PLC Editor ManualV1.5-En

Open CNC
PLC development tools

Operation manual
by : SYNTEC
date : 2006/10/18
ver : 1.5
SYNTEC Open CNC PLC development tools operation manual
Vision edit record

No. Modify Content data editor New Vision
01 2002/03/26 V1.3
02 Add C,S,R SPC. Introduce 2006/08/15 Jerry_Lai V1.4
03 Modify the introduce of ladder sample 2006/10/18 Jerry_Lai V1.5
－1－
menu
1.PLC EDIT FOR WINDOWS 5
1.1 Function Index 6
1.2Command Indexes 9
1.3Edit Main Screen 9
1.4Parameter input field 9
1.5Keyboard Operation Index 11
2.PLC ELEMENT COMMAND INSTRUCTION 12

Normal Open Contact 12
Normal Close Contact 12
Connector 14
Normal Open Coil 14
Normal Closed Coil 14
Positive Edge Triggered Coil 15
Negative Edge Triggered Coil 15
Latch Coil 16
Unlatch Coil 16
Counter 17
Ring Counter 18
Counter Reset 19
Timer 19
PLC Axis 20
Keyboard scan 24
Arithmetic Operation 27
Logic Operation 28
Compare 29
Move 30
Rotate 30
Jump 32
Jump Subroutine 32
Return 32
Label 33
－2－
End 34
Fast PLC program scan 34
Valid version 34
Operation instructions 34
3. LADDER SOFTWARE INTERFACE C, S, R 37
3.1 C BITS ( FROM PLC TO CNC) DESCRIPTIONS 37
3.2 S Bit (From CNC to PLC) S DESCRIPTIONS 48
3.3 S/C Bit correspondent to the English PC keyboard 52
3.4 PLC Register Definition 53

3.4.1 Register define Table 53
3.4.1CNC communiction interface definition 53
4.LADDER EXAMPLE 70
4.1 mode selection 70
4.2 spindle speed override 71
4.3 MPG and INJOG step percentage speed 72
4.4 G01 cutting speed override 73
4.5 PLC basic circuit design 75
4.6 MPG Simulation C20 80
4.7 Dry Run C42 80
4.8 Optional Stop C44 81
－3－
4.9 Optional Skip C41 81
4.10 Single Block C40 82
4.11 spindle turn , reverse and stop 82
4.12 direction of chuck and gripper 83
4.13 JOG button on interface 85
4.14 Cycle Start C0 and Feed Hold C1 87
4.15 origin return 88
4.16 positive negative limit of XYZ (Over Travel) 89
4.17 Emergency Stop C36 89
4.18 M CODE 91
－4－
1.PLC Edit for windows
plc edit five area

edit Menu Command
{MB：output directly}
{M07：wait the motion command finish ,and record doing times
Command edit
－5－
1.1 Function Index
13 functions
１.
new file
open a new file。
２. old file
After open the old file，the path is the original path。
３. save file
４. add new note
Move the cursor to the position where want to add new note and then click the
button，enter new note in the conversation window。
But the note only can be see in the software，can’t be see in the CNC software
５.
cut
Cut the signed area，and paste to other MLC file。
－6－
6. search
Input by capital letter，continue when press F3。
－7－
7.
search for next file
Search for next file that key in，select this function or click F3。
8. copy
Copy signed area，and paste to command edit area。
9
. paste
Consult NO.8
10. Insert
Move to where want to insert，press insert，and add a new line。
12. delete
Move to where want to delete，press delete，and delete this line。
13. grammar check
Mistake always happen when edit ladder ，occur a error in MLC。
－8－
1.2Command Indexes
Command consult the second chapter
This software edits contents after choosing element
If use B contact of ABIT ,as below：
Press Contact ,there are many contacts。
１. press B contact。
２. press arrow point。
３. use arrow point，to choose element。
４. edit content of element by parameter field
1.3Edit Main Screen
Edit LADDER area，after edit must save the file，COMPILER will make a
file( *.cnc ) by the path where save the file。
1.4Parameter input field
After enter command，assign to arrow point
－9－
－10－
1.5Keyboard Operation Index
Page up ： move cursor to former page at edit window。
Page Down ： move cursor to next page at edit window。
Home ： move cursor to most left side。
End ： move cursor to most right side。
Delete ： delete the element where cursor at。
↑ ↓ ： move cursor up and down when in edit area。
← → ： move cursor left and right when in edit area。
F3 ： when in search mode，F3 for the next search。
－11－
2.PLC element command instruction
Normal Open Contact
PIC：
IO contact Self-timer contact counter contact

Description：called A contact。Normal Open Contact is open normal，close when there
is a signal。
volume：point I 512 points、point O 512 points、point C 512 points、point S 512
points、point A 512 points、self-timer 256 points、counter 256 points、register
R 0~4095，each register R use range 0..31 map to bit 0 to bit 31 by part，
R50.0 for the 50th register bit 0。
Normal Close Contact
PIC：
IO contact
Description：call Self-timer contact
B contact。Normal Counter
Close Contact is closecontact
normal，open when there
－12－
is signal。
volume：point I 512 points、point O 512 points、point C 512 points、point S 512
points、point A 512 points、self-timer 256 points、counter 256 points、register
R 0~4095，each register R use range 0..31 map to bit 0 to bit 31 by part，
R50.0 for the 50th register bit 0。
－13－
Connector
PIC：
Horizontal connector
Description：connect with other elemant。 Vertical connector
Normal Open Coil
PIC：
Description：when input is ON，then output ON；when input is OFF，then output
OFF。
volume：point O 512 points、point C 512 points、point A 512 points、register R
0~4095，each register R use range 0..31 map to bit 0 to bit 31 by part，R50.0
for the 50th register bit 0。
Normal Closed Coil
PIC：
－14－
Description：when input is ON，then output OFF；when input is OFF，then output
ON。
Positive Edge Triggered Coil
PIC：
Description：when input signal OFF to NO，then output a pulse signal。A pulse signal
cycle time，represent the scan time of the software of PC do a circulate。
Negative Edge Triggered Coil
PIC：
－15－
Description：when input signal NO to OFF，then output a pulse signal。A pulse signal
cycle time，represent the scan time of the software of PC do a circulate。
Latch Coil
PIC：
Description：when input signal is NO，output ON，and keep ON。
Unlatch Coil
PIC：
Input signal：unlatch RELAY
－16－
Output signal：(O005)
Description：when input signal is NO，output OFF，and keep OFF。
Counter
PIC：
Upward counter Upward counter

of constant setup of register setup
Downward counter of Downward counter

constant setup of register setup
Description：when input signal OFF to NO，counter upward(downward)once，stop
when reach to the set value。If the output signal is ON when counter
stops。Then mapping counter contact is ON。
Upward counter beginning value is 0，target value is the value of register
or constant；downward counter beginning value is the value of register or
constant，target value is 0。
－17－
Volume：256 counters、256 registers。
Ring Counter
PIC：
Upward ring counter Upward ring counter

of constant setup of register setup
Downward ring counter of Downward ring counter of

constant setup register setup
Description：when input signal OFF to NO，counter upward(downward)once，when
value of counter reach target value，next trigger will back to beginning
value，keep on counting。If output signal is ON when counter reach target
value。Then mapping counter contact is ON。
Upward counter beginning value is 0，target value is the value of register
or constant；downward counter beginning value is the value of register or
constant，target value is 0。
－18－
Counter Reset
PIC：
Description：when input signal OFF to ON，value of that counter become beginning。
Beginning value of upward counter is 0；beginning value of downward
counter is the value of register or constant。
Timer
PIC：
0.01s timer of 0.01s timer of

0.1s timer of 0.1s timer of

1s timer of 1s timer of
－19－
Description：when input signal OFF to ON，and keep ON，that timer start to count
time。If the output signal is ON when timer reach to target time。Then
mapping timer contact is ON。When input signal is OFF，the timer
stop，if output is OFF。Then mapping timer contact is OFF
There are three kinds of timer：0.01s, 0.1s, 1s。
Volume：256 timers、256 registers。
PLC Axis
Valid version
Build 649 or newer version(no pause function)
M code used fresh version 8.00.6.0 or newer version
MPG simulation fresh version 8.00.14.0 or newer version
Axis movement element fresh version 9.00.16.0 or newer version，release
version 8.17 or newer version
Related element
Run R2 = R1 + R2
Run
And number of program And number of program
assign by numeric is in register R
Stop Move To
－20－
Description：when input signal OFF to ON (fresh version 9.00.16.0 or release version
8.17 (included after) is valid, active condition for old version is input
signal ON)，do single axis control。
Program number range of program command is 1~999999。
Axis move command need 4 continuous register to set content of movement
R Base+0 displacement(increment)，unit BLU
R Base+1 move speed，unit mm/min
R Base+2 must be 0(reserved for augment)

