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J Therm Anal Calorim (2015) 122:1213–1220

DOI 10.1007/s10973-015-5134-7

A technique proximate and ultimate analysis of solid fuels


and coal tar
Alexander Kozlov1 • Denis Svishchev1,2 • Igor Donskoy1,2 • Vitaly Shamansky1 •

Alexander Ryzhkov2

Received: 5 December 2014 / Accepted: 25 October 2015 / Published online: 5 November 2015
 Akadémiai Kiadó, Budapest, Hungary 2015

Abstract The paper presents a technique for proximate differential thermal analysis, or differential scanning
and ultimate analyses of solid fuels and coal tars by inte- calorimetry. Moreover, the facility can be supplemented
grating the simultaneous thermal analysis and mass spec- with physicochemical methods of analysis obtained as a
trometry. The technique for the ultimate analysis is based result of the decomposition of the samples of gaseous
on the analysis of components of the gas phase that is compounds. These are, for example, Fourier transform
formed during combustion of the studied samples in oxy- infrared spectroscopy [2], chromatographic methods of
gen. In the analysis of coal tars, the inert filler is used for analysis [3], optical spectroscopy [4], and mass spectrom-
their uniform evaporation and oxidation. The developed etry [5]. Such a combination of methods of thermal anal-
technique was tested on the black coal sample. The ysis and physicochemical methods for determining the gas
obtained results are consistent with the standard technique composition makes it possible to conduct the proximate
for ultimate analysis based on ASTM 3172-76. The paper and ultimate analysis, which provides information
shows a good agreement of the results of analysis by these about the ash content, moisture content, volatile release,
two techniques. The paper also illustrates the applicability lower calorific value, and data about the elemental
of the developed technique to studies on a wide range of composition [6].
solid fuels. Fuel characteristics are the essential initial data for the
calculation of energy equipment parameters and the energy
Keywords TG-MS  Proximate and ultimate analysis of survey on the operating conditions of plants and enter-
solid fuels  Coal tar prises. Reference values of technical characteristics are
available for many fuels. At the same time, the natural
changeability of fuel properties within the limits of a cer-
Introduction tain coal deposit and the development of new deposits
make the list of reference values suitable for rough design
One of the efficient methods of studying the processes of calculations. The reference material does not contain any
thermochemical solid fuel conversion is the simultaneous information about the technical characteristics of low-
thermal analysis, which has already become a traditional grade and composite solid fuels obtained from biomass,
research method [1]. Within one facility, the simultaneous blends of coal, peat, and shale, or from industrial waste,
thermal analysis combines thermal gravimetric analysis, including municipal solid waste. Presently, the proximate
analysis is regulated by the national standards organiza-
tions [e.g., American Society for Testing and Materials
& Alexander Kozlov (ASTM)] according to the special standards. ASTM D
kozlov@isem.irk.ru
3172-76 (Standard Practice for Proximate Analysis of Coal
1
Melentiev Energy Systems Institute (ESI) SB RAS, and Coke) is used for the proximate and ultimate analysis
Lermontov st. 130, Irkutsk, Russian Federation 664033 of different coals, ASTM E 780 (Standard Methods for
2
Ural Federal University (UrFU), Mira st. 19, Yekaterinburg, Analysis of Wood Fuels)—for wood biomass, ASTM E
Russian Federation 620002 830 (Standard Methods for Analysis of refuse-derived

123
1214 A. Kozlov et al.

