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REVITALISASI PABRIK GULA RENDENG

PT. PERKEBUNAN NUSANTARA IX

SPECIFICATION FOR DIESEL ENGINE Rev. No. : 4


PG REN-08-MC-SPC-EN-068
GENERATOR Hal : 1 / 10

NAMA PROYEK : REVITALISASI PABRIK GULA RENDENG

LOCATION : KUDUS, JAWA TENGAH

PEMILIK : PT. PERKEBUNAN NUSANTARA IX

NOMOR KONTRAK : PDN.24.13/3/9.6S/2017

KONTRAKTOR : KONSORSIUM WIKA-BARATA

4 Re-IFC 11-07-2018 WYN / HS ARF AH

3 IFC 19-05-2018 WYN / HS ARF AH

2 IFA 17-05-2018 WYN / HS ARF AH

1 IFA 26-04-2018 SIS / HS ARF AH

0 IFR 13-03-2018 SIS / HS ARF AH

Rev. Uraian Tanggal Dibuat Oleh Diperiksa Oleh Disetujui Oleh


REVITALISASI PABRIK GULA RENDENG
PT. PERKEBUNAN NUSANTARA IX

SPECIFICATION FOR DIESEL ENGINE Rev. No. : 4


PG REN-08-MC-SPC-EN-068
GENERATOR Hal : 2 / 10

LEMBAR CATATAN PERUBAHAN

Rev. No. Reff Tanggapan PMC dan Pemberi Kerja Jawaban Kontraktor Kesimpulan

- Iya, disesuaikan dengan data


- Voltage dan output tidak diisi, apa
vendor
disesuaikan oleh pabrikan
- Cooling system menggunakan
- Cooling system menggunakan cooling
0 576 radiator, sesuai TQ nomor PG Closed
tower
REN-TQ-XX-02
- Starting method electric dilengkapi
- Starting method electric dengan
dengan auto starting
manual starting
- Syncronize dengan STG
- Sinkron dengan STG baru.

- Syncronize dengan Steam Turbine - Confirm


Generator yang lama (RKS)
- Dengan auto-starting, bukan manual - Confirm
- Pre-lubrication pump -> Yes - Untuk Lubrication pump (Yes);
Untuk Pre-Lubrication pump (No)
- Exhaust high temperature - Confirm
1 798 supervision -> Alarm
Closed
- Generator Bearing and Winding - Ya, Bearing temperature dicover
temperature supervision -> Alarm dengan Lube Oil temperature.
Winding temperature dicover
dengan High/Low Voltage dan
Unbalance Alarm
- Bearing Insulation -> Yes - Insulation (No);
Lubrication (Yes, use Grease)

2 Disetujui Confirm Closed

3 923 Winding temperature tidak bisa Refer to standar IEE 242-2001 hal Closed
dicover dengan high/low voltage dan 509, DEG 1000 kW termasuk dalam
unbalance alarm. Harus berdiri sendiri. kategori ‘Medium Generator’ (500-
12500KVA) yang tidak memerlukan
sensor winding temperature.
REVITALISASI PABRIK GULA RENDENG
PT. PERKEBUNAN NUSANTARA IX

SPECIFICATION FOR DIESEL ENGINE Rev. No. : 4


PG REN-08-MC-SPC-EN-068
GENERATOR Hal : 3 / 10

SITE CONDITION
1 Location Generator Shelter – PG Rendeng
2 Ambient Temperature Min 270C; Max 350C
3 Maximum Relative Humidity Min 60%; Max 96%
4 Altitude 4 m above sea level
5 Atmosphere Tropical Climate
6 Area Classification Safe Area