R Base+3 must be 0(reserved for augment)
Volume：max axis 20，range 1~20，actually axis need depend on usability axis in CNC
parameter。
Operation instructions
Setup：use C66~C69,C260~C271 to set assigned axis to PLC axis
{set X axle and Y axle to PLC}
Description :
*. When serve axis is set to PLC axis , can’t do command to that axis in AUTO
program , or two axial command will add together , appear the wrong move
trajectory .
Implement：do process program in assigned PLC axis

－21－
{do O1234 in Y axle}
{use indirect address do O1234 that R50 designed in X axle}
－22－
Description :
*.when doing PLC axis program ,please rising edge trigger , to start PLC axis ,
prevent to do the same PLC axis program many times.
z PLC axis process program description(# nnnn) :
: this program is under C:\CNC\MACRO
: the file name must use “O” to start , but can’t use “O” in Ladder
: the file name (nnnn ) , must be four number natural number
: RUN command , file name can use R bits to send(the example)
*. The rule of writing program :

: this program is MACRO ,so the head of file contents must be ”% @MACRO”
: program can only do single axis
: axial name must be “X”
: all single axis G code can be used(G00,G01,G04,G90,G91,G94,G95…)
Stop：break off PLC program which is doing process
{use reset to X axle and Y axle ,program under doing will be about}
description :
*. Program under running can use “FHD” to pause
*. Program under running can use “RST” to break off
*. “# n” in RST command , have no effect in actually run
Axis move：move by assigned speed and displacement
－23－
{opposite to 2nd axle ,use 1000mm/min to move 10mm}
Keyboard scan
Valid version
Fresh version 9.00.21.0 or newer version
Release version 8.29 or newer version
Related element
Do keyboard scan
Description：when input signal OFF to ON，start keyboard scan，input signal ON to
OFF then stop keyboard scan。Sequence of data put is Low Byte high，if
the number of point O is 5，then 40 points will be input，the way of
permutation is
Input register Rin Bit 0.. 31 mapping point I 0..31
Input register Rin+1 Bit 0..7 mapping point I 32..39
Keyboard at least need two continuous register，the contents are
R Base+0 :Bit 0~3 the number of point O (2~15)，one point O can scan 8 pointsI
－24－
R Base+0:Bit 8 Input register addressing mode，0 for direct addressing，1 for
indirect addressing。
R Base+0:Bit 16 scan finished signal，as the input contents of register have
been updated
R Base+1.. Under direct addressing mode, the scan result will be put at
R Base + 1, R Base + 2 contiguously; under indirectly
addressing mode, this register content is the base register
number for scan result.
Volume：max keyboard 1，range 1，this function is effective in PIO5 version。
Direct Addressing：use 5 point O to be control signal，it can scan 40 points of point
I，its contents will put in R1025,R1026
{indirect address ,5x8=40 points ,I point status ,put in R1025,R1026}
Indirect Addressing：use 5 point O to be control signal，it can scan 40 points of I
point，its contents will put in R2000,R2001
－25－
{indirect address ,5x8=40 points ,I point status ,put in R2000,R2001}
－26－
Arithmetic Operation
PIC：
R2 = R2 + R1 R2 = R1
R2 + R2
constant
R2 = R2 – R1 R2 = R2 - constant
R2 = R2 × R1 R2 = R2 × constant
R2 = R2 ÷ R1 R2 = R2 ÷ constant
Description：when input ON signal，do arithmetic operation。Each value of data
register is integer，each value need2 Bytes。Range -32768 to 32767。
Volume：4096 registers。
－27－
Logic Operation
PIC：
R2 = R2 .AND. R1 R2 = R2 .AND. constant
R2 = R2 .OR. constant
R2 = R2 .OR. R1
R2 = R2 .XOR. constant
R2 = R2 .XOR. R1
Description：when input signal ON，do logic operation。Each value of data register is
32 bit mode，each register use 32 bits data。In other word each
operation，do logic operation to 32-bit alone。
Volume：4096 registers。
AND truth table OR truth table
R1 R2 result R1 R2 result
OFF OFF OFF OFF OFF OFF
OFF ON OFF OFF ON ON
ON OFF OFF ON OFF ON
ON ON ON ON ON ON
－28－
XOR truth table
R1 R2 result
OFF OFF OFF
OFF ON ON
ON OFF ON
ON ON OFF
Compare
PIC：
If R1 bigger than R2 If constant bigger than R2
If R1 smaller than R2 If constant smaller than R2
If R1 equal to R2 If constant equal toR2
Description：when input ON signal，do compare operation。When result is truth then
output ON；when result is false output OFF。When result is false or input
is OFF then output OFF。
－29－
Move
PIC：
Move constant to R2 Move R1 to R2

Description：when input ON，then move。When move finished output signal is ON。
Rotate
PIC：
Description：when input ON，do rotate calculate，and output 0 clockwise(CW),1
reverse(CCW)signal。
There are two explicit arguments，but there are three registers used
actually，
R1,R1+1,and R2。
R1 is current tool number, 1..n，R1+1is destination tool number, 1..n，R2is the
number of tool, n。
During the instruction executing, the current tool number will always be
round(module) into the range, 1..n, even its number has overflow.
－30－
This function will calculate rotation direction signal based on shortest-path

