Manual Techniflo TB - All Pumps PDF

User Manual
INSTALLATION, OPERATION & MAINTENANCE MANUAL
Manufacturers Warranty
Manufacturers Warranty
All TECHNIFLO pumps are covered by a 12 month warranty, from
invoice date, against defects in materials or workmanship.
The warranty is conditional upon the pump being used in a

manner, and under conditions, for which it is designed.
Pump damage caused by user negligence will void this warranty.
No liability shall apply for incidental or consequential damages,

however caused, such as loss of use, loss of anticipated profit or
revenues, facility down time, cost to remove pump from services,
cost to reinstall pump into service or responsibility for
transportation to or from our plant.
No express warranties and no implied warranties, whether of

merchantability or fitness for any particular purpose or otherwise,
other than those expressly set forth herein (which are made in
lieu of all other warranties), shall apply to product line with respect
to distributor and/or end user.
INVOICE NO ______________________
PUMP MODEL NO ____________________
INVOICE DATE _____________________
JOB NO ____________________
2
Table of Contents
SECTION DESCRIPTION PAGE
A Safety 4
?? Safety First
?? Important Definitions
?? Operating Safety Basics
?? Pump Cleaning Precautions
B Receiving The Pump 6
C Pump Identification 6
?? Identification Tag
?? Identification Code
D Piping 8
?? General
?? Suction Piping
?? Discharge Piping
E Operation 9
?? Electrical
?? Start-up
?? Pump Performance
?? Tables
F Preventative Maintenance 10
?? Preparation For Disassembly
?? Disassembly For Preventative Maintenance Inspection
?? Preventative Maintenance Inspection
G Complete Assembly 14
?? Re-Assembly after Inspection
?? Liquid End Assembly
?? Drive End Assembly
H Item List 24
?? Pump Item List
?? Outline Drawing
I Recommended Spares 25
J Dimensions 26
?? Pump Dimensions for various sizes
?
K Appendix 27
?? Performance Curves at 2900 and 1450rpm
?
3
Section A - Safety
SAFETY FIRST
For your protection, and the protection of others, learn and Keep this booklet handy and review it from time to
always follow the safety rules outlined in this booklet. time to refresh your understanding of the rules.
Observe warning signs on machines and act accordingly.
Form safe working habits by reading the rules and abiding TECHNIFLO pumps are designed for safe and reliable
by them. operation. However, like any mechanical device, the
proper and safe performance of this equipment depends
INSTALLATION, OPERATION AND MAINTENANCE upon using sound and prudent operating, maintenance
MUST BE DONE BY THOROUGHLY QUALIFIED and servicing procedures performed by properly trained
PERSONNEL IN STRICT ACCORDANCE WITH THIS personnel.
MANUAL AND MUST COMPLY WITH ALL LOCAL, STATE
AND FEDERAL CODES.
IMPORTANT DEFINITIONS
! DANGER ! MAGNETIC
??The use of the word “ DANGER ” always signifies ??The use of the word “ MAGNETIC ” indicates the
an immediate hazard with a high likelihood of persistent presence of a magnetic field. Such
severe personal injury or death if instructions, fields present immediate danger to individuals
including recommended precautions, are not having electronic medical devices, metallic heart
followed. valves, metallic prosthetics or metallic surgical
clips.
! WARNING ! CAUTION
??The use of the word “WARNING ” signifies the ??The use of the word “CAUTION ” signifies
presence of hazards or unsafe practices which possible hazards or unsafe practices which
could result in severe personal injury or death if could result in minor injury, product or property
instructions, including recommended damage if instructions, and recommended
precautions, are not followed. precautions are not followed.
4
Section A - Safety (cont)

OPERATING SAFETY BASICS
Protect yourself, as well as your new TECHNIFLO pump,

NEVER operate pump if there are questionable signs of
by following and using accepted engineering practices in
the installation, operation and maintenance of this leakage.
equipment. Listed below are some basics you should keep
in mind in addition to your own company rules regarding NEVER loosen flange connection while system is under
installation, operation and maintenance:
pressure.
ALWAYS remove casing drain and purge casing of liquid

NEVER start this pump without proper priming (casing
before service.
must be full of liquid).
ALWAYS keep a clean work environment.
NEVER run this pump dry.
ALWAYS perform "Tag & Lockout" on power source before
NEVER operate this pump with the suction valve closed.
service.
NEVER operate this pump with the discharge valve closed.
ALWAYS make certain pressure gauges, indicating lights
NEVER use heat (risk of explosion) to disassemble any and safety devices are in working order.
portion of the pump.
ALWAYS know the EMERGENCY STOP for this pump.
NEVER change pump conditions of service without
approval of Distributor or TECHNIFLO. ALWAYS have this service manual available during any
installation or maintenance.
NEVER remove "Warnings" lables that are displayed on
the pump. NEVER attempt to clean the pump while it is operating.
PUMP CLEANING PRECAUTIONS
ALWAYS perform "Tag & Lockout" on power source before ALWAYS clean up any spills immediately according to
cleaning. local, state and federal codes.
ALWAYS remove casing drain and purge casing of liquid ALWAYS have this service manual available during
before cleaning internals. installation and maintenance.
ALWAYS make certain that no toxic or flammable fumes

and/or vapours remain in the pump casing or surrounding
area.
5
Section B - Receiving
RECEIVING
All TECHNIFLO pumps are inspected prior to shipping and

well crated for safe transportation.
! WARNING
Upon receipt of this equipment ? Failure to properly lift and support equipment
could result in serious injury or damage to
? Check the received items against the packing list for pumps.
missing parts or damage.
? Check the packing material thoroughly for small parts.

