SDA EN A CB EN A CB A EN SDA
STIL STIL STIL STIL OFF OFF OPER OPER OPER OPER
- 1 -
SGC GAS TURBINE SEQUENCE
- 보호장치점검
- 윤활계통점검
READY(STEP 1 ~ 5) - 발전기 냉각계통 점검
- 응축수 배출
- 연료계통차단
- BLOW OFF VALVE OPEN
- SFC, SEE ON
승속(STEP 6, 7) - GT, HRSG PURGE
점화(STEP 8, 9) - 연료공급
- SERVICE IN PREMIX
승속(STEP 10, 11) - SFC, SEE OFF
- BLOW OFF VALVE CLOSE
- SEE ON
전압형성(STEP 12, 13)
- SWITCH OVER DIFFUSION TO PILOT
- 2 -
SDA EN A CB EN A CB A EN SDA
STIL STIL STIL STIL OFF OFF OPER OPER OPER OPER
SGC OM
SDA EN A CB EN A CB A EN SDA
STIL STIL STIL STIL OFF OFF OPER OPER OPER OPER
SGC OM
① ②
- 3 -
□ READY FOR START UP CONDITION(ENABLE OPERATION CONDITION)
CONDITION EXPLANATION
IF GT COMES TRIP DURING SPEED UP OR ON GRID, GT
× SGC GT STEP 58 ACTIVE SHUT DOWN CONDITION MEETS FROM STEP 51 TO 58.
ESPECIALLY SPEED MUST BE BELOW 6.2Hz
+ × HCO SYSTEM PR > MIN(165bar)
× HCO SYSTEM PR NOT >> MAX(180bar)
× PR REVERSE THRUST > MIN ON(150bar)
× PR MAIN THRUST < MAX OFF(5bar)
× HCO STATE MONITORING SR RELEASE
× SHAFT POSITION REVERSE ACTIVE
+ HCO PRESSURE RELIEVE FINISHED
→ × PR MAIN & REVERSE THRUST < MAX OFF(5bar)
× HCO SYSTEM PR < MAX SR(6.5bar)
× + DIFFUSION EMULSION ESV CLOSE
+ DIFFUSION EMULSION CV CLOSE
× EMULSION WATER SOV SYSTEM 1 VALVE CLOSE
× + PREMIX EMULSION ESV CLOSE
+ PREMIX EMULSION CV CLOSE
× ALL FO SUPPLY VALVE CLOSE
× FUEL OIL SOV SYSTEM CLOSE
× ALL FO UNLOADING VALVE OPEN
× FO DO FLUSHING VALVE CLOSE
× FLUSHING WATER SOV CLOSE × FO DO RETURN FILL VALVE CLOSE
× FO PO RING FLUSH VALVE CLOSE
× NG ESV CLOSE
× ALL NG CV POSITION CLOSE
× NATURAL GAS SOV SYSTEM CLOSE
× ALL NG CV COMMAND CLOSE
× NG UNLOADING VALVE OPEN
× 380V_AC(BFE, BME) VOLTAGE NOT FAULT
× UNIT SWITCHGEAR(PCC) NOT FAULT
× 22V_DC(BUB, BUC) VOLTAGE NOT FAULT
+ TURNING IN OPERATION
× COOLING TURNING START RELEASE
+ GT SHUT DOWN AFTER 1440m(24Hr)
× GENERATOR LIQUID LEVEL NOT HIGH IN CASE OF COOLING WATER LEAKAGE
× MAX TEMP COLD GAS GENERATOR <65℃ TE & EE AIR TEMP < 65℃
× COLD GAS GEN PROTECTION NOT RELEASE TE & EE AIR TEMP 3/3 NOT TRIP MAX(<75℃)
× ACCELERATION MONITORING INSPECT NOT NECESSARY TURBINE CASING VIBRATION MONITORING SYSTEM READY
× SIGNAL EXCHANGE NOT OUTAGE SIGNAL RELATED SCADA
× GT ENCLOSURE VENT FAN SYSTEM IN OPERATION 1/3 GT ENCLOSURE VENT FAN RUNNING(10m, TD-ON)
× RELEASE FROM BOP PRESENT CAN NOT BE DEFINED IN CONTROL LOGIC
× FUEL OIL DRAIN VALVES SR RELEASE 2/2 FO DRAIN VALVE(5m, TD-ON) NOT CLOSE
× FUEL OIL PREMIX DRAIN VALVE CLOSE 1/2 FO PREMIX HEADER DRAIN CLOSE
× GT CONTROLLER OK CAN NOT BE DEFINED IN CONTROL LOGIC
× PROTECTION CUBICLE POWER NOT FAULT 2/2 PROT CUBICLE POWER SUPPLY NOT FAULT
× SFC NOT BLOCKED CAN NOT BE DEFINED IN CONTROL LOGIC
× EXCITATION NOT BLOCKED CAN NOT BE DEFINED IN CONTROL LOGIC
× TEMPERATURE LUBE OIL TANK >MIN TEMPERATURE>10℃
- 4 -
CONDITION EXPLANATION
× 6/6 TEMP TURBINE BEARING SIGNAL NOT FAILED
× 3/3 TEMP COMP BEARING SIGNAL NOT FAILED
× 3/3 TEMP THRUST GE SIGNAL NOT FAILED
× 6/6 TEMP THRUST TE SIGNAL NOT FAILED
× GT PROTECTION NOT FAULT × 3/3 TEMP SEAL AIR SIGNAL NOT FAILED
× 1/24 TURBINE OUTLET TEMP SIGNAL NOT FAILED
× 3/6 $ATK TEMP SIGNAL NOT FAILED
× 2/2 TURBINE CASING VIBRATION SIGNAL NOT FAILED
× 2/2 COMP CASING VIBRATION SIGNAL NOT FAILED
× HCO PR REVERSE TREAD NOT>>MAX DY
× SHAFT POSITION MEASURING NOT 2CAN FAULT
× HCO PR MAIN THREAD NOT 2CAN FAULT
× HCO PR REVERSE THREAD NOT 2CAN FAULT
× HCO STATE MONITORING NOT GT TRIP
× TEMP TBN, COMP, THRUST BEARING NOT TRIP
× VIBRATION TBN, COMP CASING NOT TRIP
× TEMP GEN BEARING NOT TRIP
× VIBRATION GEN SHAFT NOT TRIP
× LEVEL HYDRAULIC TANK NOT<<MIN
× AIR FLOW ENCLOSURE VENT >MIN
× GAS DETECTION SYSTEM NOT TRIP
× PIVOT ARM NOT TRIP
× GT TRIP CIRCUIT RELEASE SGC
× LEVEL LUB OIL TANK OK
(REFER TO GT PROTECTION LIST)
× FO DRAIN VALVE CLOSE
× IMPULSION DOOR CLOSE
× TEMP TBN OUTLET NOT TRIP
× TBN OUTLET COLD SPOT NOT TRIP
× TBN OUTLET HOT SPOT NOT TRIP
× GT CONTROLLER PROCESSOR OK
× ELECTRIC PROC/COMM OK
× FO PROC/COMM OK
× GT PROC/COMM OK
× FIRE PROTECTION NOT TRIP
× GT TRIP FROM HRSG NOT TRIP
× REMOTE EMERGENCY TRIP SYSTEM NOT TRIP
× OVERSPEED PROTECTION SYSTEM-1 NOT TRIP
- 5 -
□ STEP 1(FREE STEP)
READY CONDITION COMMAND
× READY FOR START ACTIVE
× + GT START FROM UNIT CONTROL START UP
+ START COMMAND(OM) ACTIVE
- 6 -
□ STEP 5(START HRSG COLD PURGE, MT:2s)
READY CONDITION COMMAND
× STEP 4 ACTIVE SGC SFC HRSG PURGE ON
× SGC NG DRAINAGE READY ← FUEL SELECTION NG × FO DO ESV CLOSE
× DP GEN COOLING SYSTEM >MIN × DRAINAGE STEP 51, 52(ALL DRAIN & VENT CLOSE)
× SLC GEN COOLING FAN SR RELEASE ← 8/16 GEN COOLING RUNNING
× SLC GEN COOLING PUMP PUMP OK ← 1/2 GEN COOLING PUMP RUNNING
× HCO STATE MONITORING READY FOR SR ← × HCO SYSTEM PRESSURE >MIN(165bar)
× SGC LO/TRN SYSTEM STEP 10 × HCO SYSTEM PRESSURE NOT>>MAX(180bar)
× COMPRESSOR AIR SHUTOFF OPEN × REVERSE PRESSURE >MIN ON(150bar)
× 4/4 COMPRESSOR BLOW OFF VALVES OPEN × SHAFT POSITION REVERSE
- 7 -
□ STEP 10(GT ACCELERATION TO NOMINAL SPEED, MT:45s)
READY CONDITION COMMAND
× STEP 9 ACTIVE
× TURBINE SPEED >38.6Hz
× SFC OFF
× SFC EXTERNAL ISOLATOR OPEN
40Hz
49Hz
13
9
5
46.5Hz
□ STEP 13
READY CONDITION COMMAND
× STEP 12 ACTIVE SELECTION GEN CB AUTO
× STEP 12 WAITING TIME(3s) ACTIVE
× EXCITATION ON
- 8 -
□ STEP 14(SYNCHRONIZING)
READY CONDITION COMMAND
× STEP 13 ACTIVE AUTO PARALLELING DEVICE RUNNING
× SELECTION GEN CB AUTO
× AUTO PARALLELING DEVICE NOT RUNNING
× SYNCHRONIZING SYSTEM NOT BLOCKED
□ STEP 15, 16
READY CONDITION COMMAND
× STEP 14 ACTIVE
× GENERATOR ON LOAD
50Hz
BOV CLOSE
40Hz~49Hz
35Hz
SFC
SEE
HRSG PURGE
(7min)
- 9 -
□ STEP 51(GT UNLOADING, WT:3s, MT:15m)
READY CONDITION COMMAND
+ SHUT DOWN CONDITION
ACTIVE GT UNLOADING(13MW/min) ACTIVE
(REFER TO PROTECTION LIST)
+ SHUT DOWN COMMAND ACTIVE SFC OFF
- 10 -