algorithm. 0 for CW, 1 for CCW. For example, the total tool number is 8,
current tool number is 4. When the destination tool number is 6, then its output
will be 1(CCW); when the destination tool number is 2, then its output will be
0(CW).
－31－
Jump
PIC：
Description：when input signal ON，do Jump，program will restart at which mark
LABEL。
Jump Subroutine
PIC：
Description：when input signal comes from ON，do Jump Subroutine，program will
jump to mark LABEL and run；when finish，then return to run next
command。
Return
PIC：
Description：end subroutine and return。
－32－
Label
PIC：
Description：Label is used by JMP or JSR。The length is 6 character。
－33－
End
PIC：
Description：end the Ladder program。
Fast PLC program scan
PIC：
Description：fast end the Ladder program。
Valid version
Build 662 or newer version
１. Fast scan PLC must be written in the head of program，use -]FastEND[-
element to end。
２. When run the program , program before -]FastEND[- will be loaded to fast
scan area
３. Program after -]FastEND[- and before -]END[- will be loaded to normal scan
area。
４. Program scan time in fast scan area is the same as motion time in system
－34－
parameter 3202
５. Program scan time in normal scan are is set by PLC scan time in system
parameter 3204。
－35－
example
{program below will scan in high speed}
{program below will scan in normal speed}
－36－
3. LADDER SOFTWARE INTERFACE C, S, R
3.1 C BITS ( FROM PLC TO CNC) DESCRIPTIONS
ABBREV-I
ITEM DESCRIPTION FUNCTIONS
ATION
C000 ST Cycle Start CNC star to execute the NC program
after this bit on under auto mode
C001 SP Feed Hold CNC pause the execution of the NC
program after this bit on under auto
mode
C006 XP X Axis JOG+ JOG MODE Press X+ key on the
panel, LADDER enable FLAG ON
and also let the machine to move along
the X+ direction
C007 XN X Axis JOG - Same as above
C008 YP Y Axis JOG + Same as above
C009 YN Y Axis JOG - Same as above
C010 ZP Z Axis JOG+ Same as above
C011 ZN Z Axis JOG - Same as above
th
C012 CP C(6 ) Axis JOG + Same as above
th
C013 CN C(6 ) Axis JOG - Same as above
C016 MPGX X Axis MPG Selection Select MPG to control X axis, enable
this FLAG ON, controller move the
machine along the X axis according
to the input of the MPG.
C017 MPGY Y Axis MPG Selection Same as above
C018 MPGZ Z Axis MPG Selection Same as above
th
C019 MPGC C(6 ) Axis MPG Selection Same as above
C020 MPSM MPG Simulation Enable this bit ON under Auto mode,
the feedrate override of G00, G01,
G02, G03 is controlled by the MPG
turning speed. The MPG turns faster,
the override get bigger. The
movement is stop when the MPG stop.
C023 RT Rapid Traverse Under the CON JOG mode, the
movement changes to RAPID mode
from the CON JOG after press this key
and enable this FLAG ON.
C025 SEMAX Set X Axis Machine To set the machine coordinate of X
Position axis. The set value is written in R38
first and when the X axis servo-of C
bit C31 is ON, then the value will be
set as the R38 value.
－37－
ABBREV-I
ATION
C026 SEMAY Set Y Axis Machine Same as above
Position
C027 SEMAZ Set Z Axis Machine Same as above
Position
C028 SEMAC Set C(6th) Axis Machine Same as above
Position
C031 XOFF X Axis MANUAL When this C bit on, the controller
CONTROL changes from the close loop servo
mode to only POSITION DISPLAY
mode. This function is for the
conventional user want to cut the part
by turning hand wheel manually.
Ladder program need to integrate the
servo off of the servo system and also
this mode. When this bit off, the
controller returns to the close loop
control again.
C032 YOFF Y Axis MANUAL Same as above
CONTROL
C033 ZOFF Z Axis MANUAL Same as above
CONTROL
C034 COFF C(6th) Axis MANUAL Same as above
CONTROL
C036 ESP Emergency Stop When the Emergency Stop button is
pressed, LADDER enable this flag and
CNC stops all the movement of the
machine and change to NOT READY
status. When the E-stop button
release, this flag is disable and CNC
generate the REST command
automatically to change the status
back to READY.
C037 ERS External Reset Send the RESET signal to the CNC
from external device.
C038 MSTF M.S.T Finish When the LADEER program
executing M, S, T codes. CNC go to
next block till this flag is ON. Then
the LADDER enables this flag after
finish the MST codes.
C039 M99HLD M99 stop request When this bit ON, the M99 in main
program will let the execution feed
hold(B-STOP)
C040 SBK Single Block The program will feed hold after one
block is finished when this bit is ON.
Press the CYCLE START to continue
next block.
－38－
ABBREV-I
ATION
C041 BDT1 Optional Skip The program execution will skip the
block with “/” at the beginning then go
to next when this flag ON and under
OPTIONAL SKIP mode.
C042 DRN Dry Run All the movement travel in G00 speed
when this Flag is ON and under the
DRAY RUN mode
C043 MLK Machine Lock All the travel command generate no
movement when this Flag is ON and
under the MACHINE LOCK mode.
Only the coordinate display change.
This is for the program checking.
C044 OPS Optional Stop The program feed hold when it reach
the block with M01 and this flag ON.
When the flag is off, the M01 is
skipped.
C045 ZLOCK Z Axis Lock The program stops the movement
along the Z axis when this flag is ON.
This for checking the program.
C046 COUPLE Axes couple state The system parameter NO 3825 is set
as axes couple, then the axes couple
status is decided by this bit. When
this flag is ON, the master and slave
axes will be enable to couple. Then
the slave move in proportion to the
master axis.
C047 Inhibit Persist State Flush When this FLAG ON ,Inhibit system
Persist the state. If this flag state
change from off to on, system will
persist state .
C050 XOTP Over Travel X+ The signal from X+ limit switch
enables the flag ON, then the
controller change to feed hold mode
and can retract only in the opposite
direction by MPG or JOG.
C051 XOTN Over Travel X- Same as above
C052 YOTP Over Travel Y+ Same as above
C053 YOTN Over Travel Y- Same as above
C054 ZOTP Over Travel Z+ Same as above
C055 ZOTN Over Travel Z- Same as above
C056 COTP Over Travel C(6th)+ Same as above
C057 COTN Over Travel C(6th)- Same as above
C060 SO Spindle JOG Mode JOG the spindle as the value set in
system parameter NO. 1721 when this
bit is ON. This is used to control the
spindle integrate with the gear change
－39－
ABBREV-I
ATION
or the bar feeder.
C061 SOS Spindle Orientation Stop The spindle executes the spindle
orientation function when this flag is
ON. This function is for the spindle
with encoder and the spindle rotating
speed set by the system parameter NO.
1741. The orientation angle is set at
NO. 1751. Each time change the
motor or the encoder, NO.1761 need
to be set again. S61 to notice the
spindle orientation finished signal.
C062 SKIP Skip Signal State The measuring escape command G31
will record current machine coordinate
when this bit is ON and also interrupt
the command.
C063 SPDOFF Spindle OFF Wen the system parameter NO. 1791
spindle motor type is set as 1 P servo,
this flag ON let the spindle change to
position control mode. When this
flag is OFF, then the spindle changes
back to velocity control. The
rotation directionS are set by the
C64/C65.
C064 SPDCW Rotating the spindle Rotating the spindle clockwise
clockwise
C065 SPDCCW Rotating the spindle Rotating the spindle counterclockwise
counterclockwise
C066® XPLC X axis controlled by PLC The PLC controls the X axis when this
flag is on. The controller takes over
the X axis control when this bit is
OFF. If PLC generate the command
during the execution of the program,
then controller generates the command
interference alarm.
C067® YPLC Y axis controlled by PLC Same as above
C068® ZPLC Z axis controlled by PLC Same as above
th
C069® CPLC C axis(6 ) controlled by Same as above
PLC
C071 MPG1 Enable MPG No1 When this flag is ON, the first MPG
input generate the movement
command and control the
corespondent axis to move.
C072 MPG2 Enable MPG No2 Same as above
C073 MPG3 Enable MPG No3 Same as above
－40－
ABBREV-I
ATION
C076 CLRMPG1 Clear MPG1 position When this flag is on, current position
of first MPG in R6 is cleared when the
flag is ON.
of second MPG in R7 is cleared when
the flag is ON.
of third MPG in R8 is cleared when
the flag is ON.
C079 XDOG X HOME DOG Enable the HOME DOG signal from
the IO board. LADDER set this bit
to enable the function
C080 YDOG Y HOME DOG Same as above
C081 ZDOG Z HOME DOG Same as above
C082 CDOG C(6th) HOME DOG Same as above
C083 Stroke Limit Two Switch On:enable
Off:disable
C089 EDITINHI Edit inhibition The mode setting of program edition.
0: for enable 1: for forbidding edition
C090 SCPRG Program Edit Screen Select programming mode
C091 SCGPH Graph Dialog Screen Select the dialog mode
C092 SCAUTO Monitor Screen Select the RUN mode and monitor the
program execution.
C093 SCPOS Position Screen Select the coordinate display mode.
C094 Tool Offset Screen Select the Tool Offset Screendisplay
mode
C101~C1 CVAR Macro mapping variable Mapping to the variable of the macros
32 (#6001~#6032)
C140 OTP4 4th Axis OT + The signal from A+ limit switch
enables the flag ON, then the
controller change to feed hold mode
and can retract only in the opposite
direction by MPG or JOG.
C141 OTN4 4th Axis OT - Same as above
C142 OTP5 5th Axis OT + Same as above
－41－
ABBREV-I
ATION
C170® AXP4 4th Axis JOG + JOG MODE Press A+ key on the
panel, LADDER enable FLAG ON
and also let the machine to move along
the A+ direction
C171® AXN4 4th Axis JOG - Same as above
C172® AXP5 5th Axis JOG + Same as above
－42－
ABBREV-I
ATION
C200 DOG4 4th Axis Home Dog Enable the HOME DOG signal from
the IO board. LADDER set this bit
to enable the function
th
C201 DOG5 5 Axis Home Dog Same as above
th
th
th
th
th
th
th
th
th
th
th
C215 MPG4 4 Axis MPG Selection Select MPG to control A axis, enable
this FLAG ON, controller move the
machine along the A axis according
to the input of the MPG.
th
C216 MPG5 5 Axis MPG Selection Same as above
th
th
th
th
th
th
th
th
th
th
th
C230 SEMA4 Set 4 Axis Mach- To set the machine coordinate of A
ine.Position axis. The set value is written in R38
first and when the A axis servo-of C
bit C230 is ON, then the value will be
set as the R38 value.
th
C231 SEMA5 Set 5 Axis Mach- Same as above
ine.Position
C232 SEMA7 Set 7th Axis Mach- Same as above
ine.Position
C233 SEME8 Set 8th Axis Mach- Same as above
ine.Position
－43－
ABBREV-I
ATION
ine.Position
ine.Position
ine.Position
ine.Position
ine.Position
ine.Position
ine.Position
ine.Position
C245 OFF4 4th Axis MANUAL
When this C bit on, the controller
CONTROL changes from the close loop servo
mode to only POSITION DISPLAY
mode. This function is for the
conventional user want to cut the part
by turning hand wheel manually.
Ladder program need to integrate the
servo off of the servo system and also
this mode. When this bit off, the
controller returns to the close loop
control again.
C246 OFF5 5th Axis MANUAL Same as above
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
－44－
ABBREV-I
ATION
CONTROL
C260® PLC4 4th axis controlled by PLC The PLC controls the 4th axis when
this flag is on. The controller takes
over the 4th axis control when this bit
is OFF. If PLC generate the
command during the execution of the
program, then controller generates the
command interference alarm.
controller takes over the A axis control
when this bit is OFF. If PLC
generate the command during the
execution of the program, then
controller generates the command
interference alarm.
th
C261® PLC5 5 axis controlled by PLC Same as above
C262® PLC7 7th axis controlled by PLC Same as above
C301 MJINV1 1th axis MPG jog direction The direction of movement controlled
inverse by MPG is inverse when this bit is on.
For example, the movement along +
direction when the MPG tun CW, the
bit off, the movement will be in -.
th
C302 MJINV2 2 axis MPG inverse Same as above
th
C303 MJINV3 3 axis MPG inverse Same as above
th
C304 MJINV4 4 axis MPG jog direction Same as above
inverse
C305 MJINV5 5th axis MPG jog direction Same as above
inverse
inverse
inverse
inverse
－45－
ABBREV-I
ATION
inverse
inverse
inverse
inverse
inverse
inverse
inverse
inverse
C401~C4 KEY Standard keyboard Scan Mapping to the stand PC keyboard to
88 Code 1~88
C489 OMEK89 OEM extended key Extension keys from 89-111，
Mapping to PC keyboard ALT-1
C490 OMEK90 Mapping to PC keyboard ALT-2
C499 OMEK99 Mapping to PC keyboard ALT-B
C500 OMEK100 Mapping to PC keyboard ALT-V
C501 OMEK101 Mapping to PC keyboard ALT-E
C502 OMEK102 Mapping to PC keyboard ALT-F
C503 OMEK103 Mapping to PC keyboard ALT-I
C504 OMEK104 Mapping to PC keyboard ALT-J
C505 OMEK105 Mapping to PC keyboard ALT-K
C506 OMEK106 Mapping to PC keyboard ALT-L
C507 OMEK107 Mapping to PC keyboard ALT-W
C508 OMEK108 Mapping to PC keyboard ALT-N
C509 OMEK109 Mapping to PC keyboard ALT-S
C510 OMEK110 Mapping to PC keyboard ALT-T
C511 OMEK111 Mapping to PC keyboard ALT-U
－46－
All the C bits will be read simultaneously and only the C bit with ® is handle at real
time. The others will be send to the stack and run by sequence。
－47－
3.2 S Bit (From CNC to PLC) S DESCRIPTIONS
ABBREV-
IATION
S000 STL Cycle Start Light CNC enable this flag ON to indicates
the BUSY status of the CNC.
S001 SPL Feed Hold Light CNC enable this flag ON to indicates
the FEEDHOLD status of the CNC.
S002 BTP Block stop CNC enable this flag ON to indicates
the BLOCK STOP status of the CNC.
S003 FEINH Feedhold inhibit The flag ON to indicates forbid
feedhold.
S004 Rigid Tapping When this FLAG is ON,the 1st is on
rigid tapping mode (G63)
S006 XBUSY X Axis Busy The flag on to indicates the X axis
busy and can not accept new
command. When the flag is OFF,
then the X axis can accept the new
command.
S007 YBUSY Y Axis Busy Same as above
S008 ZBUSY Z Axis Busy Same as above
S009 CBUSY C(6th) Axis Busy Same as above
S016 HMOKX X Axis Home Finish X Homing OK , This flag ON after X
axis finished the HOME operation.
The software travel limit is enable
after this flag is ON. Must check
this before the cycle start in the
LADDER program.
S017 HMOKY Y Axis Home OK Same as above
S018 HMOKZ Z Axis Home OK Same as above
S019 HMOKC C(6th) Axis Home OK Same as above
S029 MF M Code Read During CNC doing M CODE, enable
this flag ON to notice LADDER to
execute the M code. The value of M
code is saved in R1. CNC enable
this flag till the LADDER sends the C
bit MST finished to disable. Then
execute the next block after the flag is
OFF.
S030 DEN Distribution End MOTION G done a BLOCK send a
DEN signal ,usually use in the
situation when G,M CODE action
together.
S031 AL Alarm When CNC inside occur ALARM ，
so must Feedhold ,will send S
－48－
ABBREV-
IATION
BIT ,DDA overflow，software limit
exceed.
S032 RST Reset When click RESET ,S BIT this FLAG
will send ONE SHOT message.
S033 MA NC Ready Finished open the machine ,and the
system is normal, will send NC
READY FLAG
S034 PARFIN Require Part Count When needed jobs reached，this S
Reached
FLAG will turn ON, when Cycle Start
or Reset FLAG will turn OFF
S035 M99 The M99 in main When main program doing M99
program output to FLAG ON/OFF a pulse
S036 In Guidance Mode When CNC on Guidance Function
mode, this falg will turn ON
S037 Loss data When user data is loss ,this flag will
turn ON
S041 PLC Alarm When system appear PLC ALARM ,

