the formation blown out of the perforation cavity with reverse pressure
is controlled strongly by the rate at which the formation or after the mud filter cake has been injected forcibly into
was initially fractured or "broken down" and has no a fracture made in the formation. The low-pressure range
relationship to the ability of the squeezed interval to re- includes any pressure below the fracturing pressure of
main isolated. the formation face. In practice, the cement slurry is cir-
The final squeeze pressure is another popular reported culated in place, a moderate squeeze pressure is applied,
data point. Many field supervisors and operations cement filter cake is deposited in the perforation hole,
managers stipulate final surface squeeze pressure targets and the excess cement is reversed out of the well. The
of 2,500 to 5,000 psi (17 to 34 MPa), sometimes without ability to reverse out the excess cement, leaving only
regard to completion fluid weight or well depth. The small cement filter-cake nodes inside the casing, is the
final squeeze pressure is not a measure of how much major factor in keeping the process compatible with
positive pressure or reverse differential pressure the through-tubing techniques. The wellbore is left free of a
squeeze will hold subsequently. Conditions after the ce- cement plug that would require drilling out.
ment has set are entirely different from those during the
squeeze. When the squeeze pressure is obtained, cement Cements
is still in a putty-like filter cake form. The configuration Squeeze cementing operations usually are accomplished
of perforation holes 8 ,9 provides a check-valve effect for with API Classes B, C, G, and H I ,3,4,12,\3 cement, and
the set cement slug inside the perforation cavity, Classes A and E, commonly used in the past, still retain
regardless of the direction of the pressure. The pressure a limited usage. Each cement can be used effectively as
that can be held several days after a squeeze operation long as the characteristics of the cement are understood
(conducted at any pressure above formation pressure) is and as long as the user recognizes the limitations im-
usually in excess of what most casing strings can stand. posed by the quality control available. Even the most
Contrary to some of the published literature, 10 a high consistent cement should not be trusted to maintain pum-
final pressure can be obtained on a squeeze operation pability for any longer than 30 minutes less than the
done with set-through or so-called low-pressure techni- amount indicated in the typical thickening-time test.
ques. The cement filter cake is deposited in the perfora- Pumpability time variation will be considerably greater
tion cavity at moderate pressure in such cases. When the when care is not exercised to use the right concentration
perforation cavity, and especially the perforation tunnel of mix water and to use mix water with mineral content
through primary cement and casing wall, are full of ce- very close to that used in the laboratory test.
ment filter cake, the formation face is effectively isolated
from the pressure inside the well. This occurs because of
the low permeability of low water-loss cement filter Extenders and Fluid-Loss Control
cake. Numerous set-through or low-pressure squeeze ce- Several cement extenders are marketed to provide a
ment jobs have been conducted with a high final squeeze larger volume of cement slurry with the same amount of
pressure to satisfy particular orders from operations dry neat cement. The mud and service companies have
managers. documented the attributes of each of these extenders. In
The low-pressure squeeze method 10 usually is a high-pressure squeeze, they may represent a significant
associated with a small volume of cement slurry cir- cost savings.
Lignin Type
(%) CMHEC** (%)
Organic Polymer (%) 0.3 0.5 0.3 15 MLl30 MIN
0.8 2:00 3:30 6:00
1.0 2:20 3:54 7:00
1.2 2:45 4:00 + 8:05 6" CASING
• All tests based on 10.000·1t (3000·m) API squeeze schedule and a bot·
tomhole static temperature of 230°F (110 0 C) .
• • Carboxymethylhydroxyethyl cellulose.