□ STEP 58(SET RESTART MEMORY, WT:1s)
READY CONDITION COMMAND
× STEP 57 ACTIVE
× STEP 57 WT(1s) ACTIVE
× SPEED <6.2Hz
□ STEP 59(MT:300s)
READY CONDITION COMMAND
× STEP 58 ACTIVE
× STEP 58 WT(1s) ACTIVE
□ STEP 60(WT:5s)
READY CONDITION COMMAND
× STEP 59 ACTIVE SLC GEN COOLING FAN OFF
× SPEED <3Hz SLC GEN COOLING PUMP OFF
□ STEP 62
READY CONDITION COMMAND
× STEP 61 ACTIVE
× STEP 61 WT(1s) ACTIVE
× SGC LUB/TRN SYSTEM SHUT DOWN
× IGV CONTROLLER OFF
× SLC GEN SPACE HEATER ON
× SLC EXCITATION SPACE HEATER ON
- 11 -
SGC NG START UP SEQUENCE
ENABLE OPERATION CONDITION = AUTOMATIC OPERATION CONDITION
× SGC GT STEP 8 ACTIVE × FUEL SELECTION NG
× FO DIFFUSION SEAL AIR VALVE OPEN × NG ESV CLOSE
ATMOSPHERE CV
PREMIX
PILOT
ATMOSPHERE DRAIN
VENT
DRAIN
- 12 -
IGNITION TRANSFORMER
ENABLE ON CONDITION AUTOMATIC ON CONDITION
TURBINE SPEED <17.5Hz + SGC NG STEP 5(1s, P) ACTIVE
+ SGC FO STEP 5(1s, P) ACTIVE
AUTOMATIC OFF CONDITION(ENABLE=1) PROTECTION OFF CONDITION
+ NG ESV(9s, TD-ON) OPEN + GT TRIP ACTIVE
+ × TURBINE SPEED >18Hz + × FO DO ESV(20s, TD-ON) CLOSE
× FO DO ESV OPEN × NG ESV(20s, TD-ON) CLOSE
+ FO DO ESV(5s, P) CLOSE
+ NG ESV(5s, P) CLOSE
49Hz
38.6Hz
PILOT CV
HRSG PURGE
(7min)
SPEED DIFFUSION CV
SGC GT STEP 5 6 7 8 10 11
SGC NG STEP 1 3 7 8(47.5Hz)
- 13 -
FLAME CHANGE OVER SEQUENCE IN CLC
STEP READY CONDITION OPERATION MODE COMMAND
0 NG ESV CLOSE DIFFUSION SERVICE IN DIFFUSION & PREMIX
× STEP 0 ACTIVE
× TURBINE OUTLET TEMP >300℃
× BOV(10s, TD-ON) CLOSE
1 DIFFUSION
× FO DO & PO ESV CLOSE
× IGV POSITION(-1.5% ~ 1.5%) MIN POSITION
× FO PO SEAL AIR VALVE NOT FAULT
× STEP 1 ACTIVE
× KEGV10(4s, TD-ON) ACTIVE DIFFUSION
2
× FO DIFFUSION ESV CLOSE → MIXED
× PREMIX MINIMUM MASS FLOW ACTIVE
× STEP 2 ACTIVE
3 MIXED
× PREMIX PROPORTION >FUNC(ATK)
× STEP 3 ACTIVE MIXED SWITCH OVER DIFFUSION TO PILOT
4
× KEGV12(5s, TD-ON) ACTIVE → PREMIX
× STEP 4 ACTIVE
5 PREMIX
× PG CV FOR PO POSITION ACTIVE
PILOT CV
SPEED
DIFFUSION CV
PREMIX CV
MIXED MODE
S3
- 14 -
FUEL CHANGE OVER FUEL OIL TO NATURAL GAS
STEP READY CONDITION COMMAND
20 + FO DIFFUSION ESV NOT CLOSE WATER STOP
170s + FO PREMIX ESV NOT CLOSE
× STEP 20 ACTIVE NG UNLOADING VALVE CLOSE
21
× EMULSION WATER SYSTEM 1VALVE CLOSE
60s
× WATER STOP
× STEP 21 ACTIVE NG ESV OPEN
22
× NG PRESSURE >MIN(25.8bar)
6s
× RELEASE NG ACTIVE ← IGV < 80% × $ATK > 540℃
23 × STEP 22 ACTIVE NG PILOT CV CONTROLLER ON
5s × NG ESV OPEN NG PREMIX CV CONTROLLER ON
24 × STEP 23 ACTIVE NG PILOT CV OPEN
15s × NG PILOT CV CONTROLLER ON
25 × STEP 24 ACTIVE NG PREMIX CV OPEN
~ 27 × STEP 24 WT(8s) ACTIVE
28 × STEP 27 ACTIVE FO DIFFUSION ESV CLOSE
~ 29 × NG PREMIX CV OPEN FO DIFFUSION SEAL AIR VALVE OPEN
30 × STEP 29 ACTIVE WAITING 75s FOR STABILIZING
~31 × FO DIFFUSION SEAL AIR VALVE NOT CLOSE GO TO NG STEP 8
- 15 -
SGC NG SHUT DOWN SEQUENCE(ENABLE = 1)
AUTOMATIC SHUT DOWN CONDITION PROTECTIVE SHUT DOWN CONDITION
+ SGC GT STEP 56 ACTIVE + NG STEP 2~7 RUN TIME >MONITOR TIME
+ × FUEL CHANGE OVER NG STEP 20~28 ACTIVE + FUEL CHANGE OVER NG STEP 20~29 TIME >MONITOR TIME
× FO DIFFUSION ESV CLOSE
+ NG ESV CLOSE
+ × TURBINE SPEED <25Hz
× FO DIFFUSION ESV CLOSE(3s, P)
+ × FUEL SELECTION FUEL OIL SELECTED
× FO START WITH NG SELECTED
× NG STEP 7 ACTIVE ← SPEED > 25Hz
+ × FUEL SELECTION FUEL OIL SELECTED
× FO START WITH NG SELECTED
× FO INJECTION PUMP FAILED
- 16 -
SGC FO START UP SEQUENCE
AUTOMATIC START UP CONDITION = ENABLE START UP CONDITION
× FUEL OIL START MODE SELECTED × FO RETURN ESV CLOSE
× FUEL OIL SELECTED × FO DIFFUSION ESV VALVE CLOSE
× FO DIFFUSION SEAL AIR VALVE OPEN × FO SYSTEM MEASUREMENT NOT FAILED
FLUSH
FLUSH WATER PUMP
SEAL AIR
PREMIX
DIFFUSION
DIFFUSION RETURN
LEAKAGE PUMP
- 17 -
FO START WITH IGNITION GAS
STEP READY CONDITION COMMAND
1 AUTOMATIC START UP ACTIVE
× STEP 1 ACTIVE FO FORWARD SYSTEM ON
× NG ESV CLOSE FO RETURN LINE OPEN
2
× TURBINE SPEED <47.5Hz FO DIFFUSION SEAL AIR VALVE CLOSE
20s
SLC FO ENCLOSURE VENT ON
FO UNLOAD VALVE CLOSE
× STEP 2 ACTIVE SLC FO INJECTION PUMP ON
3 × STEP 2 WT(2s) ACTIVE
17s × FO RETURN LINE OPEN
× PR FO U/STEAM INJECTION PP >MINDEL(1bar)
× STEP 3 ACTIVE IGNITION GAS UNLOAD VALVE CLOSE
4
× STEP 3 WT(15s) ACTIVE
17s
× PR FO D/STREAM INJECTION PP >MIN(65bar)
× STEP 4 ACTIVE IGNITION TRANSFORMER ON
5 × TURBINE SPEED >5.5Hz
6s × IGNITION GAS FOR FO START SELECTED
× IGNITION GAS UNLOAD VALVE CLOSE
× STEP 5 ACTIVE FO DIFFUSION CV START POSITION OPEN
6 × STEP 5 WT(2s) ACTIVE
15s × IGNITION GAS VALVE-1, 2 OPEN
× IGNITION TRANSFORMER ON
× STEP 6 ACTIVE FO DIFFUSION ESV VALVE OPEN
7 × STEP 6 WT(2s) ACTIVE FO RETURN ESV OPEN
6s × PR FO D/STRAM INJECTION >MIN
× TURBINE SPEED >6.6Hz
× STEP 7 ACTIVE
8
× FO DIFFUSION ESV VALVE OPEN
80s
× FO RETURN ESV OPEN
× STEP 8 ACTIVE SGC GAS TURBINE STEP 9 ENABLE
9
× TURBINE SPEED >12.5Hz
+ × STEP 9 ACTIVE
10 × TURBINE SPEED >47.5Hz
+ STEP 29 WT(10s) ACTIVE ← END OF FUEL CHANGE OVER NG TO FO
+ STEP 10 ACTIVE ← NORMAL START UP
11
+ STEP 46 ACTIVE ← END OF SWITCH OVER PREMIX TO DIFFUSION
× STEP 11 ACTIVE FO PREMIX CV FILLING(1440min) OPEN
× STEP 11 WT(30s) ACTIVE → PREMIX LINE FILLING AFTER 24HR OPERATION ABSENCE
× FO PREMIX LEAKAGE VALVE CLOSE
× FO PREMIX ESV VALVE CLOSE
12
× GENERATOR ONLOAD
× $ATK > FO PREMIX >514℃
× IGV CONTROLLER RELEASE FO ← 1% < IGV < 10%
× HYBRID BNR TEMP PROTECTION NOT ACTIVE ← BURNER TEMP > T_COMP + 150℃
- 18 -
STEP READY CONDITION COMMAND
× STEP 12 ACTIVE FO PREMIX SEAL AIR VALVE CLOSE
× + FO PREMIX SYSTEM FILLED
13
+ FILLING OF FO PREMIX FILL SET
× WATER STOP
35 × STEP 13 ACTIVE PURGE WATER PUMP ON
27s × FO PREMIX SEAL AIR VALVE CLOSE FO PREMIX FLUSH VALVE(PO COOL) OPEN
× STEP 35 ACTIVE FO PREMIX DRAIN VALVE OPEN → CLOSE
36
× STEP 35 WT(35s) ACTIVE FO PREMIX FLUSH VALVE CLOSE
17s
× FO PREMIX FLUSH VALVE NOT CLOSE