! WARNING
Pump ends without motors require assembly of the outer
magnet drive and motor. Refer to drive end assembly ??These pumps use ceramic silicon carbide
procedures in the manual. components. Do not drop pump or subject to
shock loads, this may damage internal ceramic
components.
Section C - Pump Identification

IDENTIFICATION TAG
Every TECHNIFLO pump unit has a nameplate located on

the side of the casing. It is recommended that the purchaser
record the serial number and reference it when requesting
information or service parts from TECHNIFLO.
The serial number, must be used for all correspondence

and spare parts orders.
4979
Figure 1: Identification Tag
6
Section D - Piping
GENERAL
TECHNIFLO pumps are designed with all the necessary ? Piping should be supported independently from the
strength factors for long, reliable service life. pump and line up naturally to the pump flanges.
Some general guidelines are described here for your
pump installation needs. ? Properly sized pressure gauges should be installed
in both the suction and discharge piping. The
? Piping should be arranged to allow pump flushing gauges will enable the operator to easily observe
prior to removal of the unit on services handling the operation of the pump, and determine if the
corrosive liquids. pump is operating in conformance with the
performance curve. If cavitation or other unstable
? When PTFE or similar lined pipe is used, flange operation should occur, widely fluctuating discharge
alignment should be carefully checked. Spacer ring pressure will be noted.
gaskets are recommended to assure parallel alignment
of pipe and pump flanges. The following flange bolt
torque values should be used.
1 - 1/2” (9 - 12 ft-lbs) 2” (18 - 24 ft-lbs)
3” (23 - 30 ft-lbs) 4” (27 - 36 ft-lbs).
SUCTION PIPING
? Reducers, if used, should be eccentric and installed ? If a valve is used in the suction, use only full flow
at the pump suction flange with eccentric side on the valves. These valves should be for shut - off only
bottom. when the pump is not running, not for throttling or
controlling flow. A valve designed for flow control
? The length of the suction pipe should be kept to a should be installed in the discharge. This valve line
minimum. can be used for throttling.
? Suction piping should be installed with a gradual rise ? Suction strainers, when used, must have a net free
to the pump to eliminate any air pockets. area of at least three times the suction pipe area.
? The diameter of the suction pipe should always be ? An isolation valve should be installed in the suction
as large or larger then the pump suction. line at least two pipe diameters from the suction to
permit closing of the line for pump inspection and
? Elbows or fittings should be avoided at suction maintenance.
flange. Allow at least 10 pipe diameters in length for
straight run into the pump.
DISCHARGE PIPING
? Isolation and check valves should be installed in the

discharge line. An isolation valve allows regulation of ! CAUTION
flow and for inspection of the pump. A check valve
prevents pump damage due to water hammer.
??It is good practice to install a throttling type shut
off valve in the discharge piping. Throttling the
discharge during initial start - up is recommended
to protect against “water hammer,” which is
most likely when using long pipe runs at high
flow velocity.
7
Section E - Operation
ELECTRICAL
! DANGER Install motor according to electrical requirements and local

electrical codes. Check all connections to motor and
??Only a qualified electrician should make the starting device with wiring diagram. Check voltage, phase,
electrical connections to the pump drive motor. and frequency on motor nameplate with line circuit.
??Thoroughly read motor manufacturers
instructions before making installation. Special electrical requirements
??Check motor nameplate data to be certain that Install a flexible electrical coupling on the motor. Allow
all wiring, switches, starter, and overload movement of at least 12 inches. This requirement is
protection are correctly sized. important to service and inspect the pump.
START -UP
1. Fully open suction valve, and ensure pump is 3. Briefly jog the motor long enough to determine the
completely primed direction of rotation as indicated by arrow on the
front of the casing. Improper rotation will not damage
the pump however, performance is greatly reduced.
! WARNING
4. Start the pump.
? Do not operate pump with suction valve closed.
Operating pump more than a few minutes after
suction valve closed may cause bearing failure. ! CAUTION
2. Open the discharge valve. TECHNIFLO pumps operate
safely with discharge valve partially open. ??Immediately observe pressure gauges. If discharge
pressure is not quickly attained - stop driver,
re - prime and attempt to restart.
! CAUTION
??Continuous operation against a closed discharge
valve may cause pump to overheat.
PUMP PERFORMANCE
1. Set flow rate and pressure by regulating the discharge 2. Check the pump and piping to assure that there are
valve. no leaks.
3. Check and record pressure gauge readings for future

