A.

Boschetto
L. Bottini

Introduction 1
 ADDITIVE MANUFACTURING AND PRODUCTION SYSTEMS

A. Boschetto
L. Bottini

HOURS

Lectures: Monday 10.00 – 12.00 Class # 38

Thursday 08.00 – 11.00 Class # 33
Friday 09.00 – 12.00 Class # 5
Office hours Monday 09.00 – 10.00 Laboratory of Reverse Engineering and Rapid Prototyping

CONTACTS

Phone: 25703

E-mail: alberto.boschetto@uniroma1.it
E-mail: luana.bottini@uniroma1.it

WEB site:
http://dma.dima.uniroma1.it:8080/users/boschetto/

Introduction 2
 Useful courses --Tecnologia meccanica
or
-- Tecnologia dei processi produttivi

Structure of lectures -- 46 (68) theory

-- 8 (14) practice
-- 6 (8) laboratory

Exercises -- lecture room

-- homework: completion, correction, revision

NB: -- make groups composed by 3 members

-- each group must subscribe by mail
-- each exercise must be sent in pdf format

Final examination written exam 60%

exercises 20%
discussion +/- 20%

Introduction 3
Course program

Theory

6 CFU

9 CFU

Introduction 4
Course program

Practice

6 CFU

9 CFU

Introduction 5
 Reference books

Radhakrishnan, P., Subramanyam, S., Raju, V. (2008).

CAD/CAM/CIM. New Delhi: New Age International.

Kalpakjian, S., Schmid, S.R. (2008). Manufacturing Processes

and Technology. Prentice Hall.

Smid, P. (2007). CNC Programming Handbook. Industrial

Press.

Chua, C.K., Leong, K.F., Lim, C.S. (2010). Rapid prototyping:

principles and applications. Rivewr Edge, N.J.: World
Scientific.

Raja, Vinesh; Fernandes, Kiran J. (2008). Reverse

Engineering. An Industrial Perspective. Springer.

Koudate A., Suzue T., VRP: (2013) Variety Reduction

Program, ISEDI – JMAC, Torino

Slide of the lectures, availabe on the WEB site.

Introduction 6
Introduction 7
 Single technology

• Process
Materials Micro parameters
Roughness cycle

Tolerances Macro
cycle
• List of
operations
Aim: determine the Technology
process parameters • Machines
Technology to obtain a specific
product

Introduction 8
 Single technology

Big lathe Biggest digger

Choose the right

technology

Plasma Gears for … a

cutting mite

Introduction 9
 From the single technology to the process

Foundry
Aim: determine the right
combination of technology
Additive (and their parameters) to
Machining
manufacturing obtain a product
(complying with the
specification)

Non
Process Plastic
conventional deformation

Process
Assembly
control

Introduction 10
 From the process to the production system

Aim: determine the combination

Process
Database of systems to produce a mix of
planning
products (several processes)

Product 1
Production Process A
Materials
system Product 2

Man Process B
Product 3

Process C Product 4
Energy
Product 5
Process D
Money
Product 6

Machines

Introduction 11
AM elements Post
Physical processing
principle

Secondary
operation

AM
Technical
CNC system

Software RE
3D Quality
modeling
control

CAM 3D
vision

Introduction 12
Tools:

Introduction 13
 1782 1913 1954
2015
(1784) (1870) (1969)

Introduction 14
Introduction 15
Introduction 16