Bitumen road
emulsions
(anionic and
cationic)
Part 1: Specification for bitumen road
emulsions
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BS 434-1:1984
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BS 434-1 :1984
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BS 434-1 :1984
eword
lion of this fart of this British Standard, prepared tinder the direction
oad Engineering Standards Comiri',~i ,~ specifies requirements for
the 1973 edition
, ;ionic and cationic bitumen road emulsion ; . It supersedes
is withdrawn. Recommendations for the use of these emulsions for roads
urfaces are covered by Part 2 of this standard.
~-, iajor changes have been made to the previous edition of this standard but the
tunity has been taken to make a large number of minor alterations which
shown to be necessary as a result of users' experience,
itish Standard does not purport to include all the necessary provisions of a
".-rast . Users of British Standards are res ,ible for their correct application.
;VMhance with a British Standard does not of itself confer immunity
n legal, obligations.
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is document comprises a front cover. tin inside front cover, pages i and ii,
to 16, an inside back cover and a lack cover.
ca. and has been updated (see copyright date) and may have had
, Iments incorporated. This will be indicated in the amendment table on the
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Only for internal use!
BS 434-1:1984
"The internationally agreed definition of bitumen relates its solubility to carbon disulphide but in the UK trichloroet is
used since it is safer than carbon disulphide .
fG BSI 12-1998
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BS 434-1 :1984
than 5 % 1~y mass of the bi~ ;i anionic emulsion and 10 % i.e . BS 434/1 : 1984 ~,
foreationicemulsion, oras ;!- :~~ thepurebaser and the
manuActurer of the em & Q the closs of erntilsion and nominal binder
NOTE2 If required by th~ supplier should content ~-Ne I and Table 2) ;
provide a typical sampli, W 'ation bitumen used as do
basic ingredient of the eino Uorshould disclose the e) the mwo ~ 9f contents in Ifflograins or volume
nominal viscosity of the hi ; ~ ~ x mixture used . litres ;
NOTE 3 Attention is dra~% ~ ; bitumen originally
with 0 the word "Anionic" or "Cationic" on the head of
mmoying BS 300 rn, same test readt, on
analysis after extraction F- I the container which shall be coloured black for
Anionic and areen for Cationic ;
3 Toxicity . Any dr, q ,, washAgs or the like,
passing from. the worl, :I reams, ponds, rivers, g) the instructions to roll the drums before use,
(1) etc., shall not, after dilub-?n by these waters, have particularly in the ease of 40 % binder content
-S any toxic effect upon p1m . 4 animal or fish life . emulsions :
co
W aninsloveti rotect Irn frost.
72
Documents tive to bulk deliveries shall provide
similar .r~ , information.
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MarkingBS 434/1:1984 on or ~, ; rulation to a product. is a claim by the jnanulactv~-~- , - ~t-ro the product has been manufactured
accordance with Me rewo,ras of Me stanthtrd- Ile accuracy of such a claini - tii~ wfw, - , solely the manufacturet's
in
0 responsibility. Enquiries a~ iWainlity of third party certification to suppo! 1 ~7 claims. should be addressed to tile
0 Director, Quality Assan~nv , 'P 7 - i ~~a t, British Standards Institution, Unford W-0 Ahh, ,~i licynes NIKH 6LE in the case of
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BS 434- 1:1984
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BS 434-1 :1984
Residue on
(% Onho, maximum)
Residue on 150 p,m
(g per 100 mL, maxinr. s ., o
Binder content W On 57"Id-immum)
Viscosity (degrees U , 7 ('11) at 20')
Viscosity Redwood N'
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BS 434-1 :1984
beaker and. wash tbr - ~, using 500 mL E.1.5 Use the mean b ofthe two masses
distilled water each ti--~ hile the aggregate is to calculate I amount of binder coagulated as a.
stirred with a glass ro ' r dry the washed
x -,
percentage of the total binder originally present.
aggregate to constant The coagulation vahin expressed as a percentage, is
P~
given by the expressi
K 111 klene, comply > ~ z with BS 45, with an
evaporation. residue n v A~edingOQQT. bx8xIOO
E.2 .3 Procedure. If the water content of the F.2 .1 Glass still, of 500 mL capacity, comprising a
emulsion, determined in accordance with round-bottom short-necked flask with a ground
ippendix F, is below 50 %, dilute the emulsion with socket for either a 24/29 or 34/35 joint, complying
sbly boiled distilled water at 20 *C to 25 'C, to a with BS 572, at the neck .
water content of 50 %. F.2 .2 Condenser, consisting of a water-cooled reflux
Sift a portion of the cement through the 180 pin glass tube type having a jacket not less
sieve (E .2 .1 .2) and weigh 50 g of the sifted cement than 300 mm. in length, with an inner tube
into the iron dish . of 15 ± 3 mm external diameter . The lower end of
Weigh the 1.4 mm sieve (E .2 .1 .1) and the shallow the inner tube shall be ground to an angle of
approximately 60' to the axis . The drainage tip shall
pan to the nearest 0. 1 g (TV,).
finish in a 19/26 cone .