! CAUTION reference.
??Never throttle pump using the suction valve.
8
Section E - Operation (cont)

TABLES
50 Hertz 50 Hertz
! CAUTION Pump Size 2900 rpm 1450 rpm
(lpm) (lpm)
??Never operate pump above rated temperature of 1.5 x 1 x 6 0.3 0.3

250°F (121°C). 2x1x6 0.3 0.3
??Never operate pump above rated pressure 300 psi 3 x 1.5 x 6A 0.3 0.3
(20 bar) 3 x 2 x 6A 0.3 0.3
??Never operate below minimum flow rates. (Refer 1.5 x 1 x 8 2 0.5
to table 1)
3 x 1.5 x 8 2 0.5
TECHNIFLO recommends the use of a power monitor to 3x2x6 2 0.5
prevent pump damage under typical operating conditions. 3x2x8 2 0.5
4x3x8 2 0.5
Table 1: Minimum Flow

! WARNING
Pump 2900 rpm 1450 rpm
??Driver may overload and de - couple if pumpage Series max (kW) max (kW)
specific gravity is greater than originally assumed.
Prolonged running while de - coupled will damage
TB Mag A 11 7.5
driver magnets. (Refer to Table 2)
TB Mag B 18.5 15
TB Mag C 45 30
Table 2: Max. Rated Horsepower (kW)

Section F - Preventative Maintenance
PREPARATION FOR DISASSEMBLY
The preventative maintenance and disassembly procedures

are intended for use during standard field inspection or
service. The disassembly can take place while the pump is ! WARNING
piped up or in a maintenance shop.
??When handling hazardous and/or toxic fluids,
skin, eye and respiratory protection are required.
! WARNING If pump is being drained, precautions must be
taken to prevent injury and/or environmental
contamination.
??Lock out driver power to prevent accidental
start - upthat could result in serious personal injury.
1. Lock out and/or disconnect power.

! WARNING
2. Shut off all valves controlling flow to and from the
pump. Isolate the pump from the system and relieve
! MAGNETIC
any remaining system pressure. ??TECHNIFLO pumps contain extremely strong
magnets. The use of non - magnetic tools and work
3. Drain and decontaminate pump in accordance to all surface is highly recommended.
federal, state, local and company environmental
regulations. All TECHNIFLO pumps are equipped with
a flanged 1/2" casing drain.
9
Section F - Preventative Maintenance (cont)

DISASSEMBLY FOR PREVENTATIVE MAINTAINANCE INSPECTION
Tools Required 4. Firmly hold the driver end, and with a quick pulling
motion, pull the driver assembly away from the liquid
R 3/4”, 5/8” socket wrench end. Allow at least 6 inches. Turn the driver
assembly sideways to allow space for disassembly of
the liquid end.
R 3/16”, 1/4” T - Handle allen wrench
Tool Kits
Tool kits were created for easy assembly and disassembly

of TECHNIFLO pumps. Refer to appendix for kit contents
and drawings.
R TLG-2000-AA-TBmag Series
Disassembly after Inspection

1. Loosen and remove bolts connecting pump/motor to
foundation or base plate. Figure 4. Separating pump.
! CAUTION
??The shop area must be clean and free of any
ferrous particles.
5. Loosen and remove (8) hex bolts (Item 300) on the

Containment Ring (Item 239).
Figure 3. Loosen hex bolts to separate
2. Loosen and remove (4) hex bolts (Item 300) on the

Adapter (Item 19).
3. Separate the driver end from the liquid end using (2)
jack bolts.
Figure 5. Loosen casing hex bolts.
10

6. Firmly hold the Containment shell (Item 231) and Preventative Maintenance Inspection
slowly pull the assembly away from the Casing
(Item 1).
! MAGNETIC
??Reminder: Keep all metal tools away from magnetic
field of the impeller and outer drive assemblies.
When inspecting the pump internals check all Silicon

Carbide (SiC) parts for cracks, chips and scoring marks.
Minor chips less than 0.020” are acceptable. Inspect all
plastic parts for scoring and cracks. Minor scratches or
cuts less than 0.040” are acceptable. Follow procedures
in complete assembly section of the manual. To replace
SiC parts.
Carefully inspect and clean the following parts.