this flag will turn on.When the
alarm disappear ,this flag will turn
OFF. This flag only work in WinCE
controller.
S054 SF S Code Read When CNC doing S CODE ,this
FLAG turn ON ,and tell LADDER to
do S CODE ,the contents of S
CODE is in R2, after CNC send this
FLAG ,until S CODE FIN’s C BIT
FLAG ON , it will start to do next
BLOCK
S061 SOSRDY Spindle Orientation Stop Main axis placed finished signal
Finish
S063 SPDAX Spindle axis mode When S BIT ON ，represent main
axis in position control mode；when S
BIT OFF ，represent main axis in
spindle speed control mode。
S069 TF T Code Read When CNC doing T CODE ,this
FLAG turn ON ,and tell LADDER to
do T CODE ,the contents of T
CODE is in R2, after CNC send this
FLAG ,until T CODE FIN C BIT
FLAG ON ,it will start to do next
BLOCK
－49－
ABBREV-
IATION
S070 START At start point When this signal is ON represent in
the start of process。
S071 ATEND At end point When this signal is ON represent is
the end of process。
S101~S132 SVAR Mapping macro system variable
(#6001~#6032)
S140 HMOK4_ 4th Axis Home OK 4th axis Homing OK , This flag ON
after 4th axis finished the HOME
operation. The software travel limit
is enable after this flag is ON. Must
check this before the cycle start in the
LADDER program.
S141 HMOK5 5th Axis Home OK Same as above
S155 BUSY4 4th Axis Busy The flag on to indicates the 4th axis
busy and can not accept new
command. When the flag is OFF,
then the 4th axis can accept the new
command.
S156 BUSY4 4th Axis Busy Same as above
S401~488 KEY Keyboard Scan Code Mapping to the keyboard scan code
－50－
ABBREV-
IATION
1~88
~S511 Reserved for CNC System reserved
－51－
3.3 S/C Bit correspondent to the English PC keyboard
Basic key area

Esc F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
401 459 460 461 462 463 464 465 466 467 468 487 488
` 1 2 3 4 5 6 7 8 9 0 - = \ Back
441 402 403 404 405 406 407 408 409 410 411 412 413 443 414
Tab Q W E R T Y U I O P [ ] Enter
415 416 417 418 419 420 421 422 423 424 425 426 427 428
Caps A S D F G H J K L ; ‘
458 430 431 432 433 434 435 436 437 438 439 440
Shift Z X C V B N M , . / Shift
444 445 446 447 448 449 450 451 452 453 454
Ctrl Alt Space Alt Ctrl
429 456 457 456 429
Extension key area

Print Scroll Pause Num / * _
470 469 453 455 474
Inster Home Up 7 Home 8↑ 9 Up +
482 471 473 471 473 478
472
Delete End Down 4 ← 5 6 →
483 479 481
475 476 477
↑ 1 End 2↓ 3 Down Enter
479 481 428
472 480
← ↓ → 0 .
482 483
475 480 477
－52－
3.4 PLC Register Definition
3.4.1 Register define Table
NO. Descriptions Write/Read rules Saved Permanent

