Energy Efficient & Eco Friendly

Automatic Brick Manufacturing Plant

Expert Solution

NEXT Engineering Solutions Ltd

Address: House# 459, Road# 8, Baridhara DOHS, Dhaka, Bangladesh
Email# nexteslbd@gmail.com; Mob# +8801746-222768, +8801922003300;
Phone# +88028411629; Facebook.com/nextesl; Web# www.nextesl.net
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Description:

Company Overview:
NEXT Engineering Solutions Ltd involved with Automatic Brick Manufacturing Plant and various
industrial consultancy, operation, service and support in Bangladesh, India & Nepal. We are providing
solutions for clay brick, concrete brick, block brick and roof top tiles.

NEXT Engineering Solutions Ltd supply and install best quality machine for clay & concrete brick from
China, India, Italy, Germany. Our skilled, enthusiastic and confident engineers and consultants providing
best solution on client’s requirement. We have highly qualified and skilled Engineers, Technician, Project
coordinator & Expertise supervise project operation and ensure our clients most efficient way to finish
the project on time.

The government of Bangladesh restricted zigzag and other manual brick from Bangladesh. So, the
automatic brick manufacturing plant is mandatory for future brick industry in Bangladesh. We provide
latest brick manufacturing technologies namely Hybrid Hoffman Kiln(HHK) Technology, Tunnel Kiln
Technology and fully automatic robotic, setting and sensor based machinery according to client’s
requirement.

Auto Brick Field saves our new generation and you can earn 5-11 Crores BDT from this project

Summary:
NEXT engineering solutions helps you to make the project from A to Z.

- We supply all the machineries,

- Give consultancy to build the whole project,

- Help to make project profile

- Help to get bank loan

- Give consultancy in civil construction.

 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Why automatic brick manufacturing technology?

Bricks Production is an important area where substantial emission reductions can be made for
black carbon and other short-lived climate pollutants (SLCPS). Recent studies show that
implementing more efficient technologies, mainly during the firing of bricks, can result in
reductions in pollutant emission of 20% to 90%, depending on the process, scale and fuel used.
Bricks production is an ancient activity that took place in most parts of the world. Although
brick production in the developed world has decreased over the past decades, it has also gone
through modernization. Since modern technology of brick manufacturing has been invented
(which is mechanical and high temperature effective technology), country like us should
immediately start using modern brick manufacturing technique to reduce climate,
environmental problem and besides to strengthen the social and economic condition.

What is Hybrid Hoffman Kiln (HHK)?

A Hybrid Hoffman Kiln (HHK) is available in Bangladesh as an alternative to improving energy

efficient in brick making. Originated in Germany I mid-19th century, the HHK is a hybrid version
of the Hoffman Kiln technology. Since then, it has been redesigned to improve heat retention in
the kilns and to capture waste heat for recirculation in the drying tunnel. In addition, coal
consumption is reduced by introducing pulverized coal into the wet clay in each brick which
them bakes the brick from the inside.

The energy efficient Hybrid Hoffman Kiln (HHK) improves energy efficient in two ways: through
internal combustion of injected fuel in green bricks and application of heat optimization
techniques in the combustion zone of the kiln. On the one hand, granulated coal is injected into
forming the green bricks resulting in lower energy usage, higher quality bricks and reduced
pollution and on the other, the kiln is designed to combust the dried green bricks at
predetermined temperatures in a minimum heat loss chamber.
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Benefit of HHK Technology (Hybrid Hoffman Kiln)

The Benefits and Advantages of the Modern (HHK) Technologies are appended
below

 The construction of this modern industry is cost effective.

 This technology stops the emission of black smoke and poisonous gas from the industry.
 The pollution reduction is up to 90%.
 The whole system of brick making process is inside the factory. So the production can
run fully rain seasons.
 It profoundly increases the production capability. Such as 6000 to 15000 brick per hour
 Quality bricks are produced 85% to 98% bricks are produced as First Class bricks.
 Uses kiln waste heat for drying green bricks so, for drying no need of extra money.
 The strength of the brick rise to 4500-6000 PSI.
 Eliminates use of wood and Biomass.
 This new technology will reduce labor need up to 60%.
 Reduces the production cost at Tk 4-4.25 only.
 New Technology will reduce by 60% of average energy cost per unit bricks.
 New Technology will reduce the use of coal to 7.8 to 9 tons to produce 100,000 bricks
from 23 tons. (Types of coal…)
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Benefit of Tunnel Kiln Technology

Tunnel kiln technology was invented in Germany. This technology is most common in developed
countries, since treit inventing tunnel kilns have now become highly automated and are for large
production. Bricks move mechanically through a long stationary fine zone. They have minimal labor
requirements but a very high capacity cost. They must be operated in continuous mode and require a
guaranteed power supply through electricity or generator.

Power supply through electricity or generator:

Tunnel kiln is a long structure in which only the control portion is directly heated. Form the cool
entrance. Brick is slowly transported through the kiln and its temperature is increased steadily as it
approaches the control, hottest part of the kiln. From there, its transportation continues and the
temperature is reduced until it exits the kiln at near room temperature. A continuous kiln is the most
energy-efficient; because heat given off during cooling is recycled to pre-heat the incoming bricks.