• Containment Shell (Item 231)
Figure 6. Opening pump liquid end. • Gasket, O-Ring (Item 73)
• Pump Shaft (Item 6)
! WARNING • Wear ring, Back stationary (Item 27)
??Each component must be individually Item 27 Item 231

decontaminated using procedures in accordance
with all federal, state, local and company
environmental regulations.
7. Set the Containment shell (Item 231), Containment

Ring (Item 239) and Impeller magnet assembly (Item
2) on a flat surface with impeller facing up. Pull the
Impeller magnet assembly (Item 2) out of the
Containment shell (Item 231).
Item 6 Item 73
Figure 8. Containment Shell with SiC parts.
Figure 7. Removing impeller assembly.
11

Carefully inspect and clean the following parts. Carefully inspect and clean the following parts.
• Wear ring, Front rotating (Item 8a) • Thrust control Valve (Item 14)
• Wear ring, Back rotating (Item 8b)
• Impeller Magnet Assembly (Item 2)
Item 14
Item 8b Item 8a
Item 2 Figure 11. Impeller with thrust control valve
Figure 9. Impeller with wear rings Carefully inspect and clean the following parts.
• Wear ring, Front stationary (Item 7)
• Collar, Thrust (Item 72)
• Inspect the casing (Item 1) lining for any abrasion,
cracks or delimitation. Replacement is necessary
Item 235 if lining is breached.
Item 7
Item 72 Item 1
Figure 10. Impeller with bearing bushings
Figure 12 . Casing with front stationary ring
! CAUTION
? Thoroughly clean all parts before assembly. Make
sure all parts are free of dirt, metallic particles, etc
12
Section G - Complete Assembly

COMPLETE PUMP ASSEMBLY
Re-assembly after Inspection
! CAUTION
? Due to the brittle nature of SiC, all assemblies must
be handled with care to avoid chipping or cracking.
1. Align and slide the Impeller magnet assembly (Item
2) onto the secured Pump Shaft (6) located inside
the Containment shell (Item 231).
Figure 15. Installing impeller assembly.
5. Tighten (8) ½” hex cap screws with lock washer.

Torque to rating in Table A.
Figure 13. Installing impeller assembly.

2. The Impeller magnet assembly (2) has a tendency to
spring forward away from the Containment shell (Item
231) and Containment Ring (239).
A - Series: allow the impeller to come forward;
B/C - Series: keep impeller retracted in containment
shell for assembly.
3. Slide the entire assembly into the Casing (1).

Figure 16. Torque casing hex bolts
Bolt Size Torque ft-lbs (n.m)

3/8”-16 20 (27)
½”-13 45 (61)
5/8”-11 90 (122)
Table 3 - Bolt Torque.
6. Fully extend jackscrews on drive end. Firmly hold the
liquid end by the suction flange. Slowly slide the
pump liquid end towards the jackscrews. Retract the
jackscrews until the two pump halves are mated.
Figure 14. Assembling pump liquid end. Tighten the (4) Adapter (19) hexbolts to the Torque
4. Carefully align the Front stationary wear ring (7) in given in Table 3.
the casing with Front rotating wear ring (8a) on the
7. Follow the start up procedures in Section E.
impeller.
13
Section G - Complete Assembly

Align keyway
Avoid putting fingers
and hands in this area
during assembly
Item 72 Item 7
Figure 19 - Thrust Collar & Wear Ring Assembly

Figure 17 –Assemble pump.
3. Insert Front Stationary Retaining Ring (9a) drive pin
Liquid End Assembly into the keyway.
A Inserting Casing Wear Rings.

B Inserting the Containment Shell Wear Ring
and Shaft. Item 9a
C Inserting the Impeller Wear Rings & Bearings
D Assembling Liquid End Parts.
A. Inserting Casing Wear Rings.

Drive pin
1. Place the Casing (1) suction side down on a clean
surface.
Figure 20 - Insert Retaining Ring

4. Press on each wave of the retaining ring while sliding
into the casing groove.
Figure 18 - Casing & Wear Rings
2. Place the Thrust Collar (72) and Front Stationary

Wear Ring (7) into the casing suction. (Shown in
Figure 19).
Figure 21 - Inserting Retaining Ring
14
Section G - Complete Assembly (cont)

5. Trim the retaining ring end to meet with the drive pin. 3. Align Pump shaft (6) groove with molded key in the
(Shown in Figure 22) Containment shell (231) socket.
Shell socket
Ring locked into position.

Shaft (6)
Groove
Figure 22 - Casing & Wear Rings assembly
B. Inserting the Containment Shell Wear

Ring and Shaft
Figure 25 - Inserting pump shaft.
1. Assemble O-Ring into the Containment shell (231).
4. Use arbor press to assemble shaft. Protect SiC with
a spacer made of aluminium or plastic.
I.D. Groove
Arbor
O-Ring Spacer
Shaft (6)
Figure 23 - Shaft O-ring

Figure 26 - Pressing pump shaft into socket.
2. Using your finger, feed the O-Ring into its groove.
(Shown in Figure 23)
Note: To remove the shaft, apply shop air using a rubber
tipped nozzle.
! WARNING
??High pressure can be generated when using a
rubber tipped air gun. Always direct airflow away
from body.
Figure 24 - Inserting O-Ring.
15

7. Place the Back stationary wear ring (27) into the

containment shell. (Shown in Figure 30) Insert Back
stationary retaining ring (9b) drive pin into the
keyway. (Shown in Figure 31)
Align keyway
Figure 27 - Removing the pump shaft
5. Slide the Containment shell (231) into the