fuel)—for waste-derived fuels. As a rule, the standards number is enough to determine the individual components
define what methods of classic chemistry should be used to of the gas mixture. By virtue of the fact that solid fuel has a
determine the required values. For instance, the fuel complex structure, it is hard to interpret the mass spectrum
moisture content is determined according to the mass loss during the thermochemical fuel conversion, especially
after drying the sample in the dryer at a temperature of when the amount of oxidizer is insufficient, since the mass
105 C; ash content of fuel is determined according to the numbers of some components of the gas mixture and the
mineral residue after complete combustion of the sample in mass numbers of their fragments are the same. In this
the muffle furnace; volatile yield is also determined using connection, the researchers determine the qualitative
the muffle furnace. The lower calorific value of fuel is composition of the gas mixture in the course of fuel
determined by the classical method of oxygen-blown combustion [10].
sample combustion in the bomb calorimeter (ASTM D Due to the fact that mass numbers of some components of
3174-84). The ultimate analysis of fuel is determined using the gas mixture and the mass numbers of their fragments are
elemental analyzers in accordance with the standard ASTM the same, a special procedure for mass spectrum interpretation
D 3176-84. These standards are applied independently of has been developed. This procedure is based on the fact that
one another and do not envisage an integrated research into molecules are ionized by electron impact constantly equal to
fuels. In this connection, it is common practice among 70 eV, and therefore, the molecules of gaseous products are
researchers worldwide to send their fuel samples to the always proportionally divided in accordance with the mass
specialized centers—USA National Energy Technology numbers. Thus, it is possible to take into account the contri-
Laboratory, Wyoming Analytical Laboratories [7]. bution of each gas to the value of a certain mass number, which
This makes it topical to search for a universal express will make it possible to differentiate between the gases with
method. One of such methods can be a complex thermal the same mass numbers and determine their amount. Table 1
analysis which allows us to make a proximate and ultimate presents the relationships between mass numbers in the mass
analysis in one experiment. spectrum for the main components of the gas mixture. The
Complex thermal analysis of solid fuel implies the use of relationships given in the table are obtained by experiment and
simultaneous thermal analyzer and mass spectrometry gas correlate with the data presented in the databases of mass
analyzer in a single unit, which makes it possible to obtain spectrometers [11, 12]. Slight deviations are connected to
not only the total characteristics of the process of heating a external conditions of gas supply during the calibration, and
weighed amount of fuel (mass loss, heating values), but also therefore, the mass spectrometer signal calibration should take
the dynamics of release of the gaseous products (CO, CO2, into account the inlet temperature and pressure at the unit of
CH4, NO2, H2O, etc.). However, the use of thermal analysis pulse thermal analysis.
to conduct the proximate and ultimate analysis is advisory The developed technique is based on the following
rather than binding due to a great variety of fuels under equations of physical chemistry and mass spectrometry:
research, which should be studied individually [8].
The aim of the present paper is to develop a technique 1. The Mendeleev–Clapeyron equation:
proximate and ultimate analysis of solid fuel using the
methods of thermal analysis and mass spectrometry. PV ¼ nRT ð1Þ

2. The relationship between the peak area and the ion


A technique proximate and ultimate analysis
current values:
of solid fuels

The experimental studies were carried out using a simulta- Zs1


neous thermal analysis instrument manufactured by the S¼ Ids ð2Þ
company NETZSCH. The facility includes thermal analyzer s2
STA 449 C Jupiter, quadrupole mass spectrometer QMS 403
C Aeolos, and a unit for pulse thermal analysis PulseTA. where P—total pressure of the jth gas mixture com-
To determine the amount of produced gaseous products, ponent; R—universal gas constant; V—gas volume, l;
we use pulse thermal analysis (PulseTA), which allows the T—temperature, K; S—peak area, A*sec; I—ion
calibration of the mass spectrometer signal. The procedure current, A, s—time, sec.
and the factors influencing the calibration process are The following two assumptions are made:
studied and described in paper [9]. Based on this paper, we
can conclude that accurate calibration of the mass spec- • It is regarded that all of the fuel nitrogen produced as a
trometer signal in accordance with the corresponding mass result of coal combustion is in the form of NO [13].

123
A technique proximate and ultimate analysis of solid fuels and coal tar 1215

Table 1 Correlation between signals in terms of mass numbers for the main gas mixture components

м. ч. 2 12 13 14 15 16 17 18 28 29 30 32 33 34 44 45 46

H2 100
CH4 2.4 7.7 15.6 85.8 100 1.2
CO 4.5 0.6 0.9 100 1.1 0.2
CO2 6 0.1 8.5 11.4 0.1 100 1.3 0.4
H2O 1.1 23 100
O2 11.4 100 0.1 0.4


• The access of oxygen to all the particles of the sample T~ —inlet temperature at PulseTA, K; nj —amount in the
is the same due to the special shape of the crucible calibration gas, mole.
representing a flat platform. Calibration factor is calculated from Eqs. (3) and (4):