The Technology has the following advantages:

1. Continuous production, short production cycle;
2. High jicled and superior quality brick production;
3. Using counter-current principle of work, the high thermal efficiency, economical fuel
consumption, it can save about 50%-60% energy compared to the old type kilns;
4. The firing lime is relative by shorter. In other type kiln it requires 3-5 days to complete
the working cycle, while the tunnel kiln it takes about 30 hours to complete the working
cycle;
5. Save labor 50% - 60% less labor is required;
6. The most of loading and unloading operation are outside the kiln with very convenient;
7. Improved working condition and reduce labor intensity;
8. Improve quality: The temperature of preheating zone, firing zone and cooling with
three parts used to maintain a certain range, easy to grasp the firing rules, so the quality
is better, less breakages;
9. Kilns and kiln structural are durable. It usually takes 5-7 years before repair. However
the tunnel kiln construction materials and equipment needs a large investment;
10. Generally applicable only to large volume production and the firing system which
requires the same basic products, poor flexibility.
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Hybrid Hoffman Kiln (HHKK)Technology

Capacity: 50,000 - 1,00,000 pcs/day

1. We provide turnkey machinery and technology

2. We advise for Bank Loan
3. We supervise Hybrid Hoffman Kiln(HHK) construction
4. We give after project support and service.

Requirements:

 Land: 15-22 Bigha(15 Bigha for 50K/day production, 22 Bigha for 100K/day)
 Capacity: 50000pcs/day
 Project Cost: Tk 9 Core - 13 Core(Approx) depends on project size.
 Project Construction Time: 6-8 months
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Tunnel Kiln Technology

Capacity: 1,00,000 – 2,00,00 pcs/day

1. We provide turnkey machinery and technology

2. We advise for Bank Loan
3. We supervise Tunnel Kiln construction
4. We give after project support and service.

Requirements:

 Land: 18-25 Bigha

 Capacity: 100,000pcs/day
 Project Cost: 25 Core – 45 Core(Approx.), depends on project size.
 Project Construction Time: 10-14 months
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Production Cost of a Brick

SL Particulars Cost Remarks

1 Clay 0.80 1Cft = 8-9Pcs brick
2 Coal 1.40
3 Electricity 0.40 @ Tk 8.00/kw
4 Labor and Technician 0.20 30 persons
5 Overhead Expenses 0.40
6 Depreciation 0.20
7 Transportation 0.10 Loading & unloading
8 Financial Cost 0.70
Total Tk. 4.20
Maximum Cost Per Brick Approx. 4.20

** This costing is for a general idea. Mud, coal, electricity and labor price varies place to place.

 1 lac brick require 14-15-ton coal. Coal cost approx. 10000TK-12000TK/Ton

 1 Cft clay produce 8-9pcs green bricks
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Hybrid Hoffman Kiln (HHK) Project Cost

Capacity: 50,000pcs/day (manual loading)

Kiln Construction 18,000,000 TK.
Dryer Construction 17,500,000 TK.
Imported Machinery 32,000,000 TK.
Local machinery 1,00,00,000 TK.
Other Construction 5,000,000 TK.
Shed, Electrical Equipment, Generator 1,25,00,000 TK.
Total 96,000,000 TK.
This is a Approx. idea for 50,000pcs/day capacity. This price is excluded land price and working capital.

Capacity: 1,00,000pcs/day with automatic setting system loading

Kiln Construction 36,000,000 TK.
Dryer Construction 35,000,000 TK.
Imported Machinery 63,000,000 TK.
Local machinery 16,000,000 TK.
Other Construction 8,000,000 TK.
Shed, Electrical Equipment, Generator 1,40,00,000 TK.
Total 172,000,000 TK.
This is a Approx. idea for 100000pcs/day capacity. This price is excluded land price and working capital.

Automatic Setting System (Full Automatic Loading)

 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Tunnel Kiln Project Cost

Capacity: 1,20,000pcs/day (with automatic setting system)

Kiln Construction 4,50,00,000 TK.
Dryer Construction 4,00,00,000 TK.
Imported Machinery 23,00,00,000 TK.
Local machinery 2,20,00,000 TK.
Other Construction 1,80,00,000 TK.
Shed, Electrical Equipment, Generator 3,50,00,000 TK.
Total 39,00,000,000 TK.
This is a Approx. idea for 1,20,000pcs/day capacity. This price is excluded land price and working capital.

Capacity: 2,00,000pcs/day (with robot stacking system)

Kiln Construction 90,000,000 TK.
Dryer Construction 80,000,000 TK.
Imported Machinery 37,50,00,000 TK.
Local machinery 38,000,000 TK.
Other Construction 2,70,00,000 TK.
Shed, Electrical Equipment, Generator 5,20,00,000 TK.
Total 66,20,00,000 TK.
This is a Approx. idea for 2,00,000pcs/day capacity. This price is excluded land price and working capital.
Tunnel Kiln project is high investment project but the production capacity is also very higher
than Hoffman kiln and more automated compared to Hoffman kiln project.