MACRO PLC in Bit keep
MMI
R0~R39 CNC System Interface R By next table Yes No
R40~R49 PLC Alarm Message
R50~R80 User Defined W/R W/R Yes No
R81~R100 Refer to System Parameter R R Yes No
NO. 3401~3420 for PLC
R101~R102 Tool Status W/R W/R Yes Yes
R103~R255 User Defined W/R W/R Yes Yes
R255~R511 No
R512~R639 CNC System Interface R By next table Yes No
R640~R1023 No
R1023~R4095 User Defined W/R W/R No No
3.4.1CNC communiction interface definition
PLC
Item Code Name、range Description
R/W
R0
R1 MCODE M Code (00~99) When CNC doing M CODE , R
will put the contents of M CODE
in here, let LADDER to read.
R2 SCODE S Code (0000~9999) When CNC doing S CODE , R
will put the contents of S CODE
R3 TCODE T Code (0000~9999) When CNC doing T CODE , R
will put the contents of T CODE
R6 MPGPOS1 MPG 1 Position First MPG position R
R7 MPGPOS2 MPG 2 Position Second MPG position R
R8 MPGPOS3 MPG 3 Position Third MPG position R
R13® MODE Mode selection Process mode select , use the W
1: Edit, 2: Auto, 3: MDI, 4: REGISTER to tell CNC
JOG, 5:INCJOG, 6: MPG,
7: HOME
－53－
PLC
R/W
R14 INCF Increment Feed The select of MPG segment W
INCJOG: 1: x1, 2: x10, 3: count ,and setup of inch move
x100, 4: x1000 segment count
MPG: 1: x1, 2: x10, 3:
x100, 4: x set by the
parameter NO.2001
R15 SPOV Spindle Override AUTO MODE ,JOG MODE are W
1: 50%, 2: 60%, 3: 70%, 4: valid
80%, 5: 90%,
6: 100%, 7: 110%, 8:
120%
R16 FOV Feedrate Override G01,G02,G03 segment count W
1: 10%, 2: 20%, …..., 20: setup
200%
R17 JOV JOG Override JOG segment count setup W
1: 10%, 2: 20%, …..., 20:
200%
R18 RTOV Rapid Traverse Override G00 segment count setup , when W
1: F0, 2: 25%, 3: 50%, 4: JOG click fast key ,the speed of
100% machine is as same as this
speed ,when REGISTER set to
1 ,the machine will use F0
speed moved ,this F0 speed can
be set by parameter
R21 Active Session ID W
R22 MPG2OV MPG: 1: x1, 2: x10, 3: Second MPG segment count W

x100, 4: x100 select
R23 MPG3OV MPG: 1: x1, 2: x10, 3: Third MPG segment count select W
x100, 4: x100
R24 SGEAR Spindle Gear selection Main axis gear setup ， 0,1 W
0,1 for 1st
2 for 2nd represent the first gear ， 2
3 for 3rd and 9 for neutral represent the second gear ， 3
represent the third gear ， 9
represent the blank gear
R26 PCX Program Coordinate X X axis program coordinate R
position，the unit is the minimum
input unit，LIU。
When control precision is micro
meter and the number:
0.01 mm
0.01 deg,
0.0001 inch
－54－
PLC
R/W
R27 PCY Program Coordinate Y Same as above R
R28 PCZ Program Coordinate Z Same as above R
th
R29 PCC Program Coordinate C(6 ) Same as above R
R31 MCX Machine Coordinate X X axis machine coordinate R
position，the unit is the minimum
input unit，LIU。
0.01 mm
0.01 deg,
0.0001 inch
R32 MCY Machine Coordinate Y Same as above R
R33 MCZ Machine Coordinate Z Same as above R
th
R34 MCC Machine Coordinate C(6 ) Same as above R
R35 MCS Spindle Machine Position Main axis machine position，unit R
is 0.001 degree。
R36 SPLS Spindle Speed Main axis speed，unit is RPM R
R37 DIR Movement direction Movement direction of tool ， R
relative to current working
opposite to current working
plane
plan，unit is 0.001 degree。
R38 ARG1 Argument one Argument one，significance from W
use the C Bit function to define it
R39 AD1 Relay 2 A/D value Relay2 A/D converter value W
R40 MSG1 PLC Alarm Message #1 ~ System default alarm area W
#16 Bit 0~15 #1 ~ #16 PLC Alarm
Message, save to history.
Bit16~31 #251 ~ #266 PLC
Waring Message, no save to
history
#32 Bit 0~15 #17 ~ #32 PLC
Alarm Message, save to history.
Bit16~31 #267 ~ #282 PLC
Warning Message, no save to
history
#48 Bit 0~15 #33~ #48 PLC Alarm
Message, save to history.
Bit16~31 #283 ~ #298 PLC
history.
－55－
PLC
R/W
#64 Bit 0~15 #49 ~ #64 PLC
Bit16~31 #299 ~ #314 PLC
history.
R44 MSG5 PLC Alarm Message #65 ~ User define alarm message W
#80 Bit 0~15 #65 ~ #80 PLC
Bit16~31 #315 ~ #330 PLC
Waring Message, no save to
history.
#96 Bit 0~15 #81 ~ #96 PLC
Bit16~31 #331 ~ #346 PLC
history.
#112 Bit 0~15 #97 ~ #112 PLC
Bit16~31 #347 ~ #362 PLC
history.
R47 MSG8 PLC Alarm Message #113 User define alarm message W
~ #128 Bit 0~15 #113 ~ #128 PLC
Bit16~31 #363 ~ #378 PLC
history.
~ #144 Bit 0~15 #129 ~ #144 PLC
Bit16~31 #379 ~ #394 PLC
history.
~ #160 Bit 0~15 #145 ~ #160 PLC
Bit16~31 #395 ~ #410 PLC
history.
R50~R APP User define User define R/W
80
R81~R MLC MLC System Parameter System parameter No.3401 ~ R/W
100 PARAM No.3420 of MLC parameter ,
To program the same LADDER
－56－
PLC
R/W
to use in different machine ,tool
exchange….
R101 TLPOS Turret tool number Magazine position status R/W
R102 TOOL Spindle tool number Spindle tool number status R/W
R103~ APP User define User define R/W
R511
R520~ First Axis Group Control R520 Command Register
R529 Registers R521 State Register
R522 program No.
(0~999999)
R523 Feedrate Override
(-200%~200%)
R524 Rapid travl Override
(-100~100)
R525~529 Reveser
Command Register maunal：

R520.0 Cycle Start
R520.1 Feedhold
R520.2 Reset/Abort
R520.3 MPG Simulation
R520.4 Block Optional Skip
State Register maunal：

R521.0 System BUSY
R521.1 FEEDHOLD
R530~ Second Axis Group R530 Command Register
R539 Control Registers R531 State Register
R532 program No.
(0~999999)
(-200%~200%)
(-100~100)
R535~539 Reveser

R530.0 Cycle Start
R530.1 Feedhold
R530.2 Reset/Abort

R531.0 System BUSY
－57－
PLC
R/W
R531.1 FEEDHOLD
R540~ Third Axis Group Control R540 Command Register
R542 program No.
(0~999999)
(-200%~200%)
(-100~100)
R545~549 Reveser

R540.0 Cycle Start
R540.1 Feedhold
R540.2 Reset/Abort

R541.0 System BUSY
R541.1 FEEDHOLD
R550~ Fourth Axis Group Control R550 Command Register
R552 program No.
(0~999999)
(-200%~200%)
(-100~100)
R555~559 Reveser