× STEP 36 ACTIVE FO PREMIX FLUSH VALVE(PO COOL) OPEN
38 × STEP 36 WT(15s) ACTIVE
27s × FO PREMIX DRAIN VALVE NOT CLOSE
× FO PREMIX FLUSH VALVE CLOSE
× STEP 38 ACTIVE FO PREMIX FLUSH VALVE CLOSE
39
× STEP 38 WT(25s) ACTIVE FO PREMIX DRAIN VALVE OPEN → CLOSE
17s
× FO PREMIX FLUSH VALVE NOT CLOSE
× STEP 39 ACTIVE
40 × STEP 39 WT(15s) ACTIVE
14s × FO PREMIX DRAIN VALVE NOT CLOSED
× FO PREMIX FLUSH VALVE CLOSE
14 × STEP 40 ACTIVE FO PREMIX CV OPEN
25s × FO PREMIX DRAIN VALVE CLOSE FO PREMIX FLUSH VALVE(PO COOL) OPEN
15 × STEP 14 ACTIVE FO PREMIX ESV VALVE OPEN
6s × FO PREMIX CV NOT CLOSE FO PREMIX FLUSH VALVE CLOSE
16 × STEP 15 ACTIVE
102s × FO PREMIX ESV VALVE OPEN
× STEP 16 ACTIVE SGC EMULSION WATER SYSTEM START ENABLE
17
× PROPORTION FO CV(STATOV) START PREPARE
+ STEP 17 ACTIVE
+ COMMAND QUICK TRANSFER TO DIFFUSION
+ $ATK < MIN PMO < 472℃
← NORMAL SWITCH OVER PREMIX TO DIFFUSION
+ IGV < MIN PMO < 14%
+ HYBRID BNR TEMP PROTECTION BLOCK PREMIX ← + HYBRID BURNER TEMP - T_COMP > 150℃
+ STEP 13 WT(9s) ACTIVE + 1/24 HYBRID BNR TEMP FAILED
+ STEP 14 WT(27s) ACTIVE
18
+ STEP 15 WT(8s) ACTIVE
+ STEP 16 WT(104s) ACTIVE
+ STEP 35 WT(25s) ACTIVE
+ STEP 36 WT(15s) ACTIVE
+ STEP 38 WT(25s) ACTIVE
+ STEP 39 WT(15s) ACTIVE
+ STEP 40 WT(16s) ACTIVE
- 19 -
STEP READY CONDITION COMMAND
+ STEP 17 ACTIVE SGC EMULSION(WATER STOP) SHUT DOWN
19
+ × STEP 18 ACTIVE SLC FLUSHING WATER ON
30s
× STEP 18 WT(5s) ACTIVE FO PREMIX CV CLOSE
× STEP 19 ACTIVE FO PREMIX ESV CLOSE
20
× WATER STOP
12s
× EMULSION WATER SYSTEM 1VALVE CLOSE ← DIFFUSION AND PREMIX ESV AND CV CLOSE
21 × STEP 20 ACTIVE FO PREMIX FLUSH VALVE(PO COOL) OPEN
87s × FO PREMIX SOV CLOSE
× STEP 21 ACTIVE FO PREMIX FLUSH VALVE CLOSE
22 × STEP 21 WT(36s) ACTIVE FO PREMIX SEAL AIR VALVE OPEN
25s × FO FLUSH VALVE NOT CLOSE FO PREMIX DRAIN VALVE OPEN → CLOSE
× SLC FLUSH WATER PREMIX FLUSHED ← STEP 21 ACTIVE 69s TD-ON
× STEP 22 ACTIVE FO PREMIX SEAL AIR VALVE CLOSE
× STEP 22 WT(23s) ACTIVE
44
× FO PREMIX FLUSH VALVE CLOSE
14s
× FO PREMIX SEAL AIR VALVE OPEN
× FO PREMIX DRAIN VALVE NOT CLOSE
× STEP 44 ACTIVE FO PREMIX FLUSHING VALVE(PO COOL) OPEN
45 × STEP 44 WT(16s) ACTIVE
32s × FO PREMIX SEAL AIR VALVE CLOSE
× FO PREMIX DRAIN VALVE CLOSE
× STEP 45 ACTIVE FO PREMIX SEAL AIR VALVE OPEN
46
× STEP 45 WT(30s) ACTIVE FO PREMIX FLUSH VALVE CLOSE
25s
× FO PREMIX FLUSH VALVE NOT CLOSE FO PREMIX DRAIN VALVE OPEN → CLOSE
× STEP 46 ACTIVE
× STEP 46 WT(23s) ACTIVE
11 × FO PREMIX SEAL AIR VALVE OPEN
× FO PREMIX FLUSH VALVE CLOSE
× FO PREMIX DRAIN VALVE NOT CLOSE
- 20 -
FUEL OIL START WITH IGNITION GAS
SGC GT STEP 8 SPEED<6.2Hz AFTER HRSG PURGE
× FO START WITH IGNITION GAS SELECTED
× NG ESV CLOSE
× SPEED < 47.5Hz
FO FORWARDING ON
FO ENCLOSURE VENT FAN ON
STEP 2 FO RETURN LINE OPEN
READY FOR FUEL OIL
FO DIFFUSION SEAL AIR CLOSE
ALL FO UNLOADING VALVE CLOSE(>5.5Hz)
STEP 3 FO INJECTION PUMP ON
SPEED > 5.5Hz
STEP 4 IGNITION UNLOADING VALVE CLOSE
IGNITION
STEP 5 IGNITION GAS ON
FO PREMIX CV OPEN
STEP 14
FO PREMIX FLUSH VALVE OPEN
SERVICE IN
FO PREMIX ESV OPEN
FO PREMIX STEP 15
FO PREMIX FLUSH VALVE CLOSE
STEP 16, 17 PREMIX OPERATION ACTIVE
- 21 -
FO START WITH NG (AFTER STEP 7, THE SAME AS WITH IGNITION GAS)
STEP READY CONDITION COMMAND
× STEP 4 ACTIVE IGNITION TRANSFORMER ON
5
× TURBINE SPEED >8.0Hz
6s
× NATURAL GAS FOR FO START SELECTED
× STEP 5 ACTIVE FO DIFFUSION CV START POSITION OPEN
6
× STEP 5 WT(2s) ACTIVE
15s
× NATURAL GAS FOR FO START SELECTED
× STEP 6 ACTIVE FO DIFFUSION ESV VALVE OPEN
× STEP 6 WT(2s) ACTIVE FO RETURN ESV OPEN
7
× NG ESV OPEN
6s
× PR FO D/STRAM INJECTION >MIN
× FLAME ON
- 22 -
FUEL CHANGE OVER NATURAL GAS TO FUEL OIL
STEP READY CONDITION COMMAND
+ NG ESV NOT CLOSE
23
+ TURBINE SPEED <47.5Hz
× STEP 23 ACTIVE SLC FLUSHING WATER ON
24 × WATER STOP SLC FO ENCLOSURE VENT FAN ON
32s FO FORWARD SYSTEM ON
FO DIFFUSION FEED/RETURN FLUSH VALVE OPEN
× STEP 24 ACTIVE SLC FO INJECTION PUMP ON
× FO FORWARD SYSTEM IN OPERATION
25
× FO RETURN LINE OPEN
60s
× PR FO U/STREAM INJECTION PP >MIN DEL(1.0bar)
× SLC FLUSH WATER DIFFUSION FILLED ← PR BEFORE FO DIFFUSION RETURN ESV > 24bar
× STEP 25 ACTIVE FO DIFFUSION SEAL AIR VALVE CLOSE
26 × STEP 25 WT(15s) ACTIVE FO DIFFUSION CV OPEN
35s × PR FO D/STREAM INJECTION PP >MIN
× RELEASE FUEL OIL ACTIVE ← IGV < 80% × $ATK > 460℃
27 × STEP 26 ACTIVE FO DIFFUSION ESV VALVE OPEN
6s × FO DIFFUSION SEAL AIR VALVE CLOSE FO DIFFUSION RETURN ESV OPEN
× STEP 27 ACTIVE NG ESV CLOSE
28
× FO DIFFUSION ESV VALVE OPEN SLC FLUSHING WATER OFF
150s
× FO DIFFUSION RETURN ESV OPEN FO DIFFUSION FEED/RETURN FLUSH VALVE CLOSE
29 × STEP 28 ACTIVE → END OF FUEL CHANGE OVER NG TO FO
30 × NG ESV CLOSE → RETURN TO STEP 10
- 23 -
SGC FUEL OIL SHUT DOWN SEQUENCE
AUTOMATIC SHUT DOWN CONDITION(ENABLE=1) PROTECTIVE SHUT DOWN CONDITION
+ SGC GT STEP 56 ACTIVE + FO STEP 2~8 RUN TIME >MONITOR TIME
+ FO DIFFUSION ESV CLOSE + FUEL C/O NG TO FO STEP 23~28 >MONITOR TIME
+ × FO STEP 4~7 ACTIVE → FUEL CHANGE OVER NG TO FO FAIL
× FUEL SELECTION FUEL OIL SELECTED
× 1/2 FUEL OIL INJECTION PUMP NOT ON
+ × FUEL CHANGE OVER FO STEP 23~27 ACTIVE ← FUEL CHANGE OVER NG TO FO FAIL
× NG ESV CLOSE
- 24 -
SLC FLUSHING WATER ON(TS EIN ; MBN80EE010_XA01/T001)
SET CONDITION EXPLANATION
× TURBINE SPEED > 4Hz
× + SGC FO STEP 20~22 ACTIVE 1ST FO PREMIX FLUSHING AFTER SERVICE OUT PREMIX DURING LOAD DOWN
+ SGC FO STEP 44, 45 ACTIVE 2ND FO PREMIX FLUSHING AFTER SERVICE OUT PREMIX DURING LOAD DOWN
+ SGC FO STEP 35~40 ACTIVE FO PREMIX FLUSHING BEFORE SERVICE IN PREMIX DURING LOAD UP
+ SGC FO STEP 14 ACTIVE AFTER FO PREMIX FLUSHING DURING LOAD UP
+ SGC FO STEP 24 ACTIVE FO DIFFUSION FLUSHING BEFORE FUEL CHANGE OVER NG TO FO
+ SGC FO STEP 51~53 ACTIVE FO DIFFUSION AND PREMIX FLUSHING DURING FUEL OIL SHUT DOWN