Containment ring (239). Place the assembly on the Item 27
edge of a work bench and tap the containment shell
into position with a rubber mallet. (Figure 28) Figure 30 - Inserting back wear wing
Drive pin
Item 9b
Figure 28 - Assembly of the containment shell Figure 31 - Inserting back drive pin
6. Place the containment shell assembly on the Adapter 8. Press on each wave of the retaining ring while sliding
(19). (Figure 29) into the containment shell groove.(Shown in Fig 32)
Figure 29 - Adapter with containment shell Figure 32 - Insert back retaining ring
16

9. Place the O-Ring Gasket (Item 73) on the Containment

shell (Item 231)
Item 73
Piece of Aluminum
Figure 35 - Press in front rotating wear ring
Wear Ring assembly tips:

Use needle nose pliers to help feed the pin into the
groove.
To expand the socket, place impeller in hot water for
C. Inserting the Impeller Wear Rings & a few minutes before assembly.
Bearings. Use a razor blade to deburr any loose plastic in the
socket. Also, break any sharp edges on the retaining
1. Insert the Front rotating wear ring (item 8a) into front ring pins for easier assembly.
impeller wear ring socket. Align the (2) slots from the
wear ring with the (2) raised drive tabs on the impeller.
(Figure 34)
Item 8a
Drive tab
Item 9c
Figure 36 - Insert retaining ring pin

Slot
Figure 34 - Insert front rotating wear ring
2. Place a protective piece of aluminum or other soft

alloy over the wear ring. Arbor press the ring into its
socket. (Figure 35)
Assembled pin
3. Slide the Retaining ring pins (item 9c) completely into
the front rotating wear ring groove. (Figures 36a and
37b)
Figure 37- Assembled retaining ring pin
17

4. Insert the Back rotating wear ring (item 8b) into the 7. The thrust control valve (item 14), Bearing bushings
back impeller wear ring socket. Align the (2) slots (item 235) and spacer, bushing (item 236) are individually
from the wear ring with the 2 raised drive tabs on assembled into the bore of the impeller magnet assembly.
the impeller (Shown in Figure 37). Place the thrust control valve on the end of TLG-2020-SI
(Valve installation arbor). Align the raised moulded key
with the slot on the valve. (Figures 47 & 48).
Item 8b
Item 14
Drive tab
Slot
Figure 44 - Insert back rotating wear ring TLG -2020 -SI

5. Slide TLG-2010-SI (Trimming/ring installation sleeve)
over magnet assembly covered by a piece of aluminum. Figure 40 - Insert thrust control valve
Arbor press the back ring into its socket. (Figure 38)
Align valve
with moulded
key.
TLG -2010 -SI

Figure 41 - Thrust valve installation
Figure 38 - Press in back wear ring 8. Place impeller magnet assembly over TLG-2050-SI
6. Slide the Retaining ring pins (item 9c) completely into (Valve depth tool) on the arbor press bed. The tool
the back rotating wear ring groove. (Figure 39) prevents damage to the seat from excessive force.
Item 9c
TLG -2050 -SI

Figure 39 - Casing & Wear Rings Figure 42 - Impeller on valve depth tool Rings
18

9. Slide TLG-2050-SI (Valve alignment sleeve) over

TLG-2020-SI (Valve installation arbor) into the Moulded key
impeller bore. (Figure 43).
Assembled Thrust
TLG-2050 -SI control valve.
Figure 45 - Moulded key in impeller bore
Bushing keyway
Figure 43 - Assemble valve alignment sleeve
! CAUTION
? Avoid using a hydraulic press. Excessive force
can damage parts.
Item 235
10. Press the valve into its position.
Figure 46 - Assemble bushing bearing

12. Using TLG-2001-SI (Bushing installation sleeve),
press the first bushing bearing to the bottom of
impeller bore. (Figure 47).
TLG -2050 -SI

TLG -2001 -SI
Figure 44 - Assemble valve

11. Place the Bushing bearing (item 235) into the impeller
bore aligning the moulded key and the bushing
keyway.
Note: The moulded key is simply one spline in the Figure 47 - Press in bushing bearing
impeller bore that is raised 1/16” higher than the others.
19

13. Slide TLG-2030-SI (Bearing alignment shaft) into the

first bushing bearing.
TLG -2001-SI
Figure 48 - Insert bushing alignment shaft

14. Place the Bushing spacer (item 236) and 2nd D Assembling Liquid end parts
bushing bearing over the bearing alignment shaft.
16. To ensure the concentricity between the back wear

Item 236 rings and bushings use the TLG-2060-SI (alignment
ring). Slide the alignment ring over the impeller magnet
assembly until it touches the back rotating wear ring.
17. Align and slide the Impeller magnet assembly (Item

2) onto the pump Shaft (6) located inside the
Containment shell (Item 231). Press on the impeller
to allow the alignment ring to adjust the Back
stationary wear ring (item 27).
Figure 49 - Assemble spacer & 2nd bushing

