Pit Optimisation
By P L McCarthy 1
Figure 3 - Defining pit limits of a hypothetical ore body with a series of removal increments
Figure 4
If each bench contains 500 tonnes of ore and each diamond Table 2 – Discounted cash flows for the pits using ‘flat’
shaped block of waste represents 100 tonnes, the totals in Table or ‘incremental’ mining, and with milling and mining
1 apply. capacity limited
Table 1 – Tonnages and values for the possible pit
Pit 1 2 3 4 5 6 7 8
outlines
Flat Mill
500 900 1,530 1,917 2,085 2,057 1,851 1,486 978
Pit 1 2 3 4 5 6 7 8
Incr. Mill 900 1,530 1,935 2,154 2,220 2,161 2,002 1,763
Ore 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 Flat Mine
Waste 100 400 900 1,600 2,500 3,600 4,900 6,400 1,000 900 1,520 1,868 2,011 1,956 1,552 1,049 499
Incr. Mine
Total 600 1,400 2,400 3,600 5,000 6,600 8,400 10,400 1,000 900 1,520 1,898 2,068 2,105 1,993 1,790 1,540
close to the optimum value. Thus larger blocks can be evaluate each pit subject to your mining sequence and
used in the optimisation process. Typically, 100,000 select the one with the highest value.
blocks is sufficient for design work. More blocks may
be used for larger pits with more complex geology or • Do the detailed design using the highest valued pit as
when computing power and speed is not a limitation. your guide. Note that only one detailed design will be
done and that that is easy because the shape and size
4. There is a block size which is suitable for doing of the pit has been established.
sensitivity studies using optimisation. That is, a
coarser block model may be appropriate if the speed Detailed Design
of optimisation is limited by the processing power.
For example, it may be necessary to run several Pit optimisation produces a jagged outline from the block
optimisation runs during the working day rather than model. This outline must be smooth and all roads and safety
run one final optimisation overnight. However, with beams must be put in. To smooth the outline by hand, you
modern computers and particularly using 4D, the merely draw a smooth curve approximately through the mid
optimisation process is very fast or is carried out as points of the block edges. If you are using computer aided
part of the primary optimisation. Thus it is less design, you contour the surface defined by the centre of the
common these days to produce a separate base of the lowest block in each column.
optimisation model.
By doing this, tonnage is added and subtracted alternately along
It should be noted that apart from any obvious incremental the outline in almost identical quantities. If a particular part of
costs, any overhead expense, which would stop if the mining the outline is entirely in ore, or entirely in waste, then these
was stopped, must be included in the cost calculations. balanced additions and subtractions have no effect whatever on
the value of the pit. Losses in one part of the pit are likely to be
This is because, when an optimisation programme is deciding gained in another.
whether to mine a block it is, in effect, deciding to extend the
life of the mine, and must therefore take account of the costs Provided the optimal blockout line has been generate with
involved in that. average required slopes, then similar balanced additions and
subtractions occur when all roads and safety berms are
If overheads are not included in the costs, the programme will incorporated into the pitwalls.
probably design a pit, which will not support the overheads in
its final years. It should be noted that optimal pit outlines are very robust in
the face of dimensional change. Refer to the curve linking pit
Overheads should be divided between mining and processing. It values and tonnage in Figure 6. If detailed design starts from
can distort the pit if all overheads are added entirely to point A, which is not optimal, then small changes to the design
processing costs or entirely to mining costs. can make significant changes to the value of the pit.
Historically this was the case and pit designers spent days or
The Steps Involved in Designing a Pit weeks assessing the effects of detailed changes to designs.
To design a pit you should carry out the following steps: With an optimal outline, the curve is approximately horizontal
at point B and small changes have almost no effect on the value
• Develop a model of the orebody, the waste and the of the pit.
air.
Provided you follow the spirit of the optimal outline without
• Produce a block model with blocks no smaller than tidying it up too much, the resulting design will remain very
the selective mining unit. close to optimal.
• Carry out the optimisation using the required slopes. Calculation of Revenue
• If you think that the mining sequence you propose In a simple single product case the revenue can easily be
will significantly effect the size of the optimal pit, calculated from the metal price and the metallurgical recovery.
then repeat steps 4, 5 and 6 with progressive
reductions in product price so as to produce a set of E.g.: Gold Price $370/oz Metallurgical Recovery 95%
nested pits. Two or three should be sufficient. Then
For a 100 t block with a grade of 2.5 g/t Au the revenue is given Revenue = Equivalent Cu grade x Cu recovery x Net
by: commodity price
= 0.43457 x 0.766 x 1338.39
Grade x Metal Price x Recovery
= $445.524
2.5 x 370/31.1035 (grams per ounce) x 0.95 x 100 = $2,825
We could of course have calculated the revenue for each
In a more complex case where there may be several products product separately and totalled them, however where there are
with different treatment routes the revenue calculation becomes many calculations to be performed the use of equivalent grades
more complex. In these cases it is often easier to work in simplifies calculation. However, it is essential to thoroughly
equivalent grades, that is calculate the grade of one element check and frequently recheck the formulae, because relativities
which would yield the same revenue. change and are very often overlooked.
Take the example of a deposit with four products, Cu, Au, Ag The concept of equivalent grades is also useful in considering
and S. For each commodity we know the market price we will cut-off grades in a polymetallic deposit.
receive and the costs incurred in extracting that product
measured in $/unit of product. We can therefore calculate a net
commodity price:
Summary
From the standardised net commodity price and the Pit optimisation provides us with a tool to calculate the ultimate
metallurgical recovery we can calculate any equivalence factor pit which will generate the greatest operating surplus. It also
to convert the grade of any product to an equivalent copper allows us to conduct "what if" investigations quickly and
grade. efficiently.
Equivalence Factor = Product Price x Product Recovery However these are complicated tools and must be treated with
caution, the old adage "Garbage in, Garbage out" was never
Using these equivalence factors the Copper Equivalent grade of truer. When conducting optimisations it is important to
a block can be calculated. maintain a practical footing and not lose sight of what can be
achieved.
The commodities in this block have a combined value
equivalent to a block only containing copper but at a grade of Having determined an optimal pit outline a design should
0.43457%. always be prepared to ensure that that shell can be mined.
We can now calculate a revenue from this equivalent copper Optimisers also tend to be "computer resource hungry" They
grade. can be run on 486's upwards but tend to create very large arrays
and so large amounts of disk space are required.