+ SGC NG FLUSH C/O DURING FUEL CHANGE OVER FO TO NG STEP 24~29
RESET CONDITION EXPLANATION
+ SGC FO STEP 46 ACTIVE AFTER FO PREMIX FLUSHING DURING LOAD DOWN
+ SGC FO STEP 15 ACTIVE AFTER SERVICE IN FO PREMIX DURING LOAD UP
+ SGC FO STEP 54 ACTIVE AFTER FO DIFFUSION AND PREMIX FLUSHING DURING FUEL OIL SHUT DOWN
+ SGC FO STEP 28 ACTIVE AFTER FUEL CHANGE OVER NG TO FO
- 25 -
SGC EMULSION WATER START UP SEQUENCE
AUTOMATIC START UP CONDITION ENABLE START UP CONDITION
× COMBUSTOR LOAD(&YMIN) >MIN6(20%) × WATER STOP NOT ACTIVE
× COMBUSTOR LOAD(&YMIN) <MAX(80%) × EMULSION WATER SOV SYSTEM CLOSE
× ENABLE START UP CONDITION ACTIVE × SGC FUEL OIL STEP 17 ACTIVE
× FO DIFFUSION ESV OPEN
× NOT DRY MODE SELECTED
- 26 -
SGC SFC HRSG PURGE SEQUENCE
ENABLE OPERATION CONDITION AUTOMATIC OPERATION CONDITION
× + SFC OFF SGC GT STEP 5 ACTIVE
+ SFC PREPARED
× GEN COOLING FAN AND PUMP OK
× COMPRESSOR INLET VALVE OPEN
× DP GEN COOLING SYSTEM >MIN
× SGC LO/TRN STEP 10 ACTIVE
× ALL FUEL ESV CLOSE
× IGNITION GAS SYSTEM OFF
× SFC PROTECTION NOT OFF
AUTOMATIC SHUT DOWN CONDITION(ENABLE=1) PROTECTIVE SHUT DOWN CONDITION
+ SGC PURGE STEP 7 ACTIVE + SGC PURGE STEP 2~6 RUN TIME >MONITOR TIME
+ SGC GT STEP 51 ACTIVE
+ × SFC OFF
× SGC PURGE STEP START UP
MBJ MKC
11/2kV 11/0.48kV
4200kVA 1390kVA
- 27 -
STEP READY CONDITION COMMAND
× ENABLE ON
1 × AUTOMATIC ON
× STANDSTILL NOT ACTIVE
2
× STEP 1 ACTIVE SFC AUX OPERATION(PURGE MODE) SELECT
3s
3 × STEP 2 ACTIVE SFC PREPARE
25s × SFC PURGE MODE SELECT
4 × STEP 3 ACTIVE SFC AUTO ON
10s × SFC OPERATION ACTIVE ← SFC ON & SFC EXTERNAL ISOLATOR CLOSE
5 × STEP 4 ACTIVE SFC HRSG COLD PURGE ACTIVE
60s × SPEED > 11.5Hz
6 × STEP 5 ACTIVE
15m × SFC HRSG COLD PURGE NOT REQUIRED ← IN THE FUTURE, IT MUST BE MODIFIED
7 × STEP 6 ACTIVE
51 × STEP 7 ACTIVE SFC OFF
× STEP 51 ACTIVE SFC UNIT START MODE SELECT
52
× SFC OFF
× STEP 52 ACTIVE
53
× SFC START OPERATION SEL VALID
38.6Hz
PILOT CV
HRSG PURGE
(7min)
SPEED DIFFUSION CV
SGC GT STEP 5 6 7 8 10 11
SGC NG STEP 1 7 8(47.5Hz)
SGC SFC STEP 4 5 7, 52 SFC OFF(35Hz)
- 28 -
SGC LO/TRN START UP SEQUENCE
ENABLE OPERATION CONDITION AUTOMATIC OPERATION CONDITION
× TEMP LUB OIL TANK >MIN(10℃) SGC GT STEP 2 ACTIVE
× LUB OIL TANK LEVEL (MIN≪ ≪MAX) OK
× UNIT SWITCHGEARS NOT FAULT
- 29 -
STEP READY CONDITION COMMAND
+ × STEP 3 ACTIVE MOP ON
× MOP OFF AOP ON
4 × AOP OFF
× BEARING OIL PRESSURE <MIN1
+ BYPASS FROM STEP 2 ACTIVE
× STEP 4 ACTIVE SGC BHS SYSTEM SHUT DOWN
5 × MOP ON
× AOP ON
× STEP 5 ACTIVE LUB OIL TANK VENT FAN ON
6
× BHS PIVOT ARM DISENGAGED
× STEP 6 ACTIVE AOP OFF
7 × LUB OIL VENT FAN ON EOP OFF
× BEARING OIL PRESSURE >MIN1
× STEP 7 ACTIVE LIFT OIL PUMP ON
8
× LUB OIL PRESSURE NO TRIP
× STEP 8 ACTIVE SLC LUB OIL COOLER ON
9
× LIFT OIL PUMP ON
× STEP 9 ACTIVE
10
× SLC LUB OIL COOLER ON RELEASE SGC GAS TURBINE STEP 5
OIL COOLER
- 30 -
SGC LO/TRN SHUT DOWN SEQUENCE
ENABLE SHUT DOWN CONDITION AUTOMATIC SHUT DOWN CONDITION
+ × PIVOT ARM ENGAGED SGC GT STEP 61(SPEED<3Hz) ACTIVE
× LUB OIL PRESSURE NOT TRIP
+ × PIVOT ARM DISENGAGED
× LUB OIL PRESSURE TRIP
× MOP AND AOP OFF
- 31 -
STEP READY CONDITION COMMAND
× STEP 58 ACTIVE
59 × STEP 58 WT(3s) ACTIVE
× TURBINE SPEED <1.8Hz
+ × STEP 59 ACTIVE
× TURBINE SPEED <0.1Hz
60
× SPEED SIGNAL NOT FAILED
+ RETURN FROM STEP 67
× STEP 60 ACTIVE MOP, AOP, EOP OFF
61
× TURBINE SPEED <0.1Hz SLC LIFT OIL PUMP OFF
× STEP 60 ACTIVE SLC LUB OIL HEATING ON
× MOP OFF
62 × AOP OFF
× EOP OFF
× SLC LIFT OIL PUMP OFF
× STEP 62 ACTIVE SLC LUB OIL HEATING OFF
63 × STEP 62 WT(360m) ACTIVE MOP ON
AOP PROTECTIVE ON(MOP BUILD UP) BLOCK(10S TD/ON)
× STEP 63 ACTIVE MOP OFF
64
× STEP 63 WT(60s) ACTIVE AOP OFF
× STEP 64 ACTIVE SLC LIFT OIL PUMP ON
65 × STEP 64 WT(1s) ACTIVE
× PRESSURE LUB OIL SYSTEM TRIP
× STEP 65 ACTIVE SGC BHS SYSTEM START UP
66 × LOP PRESSURE >MIN EOP PROTECTIVE ON BLOCK
× LUB OIL TANK LEVEL OK AOP PROTECTIVE ON BLOCK
× STEP 66 ACTIVE SGC BHS SYSTEM SHUT DOWN
67 × SPEED >0.11Hz MOP ON
IF SPEED<0.1Hz AND SIGNAL NOT FAILED, RETURN TO STEP 60
OIL COOLER
- 32 -
MAIN LUB OIL PUMP(MBV21AP001)
ENABLE ON CONDITION AUTOMATIC ON CONDITION
LUB OIL TANK LEVEL OK + SGC LO/TRN STEP 4 ACTIVE
+ SGC LO/TRN STEP 56 ACTIVE
+ SGC LO/TRN STEP 63(2S, P) ACTIVE
+ SGC LO/TRN STEP 67 ACTIVE
ENABLE OFF CONDITION AUTOMATIC OFF CONDITION
+ SPEED <0.1Hz + SGC LO/TRN STEP 3 ACTIVE
+ AOP ON + SGC LO/TRN STEP 54 ACTIVE
+ SGC LO/TRN STEP 3 ACTIVE + SGC LO/TRN STEP 61 ACTIVE
+ SGC LO/TRN STEP 54 ACTIVE + SGC LO/TRN STEP 64 ACTIVE
PROTECTIVE OFF CONDITION
+ FIRE PROTECTION ACTIVE + × LUB OIL TANK LEVEL <<MIN
+ × LUB OIL TANK LEVEL <<MIN × EOP ON
× TURBINE SPEED <0.1Hz
- 33 -
EMERGENCY LUB OIL PUMP(MBV21AP003)
ENABLE ON CONDITION AUTOMATIC ON CONDITION
LUB OIL TANK LEVEL OK SGC LO/TRN STEP 4 ACTIVE
ENABLE OFF CONDITION AUTOMATIC OFF CONDITION
+ SPEED <0.1Hz × FIRE PROTECTION NOT ACTIVE
+ FIRE PROTECTION ACTIVE × + SGC LO/TRN STEP 7 ACTIVE
+ LUB OIL PRESSURE >MIN1 + SGC LO/TRN STEP 56 ACTIVE
+ SGC LO/TRN STEP 61 ACTIVE
PROTECTIVE ON CONDITION PROTECTIVE OFF CONDITION
+ × + SGC LO/TRN STEP 7, 8, 9, 10 ACTIVE × FIRE PROTECTION ACTIVE
+ TURBINE SPEED SIGNAL FAILED × EOP MANUAL OFF
+ TURBINE SPEED >0.11Hz
× LUB OIL TANK LEVEL <<MIN
+ × + SGC LO/TRN STEP 7, 8, 9, 10 ACTIVE
+ TURBINE SPEED SIGNAL FAILED
+ TURBINE SPEED >0.11Hz
× SGC LO/TRN STEP 3, 66 NOT ACTIVE
× LUB OIL PRESSURE <MIN1(1.0bar)
+ × + SGC LO/TRN STEP 7, 8, 9, 10 ACTIVE
+ TURBINE SPEED SIGNAL FAILED
+ TURBINE SPEED >0.11Hz
× × SGC LO/TRN STEP 54, 55 NOT ACTIVE
× + MOP, AOP OFF
+ LUB OIL PRESSURE <MIN1(1.5bar)
- 34 -
SGC BHS START UP SEQUENCE
ENABLE OPERATION CONDITION AUTOMATIC OPERATION CONDITION
× TURBINE SPEED SIGNAL NOT FAILED + SGC LO/TRN STEP 51, 66 ACTIVE
× + 1/2 LOP ON + SGC BHS STEP 53 NOT ACTIVE