R550.0 Cycle Start
R550.1 Feedhold
R550.2 Reset/Abort

R551.0 System BUSY
R551.1 FEEDHOLD
R580 Spindle PLC Setting the spindle contril mode
Control Mode Bit0,5-31ÎReserved
BIT 1 Î1st spindle controlled by
PLC
－58－
PLC
R/W
BIT 2 Î2nd spindle controlled by
PLC
BIT 3 Î3th spindle controlled by
PLC
BIT 4 Î4th spindle controlled by
PLC
R581 Spindle OFF When spindle control mode is
servo mode ， this Register can
switch the speed mode or
position mode.When spindle
switch to speed mode, the
rotation directionis controlled by
R583/R584.
Bit 0,1,5-31ÎReserved
Bit 2 ON Î2nd spindle positon
control mode
Bit 2 OFFÎ2nd spindle speed
control mode
Bit 3 ON Î3th spindle positon
control mode
Bit 3 OFFÎ3th spindle speed
control mode
control mode
control mode
Note: 1st spindle is controlled by
C63
R582 Spindle axis mode Display the spindle controlled
mode
Bit 0,5-31ÎReserved
Bit 1 ON Î1st spindle positon
control mode
Bit 1 OFFÎ1st spindle speed
control mode
Bit 2 ON Î2nd spindle positon
control mode
Bit 2 OFFÎ2nd spindle speed
control mode
control mode
control mode
control mode
control mode
－59－
PLC
R/W
R583 Rotating the spindle Bit0,1,5-31ÎReserved
clockwise BIT 2 Î Rotating the 2nd spindle
clockwise
BIT 3 Î Rotating the 3th spindle
clockwise
clockwise
st
Note: 1 spindle clockwise is
controlled by C64
R584 Rotating the spindle Bit0,1,5-31ÎReserved
counterclockwise BIT 2 Î Rotating the 2nd spindle
counterclockwise
counterclockwise
counterclockwise
Note:
1st spindle counterclockwise is
controlled by C65
R585 Spindle JOG Mode Spindle Jog Mode
Bit0,1,5-31ÎReserved
BIT 2 ON Î 2nd spindle JOG
mode
BIT 3 ONÎ 3th spindle JOG
mode
BIT 4 ONÎ 4th spindle JOG
mode
Note: 1st spindle JOG mode is
controlled by C60
R586 Spindle Orientation Stop This Register can execute
Spindle to do Orientation. But
the flag state need to be ON until
Orientation finish.
Bit0,1,5-31ÎReserved
BIT 2 ON Î 2nd spindle
Orientation
BIT 3 ONÎ 3th spindle
Orientation
Orientation
Note: 1st spindle Orientation is
controlled by C61
R587 Spindle Orientation Stop Bit0,1,5-31ÎReserved
Finish BIT 1 ON Î1st spindle
Orientation finish
BIT 2 ON Î 2nd spindle
Orientation finish
－60－
PLC
R/W
Orientation finish
BIT 4ONÎ 4th spindle
Orientation finish
R588 Rigid Tapping Mode BIT 1 ON Î1st spindle rigid
tapping mode
BIT 2 ON Î 2nd spindle rigid
tapping mode
BIT 3 ONÎ 3th spindle rigid
tapping mode
th
BIT 4 ONÎ4 spindle rigid
tapping mode
R589 Multiple Axis Group MST Bit 1 Î S29/S54/S69 is executed
associated information by M/S/T code in 1st
axis group program($1)
Bit2 Î S29/S54/S69 is executed
by M/S/T code in 2nd
Bit 3 Î S29/S54/S69 is executed
by M/S/T code in 3th
Bit4 Î S29/S54/S69 is executed
by M/S/T code in 4th
R590~ PLCHINT PLC warning message PLC warning message area，each

R599 PLC warning message ，
bit represent one warning，there
each BIT stand for one
are 32 warning for one register.
warning ， there are 32 Totally there are 320 warning
warning for one register. message can be used。
Totally there are 320
R590.0 empty warning message
warning message can be
R590.1 for 1st warning message
defined.
R590.2 for 2nd warning message
R590.0 empty warning
..
message
R590.31 for 31ed warning
R590.1 for 1st warning
message
message
R591.0 for 32ed warning message
R590.2 for 2nd warning
..
message
..
message
..
message
warning message is defined from
Character string list 23001，in
another words 23001 mapping to
the 1st contents of hint, 23002
mapping to the 2nd contents of
－61－
PLC
R/W
hint，follow the rule。
R600 MLOCK Machine lock Machine lock。 W
Bit 0 not used
Bit 1 for 1st axis (X) lock
Bit 2 for 2nd axis (Y) lock
Bit 3 for 3rd axis (Z) lock
Bit 4 for 4ed axis lock
…
R601 AXMPGS Axis MPG simulation Under PLC axis program，when
mapping to 1，the speed of that
PLC axis when processing is
according to MPG’s rolling
speed，roll faster ,the machine
goes fast ， MGP reverse ， the
machine reverse，MPG stops，the
machine stops ， it’s great for
testing and processing。
Bit 0 not used
Bit 1 for 1st axis (X) MPG
simulation
Bit 2 for 2nd axis (Y) MPG
simulation
Bit 3 for 3rd axis (Z) MPG
simulation
Bit 4 for 4ed axis MPG simulation
…
R602 Spindle Y-Delta Request Bit1 ONÎ1st spindle UVW is
Mode Delta connected
Bit1 OFFÎ1st spindle UVW is
Y connected
Bit2 ONÎ2nd spindle UVW is
Delta connected
Bit2 OFFÎ2nd spindle UVW is
Y connected
Bit3 ONÎ3rd spindle UVW is
Delta connected
Bit3 OFFÎ3rd spindle UVW is
Y connected
Bit4 ONÎ4th spindle UVW is
Delta connected
Bit4 OFFÎ4th spindle UVW is
Y connected
R604 TEACHIN Teach In command Teach the interface to enter
－62－
PLC
R/W
command area
Bit 0 fast placed end teach
Bit 1 the straight line slice end
teach
Bit 2 the circle line slice teach，
the first touch is the middle of
circle input，the second touch is
the end of the circle input。
R606~ Reserved
R608
R609 Axis Coupling Status Bit1Î1st set axis is coupling
Bit2Î2nd set axis is coupling
Bit3Î3rd set axis is coupling
Bit4Î4th set axis is coupling
R610 SKIP Skip Position Latched G31 or G28.1 skip command R
touch the skip signal and record
that position。
Bit 0 not used
Bit 1 for first axis (X) skip occur
Bit 2 for second axis (Y) skip
occur
Bit 3 for third (Z) skip occur
Bit 4 for 4th skip occur
…
R611 AXMO Axis Movement Flag Each axis movement status
Bit 0 not used
Bit 1 for 1st axis (X) is moving
Bit 2 for 2nd axis (Y) is moving
Bit 3 for 3rd axis (Z) is moving
Bit 4 for 4ed axis is moving
…
R612 Machine Positive Direction Bit 0 not used
Lock Bit 1 for 1st axis (X)
Bit 2 for 2nd axis (Y)
Bit 3 for 3rd axis (Z)
Bit 4 for 4th axis
…..
R613 Machine Negiaive Bit 0 not used
Direction Lock Bit 1 for 1st axis (X)
Bit 2 for 2nd axis (Y)
Bit 3 for 3rd axis (Z)
Bit 4 for 4th axis
…..
R614 Axis Coupling Request Bit 0,1 not used
Bit2Î2nd set axis is coupling
－63－
PLC
R/W
request
Bit3Î3rd set axis is coupling
request
Bit4Î4th set axis is coupling
request
R615~ Second M/S/T Execution Second M/S/T code
R618 Channel
R615 command and status
R616 M code
R617 S code
R618 T code
R615.0 MST code finish

(PLC=>CNC)
R615.1 DEN moving command
finish (CNC=>PLC)
R615.2 M code read
(CNC=>PLC)
R615.3 S code read
(CNC=>PLC)
R615.4 T code read
(CNC=>PLC)
…
R615.8 M/S/T code is
executed by 1st axis group($1)
executed by 2nd axis group($2)
executed by 3rd axis group($3)
executed by 4th axis group($4)
R619~ Third M/S/T Execution R619 command and status

R622 Channel R620 M code
R621 S code
R622 T code
R623~ Fourth M/S/T Execution R623 command and status