Add 1.00 mL of the 50 % emulsion to the cement in
F.2 .3 Receiver, of annealed glass complying with the
the dish and stir the mixture at once with the steel
dimensions given in Figure 1.
rod with a circular motion, making 60 complete
revolutions during 1 min. immediately at the end of F.2 .4 Heater, such as an electric heater.
the 1 min mixing period, or after a longer period if F.3 Materials
necessary to obtain a homogenous mixture,
F.3 .1 Carrier liquid, petroleum or coal-tar spirit,
add 150 mL of freshly boiled distilled water at 20 "C
free from water and yielding not more
to 25 'C and continue stirring for 3 min. Maintain
than 5 % (V/V) of distillate at 125 *C and not less
the ingredients and apparatus at a temperature
than 20 % (VIV) at 160 "C when tested as described
of 20 OC to 25 'C during the mixing period . in BS 2000-123 .
Pourthe mixture through the 1.4 mm sieve (E .2 .1 .1) NOTE A suitable, carrier liquid is grade 3' or 5' xylene
rinse with distilled water poured from a complyingwith BS 458.
receptacle held at a height of FA Specimen. Ensure that the specimen is
approximately 150 mm . Place the sieve in the pan, thoroughly representative of the material to be
heat them both in the oven at 105 ± 5 'C until dry ted .
and weigh them together to the nearest 0. 1 g (W2) . F.5 Procedure. Weigh 30 g to 50 g of the emulsion
E.2 .4 Calculation. Calculate the coagulation value, to the nearest 0. 1 g into the distillation still.
as a percentage, which is given by the expression : Add 100 mL of the carrier liquid and one or two
glass beads.
W2 __ IV, 100
X Assemble the apparatus. Insert a loose plug of
T3 cotton wool in the top of the condenser tube to
where revent the condensation of atmospheric moisture
e condenser tube .
W, the mass of the weighed sieve and pan Heat cautiously and regulate so that the condensate
(in g) ; falls from the end of the condenser at a rate of two
W2 is the mass of the sieve and pan, and the drops to five drops per second . Continue until the
material retained in and on them (in g) ; volume of water in the receiver is constant.
is the mass of the binder in 100 mL of the Discontinue heating and cool to room temperature.
diluted emulsion (in g) determined by the If any droplets of water are adhering to the sides of
procedure in appendix F. the receiver or condenser, dislodge them with a fine
wire spiral . Measure the volume of water.
E.2 .5 Reporting of results. Report the coagulation
F.6 Calculation and report. Calculate the water
value as a percentage to the nearest whole number.
content, expressed as a percentage by mass, which
'aM Appendix F Method for determination is given by the expression:
of water and binder content A X 100
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BS 434- 1 :1984
Cn NOTE 2. If apparatus with 1 glass bulb is used, then a dimension 30 mm to 60 mm may be used in place of 47 t ".), mm, and 170 mm to
210 mm in place of IM - ¬ ~~, mm, provided the graduations in the upper tube allow for the piouision tolerances in F 7 to be achieved .
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Starring devoe
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W Ali dimensions are in millimetres and are requirements of the &on viscometer with the exception of those marked an asterisk,
tApproximate distance between thermometer and bottom of cup.
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Appendix G Methods for G. 1.4 Calibnation. Wash the c-ap and jet with
petroleum spirit, then several times with alcohol
determination of viscosity
and finally with distilled water.