15. Press the assembly together using TLG-2001-SI. Pull
out the alignment shaft. The completed bearing
assembly is shown in Figure 51.
TLG-2001-SI
Figure 52 - Wear ring alignment ring
20

Make sure adapter is seated flat

and bolts are torqued per Table 3
Figure 53 Alignment ring in position Figure 55 - Torque Adapter/Motor hex bolts.
18. Remove the alignment ring and reassemble the

impeller. The Impeller magnet assembly (2) has a
! MAGNETIC
tendency to spring forward away from the
??Reminder. Keep all metal tools away from magnetic
Containment shell (Item 231) and Containment Ring field of the outer drive assembly.
(239). A-Series: allow the impeller to come forward;
B/C-Series: keep impeller retracted in the 2. Remove plug on Adapter (Item 19).
containment shell for assembly.
19. Follow procedures in Section F, page 11, for the

remainder of assembling liquid end.
Drive End Assembly

A. Mounting Adapter to the motor
B. Assembling Outer magnet assembly
A. Mounting Adapter to the motor
1. Mount the Adapter (19) to a standard C Face motor

and Torque (4) 1/2” hex bolts. Torque to specified
Figure 56 - Remove adapter plug.
value in Table 3
3. Slide Outer magnet assembly (232) onto motor shaft,
aligning the row of dowels to the motor shaft keyway.
Item 19
Clean and remove
any loose particles
or paint drips.
Figure 54 - Installing Adapter on motor

Figure 57 - Row of dowel pins.
21

Figure 58 - Installing outer magnet assembly.

Figure 60 - Torque outer magnet assembly.
4. Set the outer magnet assembly (232) depth by
positioning the circumferential groove on outer magnet
to the adapter’s raised face. Use a shim, ruler or
! MAGNETIC
screw driver to align the driver. For actual distance
??Strong magnetic attraction when assembling drive
refer table 4. end to liquid end.
! WARNING
??Keep hands and fingers away from magnets during
assembly. Serious injury can result.
Avoid putting fingers

A and hands in this area
during assembly.
Figure 59 - Set outer magnet position.
Pump Series Distance A (in)

TBmag -A 0.600
TBmag -B 0.850 Figure 61 –Assemble pump.
TBmag -C 0.850
6. Fully extend jackscrews on drive end. Firmly hold the
Table 4 - Drive distance
liquid end by the suction flange. Slowly slide the
5. Torque outer drive magnet to motor shaft using a pump liquid end towards the jackscrews. Retract the
T- handle allen wrench. (5/16” A-Series & 1/4” jackscrews until the two pump halves are mated.
B/C-Series) Tighten the (4) Adapter (19) hex bolts to Torque
required on Table 3.
22
Section H - Pump Item List

PUMP ITEM LIST
19 6 2 235 236 27 8b 7 8a 1
232 300 231 239 73 9b 9c 9a 72 14

Item Qty Part Name Material
1 1 Casing Ductile Iron/TEFZELâlining
2 1 Impeller Magnet Assembly TEFZELâ
6 1 Shaft, Pump Silicon Carbide
7 1 Wear Ring, Front Stationary Silicon Carbide
8a 1 Wear Ring, Front Rotating Silicon Carbide
8b 1 Wear Ring, Back Rotating Silicon Carbide
9a 1 Retaining Ring, Front Stationary TEFZELâ
9b 1 Retaining Ring, Back Stationary TEFZELâ
9c 1 Retaining Ring, Pin TEFZELâ
14 1 Valve, Thrust Control Silicon Carbide
19 1 Adapter Ductile Iron
27 1 Wear Ring, Back Stationary Silicon Carbide
72 1 Collar, Thrust CFR/PTFE
73 1 Gasket, O-Ring FEP/VitonâCore
231 1 Shell, Containment TEFZELâ/Fiber Reinforced Vinyl Ester
232 1 Magnet Assembly, Outer Ductile Iron/Neodymium Iron
235 2 Bushing, Bearing Silicon Carbide
236 1 Bushing, Spacer PTFE
239 1 Ring, Containment Ductile Iron
300 14 Hex Cap Screw/Lock Washer 304SS
23
Section I - Recommended Spares
This recommended spare parts list is intended to assist system downtime, we recommend that you have these
our customers in maintaining an adequate spare parts spares on site.
inventory based on the severity of the service. To prevent
1. Normal, non-abrasive service (For preventative maintenance pump inspections)

Gasket, O-Ring
Size/ STANDARD OPTION 1 OPTION 2
Model Description Material:FEP/FKM Material:FKM Material:EPDM
Part No. Part No. Part No.
TB A GTO-1003-S1 GTO-1004-S1 GTO-1005-S1
TB B/C 8" GTO-1013-S1 GTO-1014-S1 GTO-1015-S1
TB C 10" GTO-1023-S1 GTO-1024-S1 GTO-1025-S1
2. Abrasive, low viscosity or low NPSHa service (Replace wear parts)