+ LOP PRESSURE >MIN
+ LOP PRESSURE FAULT
- 35 -
SGC BHS SHUT DOWN SEQUENCE(ENABLE=1)
AUTOMATIC SHUT DOWN CONDITION PROTECTIVE SHUT DOWN CONDITION
+ SGC LO/TRN STEP 5 ACTIVE + STEP 1,3,4,5,6,11,12 TIME OVER
+ SGC LO/TRN STEP 58 ACTIVE + STEP 7,8,13,14 T/G NOT ENGAGED
+ SGC LO/TRN STEP 66 ACTIVE + 1/2 PINION SPEED MEASUREMENT FAULT
+ SGC LO/TRN STEP 67 ACTIVE + TBN SPEED SENSOR FAULT
+ LIFT OIL PUMP S/D
+ SFC OPERATION
+ SPEED > 4Hz
+ FIRE PROTECTION ACTIVE
- 36 -
HYDRAULIC
ACTUATOR
PINION
(MBK22AE001)
SGC GT STEP NO 2 61
SGC LO/TRN STEP N0 5 51
STEP NO 51 52 53 54 1 2 3 4 5 6 7 8 9 10
EQUIPMENT R C R C R C R C R C R C R C R C R C R C R C R C R C R C
T/G CLUTCH VALVE
T/G FLOW CV
- 37 -
SGC NG DRAINAGE START UP SEQUENCE
ENABLE OPERATION CONDITION AUTOMATIC OPERATION CONDITION
+ TURBINE SPEED(3s, PULSE) >47.5Hz + SGC GT STEP 2 ACTIVE
+ TURBINE SPEED(3s, PULSE) <3Hz + × STEP 1(120m, CYCLIC) ACTIVE
+ AUTOMATIC OPERATION ON × TURBINE SPEED >47.5Hz
DO
ESV PO
PG
- 38 -
STEP READY CONDITION COMMAND
× STEP 3 ACTIVE DIFFUSION DRAIN VALVE CLOSE
× + STEP 3 WT(10s) ACTIVE
4 + DRAIN HEADER LEVEL HIGH
5s + DIFFUSION CV >0%
+ STEP 7 ACTIVE
= DO DRAINED
+ STEP 51 ACTIVE
× STEP 3 ACTIVE DRAIN HEADER VENT VALVE OPEN
5
× DIFFUSION DRAIN VALVE CLOSE
× STEP 5 ACTIVE DRAIN HEADER VENT VALVE CLOSE
× + DRAIN HEADER LEVEL HIGH(>75%)
6
+ DIFFUSION CV >0%
5s
+ STEP 7 ACTIVE
= DIFFUSION DRAINED
+ STEP 51 ACTIVE
× STEP 6 ACTIVE PREMIX DRAIN VALVE OPEN
7 × + DRAIN HEADER VENT VALVE CLOSE
+ TURBINE SPEED <3Hz
× STEP 7 ACTIVE PREMIX DRAIN VALVE CLOSE
× + WAITING TIME(10s) ACTIVE
8
+ DRAIN HEADER LEVEL HIGH
5s
+ PREMIX CV >0%
+ PREMIX DRAINED
× STEP 8 ACTIVE DRAIN HEADER VENT VALVE OPEN
9
× PREMIX DRAIN VALVE CLOSE
× STEP 9 ACTIVE DRAIN HEADER VENT VALVE CLOSE
× + WAITING TIME(10s) ACTIVE
10 + HEADER LEVEL HIGH
5s + PREMIX CV >0%
+ STEP 11 ACTIVE
= PREMIX DRAINED
+ STEP 51 ACTIVE
× STEP 10 ACTIVE PILOT DRAIN VALVE OPEN
11 × + DRAIN HEADER VENT VALVE CLOSE
+ TURBINE SPEED <3Hz
× STEP 11 ACTIVE PILOT DRAIN VALVE CLOSE
12 × + WAITING TIME(10s) ACTIVE
5s + DRAIN HEADER LEVEL HIGH
+ PILOT CV >0%
× STEP 12 ACTIVE
13
× PILOT DRAIN VALVE CLOSE
× STEP 13 ACTIVE DRAIN HEADER VENT VALVE OPEN
14
× DRAIN HEADER LEVEL HIGH(>75%) IF HEADER LEVEL NOT HIGH, BYPASS TO STEP 17
15s
× WAITING TIME(2s) ACTIVE
- 39 -
STEP READY CONDITION COMMAND
× STEP 14 ACTIVE HEADER DRAIN VALVE OPEN
15 × DRAIN HEADER VENT VALVE NOT CLOSE
10s × HEADER PRESSURE <MIN
× WAITING TIME(2s) ACTIVE
× STEP 15 ACTIVE HEADER DRAIN VALVE CLOSE
16
× HEADER DRAIN VALVE NOT CLOSE DRAIN HEADER VENT VALVE CLOSE
5s
× HEADER LEVEL LOW
+ × STEP 13 ACTIVE
× WAITING TIME(2s) ACTIVE
17
× DRAIN HEADER LEVEL NOT HIGH
+ × STEP 16 ACTIVE
× STEP 17 ACTIVE
18
× WAITING TIME(5s) ACTIVE ENABLE SHUT DOWN STEP 51
STEP NO 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16
EQUIPMENT R C R C R C R C R C R C R C R C R C R C R C R C R C R C R C
DIFFUSION DRAIN
PREMIX DRAIN
PILOT DRAIN
HEADER VENT
HEADER DRAIN
- 40 -
SGC NG DRAINAGE SHUT DOWN SEQUENCE(ENABLE = 1)
AUTOMATIC SHUT DOWN CONDITION PROTECTIVE SHUT DOWN CONDITION
SGC START UP STEP 18 ACTIVE + LEAKAGE(STEP 2) ACTIVE
+ DRAIN HEADER LEVEL TOO HIGH(>95%)
+ DRAIN HEADER LEVEL TOO LOW(<10%)
+ DRAIN HEADER TEMP >MAX(80℃)
+ DRAIN HEADER TEMP <MIN(5℃)
+ STEP 1, 2, 4, 6, 8 RUN TIME >MONITOR TIME
+ STEP 10, 12, 14, 15, 16 RUN TIME >MONITOR TIME
- 41 -
PREMIX DRAIN VALVE(MBP32AA401)
ENABLE OPEN CONDITION AUTOMATIC OPEN CONDITION
× DIFFUSION DRAIN VALVE CLOSE SFC NG DRAINAGE STEP 7 ACTIVE
× PILOT DRAIN VALVE CLOSE
× + SPEED <3Hz
+ × HEADER DRAIN VALVE CLOSE
× DRAIN HEADER VENT VALVE CLOSE
AUTOMATIC CLOSE CONDITION(ENABLE =1) PROTECTIVE CLOSE CONDITION
+ SGC NG DRAINAGE STEP 1, 8, 51 ACTIVE NG DRAINAGE PROTECTION TRIP
+ PREMIX CV >0% = × SPEED >4Hz
+ PREMIX DRAIN VALVE(30S, TD-ON) NOT CLOSE × + DIFFUSION DRAIN VALVE NOT CLOSE
+ PREMIX DRAIN VALVE NOT CLOSE
+ PILOT DRAIN VALVE NOT CLOSE
× + HEADER DRAIN VALVE NOT CLOSE
+ DRAIN HEADER VENT VALVE NOT CLOSE
- 42 -
NG HEADER DRAIN VALVE(MBP40AA401)
ENABLE OPEN CONDITION AUTOMATIC OPEN CONDITION
+ SLC HEADER DRAIN FILL REFILL SFC NG DRAINAGE STEP 15 ACTIVE
+ × DRAIN HEADER PRESSURE <MIN(2bar)
× DRAIN HEADER LEVEL NOT LOW(>30%)
× DRAIN HEADER VENT VALVE NOT CLOSE
× + TURBINE SPEED <3Hz
+ × DIFFUSION DRAIN VALVE CLOSE
× PREMIX DRAIN VALVE CLOSE
× PILOT DRAIN VALVE CLOSE
AUTOMATIC CLOSE CONDITION(ENABLE =1) PROTECTIVE CLOSE CONDITION
+ SGC NG DRAIN STEPAGE 1, 16, 51 ACTIVE + NG DRAINAGE PROTECTION TRIP
+ SLC DRAIN HEADER FILL OFF + × DRAIN HEADER LEVEL TOO LOW
+ × SGC NG DRAINAGE STEP 15 NOT ACTIVE × SLC DRAIN HEADER FILL NOT REFILL
× NG HEADER DRAIN VALVE(30s, TD-ON) NOT CLOSE
- 43 -
SGC HYDRAULIC CLEARANCE OPTIMIZATION START UP SEQUENCE
ENABLE OPERATION CONDITION = AUTOMATIC OPERATION CONDITION
+ × TURBINE SPEED(60M, TD-ON) >47.5Hz + × TURBINE SPEED >4Hz
× HCO(MAIN, REVERSE) SELECT × FAULT ACTIVE
× HCO SYSTEM PRESSURE >MIN(165bar) ← × TURBINE SPEED(60M, TD-ON) >47.5Hz
× HCO SYSTEM PRESSURE NOT>>MAX(180bar) × STEP 53~63 RUN TIME >MT+2s
× SHAFT POSITION REVERSE
× HCO STATE MONITORING FLUSH NOT REQUIRED
× REVERSE FLUSHING NOT ACTIVE
- 44 -
STEP READY CONDITION COMMAND
× STEP 9 ACTIVE MAIN RETURN(001) OPEN
10
× STEP 9 WT(6s) ACTIVE
30s
× MAIN RETURN(001) OPEN
× STEP 10 ACTIVE
× + STEP 10 WT(32s) ACTIVE
11
+ MAIN PRESSURE <MIN FLUSH(150bar)
4s
+ 1/2 HCO PUMP ON
+ HCO SYSTEM PRESSURE <MIN(160bar)
12 × STEP 11 ACTIVE MAIN FEED-2(003) CLOSE
4s × MAIN RETURN(001) CLOSE
× STEP 12 ACTIVE
13
× + STEP 12 WT(6s) ACTIVE
2s
+ MAIN FEED-2(003) CLOSE
× STEP 13 ACTIVE
14 × + STEP 13 WT(4s) ACTIVE
+ MAIN FLUSH NOT REQUIRED RETURN TO STEP 6
- 45 -
SGC HYDRAULIC CLEARANCE OPTIMIZATION SHUT DOWN SEQUENCE
AUTOMATIC SHUT DOWN CONDITION(ENABLE =1)