G.1 Engler viscositv Level the viscomi-ter approximately and insert a
stopper whi&1 1) ~ ; - : been used only for the water test
NUTE This method A h ,--
of the apparat~.; , , ~md has never been in contact with
M1 .1 GeneraL This wv ribes a procedure
oil or emulsion . Fill the receiving flask nearly to the
for the determination c.- )sity of bitumen
brim with diisti tied water at 20 'C and pour it into
road emulsions in arbii 20 'C using the
the viscometer cup, allowing the flask. to drain in an
Engler viscometer .
inverted posi , thus filling the cup to a
NOTE I The flow of bitui road emulsions is little above the ointers. Place the lid and the
non-Newtonian in that t '~i ip between shearing stress
and rate of shear is not dor the conditions of the thermometers i osition and maintain the
test, the divergence from aviour does not normally temperature of the water in and the water
lead to any difficulty in ob~~i! i; producible results. bath A 20 ± AUG - stopper a few
Nevertheless, if measu r~ in ipted at low times, fill the jet completely rater and wet the
temperature, or if the emo 91mormally high viscosity,
exceedin g 25 A(degrt, xample, such difficulties surface of the oudet end so &at Ge drop completely
may arise. covering thesurface remains pendant Set the water
NOTE 2 The viscosity of "7 v may be changed surface exactly at the pointers by sucking out excess
permanently by violcnt ;~ ~;i! :, T)v heaiing or chilling, or by
water with a pipette or, if necessary, by adding a
]ong storage at ambient to! -U~
small quantit.~ of water at 20 "C . When the water is
QL2 MaMus completely atlest, place the drained receiving flask
G.1 .2 .1 Viscometer, 0 ,it ndard Engler underneath the orifice.
viscometer as shown. in . This consists Lift the stopper right out vertically so that the
essentially of a cup w A jet in the centre of surface of the water suffers the minimum
the base which may b~ , d by means of a tapered disturbance and at the same time start the timer.
hard wood stopper. Tb is!~urrounded by a Note the time taken for the receixing flask to fill to
water bath fitted witl ,- a ing device . the 200 inL niark .
Thermometers (10 'C 1 , ; are carried in both
Repeat the determination until three consecutive
the cup and the "te,-
results have been obtained differing by not more
G.1 .2 .2 Two thern~oir and
than 0.5 s showing no progressive decrease .
BS 2000-0 : Addendui~ . Clean the appavaus and make another series of
G.1 .2 .3 Receivingf1ae;', is a standard determinations in the same way. If agreement is
Kohlrausch flask of 201' pacity at 20 obtained with the results of the first series, no
complying with class 615. further tests need be made ; if not, carry out further
G.1 .2.4 Tinting deuice, can be read to 0.2 s or series of determinations until constant times of
less and it is accurate, to so . I t/o over a period of not efflux are found. The mean of the six values of the
two
less than 15 min. A stop-atch of the jewelled lever last series shall be taken is the time of efflux of
type, complying with the~, requirements when fully water anti sbal I lie between the limits of 47 s
but not tightly wound ~ - - ~, ~-,. Ale; when in use it and 53 s.
shall be held in the saim li~ ~sjtion as when tested . G.1 .5 Jon par of specimen, Stir the emulsion
G.1 .2.5 Sieve, of 710 gni nominal aperture and gently and itstemperatuisto20±15'Cina
complying with BS 41 water bath,' note 2 to G. 1.1) .
G.1kdjust
.2.6 Sieve, of 250 p noirrinal aperture and G.1 .6 Proced!i,, the temperature of the
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of water in th~., the visconieter to 20 ± 0 .5 "C
C/) complying with BS ,
and insert H-~~ uper in the elea tied cup.
G.1 .3 Alaterials
Pour the spsiown o emulaion Arough
-0 G.1 .3 .1 Petroleum, spiril . .15) into the cup until the
C the 710 pm si
.5 BS 2000-0 : Addendurn
level makes co vith one or more of the pointers .
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J G.1 .3 .2 Xylene, compt, If necessary, the levelling screws and add
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touches all three pointers simu ousl--. Remove
any excess eniulsion with a pipette; do not draw any
<
off by raising the stopper because coagulation of
CL
bitumen may oeotr in theJet when tbestopper is
0 re-inserted.
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When the temperature of the jacket and of the G.2 .2 .3 Receimr, that is a Kohlrausch type flask,
specimen is steady at 20 ± 0.5 *C, measure the time of 5010.5 mL capacity at 20 'C or a 100 mL
of outflow of 200 mL of the emulsion into the cylinder with graduations at 25 mL and 75 mL.
receiving flask, allowing the emulsion to flow down G.2 .2 .4 Timing device, that can read to 0.2 s or less
the side of the flask to avoid frothing. and is accurate to 0. 1 % over a period of not less
the measurement at a sufficiently short than 15 min.