The elemental composition of fuel was calculated on the  Sj  108  R  T~
basis of the compositional analysis of combustion products kj ¼   ð5Þ
P~  V  x j j
in the course of the fuel sample combustion. Gas products
consist of the following main components: combustion— Values P~ , T~ are taken in accordance with the indoor
CO, CH4, and H2; non-combustibles—CO2, SO2, and H2O conditions.
(steam); components of air and gas carrier—N2, O2, and The sought values at the stage of calibration are the
Ar. The technique for the ultimate analysis of a sample 
factors kj .
includes the following stages: calibration of a mass spec-
trometer signal using calibration gases and a block of pulse Consideration of a pressure rise in thermal analysis
gas supply; thermoanalytic combustion of a sample with furnace
recorded mass spectra of the reaction products; the stage of
data processing which supposes consideration of a pressure In the measurement stage, at the time of intensive gas
rise in the thermal analysis furnace, the determination of production from the sample, the pressure in furnace
quantities of gas component substances, and the ultimate increases, and this leads to a rise in the ion currents for the
analysis of a dry ash-free fuel. The proximate analysis mass numbers to be determined.
(including the determination of ash content, moisture To take this effect into account, we introduce the
content, and calorific values) is made by the data on a adjustment factor Z, which is calculated using Eq. (6):
change in the sample mass and ultimate analysis.
IiAr
Z¼ ð6Þ
Calibration stage I0Ar

In the stage of mass spectrometer signal calibration, the where IiAr , ion current for the ith measurement, A; I0Ar , ion
following relationships are met: current of argon for measurements in the unperturbed
system, A.
Sj
kj ¼ ð3Þ The chosen method of determining the adjustment
nj factor is convenient because the quantity of chemically
inert argon is constant during the whole experiment. The
where j—index of a component from the set (CO, CH4, H2,
 imaginary increase in argon concentration during the
CO2, SO2, H2O (steam), O2, NO2); kj —calibration factor;

experiment is explained by a pressure rise in the furnace
Sj —peak area, A*sec. Index indicates the values deter- of the device, which causes an increase in the partial
mined at the calibration stage pressure of the gas phase components. This fact is
Quantity of the jth component substance is calculated confirmed by the special experiment, in the course of
from Eq. (1): which we could follow the changes in the partial pres-
 
P~  Vj  xj sure in the mass spectrometer. Figure 1 shows the

nj ¼ ð4Þ increase in the partial pressure, which is practically of
108  R  T~
 
the same form as the ion current for argon. The peak of
where Vj —volume of calibration gas, l; xj —concentration the pressure is at the stage of intensive combustion of
in calibration gas, %; P~ —inlet pressure at PulseTA, Pa; the studied sample.

123
1216 A. Kozlov et al.
X
Ion Current*10–7/A DTG/% min–1 nN ¼ nNO NO ð12Þ
9.5 [1]
0 7.5 X
nS ¼ nSO2 SO2 ð13Þ

Pressure e–06, mbar


9.0 7.45
–2
8.5
DTG
7.4 It is noteworthy that CO and N2 have the same mass
Ion Current
Pressure –4 number 28, and since the experiment takes place in an air
8.0 7.35
atmosphere, the signal of the ion current N2 overlaps a
7.5 –6 7.3 signal of the ion current of CO, and then, according to the
7.0 –8
7.25 relationship of the mass numbers listed in Table 1, we can
[2]