+ TURBINE SPEED <3Hz + × GT TRIP SYSTEM NOT TRIP
+ GT TRIP SYSTEM TRIP × POSITION SET POINT <-0.06%/S
+ FIRE PROTECTION ACTIVE + SGC HCO HCODESEL
- 46 -
STEP READY CONDITION COMMAND
× STEP 54 ACTIVE SLC HCO PUMP ON
× + HCO SYSTEM PRESSURE >MIN(165bar) → NOT SELECTED PUMP OFF
55
+ 2/2 HCO PUMP ON
40s
+ × 1/2 HCO PUMP ON
× STEP 54 WT(6s) ACTIVE
× STEP 55 ACTIVE
56
× SLC HCO PUMP ON
30s
× HCO SYSTEM PRESSURE >MIN(165bar)
× STEP 56 ACTIVE MAIN FEED(006) CLOSE
57 × + STEP 56 WT(32s) ACTIVE MAIN FEED-1(002) CLOSE
4s + HCO STATE MONITORING NOT M T UNLD REVERSE FEED(004) OPEN
→ PR>150bar & MBA53AA001/2/6 OPEN(30s, TD-ON)
× STEP 56 ACTIVE
× + STEP 56 WT(6s) ACTIVE
58
+ × MAIN FEED(006) CLOSE
32s
× MAIN FEED-1(002) CLOSE ※ REVERSE FLUSHING STEP
× REVERSE FEED(004) OPEN
+ × STEP 58 ACTIVE MAIN FEED(006) CLOSE
× + STEP 58 WT(34s) ACTIVE MAIN FEED-1(002) CLOSE
59 + HCO STATE MONITORING NOT R T UNLD MAIN FEED-2(003) CLOSE
4s → PR>150bar & MBA53AA004/ OPEN(30s, TD-ON)
+ HCO STATE MONITORING FLUSH NOT REQUIRE
+ TURBINE SPEED >3Hz
× STEP 59 ACTIVE REVERSE RETURN(005) CLOSE
× + STEP 59 WT(7s) ACTIVE
60
+ MAIN FEED(006) CLOSE
4s
+ × MAIN FEED-1(002) CLOSE
× MAIN FEED-2(003) CLOSE
× STEP 60 ACTIVE MAIN RETURN(001) OPEN
61
× + STEP 60 WT(7s) ACTIVE
4s
+ REVERSE RETURN(005) CLOSE
× STEP 61 ACTIVE REVERSE FEED(004) OPEN
62
× + STEP 61 WT(7s) ACTIVE
4s
+ MAIN RETURN(001) OPEN ※ MAIN DRAIN STEP
× STEP 62 ACTIVE
63 × REVERSE SET
18s × + STEP 62 WT(7s) ACTIVE
+ REVERSE FEED(004) OPEN
+ × STEP 63 ACTIVE
+ × + STEP 62 WT(7s) ACTIVE
+ × MAIN THRUST PRESSURE <MAX OFF(5bar)
64 × REVERSE PRESSURE >MIN ON(150bar)
× SHAFT POSITION REVERSE
+ STEP 65 WT(32s) TIME OVER
+ STEP 69(REVERSE FLUSH END) ACTIVE
- 47 -
STEP READY CONDITION COMMAND
× STEP 64 ACTIVE SCL HCO PUMP(PR<173bar) ON
65 × STEP 64 WT(120m) ACTIVE ※ REVERSE THRUST FLUSH REQUIRED
32s × HCO SYSTEM PRESSURE >MIN(165bar) → SET : 720m(12Hr) AFTER REVERSE PR>MIN ON(150bar)
× REVERSE THRUST FLUSH REQUIRED → RESET : SPEED<47Hz
× STEP 65 ACTIVE REVERSE RETURN(005) OPEN
66
× HCO SYSTEM PRESSURE >MIN FLUSH(175bar)
4s
× 2/2 HCO PUMP OFF
× STEP 66 ACTIVE REVERSE RETURN(005) OPEN
67
× + STEP 65 WT(6s) ACTIVE
25s
+ REVERSE RETURN OPEN
× STEP 67 ACTIVE
× + STEP 67 WT(27s) ACTIVE
68
+ HCO SYSTEM PRESSURE <MIN(160bar)
4s
+ 1/2 HCO PUMP ON
+ SHAFT POSITION REVERSE
× STEP 68 ACTIVE
× + STEP 68 WT(6s) ACTIVE
69
+ × REVERSE RETURN(005) CLOSE
× REVERSE FLUSH NOT REQUIRED RETURN TO STEP 64
- 48 -
MAIN RETURN REVERSE RETURN
MBA53AA001 MBA53AA005
HS NS
GEN SIDE TBN SIDE
MAIN FEED
MBA53AA006
DRAIN TO TANK
FROM HCO PUMP WITH ACCUMULATOR
GT START(SPEED>3Hz)
STEP NO GT IN OPERATION(14Hr)
EQUIPMENT 51 53 55 57 58 59 60 61 64 65 66 67 69
R C R C R C R C R C R C R C R C R C R C R C R C R C
MAIN FEED(006)
MAIN FEED-1(002)
MAIN FEED-2(003)
MAIN RETURN(001)
REVERSE FEED(004)
REVERSE RETURN(005)
- 49 -
MAIN FEED VALVE(MBA53AA006)
ENABLE OPEN CONDITION = AUTOMATIC OPEN CONDITION ENABLE CLOSE CONDITION = AUTOMATIC CLOSE CONDITION
+ HCO PRESSURE RELIEVE ACTIVE 1 + HCO PRESSURE RELIEVE ACTIVE 2
+ SGC HCO STEP 53 ACTIVE + SGC HCO STEP 57 ACTIVE
+ × SGC HCO STEP 4 ACTIVE + SGC HCO STEP 59 ACTIVE
× MAIN FEED VALVE-2 CLOSE
MAIN FEED VALVE-1(MBA53AA002)
ENABLE OPEN CONDITION = AUTOMATIC OPEN CONDITION ENABLE CLOSE CONDITION = AUTOMATIC CLOSE CONDITION
+ HCO PRESSURE RELIEVE ACTIVE 1(<3Hz) + SGC HCO STEP 2 ACTIVE
+ SGC HCO STEP 4 ACTIVE + SGC HCO STEP 57 ACTIVE
+ SGC HCO STEP 53 ACTIVE + SGC HCO STEP 59 ACTIVE
MAIN FEED VALVE-2(MBA53AA003)
ENABLE OPEN CONDITION = AUTOMATIC OPEN CONDITION ENABLE CLOSE CONDITION = AUTOMATIC CLOSE CONDITION
+ SGC HCO STEP 8 ACTIVE + HCO PRESSURE RELIEVE ACTIVE 2(>3Hz)
+ SGC HCO STEP 12 ACTIVE
+ SGC HCO STEP 53 ACTIVE
+ SGC HCO STEP 59 ACTIVE
MAIN RETURN VALVE(MBA53AA001)
ENABLE OPEN CONDITION = AUTOMATIC OPEN CONDITION ENABLE CLOSE CONDITION = AUTOMATIC CLOSE CONDITION
+ HCO PRESSURE RELIEVE ACTIVE + SGC HCO STEP 1 ACTIVE
+ SGC HCO STEP 9 ACTIVE + SGC HCO STEP 9 NOT ACTIVE
+ SGC HCO STEP 10 ACTIVE + SGC HCO STEP 10 NOT ACTIVE
+ SGC HCO STEP 53 ACTIVE
+ SGC HCO STEP 61 ACTIVE
REVERSE FEED VALVE(MBA53AA004)
ENABLE OPEN CONDITION = AUTOMATIC OPEN CONDITION ENABLE CLOSE CONDITION = AUTOMATIC CLOSE CONDITION
+ HCO PRESSURE RELIEVE ACTIVE 1(<3Hz) + HCO PRESSURE RELIEVE ACTIVE 2(>3Hz)
+ SGC HCO STEP 57 ACTIVE + SGC HCO STEP 2 ACTIVE
+ SGC HCO STEP 62 ACTIVE + SGC HCO STEP 53 ACTIVE
REVERSE RETURN VALVE(MBA53AA005)
ENABLE OPEN CONDITION = AUTOMATIC OPEN CONDITION ENABLE CLOSE CONDITION = AUTOMATIC CLOSE CONDITION
+ HCO PRESSURE RELIEVE ACTIVE + SGC HCO STEP 60 ACTIVE
+ SGC HCO STEP 3 ACTIVE + SGC HCO STEP 66 NOT ACTIVE
+ SGC HCO STEP 53 ACTIVE + SGC HCO STEP 67 NOT ACTIVE
+ SGC HCO STEP 66 ACTIVE + PRESSURE REVERSE >NOT MAX DY
+ SGC HCO STEP 67 ACTIVE
+ PRESSURE REVERSE >MAX DY
- 50 -
HYDRAULIC CLEARANCE OPTIMIZATION SYSTEM SETTINGS
DESCRIPTION STATUS VALUE KKS
HCO STATE MONITORING P<<MIN P<140bar & SPEED>4Hz MBA50EU003_ZV02
DEV FAULT DP>3bar MBA51FP100_ZV10
NOT>>MAX <180bar MBA51FP100_ZV51
>>MAX >185bar MBA51FP100_ZV01
>MIN >165bar MBA51FP100_ZV02
<MIN <160bar MBA51FP100_ZV52
HCO SYSTEM PRESSURE NOT<<MIN >150bar MBA51FP100_ZV04
<<MIN <140bar MBA51FP100_ZV54
<MAX <173bar MBA51FP100_ZV53
>MAX >175bar MBA51FP100_ZV03
>MIN FLUSH >175bar MBA51FP100_ZV07
<MAX SR <6.5bar MBA51FP100_ZV56
<MAX 0FF <5bar MBA53FP101/102_ZV51
>MAX 0FF >10bar MBA53FP101/102_ZV01
MAIN/REVERSE PRESSURE <MIN ON <140bar MBA53FP101/102_ZV52
>MIN ON >150bar MBA53FP101/102_ZV02
<MIN FLUSH <150bar MBA53FP101/102_ZV04
- 51 -
HCO PRESSURE RELIEVE
STATUS CONDITION REFERENCE
+ HCO STATE MONITORING JAMMED
+ × PRESSURE LUB OIL SYSTEM TRIP
ACTIVE × TURBINE SPEED <0.1Hz MBA50EU004_ZV01
+ × TURBINE SPEED <3Hz
