1.

Programme : Diploma in Welding Engineering Technology

2. Course Name : Quality Assurance
3. Course Code : DMK 5333
4. Status : Discipline Core
5. Pre-Requisite : None
6. Semester / Year : 5/3
7. Credit Value : 3

Delivery Mode / Lecture (1 credit = 1 hour) : 2 hour x 16 weeks = 32hours

8. :
Contact Hour Practical (1 credit = 2 hours) : 2 hour x 16 weeks = 32hours

9. Coordinator : Iffli Efendy Bin Abdullah, Degree in Mechanical Engineering

1. Iffli Efendy Bin Abdullah, Degree in Mechanical Engineering

10. Lecturer(s) :
2. Shukri Bin Che Hassan, Degree in Mechanical Engineering

To make sure the student can Interpret codes and standard, compile and
11. Rationale : adopt quality assurance and quality assurance manual (QAM) in welding
industries.

The Quality Insurance course introduces the learners to Interpret codes

and standard, compile and adopt quality assurance and quality assurance
12. Synopsis :
manual (QAM) so that the compilation is adequate and ready for adoption
and its meets legislation requirement

At the end of the module, students will be able to :

CLO 1 Analyze knowledge of the Quality Assurance proces such as,

docementation, personal qualification and instrument
cablibration base on codes and standard requirement. (PLO1,
Course C4).
Learning
13. :
Outcomes CLO 2 Follow the instruction of quality assurance activities to
(CLO) produce report following the code and standard using
appropriate equipment. (PLO6, P3).

CLO 3 Express an understanding of propesional ethic and social

responsibility when conducting Quality Assurance activities
base on codes and standard requirement (PLO7, A3) MP.
 Programme Educational Objectives (PEO)
1 2 3 4 5
CLO
Programme Learning Outcome (PLO)
Course 1 2 3 4 5 6 7 8
14. :
Mapping 1 √
2 √
3 √

No Transferable Skill Delivery Assessment

Assignment, Test and
Transferable i. Critical thinking Lecture, Lab Work
15. : Exam
Skills
Assignment, Test and
ii. Problem solving Lecture, Lab Work
Exam
iii. Teamwork skill Lecture, Lab Work Assignment

i. Lecture and Discussion

Teaching, ii. Individual and/or Group Assignment
16. Learning : iii. Practical Exercise
Strategy iv. Independent Study
v. Practical Report

I. J.R. Barckhoff (2005) Total Welding Management, AWS, Florida

ISBN: 0-87171-743-3

ii. ISO 3834 : Quality requirement for welding - fusion welding of metallic
materials Part 1, 2, 3 and 4
17. References :
iii. ISO 9001:2000 : Quality Management System

iv. ISO 9606 Qualification testing of welders - Fusion welding

v. ASME Boiler and pressure vessel code : Section IX - Welding and

brazing qualifications

18. Student Learning Time (SLT)

 Student
Face To Non Face
Learning
Face To Face
No Teaching & Learning Activities Time
(hour) (hour)
(hour)
A B A+B
i. Lecture 32 4 36
ii. Tutorial 0 0 0
iii. Practical 32 2 34
iv. Assessment (60%)
No. Of
Types %
Assessment
a) Assignment 20 2 10 18 28
b) Quiz 0 0 0 0
c) Presentation (Theory) 0 0 0 0
d) Presentation (Practical) 0 0 0 0
e) Project 0 0 0 0
f) Report 0 0 0 0
g) Test (Theory) 30 1 2 3 5
h) Test (Practical) 10 1 2 3 5
v) Final Exam (40%)
a) Theory 2 4 6
b) Practical 2 4 6
Total 82 38 120
Course Credit (120 ÷ 40 = 3) 3.00

19. Syllabus Content (Refer to 18(i), 18(ii) and 18(iii))

Non Student
Face To
Face To Learning
No. Course Outlines Face
Face Time
(hour)
(hour) (hour)

1. IDENTIFY QUALITY ASSURANCE DOCUMENT. 15 8 23

1.1 Quality Manual
1.2 Quality Plan
1.3 Quality Procedure
1.4 Code of practice
1.5 Produce quality assurance manual for welding activity
1.6 Code & Standard on QA

2. PREPARE pWPS, WPS, PQR AND WQT. 25 10 35

2.1 Code and standards
2.2 Type of joint, detail and configuration
2.3 Material and consumables specification
2.4 Welding parameter
2.5 Heat application process (pre-heat and post-heat)
2.6 Level of acceptance criteria
2.7 Essential and non-essential variable

3. CONDUCT WELDER QUALIFICATION TEST (WQT) 20 12 32

3.1 Range of qualification
 3.2 Parent material grouping system.
3.3 Welding position designation.

4. INSTRUMENT CALIBRATION 22 8 30
4.1 Introduction to calibration.
4.2 Purpose of calibration
4.3 Code of practice.
4.4 Calibration procedure.
4.5 Identify instrument for calibration.
4.6 Detect instrument required for re-calibration
4.7 Generate calibration record keeping.