7.2
calculate the amount of CO at 12 mass number according
100 200 300 400 500 600 700 800 900 to formula (14):
Temperature/°C
I12 CO ¼ I12 All  0:6I12 CO2  0:024I12 CH4 ð14Þ
Fig. 1 Changes in the pressure depending on temperature
where I12CO, the value of the ion current 12 mass number
corresponding to CO, I12All, the total ion current signal for
The peak areas found at the stage of measurements are the mass number 12, I12CO2, the contribution of CO2 to the
adjusted for the magnitude of the pressure rise according to value of the ion current 12 mass number, and I12CH4, the
Eq. (7). contribution of CH4 to the value of the ion current at mass
Sj number 12.
Sj ¼ ð7Þ Next, we determine the amount of substance of CO
Z
necessary to carry out calculations according to the equa-
where Sj —peak area adjusted for the value of the pressure tions that have been wrote previously.
rise, A*sec; Sj —peak area measured during the experi- The indices in the formula of the dry ash-free fuel are
ment, A*sec. calculated by the relationships:
nH nO nS nN
Determination of the quantity of gas phase H¼ ;O ¼ ;S ¼ ;N ¼ ð15Þ
nC nC nC nC
components
The amount of oxygen is determined by the balance
After the adjustment of the value of the ion current, we find according to Eq. (16):
the amount of substance nj formed as a result of the sample mðOÞ ¼ mðCHx Oy Nz Sv Þ  mðWÞ  mðAÞ  mðCÞ  mðHÞ
combustion:  mðNÞ  mðSÞ
Sj ð16Þ
nj ¼  ð8Þ
kj
where m(CHxOyNzSv)—initial sample mass, mg; m(W)—
moisture content in the sample, mg; m(A)—mass of sample
Calculation of elemental composition of the organic residue after thermal analysis, mg; and m(C), m(H), m(N),
matter m(S)—mass of elements in a sample, mg.

Decomposition of solid fuel in the air flow occurs Proximate analysis


according to the equation:
The fuel moisture content (W) is determined based on the
CHx Oy Nz Sv þ mðO2 þ 3:76N2 Þ ¼ nH2 H2 þ nCO CO mass loss of the sample before its oxidation, which can be
þ nCO2 CO2 þ nH2 O H2 O þ nCH4 CH4 seen in the mass curve.
z  The ash content of fuel (A) is determined as the mass of
þ þ 3:76 þ m N2 þ nNO NO þ nSO2 SO2 ð9Þ
2 the weighted amount after the combustion of the organic
matter of fuel divided by the mass of the initial weighted
The amount of each element constituting the dry ash-
amount.
free fuel is calculated by the balance (Eqs. 10–13).
The lower heating value of fuel LHV is calculated using
X the formula according to standard ISO 1928:2009 (Solid
nc ¼ nCO CO þ nCO2 CO2 þ nCH4 CH4 ð10Þ
X mineral fuel—determination of gross calorific value and
nH ¼ nH2 H2 þ nCH4 CH4 þ nH2 O H2 O ð11Þ calculation of net calorific value):