,, al after introducing the emulsion into the
viscometer so as to minimize sedimentation or
creaming and maintain the specimen at 20-+ 0.5 'C
during the test . Carry out three determinations on
three separate portions of the sample and take the
mean value. If the three values differ by more
than 5 % of the mean value, carry out three further
determinations .
After each determination wash out the cup with
distilled water and remove superfluous water with
filter
papen Bean the jet thoroughly by means of a
spill of soft Mter paper moistened. with xylene and
dry the bottom of the instrument round the jet with
filter paper. If bitumen has been deposited in the
viscometer, clean by the procedure given in G.1 .4 .
NOTE When gas heating is used, moisture is liable to be
deposited and if the bottom of the jet is damp, irregular readings
may result .
In cases where difficulty is encountered through
blockage of the jet of the viscometer, strain the
emuhsion first through the 710 gm sieve (G.1 .2 .5)
All dimensions are in millimetres,
and then through the 250 gin shve (G.1 .2 .6).
G.1.7 Calculation. Calculate the viscosity, in Engler Figure 3 - Redwood No. 11 viscometer:
degrees ('E), which is glen by the expression : section of cup
G.2 .3 Preparation of sample . Place
T%V approximately 200 mL of the specimen in a suitable
where clean, loosely stoppered container and bring to a
temperature a little over the test
T1, is the mean ie of offlux of 200 mL of temperature (85 'C) by immersing in a hot water or
emulsion; oil bath; do not heat the specimen over a flame or by
Tw is the mean time of efflux of 200 mL of water. the immersion of hot bodbs in it.
G.1 .8 Reporting of results. Report the viscosity to G.2 .4 Procedure. Clean the oil cup with suitable
the nearest 0. 1 'E . solvents and dry thoroughly with soft tissue paper
~ other material which will not leave fluff.
G.2 Redwood No . Il viscosity Set up
fillthe viscometer, level by using a spirit level
G.2 .1 Introduction. This method describes the and the bath with water or oil to not less
ocedure for the determination of the viscosity in than 10 mm below the rim of the oil cup at test
the temperature.
seemids at test temperature (85 "C) using the
Redwood No . 11 viscometer. Heat the viscometer bath to a few degrees above the
G.2 .2 Apparatus test temperature. Homogenize the specimen by
stirring and pour the prepared specimen into the oil
G.2 .2 .1 Standard Redwood ]Vo. 11 viscoineter, of the cup-Adjust the temperature of the bath until the
dimensions given in Figure 3, complete with specimen in the cup is maintained at the test
ball-valve, oil cup cover, thermometer clip, stand temperature of 85 'C, stirring the contents of the
and screen . bath and cup during the process. Stir the specimen
G.2 .2 .2 Thermometers, for oil cup and beating bath with the thermometer during the preliminary.
complying with BS 20040: Addendum 1. period . Do not stir the specimen during the actual
CL
0 NOTE Alternatively, thermometers complying with determination.
U B1 1 00100, series B, ofBS 593 maybe used,
BS 1 12 -1998
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BS 434-1 :1984
BSI 12-1998
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Publications referred to
BS 12, Specification for ordinary and rapid-hardening Portland cement.
BS 13k 45, 805, Specifications for benzene, xylenes and toluenes .
BS 410, Specification for test sieves
BS 434, Bitumen road emulsions (anionic and cationic).
BS 4,34-2, Code ofpractice for use of bitumen road emulsions.
BS 507, Ethanol.
BS 509, Acetone.
BS 572, Interchangeable conical ground glassjoints.
BS 593, Laboratory thermometers .
BS 615, Kohlrausch flasks.
BS 1707, Hot binder distributors for road surface dressing .
BS 2000, Methods of test forpetroleum and its products .
BS 2000-0, Addendum 1 Standard reagents and thermotneters.
BS 2000-123, Distillation ofpetroleum products .
BS 3136, Cold emulsion spraying machines for roads.
BS 31 .36-2, Metric units.
BS 3195, Methods for samplingpetroleum products .
BS 3195-1, Liquid 1*,drocarbons: manual sampling.
BS 3690, Bitumens for building and civil engineering.
91/76, Bitumen emulsion residue on sieving 4) .
IP 212/75, Viscosity -- bitumen road emulsion 4)
IP 291173, Water content of bitumen emulsions4)*
IP 292/73, Particle charge of bitumen emulsions 4)
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~ BSI is the independent national body r(-q ~ -~rklblefor prep ;-aing British Standards. It
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