R626 Channel R624 M code
R625 S code
R626 T code
R629 AXMCO Axis M code This register provide PLC axis M R

code request signal，when that
axis doing during M code, the
mapping bit will turn ON, to tell
PLC program the new M code
－64－
PLC
R/W
request, the content of M code is
put in mapping R681~R696 ,
after controller send this request ,
until M code finished the
signal，R630，after response ,and
continue next single stanza
Bit 0 not used
Bit 1 for 1st axis (X) M code
request
Bit 2 for 2nd axis (Y) M code
request
Bit 3 for 3rd axis (Z) M code
request
Bit 4 for 4ed axis M code request
R630 AXMFIN M code finished the signal W
(reference R629)
Bit 0 not used
Bit 1 for 1st axis M code finished
Bit 2 for 2nd axis M code finished
Bit 3 for 3rd axis M code finished
Bit 4 for 4ed axis M code finished
R631~ Reserved for CNC Reserved for system
R640
R641 MPGR1 Manual comparison constant, set W
the rate when MPG inch move。
Actual valid rate equal to MPG
segment count(decide from R14 ,
R22 , R23) multiply by the rate
of temporary,
This temporary 1000 is for the
rate 1.0
1 for rate 0.001, but when 0 the
rate is set to 1.0。
R642 MPGR2 Same as above W
－65－
PLC
R/W
R660
R661 AX1OV Set 1st axis do PLC program W
percentage range -200~200，the
default 100
R662 AX2OV Same as above W
R680
R681 AX1MC 1st axis M code (reference R629) R
R682 AX2MC 2nd axis M code (reference R629) R
R683 AX2MC 3rd axis M code (reference R629) R
R684 AX2MC 4th axis M code (reference R629) R
－66－
PLC
R/W
R700 Actual compound feedrate Unit:LIU/min
R701~ AX1VE~ Axis Velocity Unit:BLU/min

R716 AX16VE
R721~ PROG1~ Program Coordinate Axis program coordinate R
R736 PROG16 position，unit is the minimum
input unit，LIU。
0.01 mm
0.01 deg,
0.0001 inch
R741~ MACH1~ Machine Coordinate Axis machine coordinate R
R756 MACH16 position， unit is the minimum
input unit，LIU。
0.02 mm
0.02 deg,
0.0001 inch
R761~ SMACH Spindle Machine Position R761Î 1st spindle R
R764 R762Î2nd spindle
As above
R771~ SSPD Spindle Speed R771Î 1st spindle R
nd
R774 R772Î2 spindle
As above
R781~ SGEAR Spindle Gear selection Spindle Gear setting define： R
R784
1Î1st Gear
2Î2nd Gear
3Î3rd Gear
9Î4th Gear
R782 for 2nd spindle
R783 for 3rd spindle
As above
Note:1st apindle is controlled by
R24 setting
R791~ SPDSEL Cutting Spindle Selection

R794
R801~ MLC MLC System Parameter
－67－
PLC
R/W
R830 PARAM
R831~ MLC System Parameter
R840
R851~ Spindle Override
R860
R861~ Break point machine
R876 position
R871~ Spindle Effective Speed

R874 Command
R880~ D/A value D/A converter value, 8 channel

R895 per servo 6 board
R896~ A/D value A/D converter value, 2 channel
R899 per servo 6 board
R901~ Axis temperature R901 for 1st axis(X)
R916 compensation amount R902 for 2nd axis(Y)
…
R916 for 16th axis
R920 EDM discharge enable.
R921 EDM control mode
R922 EDM normal ON time
R923 EDM normal OFF time
R924 EDM arc ON time
R925 EDM arc OFF time
R926 Reserved
R927 Total Discharge Count

R928 Normal Discharge Count
R929 Abnormal Discharge
Count
~R940 Reserved for CNC
R941~ PLC Spindle Command R580Îthis function enable 唯讀
R944 R941Î1st spindle
R942Î2nd spindle
R943Î3rd spindle
R944Î4th spindle
R951 Active interpolation mode
R961~ Home Dog Shift R
－68－
PLC
R/W
R976
R981~ Axis Absolute Counter
R996
R1000 Part count Part count。 R
R1010 Cutting time per cycle Process time for one item，unit is R
second 。 Not reserve when

shutdown。
R1011 Accumulate cutting time Process time for total，unit is R
second 。 Reserve when

shutdown，user can clear the data
and turn to zero from man
machine。
R1012 Power-on time Power-on time，unit is second。 R
Not reserve when shutdown。

R1013 Accumulate power-on time Power-on time for total，unit is R
second 。 Reserve when

shutdown，user can clear the data
and turn to zero from man
machine。
R1014 Installation cutting time Installation processing time for R
total，unit is hour。Reverse when
shutdown，only can clear when
the first installation。
R1015 Installation power-on time Installation power-on time for R
total，unit is hour。Reverse when
shutdown，only can clear when
the first installation。
R1016 System date YYYYMMDD R
YYYY:year;MM:month;DD:day
R1017 System time HHMMSS R
HH:hour;MM:minute;SS:second
R1018 Cutting time per cycle Last item process time，refresh R
when every item finished，unit is

m。Not reverse when shutdown。
~R1023 Reserved for CNC Reserved for system
－69－
PLC
R/W
R1024~ APP User define User define R/W
R4095
4.LADDER example
4.1 mode selection
Selection of operation mode is composed by I109，I110，I111，in binary system；
because using turning logical switch in interface，need to recompose the signal
and use Register (R13) send to CNC controller，follow the table:：
Input Output
I111 I110 I109 R13
1 1 1 7: HOME
1 1 0 3: MDI
1 0 1 5: INJOG
1 0 0 4: JOG
0 1 1 2: Auto
0 1 0 6: MPG(X: C16)
－70－
0 0 1 6: MPG(Y: C17)
0 0 0 6: MPG(Z: C18)
Mode select LADDER example :
4.2 spindle speed override
spindle speed override(%) is compose by three input signals , I106，I107，I108，
use eight steps logical switch in interface，and output and input is related with
binary transfer to decimal。
Input Output
( +4 ) ( +2 ) (+1 )
R15
I108 I107 I106
1 1 1 1+0+0+0=1: 50%
1 1 0 1+0+0+1=2: 60%
－71－
1 0 1 1+0+2+0=3: 70%
1 0 0 1+0+2+1=4: 80%
0 1 1 1+4+0+0=5: 90%
0 1 0 1+4+0+1=6: 100%
0 0 1 1+4+2+0=7: 110%
0 0 0 1+4+2+1=8: 120%
LADDER example
4.3 MPG and INJOG step percentage speed
Speed override(%) is composed by to input signal I26，I27 and I28，I29，use four
steps logical switch on interface，I26&I28，I27&I29 is matched in wire。
Input Output
(2) (1)
R14&R18
I26.or.I28 I27.or.I29
1 1 1+0+0=1: *1 F0
1 0 1+0+1=2:*10 25%
0 1 1+2+0=3:*100 50%
0 0 1+2+1=4:*1000 100%
LADDER example
R14
－72－
R18
4.4 G01 cutting speed override
Cutting speed override(%) is composed by three input signal I21，I22，I23，use
eight steps logical switch on interface，and output and input is related with binary
transfer to decimal。
Input Output
(8) (4) (2) (1)
R16&R17
I19 I18 I17 I16
1 1 1 1 1+0+0+0+0=1: 10%
1 1 1 0 1+0+0+0+1=2: 20%
1 1 0 1 1+0+0+2+0=3: 30%
1 1 0 0 1+0+0+2+1=4: 40%
1 0 1 1 1+0+4+0+0=5: 50%
1 0 1 0 1+0+4+0+1=6: 60%
1 0 0 1 1+0+4+2+0=7: 70%
1 0 0 0 1+0+4+2+1=8: 80%
0 1 1 1 1+8+0+0+0=9: 90%
0 1 1 0 1+8+0+0+1=10: 100%
0 1 0 1 1+8+0+2+0=11: 110%
0 1 0 0 1+8+0+2+1=12: 120%
0 0 1 1 1+8+4+0+0=13: 130%
0 0 1 0 1+8+4+0+1=14: 140%
0 0 0 1 1+8+4+2+0=15: 150%
－73－
0 0 0 0 1+8+4+2+1=16: 160%
LADDER example
－74－
4.5 PLC basic circuit design
1.single pulse produced circuit when open
produce a pulse of One-Scan Cycle signal，because A0 and A1 are b
contact，make A2 ON，when scan to second line，output of A1 also ON，
when circulate to then next scan cycle，in line one，because A1 is B
contact，it will make output of A2 become OFF，so A2 is ON only in