× SGC HCO REVERSE FAULT
× PRESSURE RELIEVE ACTIVE
ACTIVE 1 MBA50EU004_ZV03
× TURBINE SPEED <3Hz
× PRESSURE RELIEVE ACTIVE
ACTIVE 2 MBA50EU004_ZV04
× TURBINE SPEED >3Hz
× MAIN PRESSURE <MAX OFF
MBA50EU004_ZV10
FINISHED × REVERSE PRESSURE <MAX OFF
RESET RELIEVE ACTIVE
× HCO SYSTEM PRESSURE <MAX SR
- 52 -
CT101
CT124 610 CT102
CT123 CT103
600
CT122 CT104
590
570
CT120 CT106
560
CT118 CT108
CT117 CT109
CT116 CT110
CT115 CT111
CT114 CT112
CT113
- 53 -
Ⅱ. GAS TURBINE PROTECTION
- 54 -
DESCRIPTION PROTECTION SETTING
+ 2/3 TEMP >>MAX
>220℃ 5s, TD-ON
TRIP + × 1/3 TEMP >>MAX
SEAL AIR TEMP PROTECTION 5s, TD-OFF
× OTHER 1/2 TEMP SIGNAL FAILED
SHUTDOWN 3/3 TEMP SIGNAL FAILED
× ESV OPEN
IGV POSITION<OPEN POSITION SHUT DOWN × ACTIVE POWER >6MW 2s, TD-ON
× IGV POSITION <-3%
+ LEVEL >>MAX
LEVEL LUB OIL TANK NOT OK TRIP
+ LEVEL <<MIN
× SPEED >4Hz
PR BEARING OIL SYSTEM FAULT TRIP
× 2/3 PR SIGNAL FAILED
PR BEARING OIL SYSTEM LOW TRIP 2/3 BEARING OIL PR <MIN1 <1.5/1.5/1.0bar 3s, TD-ON
+ 2/3 LEVEL <<MIN <50mm
LEVEL HYDRAULIC TANK <<MIN TRIP
+ 2/3 LEVEL SIGNAL FAILED
HCO SYSTEM PR 2CAN FAULT SHUTDOWN 2/2 HCO SYSTEM PR SIGNAL FAILED
SHAFT POSITION MEASURING 2CAN × SPEED <47.0Hz
TRIP
FAULT × 2/2 SHAFT POSITION FAULT
× SPEED >4Hz
HCO STATE MONITORING P<<MIN SHUTDOWN
× HCO PR <<MIN <140bar
× SPEED >4Hz
× SPEED <47.0Hz
HCO STATE MONITORING REVERSE T TRIP
× TARGET REVERSE ACTIVE 18s, TD-ON
× SHAFT POSITION REVERSE NOT ACTIVE
× MAIN PR >MAX OFF
>5bar
HCO STATE MONITORING × REVERSE PR >MAX OFF
TRIP
(HCO SYSTEM JAMMED) × + TARGET MAIN ACTIVE
18s, TD-ON
+ TARGET REVERSE ACTIVE
HCO PR MAIN THREAD 2CAN FAULT TRIP 2/2 MAIN PR SIGNAL FAILED
HCOPRREVERSETHREAD2CANFAULT TRIP 2/2 REVERSE PR SIGNAL FAILED
× 1/2 PR SIGNAL OK
HCO PR REVERSE THREAD >>MAX DY TRIP 10s, TD-ON
× 1/2 MAX HCO REVERSE PR >>MAX DY >230bar
TEMP COMPRESSOR BEARING(3EA) + 2/3 TEMP TOO HIGH >120℃
THRUST BEARING GE(3EA) TRIP + × 1/3 TEMP TOO HIGH
THRUST BEARING TE(3EA× 2) × OTHER 1/2 TEMP SIGNAL FAILED
TURBINE BEARING(3EA× 2) SHUTDOWN 3/3 TEMP SIGNAL EACH BEARING FAILED
+ 2/3 TEMP TRIP
>107.2℃
+ × 1/3 TEMP TRIP
TEMP GEN BEARING TE, EE TRIP
× OTHER 2/2 TEMP FAILED
+ 3/3 TEMP SIGNAL FAILED
+ 2/2 VIBRATION TOO HIGH
>14.7mm/s
+ × 1/2 VIBRATION TOO HIGH
VIBRATION COMPRESSOR CASING TRIP
× + OTHER VIBRATION <MIN <0.3mm/s
VIBRATION TURBINE CASING
+ OTHER VIBRATION SIGNAL FAILED
NOT READY 2/2 VIBRATION SIGNAL FAILED
- 55 -
DESCRIPTION PROTECTION SETTING
+ 1/4 TE VIBRATION >>MAX
VIBRATION GEN SHAFT TRIP >241μm_pp
+ 1/4 EE VIBRATION >>MAX
TRIP 1/18 MAX-MIN TRIP >12℃
TEMP GEN SLOT PROTECTION
+ 1/18 MAX-MIN DIFF HIGH >10℃
(GEN WINDING TEMP) SHUTDOWN 20s, TD-OFF
+ 1/18 SLOT TEMP>0.33*GAS TEMP MAX(TE, EE)+122℃
DP COLLECTOR DISCHARGE × SPEED >8.53Hz
SHUTDOWN 20s, TD-OFF
PROTECTION × 2/3 DP COLLECTOR <MIN 60s, TD-ON
SFC PROTECTION OFF SHUT DOWN SPEED >4Hz 60s, P
SGC SFC HRSG PURGE FAILED SHUT DOWN STEP 2~6 RUN TIME >MONITOR TIME
PROTECTION CUB PWR SUPPLY
SHUT DOWN 2/2 POWER SUPPLY FAILED
FAULT
LOW ACCELERATION DURING SPEED × ESV OPEN
SHUT DOWN
UP × TIME REQUIRED 12.5Hz~47.5Hz >350s
AIR FLOW ENCLOSURE VENT <MIN TRIP 2/3 AIR FLOW <MIN 30s, TD-ON
PR PNEUMATIC STATION TRIP 2/3 PR <MIN1, 2
× 2/3 PIVOT ARM NOTDISENGAGED
PIVOT ARM TRIP
× TURBINE SPEED >4Hz
+ × SPEED >47.7Hz
× + 2/3 GAS TEMP >TRIP MAX
+ × 1/3 AIR TEMP >TRIP MAX >75℃ 2S, TD-ON
× OTHER 2/2 TEMP FAILED
TRIP + 3/3 AIR TEMP SIGNAL FAILED
+ 2/3 GEN CURRENT FAILED 5s, TD-ON
GEN COLD GAS TEMP PROTECTION
+ 2/2 EXCITER CURRENT FAILED
(GEN COOLING AIR, TE, EE)
+ CALCULATED STATOR TEMP >41.4
+ CALCULATED ROTOR TEMP >33.6
× SPEED >47.7Hz
× + 2/3 AIR TEMP >UNLOAD
SHUTDOWN 2S, TD-ON
+ × 1/3 AIR TEMP >UNLOAD >70℃
20s, TD-OFF
× OTHER 2/2 TEMP FAILED
IMPLOSION DOOR NOT CLOSE TRIP 2/3 IMPLOSION DOOR NOT CLOSE
× 2/3 DP COMPRESSOR INLET <MIN
COMPRESSOR SURGE PROTECTION TRIP
× TURBINE SPEED >42Hz
NG DIFFUSION, PREMIX CV $GDXWS,
TRIP REFERENCE-FEEDBACK EACH CV >8% 0.2s, TD-ON
DEVIATION $GVXWS
NG PILOT CV DEVIATION TRIP REFERENCE-FEEDBACK EACH CV >8% 1.5s, TD-ON $PGXWS
NG CV POSITION SIGNAL FAILED TRIP 3/3 SIGNAL EACH CV FAILED $SSGANV
+ × 3/3 POSITION SIGNAL NOT FAULT 5s, TD-ON
× 3/3 POSITION >1%
× REFERENCE <0.8% $GDGNSS
NG CV POSITION FAILED TRIP + × 1/3 POSITION SIGNAL FAULT $GVGNSS
× 0THER 1/2 SIGNAL OK $PGGNSS
× OK SIGNAL >1%
× OK SIGNAL REFERENCE <0.8%
- 56 -
DESCRIPTION PROTECTION SETTING
IGV POSITION FAILED TRIP 1/2 MAX POSITION FAILED 0.1s, TD-ON $BHVLV
GENERATOR OUTPUT 2/2 FAILED TRIP 2/2 MW SIGNAL FAILED 5s, TD-ON $DFPELV
IGV DEVIATION TRIP |REFERENCE-FEEDBACK | >20% $HVLXWS
SPEED SIGNAL FAILED TRIP 3/3 SPEED SIGNAL FAILED $NTOT
GAS PR SIGNAL FAILED TRIP 2/3 GAS PRESSURE SIGNAL FAILED $PGDST
PR AFTER COMPRESSOR FAILED TRIP 2/2 PRESSURE SIGNAL FAILED $DFPV2
× FUEL CHANGE OVER NOT ACTIVE
MAX 2
× SPEED(30s, TD-ON) >47Hz
UNLOAD
× GEN CB CLOSE
(-15MW)
× ACCELERATION > MAX2 >3.0g 1s, TD-ON $ACCW2
MAX 4 × GEN CB CLOSE
UNLOAD × IGV POSITION >95%
COMBUSTION CHAMBER (-6MW) × ACCELERATION > MAX4 >1.5g 0.5s, TD-ON $ACCW4
ACCELERATION (NG OPERATION)
× FUEL CHANGE OVER NOT ACTIVE
MAX 1, 2 × SPEED(30s, TD-ON) >47Hz
$SSBG
TRIP × + ACCELERATION > MAX1 >2.5g 19s, TD-ON
+ ACCELERATION > MAX2 >3.0g 13s, TD-ON
MAX 3 × TRIP GAS VALVE OPEN
$SSACC3
TRIP × ACCELERATION > MAX3 >8.0g
+ 3/3 ACCELERATION SIGNAL FAILED
ACCELERATIONMONITORINGFAILED TRIP + × SPEED(30s, TD-ON) >47Hz $TFACC
× 3/3 ACCELERATION <0.1g
- 57 -
Ⅲ. GAS TURBINE OPERATION CONCEPT
- 58 -
GAS TURBINE IS AN INTERNAL COMBUSTION ENGINE BASED ON BRAYTON CYCLE. ALSO TO ACHIEVE MORE
EFFICIENCY AND OUTPUT IN THIS CYCLE, HIGHER TEMPERATURE AND PRESSURE IS ESSENTIAL NECESSITY.
- 59 -
SINGLE CRYSTAL METAL) AND COATING TECHNIQUE(THERMAL BARRIER COATING ; TBC). IN THESE DAYS IT
IS POSSIBLE TO OPERATE ABOVE 1500℃ TIT.