GENERAL SPECIFICATION
7 Equipment Number DEG-001
8 DEG Set Package Type Silent, Skid Mounting Type
9 Driver Type Diesel Engine
10 Design Output rate 1000 kW PF 0.8 Lagging
11 Number of Required 1 Units
12 Duty Continuous (as per ISO 3046)
13 Rated Voltage 400VAC ± 10%, 3-Phase, 4 Wire, 50Hz ± 5%
14 Enclosure Degree of Protection …*……
15 Phase Sequence L1, L2, L3 & N
16 Winding Connection STAR + Neutral Distributed
17 Winding Pitch …*……
18 Neutral Earthing Solid Grounded
1. Brushless Type
19 Generator Type Permanent Magnet Rotating Rectifier
2. Static Excitation
20 Excitation Type Self-Excitation
21 Cooling System Radiator and Fan
22 Cooling Temperature Min 210C (69.80F), Max 33.90C (930F)
23 Cooling Pressure Normal …*…… bar g, Max. …*…… bar g
24 Air Filters Yes No
25 Space Heater Yes No
26 CT Space in Terminal Box Yes No (*)
Easy Maintenance LRU (Line
27 Yes No
Replaceable Unit)
28 Main Outgoing Cables To be informed later
REVITALISASI PABRIK GULA RENDENG
PT. PERKEBUNAN NUSANTARA IX

SPECIFICATION FOR DIESEL ENGINE Rev. No. : 4


PG REN-08-MC-SPC-EN-068
GENERATOR Hal : 4 / 10

29 Main Earth Conductor To be informed later


Space for CT complete with CT shall be provided for phase L1, L2, L3 and N
Remarks: (*) : To be completed by Vendor
Note :
1. Required Not Required
2. The power is not included parasitic load of generator (parasitic load means
ancillary equipment load)

GENERATOR DATA (to be completed by vendor)


1 Manufacturer …*……
2 Model / Type Bremen or equivalent
3 Standards ISO 3046
4 Rated Output (Net) 1000 kW (on site) at PF 0.8 lagging
5 Rated Voltage 400VAC ± 10%, 3-Phase
6 Rated Frequency 50 Hz ± 5%
7 Rated Speed 1500 Rpm
8 Over speed limitation …*……
9 Direction of Rotation CW CCW (Viewed from Drive End)
10 Degree of Protection IP 23
11 Insulation Class, Generator F min.
12 Insulation Class, Exciter B
13 Fungus Treatment Yes / Tropicalized
14 Cooling Method Air
15 Air Filter Yes No Make : ……*……
16 Space Heater YES, 230 VAC
17 Max. Temp. Rise Windings Class F,
……*……0C, Methods: Thermometer
18 Max. Temp. Rise Bearings
Resistance
19 Winding Form Random
Vacuum Pressure Impregnation
20 Yes No
(VPI)
Automatic Voltage Regulator
21 AVR Make ……*…… Model : ……*…… (Fully Electronic)
22 AVR Location Integral Remote from Generator
23 Sensing Equipment VT CCCT CT ; Located at ……
REVITALISASI PABRIK GULA RENDENG
PT. PERKEBUNAN NUSANTARA IX

SPECIFICATION FOR DIESEL ENGINE Rev. No. : 4


PG REN-08-MC-SPC-EN-068
GENERATOR Hal : 5 / 10

Excitation System (Silicon Diode Type)


……*……
24 Excitation System Make : ……*……
Model : ……*……
25 Exciter Voltage / Output ……*……V/……*…… KW
26 Self-Excitation Via ……*……
Mechanical Construction
27 Earth Bolt Yes
28 Bearings Sleeve Roller Ball*
29 Bearing Insulation Yes No / DE NDE*
30 Lubrication Oil Grease*
31 Max. Relubrication Period 25,000 Hours
32 Bearing Life time 20 Years
33 Paint Specification / Color Manufacturer Standard
Note :
Required Not Required

DIESEL ENGINE DATA (to be completed by vendor)


……*……
1 Manufacturer
Model / Type : ……*……
2 Standards ISO 3046
3 Engine Net Output ……*…… kW at Site Condition
4 Duty Continuous
5 Enclosure Yes No
Rated Speed / Max. Allowable
6 1500 RPM/Max. ……*…… RPM
Speed
CW CCW
7 Direction of Rotation
(Viewed from Coupling End)
Engine Construction
8 No. Of Cylinder / Configuration ……*…… Cyl. Inline V Configuration
9 Bore x Stroke / Displ. per Cyl. ……*…… mm x ……*…… mm / ……*…… cm3
10 Compression Ratio ……*…… : ……*……
11 Stroke Two Four
……*……
12 Fuel Injection System
Make : ……*……
REVITALISASI PABRIK GULA RENDENG
PT. PERKEBUNAN NUSANTARA IX