Bushing, Bearing
Size/ STANDARD OPTION 1
Model Description Material:SiC Material:SiC+DLC
Part No. Part No.
TB A - 1.000" I.D. BGB-1005-S1 BGB-1005-DC
TB B/C - 1.500" I.D. BGB-1015-S1 BGB-1015-DC
Gasket, O-Ring
Size/ STANDARD OPTION 1 OPTION 2
Model Description Material:FEP/FKM Material:FKM Material:EPDM
Part No. Part No. Part No.
TB A GTO-1003-S1 GTO-1004-S1 GTO-1005-S1
TB B/C 8" GTO-1013-S1 GTO-1014-S1 GTO-1015-S1
TB C 10" GTO-1023-S1 GTO-1024-S1 GTO-1025-S1
Shaft, Pump
Model Description Material:SiC Material:SiC+DLC
Part No. Part No.
TB A Series-O.D.=1.00" STP-1000-S1 STP-1000-DC
TB B/C Series-O.D.=1.50" STP-1010-S1 STP-1010-DC
24
Section I - Recommended Spares (cont)
3. Critical services (When fast repairs from major upsets are required the following pre-assembled
cartridges are recommended)
Impeller Magnet, Complete

(Incl. 1-Impeller, 2-Bushing Bearings, 2-Wear Rings, 1-Control Valve, 1-Set of Retaining Pins, Labour)
Model Description Impeller:CF/EFTE Impeller:CF/PFA
Part No. Part No.
A1 (1.5 x 1 x 6) IMA-1010-AA IMA-1010-PA
AL (1.5 x 1 x 6) Low Flow IMA-1010-AA IMA-1010-PA
E1 (50mm x 32mm) IMA-1010-AA IMA-1010-PA
EL (50mm x 32mm) IMA-1010-AA IMA-1010-PA
A3 (3 x 1.5 x 6) IMA-1070-AA IMA-1070-PA
E3 (65mm x 40mm) IMA-1070-AA IMA-1070-PA
A4 (3 x 2 x 6) IMA-1070-AA IMA-1070-PA
B1 (1.5 x 1 x 8) IMA-1030-AA IMA-1030-PA
BL (1.5 x 1 x 8) Low Flow IMA-1030-AA IMA-1030-PA
F1 (50mm x 32mm) IMA-1030-AA IMA-1030-PA
FL (50mm x 32mm) IMA-1030-AA IMA-1030-PA
B3 (3 x 2 x 6) IMA-1020-AA IMA-1020-PA
B4 (3 x 1.5 x 8) IMA-1040-AA IMA-1040-PA
F4 (65mm x 40mm) IMA-1040-AA IMA-1040-PA
B5 (3 x 2 x 6) IMA-1020-AA IMA-1020-PA
B6 (4 x 3 x 6) IMA-1065-AA IMA-1065-PA
C1 (3 x 2 x 8) IMA-1050-AA IMA-1050-PA
C2 (4 x 3 x 8) IMA-1060-AA IMA-1060-PA
G2 (100mm x 65mm) IMA-1060-AA IMA-1060-PA
C3 (2 x 1 x 10) IMA-1100-AA IMA-1100-PA
CL (2 x 1 x 10) Low Flow IMA-1100-AA IMA-1100-PA
C4 (3 x 1.5 x 10) IMA-1100-AA IMA-1100-PA
C5 (3 x 2 x 10) IMA-1120-AA IMA-1120-PA
C6 (4 x 3 x 10) IMA-1130-AA IMA-1130-PA
C7 (4 x 3 x 10H) IMA-1140-AA IMA-1140-PA
C8 (6 x 4 x 10H) IMA-1150-AA IMA-1150-PA
C9 (6 x 4 x 8) IMA-1155-AA IMA-1155-PA
V1 (2 x 1.5 x 6) Vertical IMA-1010-AA IMA-1010-PA
Containment Shell, Complete

(Incl. 1-Containment Shell, 1-Wear Ring, 1-Pump Shaft, 1-Gasket O-Ring, 1-Retaining Ring)
Model Description Material:CF-EFTE/Aramid Composite Material:CF-PFA/Aramid Composite
Part No. Part No.
TB A SLC-1000-AA SLC-1000-PA
TB B/C 8" SLC-1010-AA SLC-1010-PA
TB C 10" SLC-1020-AA SLC-1020-PA
TB C 10"H SLC-1030-AA SLC-1030-PA
25
Section J - Dimensions
PUMP DIMENSIONS FOR VARIOUS SIZES
L D
G
outlet
inlet A
F
J
E2 E1
H
(Hole Diameter)
Pump Size A B C D E1 E2 F G H J L Inlet/ Bare