In low-pressure squeezes, extenders are not needed It is important to fill the perforation cavity and perfora-
since the total slurry volume is so small, usually only 3 tion tunnel completely with cement, while leaving a
to 10 bbl (0.5 to 1.5 m 3). However, they are used minimum node buildup inside the casing that would pre-
because they serve other functions. One of these is to sent an obstruction to subsequent tool runs. Using the
reduce significantly the weight of the cement slurry, im- simple 100-psi (690-kPa) ambient temperature filter
portant when long vertical columns of cement must be press, the desired water loss for set-through squeeze
reversed out after a squeeze. Nonnal pressured wells operations has been identified in the range of 40 to 120
may not tolerate the pressure exerted by a 16- to cm 3 in 30 minutes. When tested on a 325-mesh screen or
17-lbm/gal (0.19- to 0.20-kg/m3) cement slurry from fonnation core at 1,000 psi (6900 kPa), a fluid loss of 50
top to bottom without fracturing the fonnation. If the ce- to 300 cm 3 in 30 minutes would be considered low.
ment filter cake is penneable enough to communicate Some laboratories shoot for a lower fluid loss for use
these pressures to the fonnation face, the squeeze job with higher squeeze pressure or high fonnation
will fail during the reversing-out process. penneability. However, the effect of fonnation
Even more important, one of the extenders, bentonite, parameters is overwhelmed quickly by the effect of ce-
has the additional property of reducing the water loss of a ment filter cake being deposited.
neat cement slurry, and this characteristic is instrumental Note that the excessive use of fluid-loss materials will
in making set-through operations workable. The high be detrimental to success. The failure of some squeeze
water loss of a neat cement slurry causes extremely rapid operations has been identified with the use of cement
cake buildup, and a wellbore can become choked with with too low a filtration rate. The cement filter cake left
cement filter cake even while the displacement pipe ex- to solidify after reversing would have a hollow con-
tends past the interval being squeezed. This has resulted figuration that makes it subject to failure at low to
in stuck pipe and erroneously has been called a "flash" moderate reverse-pressure differentials. If the squeeze
set. Bentonite does not provide fluid-loss control down operation is being conducted to seal a cement channel,
to the desired range, and has been replaced with more the cement with too low fluid loss will fill the channel
potent polymer fluid-loss additives. Additionally, the with a combination of thin cement filter cake and fluid
fluid-loss characteristics of bentonite are partially or cement at the time when a squeeze pressure is obtained.
completely lost if the cement becomes contaminated The reversing procedure may wash out the fluid 'cement
with NaC!. Hence, bentonite is seldom used today; it can from the cement channel and still leave effective com-
be replaced effectively by a combination of another ex- munication to the unwanted producing zone.
tender for weight control and one of the proprietary
fluid-loss control additives. A word of caution: if ben- Retarders
tonite is used, only nonpeptized or nonextended ben- Retarders are necessary to tailor the thickening time of a
tonite will yield consistent and predictable results. cement slurry to meet the requirements of well depth,
The fluid loss desirable for low-pressure squeeze well temperature, and surface equipment. Since some
operations has been well documented. 6 ,7,14 Tests on excess cement almost always is reversed out, it is
perforation targets squeezed under simulated downhole necessary that the slurry remain fluid until the last por-
conditions vividly demonstrate the relative effects of tion of excess cement has reached the surface. The pum-
water loss on the node buildup inside the casing (Fig. 1). pability time is nonnally considered the API thickening
JANUARY 1982 39
TABLE 2-THICKENING TIME DATA SUITE, NEW ORLEANS
CLASS A CEMENT*
1> •• . .
432 4:38
Lignosulfonates are the most commonly used retarders
in squeeze cementing because they are consistent in
behavior and the dispersing effect makes a smoother
slurry of gel cements. For best results, a test (well in ad-
;: 0.5
I
•
330 vance) determines thickening time with the dry ingre-
:"' dients and water that will be used at the anticipated bot-
~ 0.4t:. . tomhole circulating temperature (Table 1). Where
a:
< squeeze operations become routine in a given field with
t;
a: O. the same water and ingredients routinely available, a
g retarder graph (Fig. 2) can be generated from a suite of
test data, such as Table 2. * The data reflect thickening
0.2~:
0.
time with variations in retarder content and bottornhole
All .Iurri •• ifte'ucl. 12_ Int._it ...... temperature (BHT). Static BHT is broadly correlated
1.0. H••• tt-t. Slurry •• i, .. ,. 12.1 ,,, •.
with circulating BHT and squeeze depth in the formula-
120 140 leo leo 200 220 240 tion of the standard API thickening time test. 12 At
AT' T
temperatures above 230°F (l100C), it is recommended
that the field blend be retested at the location before the
Fig. 2-Percent retarder VS. static temperature for 3 hours'
pumpability showing all source data in the suite of
squeeze operation.