123
A technique proximate and ultimate analysis of solid fuels and coal tar 1217

LHV ¼ 339Cdaf þ 1255:8Hdaf  108:8ðOdaf  Sdaf Þ ð17Þ break first, and then, the bonds of the carbon skeleton with
predominant production of CO2 break.
where C, H, O, S—percentage of an element in the organic The developed technique was used for proximate and
matter of coal (daf—dry ash-free basis). ultimate analyses of the studied coal. The results of the
This formula makes it possible to find value LHV with analyses are presented in Table 2.
the accuracy acceptable for engineering calculations. The comparison of the data presented in Table 2 allows
us to draw some conclusions:
• The results of the ultimate analysis based on the
Results and discussion
developed technique are in good agreement with the
results based on the standard technique ASTM
Testing the developed technique
3172-76. The difference between the parallel experi-
ments is explained by the non-uniformity of coal
The technique for proximate and ultimate analyses was
samples.
tested using thermal analysis based on the example of run-
• The used reference values should be considered less
of-mine black coal [rank D (long-flame coal)], Cher-
accurate, since they are obtained for the average coal
emkhovo deposit in Irkutsk region (Russia). To this end,
composition for the whole deposit, while the calculated
the selected coal sample was divided into two parts, one of
values characterize the properties of the initial research
which was analyzed by the standard combustion method,
material.
according to ASTM 3172-76, and the other—by the sug-
• Sulfur content in the studied sample is at the detection
gested technique.
limit of the combustion method, and therefore, the
The case of thermal analysis included three parallel
accuracy of this method for sulfur content determina-
measurements. With the standard combustion method, two
tion is obviously insufficient.
parallel samples were made.
Sample preparation was performed by the standard In this experiment, the amount of nitrogen was not
quartering method. Representative samples of 20–30 mg determined.
were placed in an alumina crucible intended for thermo-
gravimetry measurements. The flat shape of the crucible Application of the developed technique to study
facilitated the uniform access of oxidizer to fuel particles. some solid fuels
The samples were heated from 35 to 1000 C at a speed
of 10 C min-1 in the air flow. The air flow rate Applicability of the developed technique to the proximate
was 30 mL min-1, and the flow rate of argon was and ultimate analyses was shown for brown and black
10 mL min-1. Argon served as the protective gas that coals, different wood species, charcoal, lignite coke, and
prevented gases and vapors from settling on the thermal also straw and lignin.
analysis balance. The obtained combustion products were Brown and black coals were taken from different
recorded in the range of mass numbers 1–200 with deposits of the Irkutsk region (Russia). The coals from
electron impact ionization (70 eV). The mass spectrome- different deposits differ in their properties—coking char-
ter signal was calibrated by pulse supply of the corre- acteristics, ash content, volatile content, reactivity, and coal
sponding calibration gases. rank.
Figure 2a, b shows ion current for mass number 40 The samples of coals and other fuels were prepared by
(argon). Its increase in the temperature range 400–600 C the standard method of quartering. The particle size of all
is related to a change in the gas pressure in the furnace. samples was B0.2 mm.
The increase in the ion current at the time of intensive gas Table 3 presents the results of the study on solid fuels.
production is observed not only with argon but also with The tabulated values are in good agreement with published
the other substances in the mass spectrum as well. The data [15–17].
analysis of curves and mass spectra shows that the Tables 2 and 3 show the values for black coal from a
moisture exudes from coal at a temperature of 35–180 C, coal deposit. However, the samples were taken with a
which is confirmed by an increase in the mass spec- difference of 1 year, and this explains the difference in
trometer signal for mass number 18. At a temperature values.
from 360 to 600 C, organic mass of the studied sample
burns out and the gases H2O, CH4, H2, CO2, CO, NO, and Ultimate analysis of coal tars
SO2 are formed
The weak polar bonds with the formation of mainly The principles underlying the developed technique allowed
hydrogen-containing compounds (H2O, CH4, and H2) its use not only for the ultimate analysis of solid fuels, but

123
1218 A. Kozlov et al.

(a)
TG/% Ion Current*10–9/A

100 6
90 Moisture content
Pressure rise 5
80
4
70
40 m.n. - Ar
60 3
50
2
40 32 m.n. - O2

44 m.n. - CO2 1
30

20 18 m.n. - H2O 0
Ash content
100 200 300 400 500 600
Temperature/°C
(b)
TG/% Ion Current*10–11/A

100 3.5

90 Moisture content
3.0
80 15 m.n. - CH4
2.5
70
2.0
60
1.5
50
1.0
40
64 m.n. - SO2
30 0.5

20 2 m.n. - H2 0
Ash content
100 200 300 400 500 600
Temperature/°C

Fig. 2 a, b Curve of the black coal combustion and values the ion current of gas phase components (solid line—TG curve; dot line—ion current
curve)

Table 2 Results of proximate and ultimate analyses of black coal


Formula Measurement method W/% A/% C/% H/% O/% S/% LHV/MJ/kg

CH0.73O0.25S0.0048 STA 3.38 15.24 71.07 4.32 23.69 0.91 27.05


CH0.81O0.25S0.0061 STA 2.98 19.71 70.57 4.76 23.52 1.15 27.48
CH0.70O0.28S0.0045 STA 3.47 15.55 69.03 4.37 25.77 0.83 26.19
CH0.95O0.24S0.01 ASTM 3172-76 – – 68.79 5.45 22.43 1.48 27.90
CH0.90O0.31S0.01 ASTM 3172-76 – – 64.84 4.86 26.52 1.74 25.40
CH0.87O0.31S0.0078 Ref. [14] 15.00 34.00 77.00 5.60 14.20 1.60 29.93

also for the ultimate analysis of coal tar obtained as a result coal tar is now carried out using a heat-treated inert filler
of solid fuel gasification. This possibility is conditioned by support. The filler is represented by fine silica sand.
the fact that, as a result of tar combustion of such liquid The technique was applied to make an ultimate analysis
substances, the gas phase produces the same macro-com- of coal tar obtained as a result of the Azeya brown coal
ponents as the solid fuel combustion. The technique gasification. The brown coal tar consists of two fractions
underwent a number of changes connected to non-uniform partially dissolved in each other—low-molecular one
burning of the liquid sample. For instance, the analysis of (water is the main component) and high-molecular one