GV3
GV2
10TH 12TH
5TH
15TH
12TH
10TH
- 60 -
THE GOVERNOR CONTROLLER IS CONSIST OF 3 MAJOR CONTROLLERS AND ITS FUNCTION DIAGRAM AS
BELOW ; 1. RUN UP(START UP) CONTROLLER, 2. SPEED CONTROLLER, 3. LOAD/TEMPERATURE CONTROLLER
RUN UP CONTROLLER
SPEED CONTROLLER M
I COMBUSTOR LOAD
LOAD CONTROLLER N
TEMPERATURE CONTROLLER
FUEL CV CONTROLLER
IGV CONTROLLER
FUEL CV
S
COMBUSTOR
SPEED
MW
GEN COMP TBN
IGV
ATK
SECTION 1 SECTION 2
50Hz
SPEED
$ATK_BL ATK
$ATK_PL
MW
IGV
- 61 -
1. RUN UP CONTROLLER(SPEED vs. RUN UP FUNCTION, THERMAL CHARACTERISTIC)
THIS CONTROLLER PLAYS A ROLL IN SECTION 1 IN OPERATION CONCEPT. IT BRINGS GAS TURBINE
SPEED UP TO NEAR NOMINAL SPEED BY MEANS OF INCREASING FUEL MASS FLOW VERSUS SPEED RANGE(RUN UP
FUNCTION) IN COMPARISON WITH UNIQUE THERMAL CHARACTERISTIC CURVE(PROTECTION FUNCTION).
OUT PUT OF RUN UP CONTROLLER = MIN(RUN UP FUNCTION, PROTECTION FUNCTION)
AFTER TURBINE SPEED REACHES TO NOMINAL SPEED, RUN UP CONTROLLER VALUE IS SWITCHED TO
120%(NOT ACTIVE) AUTOMATICALLY AND SPEED CONTROLLER IS ACTIVE.
4.5%/min
2.6%/min
TIME
13%
1%
SPEED
13Hz 31Hz 39Hz 50Hz
- 62 -
2. SPEED CONTROLLER(SPEED vs. TEMPERATURE AND LOAD)
GAS TURBINE'S GENERATOR IS A SYNCHRONOUS MACHINE SO THREE ESSENTIAL CONDITION MUST BE
READY FOR PARALLEL OPERATION IN GRID. THREE FACTORS ARE SAME SPEED, SAME VOLTAGE AND SAME
PHASE ROTATION.
IF ONE OUT OF THESE THREE CONDITION IS NOT READY, THAT MACHINE CAN NOT ONLY ENTER IN GRID
BUT ALSO KEEP THE OPERATION AS SYNCHRONOUS MACHINE.
SO SPEED CONTROLLER IS RESPONSIBLE FOR THE ONE OUT OF THREE CONDITION(SAME SPEED)BEFORE
AND AFTER SYNCHRONIZATION. BEFORE SYNCHRONIZATION IT MAKES SPEED SAME AS GRID AND AFTER
SYNCHRONIZATION IT KEEPS SPEED AS DEFINED SUCH AS 50Hz.
IF THE POWER DEMAND IS MORE THAN SUPPLY AFTER SYNCHRONIZATION, UNDOUBTEDLY FREQUENCY OF
GRID BECOMES DOWN AND ALL THE IN OPERATING SYNCHRONOUS MACHINES SPEED IS LOWER THAN DEFINED
SPEED. IN THAT CASE, SPEED CONTROLLER MAKE ERROR SIGNAL BETWEEN DEFINED SPEED AND ACTUAL SPEED
AND THEN MAKES MORE OUTPUT OF GAS TURBINE ACCORDING TO INCREASING FUEL AND AIR FLOW
AUTOMATICALLY. THAT IS CALLED DROOP CONTROL OR GOVERNOR FREE OPERATION AND THE COMPENSATION
OUTPUT(MW) IS DEFINED BY SPEED REGULATION.
×
SPEED REGULATION (δ) = × × = 5%
×
- 63 -
IN THIS SECTION TURBINE OUTLET TEMPERATURE ALREADY REACHES TO PART LOAD LIMIT
TEMPERATURE(ATK_PL), SO WE CAN NOT INCREASE COMBUSTOR LOAD WITHOUT AIR MASS FLOW INCREASE.
WHEN TURBINE OUTLET TEMPERATURE REACHES TO TEMPERATURE LIMIT AND COMBUSTOR LOAD DEMAND
INCREASE, LOAD/TEMPERATURE CONTROLLER SENDS OPEN SIGNAL TO IGV SERVO MOTOR TO INCREASE AIR
MASS FLOW.
MORE AIR MASS FLOW SUPPLIED TO COMBUSTOR MAKES TURBINE OUTLET TEMPERATURE COLD AND THEN
CONTROLLER SEND MORE FUEL MASS SIGNAL TO FUEL CONTROL VALVES FOR KEEPING THE TEMPERATURE
LIMIT. LOAD/TEMPERATURE CONTROLLER REPEATS ABOVE ACTION UNTIL IGV POSITION REACHES MAXIMUM
POSITION.
WHEN TARGET LOAD(GENERATOR MW DEMAND) COMES DOWN, THIS CONTROLLER OPERATES IN OPPOSITE
DIRECTION TO ABOVE. THESE ACTION OF LOAD/TEMPERATURE CONTROLLER IS SO SMOOTH THAT WE CAN'T SEE
WITH THE NAKED EYE IN NORMAL RATIO LOAD UP AND DOWN OPERATION.
③ AFTER MAXIMUM IGV OPEN POSITION(=100%)
AS SHOWN IN BRAYTON CYCLE, GAS TURBINE EFFICIENCY IS CLOSELY RELATED TO TURBINE INLET
TEMPERATURE(TIT). SO THIS SECTION IS MOST EFFICIENCY PERIOD AND MOST SERIOUS TO HOT GAS PATH
MATERIAL OF GAS TURBINE. BECAUSE THERE IS MORE FUEL MASS FLOW AND NO MORE AIR FLOW, THIS
SECTION CAN BE CALLED OVER-FIRING OPERATION. WHEN IGV REACHES THE MAXIMUM POSITION, THIS
CONTROLLER MAKES ADDITIONAL TEMPERATURE(OVER-FIRING OFFSET) AND PUTS ADDITIONAL FUEL MASS FLOW
INTO COMBUSTOR.
IF THERE ARE ANY UNSTABLE FACTOR SUCH AS HIGH THERMAL NOx, UNBURNED COMPOSITION INCREASE,
AND TOO HIGH TURBINE INLET TEMPERATURE CAUSE DAMAGE TO HOT PATH MATERIAL, OVER-FIRING OFFSET
CAN NOT BE.
- 64 -
Ⅳ. COMBUSTOR OPTIMIZATION BY PILOT
AIR
FUEL VALVES
COMBUSTOR
IGV
COOLING AIR VALVES
- 65 -
LEAN PREMIX FLAME HAS MANY BENEFITS, BUT IT HAS ALSO SOME DEFEATS SUCH AS FLAME
INSTABILITY ESPECIALLY. LEAN PREMIX FLAME IS MORE UNSTABLE THAN CONVENTIONAL(PILOT, DIFFUSION)
FLAMES.
THIS FLAME INSTABILITY BROUGHT BY IMPROPER AIR/FUEL MASS FLOW RATIO, UNBALANCE OF FUEL
DISTRIBUTION EACH BURNER CAUSES
FLAME FLASHBACK TO BURNER,
FLAME OFF(SWIM BACK),
DYNAMIC PRESSURE FLUCTUATION IN COMBUSTOR,
AND ACCELERATION OF COMBUSTOR CHAMBER.
AS KNOWN WELL, FLAME FLASHBACK CAUSES SERIOUS DAMAGES NEAR AROUND BURNERS AND FLAME OFF
CAUSES THERMAL STRESS BY SUDDEN COOLING DOWN MATERIAL OF GAS TURBINE.
BUT THE EFFECTS OF DYNAMIC PRESSURE FLUCTUATION AND ACCELERATION ARE NOT KNOWN WELL.
IN REGARDING TO SPECIAL MEASUREMENT SUCH AS PIEZOELECTRIC SENSORS INSTALLED IN COMBUSTION
CHAMBER ARE USED FOR COMBUSTOR OPTIMIZATION AND ACCELERATION SENSORS INSTALLED COMBUSTION
CHAMBER CASING ARE USED FOR PROTECTING GAS TURBINE(LOAD REDUCTION OR EMERGENCY TRIP), THE
SIGNAL FROM THOSE MEASUREMENTS SHOWS THE FLAME CONDITION INDIRECTLY.
BY ANALYZING DYNAMIC PRESSURE SIGNAL, THE FLAME CONDITION CAN BE DESCRIBED.
- 66 -
FOR EXAMPLE
LOW FREQUENCY COMPONENT : CAN BE FLAME OFF
HIGH FREQUENCY COMPONENT : CAN BE BACK FLAME
CERTAIN FREQUENCY COMPONENT : RESONANCE WITH COMBUSTION ITEMS
IN ORDER TO HOW TO AND WHERE TO OPTIMIZE COMBUSTOR WITH ADJUSTING PILOT MASS FLOW, IT IS
IMPORTANT TO KNOW OPERATION CONCEPT AND COMBUSTOR LOAD DISTRIBUTION.
- 67 -
SEC. 1 SEC. 2 SEC. 3 SEC. 4
50Hz
SPEED
ATK_BL ATK
ATK_PL
COMBUSTOR
LOAD
MW
IGV
- 68 -
RUN UP CONTROLLER
SPEED CONTROLLER M
I COMBUSTOR LOAD
LOAD CONTROLLER N
TEMPERATURE CONTROLLER
FUEL CV CONTROLLER
IGV CONTROLLER
FUEL CV
S
COMBUSTOR
SPEED
MW
GEN COMP TBN
IGV
ATK
PG LOAD
DO/PO LOAD
DO CV PO CV PO CV
CONTROLLER CONTROLLER CONTROLLER
DO CV PO CV PO CV
ATK, SPEED, MW
- 70 -
FUNCTION(TVI) FUNCTION(ATK)
PG MF(㎏/s) PG MF(㎏/s)
0.08
1.00
0.06
0.50
0.04
0.25
0.00 0.00
-5 0 5 15℃ 500 520 530 560℃
FUNCTION(IVG) FUNCTION(BL)
PG MF(㎏/s)
PG MF(㎏/s)
1.25
0.8
0.0
560 590℃
10 40 100%
WE MUST REMEMBER THAT FLAME INSTABILITY IS RESULT IN MUCH AIR MASS FLOW AND LESS FUEL MASS
FLOW NO MATTER WHAT PILOT, PREMIX OR DIFFUSION.
AND IF THERE IS SOME CHANGES OR PROBLEMS, PILOT MASS FLOW MUST BE ADJUST FOR STABILIZING
GAS TURBINE OPERATION.
※ CHANGES : FUEL CONDITION(TEMPERATURE, PRESSURE, HEAT VALUE),
AMBIENT CONDITION(TEMPERATURE), BURNER CHANGE AFTER LONG TERM OPERATION
※ PROBLEMS : UNBALANCE AIR/FUEL PREMIXED RATIO EACH BURNER, AGING OF TEMPERATURE SENSORS
- 71 -