SPECIFICATION FOR DIESEL ENGINE Rev. No. : 4


PG REN-08-MC-SPC-EN-068
GENERATOR Hal : 6 / 10

Model : ……*……
13 Turbo Charger Yes No Type : ……*……
14 Intercooler Yes No Type : ……*……
Governor
15 Governor Controller Type Electronic Mechanical
16 Governor Class BS-649 ISO 8528-5 : G3
Yes No
17 Load Sharing Capability
complete with Load Sharing Module
18 Regulation 5%
Starting System
19 Starting Method Electric Air Hydraulic Gas
Yes No
20 Battery Furnished
Location: On skid Off skid
Lead Acid NiCd
21 Battery Type
Make: ……*…… Model: VRLA
22 Battery Output 24 VDC; Cap …*…Ah for 6 consecutive starts
24 V ……*…… kW
23 DC Motor Start
Make : ………… Model : …………
Yes No
24 Charger Furnished
Location : On skid Off skid
25 Charger Make & Model DC Alternator mounted on Skid
Cooling System
Radiator Shell and Tube
26 Cooling Type
Air Fin
Engine driven Electric Motor Driven
27 Fan Driver
Other ……
Exhaust System
Residential Industrial c/w Spark Arrestor
Exhaust Silencer Type
28 Make : ………… Model : …………
Exhaust Noise Level (output max) = TBA
29 Manifold and Piping Insulated Yes No
30 Water Cooled Manifold Yes No
Exhaust Piping Connection
31 Yes No
Furnished
Guards shall be furnished to cover all moving
Note
components
REVITALISASI PABRIK GULA RENDENG
PT. PERKEBUNAN NUSANTARA IX

SPECIFICATION FOR DIESEL ENGINE Rev. No. : 4


PG REN-08-MC-SPC-EN-068
GENERATOR Hal : 7 / 10

Fuel System
32 Fuel Type Natural Gas Diesel Fuel Dual Fuel
33 Fuel Filter Single Double
34 Fuel Tank (Daily Tank) Yes No On skid Separately
(Supply by Vendor) Cap:.……hrs (* Note-1)
Note-1: Vendor shall calculate the capacity required for full load operation continuously
for 24 hours running without recharge the daily fuel tank.
35 Floating Valve for Diesel Fuel Tank Yes No
36 Diesel Fuel Solenoid Valve Yes No 24 V DC
37 Diesel Fuel Composition ……*…… liter/hr
Fuel Consumption at Normal
38 ……*…… liter/hr
Operation
Note Vendor shall submit Diesel Fuel consumption
Lubrication System
39 Lube Oil Cooler Yes No Integral with Engine
Single Double Full Flow Bypass
40 Lube Oil Filter
Make : …… Model : ……
41 Lube Oil Pump Type Shaft driven
42 Pre-lubrication Pump Yes No …… V; ……A; ……kW *
……*……Liters
43 Lube Oil Sump Capacity
Normal Lube Oil Pressure: ……*……Bar g
44 Lube Oil Consumption ……*……Liters/Hour
45 Lube Oil tank shall be provide, Tank size: as manufacture Standard
Main Drive
Direct Gear V-belt
46 Type
Make : ……*…… Model : ……*……
Yes No
47 Clutch Required
Make : ……*…… Model : ……*……
48 Coupling Make : ……*…… Model : ……*……

Engine Mounting
Base Plate Separate
49 Engine Mounting Type Combined with driven equipment (Skid Mounting
Type)
50 Foundation Bolts Yes No
51 Vibration Damping Pad Yes No
REVITALISASI PABRIK GULA RENDENG
PT. PERKEBUNAN NUSANTARA IX

SPECIFICATION FOR DIESEL ENGINE Rev. No. : 4


PG REN-08-MC-SPC-EN-068
GENERATOR Hal : 8 / 10

Noise and Vibration


52 Overall Sound Pressure Level ...... dB
53 Vibration Limit …… mils (peak-peak) ;10-20 mm/sec (peak)
54 Vibration Switch Yes No
Analysis
55 Torsional Analysis Yes No by : Vendor
56 Lateral Analysis Yes No by : ……
57 Diesel Fuel Consumption Yes No by: Vendor
Inspection, and Shop Test
58 Factory Inspection :
59 - Diesel Engine Test Required Witnessed
60 - Generator Test Required Witnessed
61 - Couple Test / Complete Unit Test Required Witnessed
Note :
1. Required Not Required
2. Detail of Inspection and Test Requirement shall be referred to Individual
Specification for Diesel Engine Generator