123
A technique proximate and ultimate analysis of solid fuels and coal tar 1219

Table 3 Results of the proximate and ultimate analyses of various solid fuels
Sample W/% A/% C/% H/% O/% S/% N/% LHV/MJ/kg

Lignite coke 0 33.09 88.45 0.38 10.24 0.45 0.45 29.40


Charcoal 1.26 2.97 80.33 1.44 17.94 0 0.23 27.09
Brown coal (Azeya) 12.20 7.60 77.64 4.53 16.97 0.14 0.72 30.18
Brown coal (Mugunsky) 5.90 13.70 76.28 3.45 19.45 0.04 0.78 28.08
Brown coal (Haranutsky) 2.67 26.46 74.97 8.33 15.66 1.05 n.d. 34.29
Black coal (Cheremhovsky) 4.04 14.72 73.70 3.11 21.85 0.46 0.89 26.56
Brown coal (Glinka) 4.34 10.10 78.28 6.70 14.11 0.30 0.61 33.45
Straw 2.53 6.12 56.35 15.1 26.85 0.19 0.004 35.16
Lignin 72.00 19.5 54.2 4.50 39.70 0.12 1.4 19.72
Sawdust pine 3.47 1.12 54.28 5.20 40.53 0 n.d. 20.52
Sawdust beech 3.10 1.40 46.61 6.17 47.23 0 n.d. 18.41
Sawdust aspen 2.00 1.68 47.77 7.35 43.52 0 1.4 20.69
n.d. not determined

Temp./°C
TG/% DTA/µV mg–1
Exo [1]
100
0.8 800
0.6 700
80
0.4
600
0.2
60
500
[1]
0.0
400
40 –0.2

–0.4 300

20 TG –0.6 200
DTA
Temperature –0.8 100
[1]
0 –1.0
0 20 40 60 80 100 120 140
Time/min

Fig. 3 Curve obtained for the brown coal tar

Table 4 Results of thermal analysis of brown coal tar


Low-molecular fraction High-molecular fraction
H2O/% Organic compound/% C/% H/% O/% N/% S/%

78.4 21.6 58.77 8.65 32.45 0.02 0.11


74.3 25.7 60.27 7.16 31.78 0.01 0.18
91.9 8.1 58.58 6.35 35.03 0.01 0.03
94.5 5.5 48.59 12.93 38.40 0.02 0.06
94.1 5.9 50.52 9.01 40.40 0.02 0.07
94.4 5.6 45.25 9.88 54.70 0.03 0.02
74.6 25.4 49.61 5.50 44.20 0.01 0.65

123
1220 A. Kozlov et al.

(‘‘heavy’’ aromatic compounds). In this case, the water increases, which leads to an imaginary increase in the ion
content in the sample can reach 95 %. The solid residue of current for the studied mass numbers. The mass spec-
brown coal tar remains after evaporation of water and light trometer signal should be adjusted according to the level of
organic compounds, such as low-molecular phenols and the signal for argon, since its concentration is constant
alcohols, and acetaldehyde. It is used as a feedstock in during the whole experiment.
chemistry and construction.
To determine the composition of the low-molecular Acknowledgements Results of the study were obtained using the
material and technical base of the Baikal Analytical Center for col-
fraction, the tar sample mixed with the inert filler is placed lective use of SB RAS. This work was supported by Russian Foun-
in the crucible for differential scanning calorimetry or dation for Basic Research (Grant No. 13-08-00281). Optimal
differential thermal analysis of measurements, heated to parameters selection for the STA instrument was carried out at UrFU
110 C (the heating rate is 10 C min-1) in the flow of and supported by the Russian Science Foundation via grant 14-19-
00524 (to Svishchev D., Donskoy I., and Ryzhkov A.).
inert gas (argon), and then kept for 60 min. This time is
enough to let the water and the low-molecular organic
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