Automatic loading Robot stacking system

 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Equipment of Auto Brickfield

Production Line Machine: Vehicles:

 Box Feeder  Pay Loader

 Belt conveyor  Excavator
 Extruder  Dump Truck
 Cutter  Tractor
 Roller Crusher
Electrical Machinery:
 Fine Roller Crusher
 Coal Crusher  650KVA Generator
 Mixer Machine  200KVA Generator
 Clay Colum Cutter  Substation
 Control Panel

Double Stage Extruder

 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Comparison of Tradition Brick and Auto Brick

Auto Brick Manual Brick

Energy Approximately 30% for heating None

and cooling.
Pollution(CO2 One sq ft of carpet area will emit One sq ft of carpet area will
Emission) 2.2 kg of CO2. emit 17.6 kg of CO2.
Capacity 1,32,00,000-1,42,00,000/Year 40,00,000-50,00,000/Year

Coal 12 ton coal require per 1 lac. 20 ton coal require per lac.
Consumption
Land 15Bigha 25Bigha

Labor 70/day 150/day

Quality Crushing Strength(PSI) 5250 Crushing Strength(PSI) 1800

CO2 Emission One sq ft of carpet area will emit One sq ft of carpet area will
2.2 kg of CO2 emit 17.6 kg of CO2
Cost Benefit Reduce 25% cement cost none

Variation in Solid Brick, Hollow Brick etc Only Solid Brick

Size
Production 12 months 6-7 months
Facility
Tax 10 Years tax holiday Does not contribute to
Contribution government exchequer
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Scope of work

1. Project Profile & Feasibility study

2. Project Plan and design
3. Construction, Supervision and implementation
4. Import Machinery supply and sourcing
5. Machinery installation and commissioning
6. Electrical Design and Installation
7. Train up man power
8. Tree operation
9. Trouble shooting
10. Maintenance
11. Production management and quality control
12. Inventory and warehouse management
13. Sales network development.
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

After Sale Supervision

Before-sale services:

(1) tell customer how to build new brick factory, including clay brick machine, drying and
firing.(Confirm clay, power electricity, water, land area, fund)

(2) Guide customers to choose the best and economic plant, recover the investment within
short time.

(3) Site inspection

(4) provide the offer, flow chart, and detail specification of each clay brick machine

In-Sale services:

(1) Quality of clay brick machine control must be inspected strictly

(2) In accordance with the agreements stipulated in the contract

After-sale services:

(1) We will send the technicians about clay brick machine to guide with device installation,
debugging and training operators until customers are fully satisfied.
(2) Guarantee for brick machine, materials and equipment supplied under this quotation are
valid for a period of 12 months after commissioning or 16 months after delivery whichever is
earlier. Warranty shall cover manufacturing defect in material and workmanship but exclude:
 Daily wear and tear
 Mishandling or improper operation
 Incoming power supply fluctuation
 Consumable and spare parts.

(3) Regular visit

customer, consult with the customer feedback, come true with the customer’s two-way
communication Fired Fully Automatic Clay Bricks and Blocks Machinery.
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Our Team

Chinese Part:

1. Chief design engineer

2. Mechanical engineer

3. Civil engineer

4. Implementation

5. Technician

Bangladesh Part:

1. Project Manage

2. Civil Engineering

3. Mechanical Engineer

4. Electrical Engineer

5. Technician

6. Supervisor

7. Project coordinator
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Some of our projects

Project Name Location Technology Status

Bonolota Auto Bricks Natore Hoffman Delivered
SSL Auto Bricks Mauna, Gazipur Hoffman Delivered
Diamond Auto Brick Vulta Gawsia Hoffman Delivered
Satoire National Bricks Ltd Faridpur Hoffman Delivered
Kanaipur Auto Bricks Ltd Faridpur Hoffman Delivered
Bonolota Auto Bricks Natore Hoffman Delivered
Bagura Tunnel Kiln Bagura Tunnel Kiln Delivered
Rakya Auto Bricks Madaripur Hoffman Delivered
New Generation Auto Bricks Vulta Gawsia Hoffman Delivered
Comprehensive Ltd Tangail Hoffman Delivered
S.B Auto Bricks Ltd Chittagong Hoffman Delivered
GSA Auto Bricks Ltd Rangpur Hoffman Delivered
AD Auto Bricks Ltd Comilla Hoffman Delivered
Poramati Auto Bricks Jhenidah Hoffman Delivered
 Energy Efficient & Eco Friendly
Automatic Brick Manufacturing Plant Technical Service Provider

Our Technological Partners

Dapeng Machinery Manufacturing Co., Ltd.

Address: Huaiyin District, Jinan City, Shandong Province, China

Address: China Office# Bai Ma Shan Office, Huaiyin District, Jinan City, Shandong Province,
China

Address: Huaiyin District, Jinan City, Shandong Province, China

Address: House# 459, Road# 8, Baridhara DOHS, Dhaka, Bangladesh

Email# nexteslbd@gmail.com; Mob# +8801746-222768, +8801922003300;
Phone# +88028411629; Facebook.com/nextesl; Web# www.nextesl.net