tests. Salt (NaCl) is also a retarder when used in sufficient
concentration. It will act as an accelerator at low concen-
trations, as is discussed later.
time or time from initial mix until a limiting viscosity is
reached in the test cell. Dispersants
Thickening time testers are used widely to ascertain
this parameter with any variation in ingredients. These Dispersants sometimes are added to squeeze slurries to
testers are laboratory equipment, however, and tests reduce friction pressure or to make a highly weighted
must be run well in advance. This creates a problem in slurry for use in abnormal pressure situations. When
ensuring that all ingredients for testing are the same as powerful dispersants are used in large concentrations,
the ones to be used in the field. Cement quality care should be exercised to see that the slurry is well
sometimes varies markedly between different suppliers, tested for performance. The slurry can become so
and batches from the same supplier will vary with thinned that the high concentration of high weight solids
shipments obtained at different times. Bentonite varies in is not suspended effectively for a slurry not kept in cons-
its effect, especially if it has been altered to provide high tant motion. This is the case in a squeeze and reverse-out
yield. Mix-water quality (even small variations in operation.
mineral content) can affect pumpability time markedly. The lignosulfonate commonly used for a retarder is a
Retarders include cellulose, lignins, and various other dispersant. Others include alkyl aryl sulfonates,
organic and inorganic compounds. The polymer fluid- polyphosphates, lactones, gluconates, synthetic
loss agents mentioned earlier also affect thickening time. polymers, and organic acids. **
The effect of cement retarding agents can be predicted
effectively only with controlled tests made under closely Accelerators
simulated downholt> conditions. Serious errors have been A cement accelerator makes the cement develop strength
made by assuming a finite reduction in water loss or faster and reduces pumpability time. At shallow depths
specific increase in pumpability time as a result of add- where temperatures are low, the addition of an ac-
ing a given percentage of a particular additive, when celerator is effective in making cement develop strength
other components in the slurry have been changed. without using large amounts of expensive rig time to ac-
Voluminous testing strongly suggests that different ad- quire that strength. Table 3 shows the effect of several
ditives in cement producing varying degrees of accelerating compounds.
synergistic effect. Reliable predictions are made only The most commonly used accelerator is calcium com-
from tests with the same amounts of each additive and
with proper control on the amount and quality of mix 'Laboratory test data received from Halliburton Services.
JANUARY 1982 41
complete filter cake in the cavity, the squeezed perfora- (0.8- to 5-m 3 ) capacity (the bigger the better). However,
tion should withstand positive pressures of 5,000 psi such a tank must have provision for continuous and ex-
(34 500 kPa) or more without regard to the pressure at ternal mixing, or cement will channel through the tank.
which the filter cake was deposited. A squeeze cemented One service company uses a ribbon blender for such
perforation usually can be expected to hold as much purposes.
pressure differential as the pipe can stand. Squeeze
failure will more likely occur as a result of the discharge Surface Slurry Testing
of more mud plugs, rather than failure of a cemented per- All squeeze cement mixtures should be checked
foration hole. throughout the job for weight, using the standard mud
However, as a precaution against initiating a new frac- balance when no better system is available. This affords
ture on pumping or reversing out excess cement, a a check on mix-water ratio and gross functioning of the
squee.ze pressure a few hundred pounds per square inch mixing apparatus. A more accurate version uses a
(thousand kilopascals) higher than the anticipated cir- plunger to compress any entrained air to a negligible
culating pressure should be achieved. volume, which can cause errors as high as 15 %.
Radioactive densometers can be used for continuous
Volume monitoring of slurry density.