Outlet Pump kg
1.5 x 1 x 6A 133 165 298 300 152 0 184 102 16 221 718 40/25 34
1.5 x 1 x 6LF 133 165 298 300 152 0 184 102 16 221 718 40/25 34
3 x 2 x 6A 133 165 298 300 152 0 184 102 16 287 784 80/50 39
1.5 x 1 x 8B 133 165 298 300 152 0 184 102 16 287 784 40/25 59
3 x 2 x 6B 210 209 419 281 248 184 318 102 16 312 809 80/50 63
3 x 1.5 x 8B 210 216 425 316 248 184 318 102 16 287 784 80/40 64
4 x 3 x 6B 210 209 419 350 248 184 318 102 16 287 946 100/80 75
3 x 2 x 8C 210 241 451 306 248 184 318 102 16 287 784 80/50 67
4 x 3 x 8C 210 279 489 372 248 184 318 102 16 287 784 100/80 83
2 x 1 x 10C 210 216 425 351 248 184 318 102 16 287 784 50/25 93
3 x 1.5 x 10C 210 216 425 361 248 184 318 102 16 287 784 80/40 96
3 x 2 x 10C 210 241 451 306 248 184 318 102 16 287 784 80/50 101
4 x 3 x 10C 210 279 489 372 248 184 318 102 16 287 784 100/80 107
4 x 3 x 10H 210 279 489 372 248 184 318 102 16 287 784 100/80 113
6 x 4 x 10C 254 343 597 477 248 184 318 102 16 287 784 150/100 116
26
Section K - Performance Curves
Performance Curve - TB Series 2900rpm
100
2x1x10C 3x1.5x10C 3x2x10C 4x3x10C
1.5x1x8B 3x1.5x8B
50
3x2x8C
4x3x8C
3x2x6B
4x3x6B
1.5x1x6A 3x2x6A
Head (m)
Flow m3/hr 50 100 150 200
Performance Curve - TB Series 1450rpm
30
2x1x10C
20
3x1.5x10C 3x2x10C
4x3x10C 4x3x10H 6x4x10C

1.5x1x8B
3x1.5x8B 3x2x8C
10
4x3x8C
1.5x1x6A 3x2x6B
Head (m)
3x2x6A 4x3x6B
3
Flow m /hr 30 50 100 200 300
27
Ruta 33, Km 5,5 (Payro 2709)
8000 Bahía Blanca
Pcia de Buenos Aires · Argentina
T: 0291 488 5544
F: 0291 488 8788
International: +54 291 488 5544
consultas@allpumps.com.ar
www.allpumps.com.ar

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User Manual

INSTALLATION, OPERATION & MAINTENANCE MANUAL

The warranty is conditional upon the pump being used in a

Pump damage caused by user negligence will void this warranty.

No liability shall apply for incidental or consequential damages,

No express warranties and no implied warranties, whether of

PUMP MODEL NO ____________________

INVOICE DATE _____________________

B Receiving The Pump 6

Section A - Safety (cont)

Protect yourself, as well as your new TECHNIFLO pump,

ALWAYS remove casing drain and purge casing of liquid

PUMP CLEANING PRECAUTIONS

ALWAYS make certain that no toxic or flammable fumes

All TECHNIFLO pumps are inspected prior to shipping and

? Check the packing material thoroughly for small parts.

Section C - Pump Identification

Every TECHNIFLO pump unit has a nameplate located on

The serial number, must be used for all correspondence

Figure 1: Identification Tag

? Isolation and check valves should be installed in the

! DANGER Install motor according to electrical requirements and local

3. Check and record pressure gauge readings for future

??Never throttle pump using the suction valve.

Section E - Operation (cont)

??Never operate pump above rated temperature of 1.5 x 1 x 6 0.3 0.3

Table 1: Minimum Flow

Table 2: Max. Rated Horsepower (kW)

The preventative maintenance and disassembly procedures

1. Lock out and/or disconnect power.

Section F - Preventative Maintenance (cont)

Tool kits were created for easy assembly and disassembly

Disassembly after Inspection

5. Loosen and remove (8) hex bolts (Item 300) on the

Figure 3. Loosen hex bolts to separate

2. Loosen and remove (4) hex bolts (Item 300) on the

Figure 5. Loosen casing hex bolts.

Section F - Preventative Maintenance (cont)

When inspecting the pump internals check all Silicon

Carefully inspect and clean the following parts.

??Each component must be individually Item 27 Item 231

7. Set the Containment shell (Item 231), Containment

Figure 8. Containment Shell with SiC parts.

Figure 7. Removing impeller assembly.

Section F - Preventative Maintenance (cont)

Item 2 Figure 11. Impeller with thrust control valve

Figure 12 . Casing with front stationary ring

Section G - Complete Assembly

Re-assembly after Inspection

Figure 15. Installing impeller assembly.

5. Tighten (8) ½” hex cap screws with lock washer.

Figure 13. Installing impeller assembly.

3. Slide the entire assembly into the Casing (1).

Bolt Size Torque ft-lbs (n.m)

Section G - Complete Assembly

Figure 19 - Thrust Collar & Wear Ring Assembly

A Inserting Casing Wear Rings.

A. Inserting Casing Wear Rings.

Figure 20 - Insert Retaining Ring

Figure 18 - Casing & Wear Rings

2. Place the Thrust Collar (72) and Front Stationary

Section G - Complete Assembly (cont)

Ring locked into position.