{JOG steps(JOG steps and G00 steps us the same turn button)}
one-scan cycle。This circuit always use ─ ( ^ )─ and ─ ( v )─
command to displace。
The circuit and cycle time are below
If change the input A0 to point I in this circuit，output of point I is single
pulse wave(One-Scan cycle)
－75－
2.latch circut
Latch is used in re-back buttom switch ,the switch OFF to ON and return to
OFF。
When this I0 circuit OFF to ON，because I1 is b contact，then O0 coil turn
ON。Also let the path of O0 contact , I1 contact and O0 coil turn ON。So if
I0 return to OFF this path is also ON，only can use I1 button to let this
circuit turn OFF。
3.momentary pushbutton switch instead circuit of alternative pushbutton

switch
momentary pushbutton switch can be like circuit of alternative pushbutton
switch by ladder。When click button once then output to ON status，click the
button again，then output to OFF status，when click I40，let A10 produce a
one-scan cycle。In the first one-scan cycle，A10 circuit is a contact，the b
contact of O40 turn ON。In second scan cycle，the path of b contact of A10
circuit and a contact of O40 turn ON，let O40 is in the ON status。When click
I40 again，let A10 produce a scan cycle again，a contact of A10 circuit , the
path of b contact of O40 and b contact of A10 circuit，let output of O40 turn
OFF。(C20 is MPG simulation)。
－76－
This circuit combine with single pulse wave and latch input。
－77－
4.use MSD to design returned button instead locked circuit
if click the P.B(I48)，the point O(O30) of cool liquid motor turn ON，O30
turn OFF when click again。
Ⅰ click the button，O30 ON
Ⅱ loose the button，O30 ON
Ⅲ click the button again，O30 OFF
Ⅳ loose the button again，O30 OFF
－78－
LADDER examples :
－79－
4.6 MPG Simulation C20

At auto mode，this bit ON，after process starting，G00 G01 G02 G03 FEEDRATE
OVERRIDE is decided by MPG rotate speed，when speed up the machine move
fast，MPG stops，the machine stops，it fits to process test of machine。
4.7 Dry Run C42

When FLAG ON，the speed of doing G CODE is decided by Dry Run。
－80－
4.8 Optional Stop C44

When this FLAG ON，when doing to M01，controller goes to pause
status(B-STOP)，when FLAG not ON，when dong to M01，controller will ignore
M01，continue to do next BLOCK。
4.9 Optional Skip C41

When FLAG ON，when there is a skip sign ” \ ” in process program，it will skip
this line，do next BLOCK。
－81－
4.10 Single Block C40

When FLAG ON，G CODE stop when finish doing a BLOCK，need to click
Cycle Start and start doing next BLOCK。
4.11 spindle turn , reverse and stop
Spindle use frequency converter，turn to use O6，reverse to use O7，can’t
reverse when turning。
Spindle can’t turn and need to stop in the situation 止。
1.click Reset or the program do to M05，M02 and M30。
2.lathe chuck is not closed，miller can’t turn and reverse when the tool does
not tight in miller。
Can’t stop spindle when processing (S0)，but can use M05 to stop。
{spindle stop}
I57 is the spindle stop buttom in hardkey , A57 stop the spindle，A4 is
{spindle clockwise S0 processing and gripper A21 open ,can not clockwise and reverse}
Reset&M02&M30 stop，O60 is reversed mutual lock A105(M05 spindle
－82－
stop)A103(M03 spindle clockwise)A113(M13 spindle clockwise and cutting liquid

ON)
Reversed LADDER is the same as clockwise turn，only different in the mutual lock
point O。
4.12 direction of chuck and gripper
there are open direction in lathe grippers，so need to set the direction of gripper，the
setup can use PLC register to set ,usually use R82，or setup from the interface。
Because chuck use 5 port 2 position solenoid valve，therefore open and close to the
O point of chuck need to ON a period of time，use TIME cut OFF。
Gripper use MSD
－83－
{when chuck is close ,use TM3(close) TM4(open)}
O49 is the direction of gripper
－84－
4.13 JOG button on interface
Click the direction key on JOG MODE，LADDER let FLAG ON，controller
will produce the movement on this direction，there

there is a fast key C23 in the
middle of direction，the time of this FLAG ON when movement of machine in
speed of G00，if use standard second interface of our company，the input of
lathe and miller

below next list:
direction X+ X- Y+ Y- Z+ Z-
C BIT C06 C07 C08 C09 C10 CAA
Lathe I65 I71 I64 I70 I69 I67
Miller I67 I69 I71 I65 I64 I70
－85－
－86－
4.14 Cycle Start C0 and Feed Hold C1
In Auto mode and MDI，C0 ON will start process or do MDI command，C0
only receive One short signal。Processing S0 will turn ON。
In the process，C1 ON will pause the process at present，S1 will turn ON when
pause。If the single block pause then S2 will turn ON。
－87－
4.15 origin return
In origin mode R13 = 7，when click JOG button in each axis，the controller
will use parameter 861~880 to find HOME direction，and parameter 821~840
find origin speed to find HOME
HOME DOG read from IO，PLC need to set C BIT of each axis。If find
HOME OK，S BIT will ON when controller find Home ok，below next list:
AXIS X axis Y axis Z axis

Home dog C79 C80 C81
Home ok S16 S17 S18
－88－
4.16 positive negative limit of XYZ (Over Travel)
If the limit of each FLAG ON，controller will produce Feed Hold
automatically，and refuse jog command and MPG command on that
direction，only can use the negative direction to bring out。Limit of each axis
flag C
below the list:
Description OT X+ OT X- OT Y+ OT Y- OT Z+ OT Z-
C Bit C50 C51 C52 C53 C54 C55
4.17 Emergency Stop C36
When E.STOP pushed down，PLC should trigger this FLAG，controller will
stop all the machine，go to Not Ready status until this flag remove，inside of
controller will produce a Reset action，return to Ready status。
－89－
－90－
4.18 M CODE
When processing program doing to M CODE，will put contents of M CODE
into R1 Register。CNC will send S29 BIT(M code Read) to tell LADDER，
until wait for LADDER(A72) send the finish signal and continue next block。
A70 for M CODE Start

A71 for M CODE Execute
A72 for M CODE Finish
A73 for M CODE Wait，wait some I/O moved，finish M code until any I point ON
－91－

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PLC development tools

Vision edit record

1.PLC EDIT FOR WINDOWS 5

1.1 Function Index 6

1.3Edit Main Screen 9

1.4Parameter input field 9

1.5Keyboard Operation Index 11

2.PLC ELEMENT COMMAND INSTRUCTION 12

3. LADDER SOFTWARE INTERFACE C, S, R 37

3.1 C BITS ( FROM PLC TO CNC) DESCRIPTIONS 37

3.2 S Bit (From CNC to PLC) S DESCRIPTIONS 48

3.3 S/C Bit correspondent to the English PC keyboard 52

3.4 PLC Register Definition 53

4.1 mode selection 70

4.2 spindle speed override 71

4.3 MPG and INJOG step percentage speed 72

4.4 G01 cutting speed override 73

4.5 PLC basic circuit design 75

4.6 MPG Simulation C20 80

4.7 Dry Run C42 80

4.8 Optional Stop C44 81

4.9 Optional Skip C41 81

4.10 Single Block C40 82

4.11 spindle turn , reverse and stop 82

4.12 direction of chuck and gripper 83

4.13 JOG button on interface 85

4.14 Cycle Start C0 and Feed Hold C1 87

4.15 origin return 88

4.16 positive negative limit of XYZ (Over Travel) 89

4.17 Emergency Stop C36 89

1.PLC Edit for windows

plc edit five area

{M07：wait the motion command finish ,and record doing times

1.1 Function Index

open a new file。

After open the old file，the path is the original path。

４. add new note

button，enter new note in the conversation window。

Cut the signed area，and paste to other MLC file。

Input by capital letter，continue when press F3。

Copy signed area，and paste to command edit area。

Move to where want to insert，press insert，and add a new line。

Move to where want to delete，press delete，and delete this line。

13. grammar check

Mistake always happen when edit ladder ，occur a error in MLC。

Command consult the second chapter

This software edits contents after choosing element

If use B contact of ABIT ,as below：

Press Contact ,there are many contacts。

２. press arrow point。

３. use arrow point，to choose element。

４. edit content of element by parameter field

1.3Edit Main Screen

file( *.cnc ) by the path where save the file。

1.4Parameter input field

After enter command，assign to arrow point

1.5Keyboard Operation Index

Page up ： move cursor to former page at edit window。

Page Down ： move cursor to next page at edit window。

Home ： move cursor to most left side。

End ： move cursor to most right side。

Delete ： delete the element where cursor at。

↑ ↓ ： move cursor up and down when in edit area。