When using the high-pressure squeeze technique that Batch mixtures of low filtration cement for low-
starts by fracturing the formation, the volume required is pressure squeeze applications should be checked with a
a function of the width and depth of the crack generated. filtration press, as discussed under Extenders and Fluid-
It can be kept low by easing pressure up to the Loss Control.
breakdown or fracturing pressure and by displacing the
mud plugs and the well fluids ahead of the cement into Placement
the crack at a low pump rate. Popular field techniques of Cement slurry usually is forced beneath a retainer or
breaking down at a high rate and pressure (often called a squeeze tool in high-pressure squeeze operations. The
"running squeeze") simply generate excess fracture squeeze tool can be either permanent or retrievable.
capacity that must be filled with cement filter cake Some whole mud usually is displaced ahead of the ce-
before a squeeze is obtained. Because of these factors, ment. Excess cement is reversed out from the toolloca-
the quantity required in a high-pressure squeeze ranges tion, and cement is left to set in the wellbore opposite the
from 10 to more than 100 bbl (1.5 to more than 15 m 3 ) perforated interval. Recompletion in the same zone or a
of slurry. lower zone requires drill-out with a bit of near casing in-
A low-pressure squeeze requires only enough slurry to side diameter size. This is the "bullhead" squeeze. A
build cement filter cake in each open perforation cavity. "walking" squeeze is the same, but at very slow pump
This will require no more than 0.5 bbl (0.08 m 3 ) in some rates, usually about 0.25 bbl/min (0.04 m 3 fmin) once
cases. A batch of 3 to 10 bbl (0.5 to 1.5 m 3 ) usually is the cement is at the formation. The latter choice usually
mixed for convenience in mixing, handling, and obtains a squeeze pressure with much less cement.
placement. A "bradenhead" squeeze achieves the same result,
but there is no squeeze tool. The surface squeeze
Mixing pressure in this case is felt by the entire casing string,
The jet-hopper system takes considerable time to adjust and thus the term "bradenhead."
properly and does not give a consistent slurry after mix A "hesitation" squeeze can be used with any of these
ratio is regulated. Further, the addition of additives to configurations. Once a fracture is initiated, usually seen
dry bulk cement may leave large variations in additive as a sudden break back of the surface pressure, pumping
content within the total mixture. is stopped for a few minutes. This gives the cement in
In recent years, use of a recirculating cement mixer the fracture a chance to dehydrate and form cement filter
has improved this situation. It uses recirculated slurry as cake. Because the area-volume ratio in a fracture is very
the main mixing medium in the jet hopper, with con- high, this process is typically very fast.
tinuous checks for proper slurry density before discharg- Low-pressure squeeze cementing is associated with
ing to an accumulator tank which feeds the pumps. many through-tubing operations, involving set-through
Although this helps to make the slurry density more techniques. There is no limitation necessary on use of
uniform, care must be taken to ensure that the amount of low-pressure techniques in conventional through-casing
retarder (or accelerator) in the slurry is uniform. procedures, but the set-through procedure has a large
If a recirculating cement mixer (or equivalent ap- economic value in through-tubing work. Popular prac-
paratus) is not available, batch mixing is highly tice includes running a concentric string past the per-
desirable. In this case, retarder or accelerator should be forated interval to circulate low filtration slurry across
added to the clean water and thoroughly mixed first to the formation face. If this practice is followed, the pipe
ensure complete dispersion. Fluid-loss control and other should be withdrawn to a point above the cement before
additives then are added and mixed. If gel cement is be- applying squeeze pressure. This removes the potential
ing mixed, add a sack of cement first, followed by ce- for pipe being cemented in the hole as a result of
ment and gel together. Adding cement first prevents ex- premature set or, more likely, fast node buildup. When
cessive gelling of the bentonite, which increases slurry the perforated interval covers 15 ft (5 m) or less, it is un-
viscosity and pumping pressures. necessary to spot cement across the interval. A large
Much of the disadvantage of a jet hopper can be number of successful concentric tubing squeezes are ac-
eliminated by use of an accumulator tank of 5- to 30-bbl complished with the end of pipe located about 10 ft (3 m)
JANUARY 1982 43
Success with plug setting also can be improved
materially by replacing centralizers on the work string
throughout the plug interval and moving the work string
while spotting the balanced plug inside and outside the
pipe.
JANUARY 1982 45