GENERATOR UNIT CONTROL PANEL (GUCP)


1 Control Voltage : 24 VDC (from battery banks)
2 Panel Construction : Min. IP 23
3 Material : Sheet Steel Color: RAL 7035
4 Location : Inside Power Control Room
5 Surge Arrester : Yes No
6 Metering
7 Frequency Meter Kilowatt meter Others: ………………
8 Voltmeter for each phase Cos-Phi Meter
9 Ammeter for each phase Running-hour Meter
10 KVAR meter Kilowatt-hour Meter
11 Supervision
12 Overspeed Status Alarm Shutdown
13 High Vibration Status Alarm Shutdown
14 Cooling water high temperature Status Alarm Shutdown
15 Lube oil high temperature Status Alarm Shutdown
REVITALISASI PABRIK GULA RENDENG
PT. PERKEBUNAN NUSANTARA IX

SPECIFICATION FOR DIESEL ENGINE Rev. No. : 4


PG REN-08-MC-SPC-EN-068
GENERATOR Hal : 9 / 10

16 Lube oil low pressure Status Alarm Shutdown


17 Exhaust high temperature Status Alarm Shutdown
18 Fuel level low Status Alarm Shutdown
19 Cooling water low level Status Alarm Shutdown
20 Engine Ready to Start Status Alarm Shutdown
21 Generator Ready to Load Status Alarm Shutdown
22 Automatic synchronization Status Alarm Shutdown
23 Failed to auto parallel Status Alarm Shutdown
24 Running/Stop Status Alarm Shutdown
25 Emergency stop Status Alarm Shutdown
26 Generator Bearing Temperature Status Alarm Shutdown
27 Generator Winding Temperature Status Alarm Shutdown
28 Engine Cool Down Status Alarm Shutdown
29 Generator On-Load Status Alarm Shutdown
30 Over/Under Voltage Status Alarm Shutdown
31 Unbalanced Status Alarm Shutdown
32 Control
33 Lamp Test/Reset Button Start Button
34 Horn/Horn Silencer Stop Button
Governor Speed Adjustment (Selector&
35 Voltage Adjust Rheostat
Controller)
Auto/Manual Synchronizing
36 Emergency Stop Button (with guard)
Selector
Synchronizing Button Automatic Voltage Frequency Adjustment
37
(Selector & Controller)
Others :… Initiate Command Open/Close to Switchgear
38
Breaker

Inspection, and Shop Test


39 Control Panel Test : Required Witnessed
Note :
1. : Required : Not Required
2. Detail of Inspection and Test Requirement shall be referred to Individual
Specification for Diesel Engine Generator.
REVITALISASI PABRIK GULA RENDENG
PT. PERKEBUNAN NUSANTARA IX

SPECIFICATION FOR DIESEL ENGINE Rev. No. : 4


PG REN-08-MC-SPC-EN-068
GENERATOR Hal : 10 / 10

LOCAL CONTROL PANEL


1 Control Voltage 24 V DC (from battery banks)
2 Panel Construction Min. IP 23
3 Material Sheet Steel Color: RAL 7035
4 Location On Skid Mounted
5 Surge Arrester :Yes : No
6 Metering and Gauges
7 Digital Tachometer Frequency meter
8 Voltmeter Ammeter
9 Cos-phi meter Jacket Water Temperature
10 Running Hour Counter Oil Temperature
11 Intake Manifold Pressure Oil Pressure
12 Fuel Level Gauge Cooling Water Level Gauge
13 Others: ……………..
31 Control
32 Control Genset Auxiliaries Horn/Horn Silencer
33 Start / Stop Button Manual/Off/Auto S/S
34 Remote Start/Stop Provision Voltage adjust Rheostat
35 Reset Push Button Others: ………………
36 Emergency Stop Button (with guard) Governor Speed Adjustment
(Selector and Controller)
Note :
1. : Required : Not Required
2. * Vendor shall advise