Keywords Abstract
dissolution rate; glass transition
temperature; globules; solid dispersions; Objectives To understand the impact of ionic and non-ionic surfactants on the
spray drying; surfactants dissolution and stability properties of amorphous polymeric dispersions using
griseofulvin (GF) as a model for poorly soluble drugs.
Correspondence
Methods Solid dispersions of the poorly water-soluble drug, griseofulvin (GF)
Hisham Al-Obaidi, The School of Pharmacy,
University of Reading, Reading RG6 6AD,
and the polymers, poly(vinylpyrrolidone) (PVP) and poly(2-hydroxypropyl
UK. methacrylate) (PHPMA), have been prepared by spray drying and bead milling
E-mail: h.al-obaidi@reading.ac.uk and the effect of the ionic and non-ionic surfactants, namely sodium dodecyl
sulphate (SDS) and Tween-80, on the physico-chemical properties of the solid
Received May 3, 2016 dispersions studied.
Accepted August 24, 2016 Key findings The X-ray powder diffraction data and hot-stage microscopy
showed a fast re-crystallisation of GF. While dynamic vapour sorption (DVS)
doi: 10.1111/jphp.12645
measurements indicated an increased water uptake, slow dissolution rates were
observed for the solid dispersions incorporating surfactants. The order by which
surfactants free dispersions were prepared seemed critical as indicated by DVS
and thermal analysis. Dispersions prepared by milling with SDS showed signifi-
cantly better stability than spray-dried dispersions (drug remained amorphous
for more than 6 months) as well as improved dissolution profile.
Conclusions We suggest that surfactants can hinder the dissolution by promot-
ing aggregation of polymeric chains, however that effect depends mainly on how
the particles were prepared.
© 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–** 1
Atypical effects of incorporated surfactants Hisham Al-Obaidi et al.
differing molecular interactions between the drug and poly- sodium dodecyl sulphate (SDS) were obtained from Fisher.
mer molecules in the various solvents. In a recent study, Acetone was supplied by BDH. All chemicals were of the
stability of amorphous indomethacin and solubility in highest grade possible and used directly without further
supersaturated suspensions was found to depend on the purification.
polymer and method of incorporation.[10]
It is therefore reasonable to suggest that surfactants,
Methods
like polymers, may have an impact on the intermolecular
interactions present in solid dispersions. Incorporation of
Preparation of solid dispersions: spray drying
surfactants can be very different depending on whether
method
the drug and polymer solid dispersion were prepared by
spray drying from solution or by mixing as solids as in Griseofulvin (2.5 g) was added to a conical flask containing
bead milling; in this case, the presence of surfactant may acetone (185 ml), and the resulting mixture stirred for at
also aid in the dissolution of drug in the solid disper- least 3 min until the solid GF was completely dissolved.
sion. Consequently, comparison of the method of prepa- Distilled water (85 ml) was then poured into this solution
ration with the solid dispersions being prepared by spray followed by the addition of PHPMA (1.25 g). The resulting
drying or bead milling will be studied in this study. This mixture was stirred for 30–45 min to ensure complete dis-
is a continuation to our previous work which showed solution after which time PVP (1.25 g) was added and the
significant differences in the properties of formed solid solution stirred for a further 5 min to completely dissolved
dispersions when solvents were changed,[9] in an attempt the PVP. To examine the effect of the different surfactants
to understand mechanisms of solid dispersion formation. on the resulting solid dispersions, sufficient SDS or Tween-
While a negative impact for Tween-80 and SDS on, for 80 was added to produce a final SDS concentration of 0.05,
example, dissolution of carbamazepine–nicotinamide 0.1, 0.2, 0.5 or 1 w/w% or a final Tween-80 concentration
cocrystals was previously reported,[11] this study was to of 0.1, 0.2, 0.5, 1 and 5 w/w%. The resulting solution was
our knowledge the first to report significant variation in then spray-dried using a Niro Micro Spray Drier (Niro,
physical properties due to methods used to prepare the Soeborg, Denmark) inlet temperature of 65 °C, outlet tem-
dispersions. perature of 45 °C, chamber gas flow of 25 kg/h and atomi-
To investigate the influence of addition of surfactants on ser gas flow of 2.5 kg/h.
solid dispersions prepared by either spray drying or bead
milling, solid dispersions of the poorly water-soluble drug
Preparation of solid dispersions: bead milling
griseofulvin (GF) were prepared. We have previously
shown that ternary solid dispersions of GF with poly(2- Different ratios were selected of GF, PHPMA, PVP with 1%
hydroxypropyl methacrylate) (PHPMA) and poly(vinyl SDS in the range of 10–50% GF with equal amounts of
pyrrolidone) (PVP) allowed the GF to remain in the amor- PHPMA and PVP; for example, 50% GF was mixed with
phous form for extended periods.[9,12] In this study, the 25% PVP and 25% PHPMA and 1% SDS. Solids (2 g) were
effect of surfactants (namely Tween-80 (non-ionic surfac- loaded into a zirconium jar and milled using 10-mm zirco-
tant) and SDS (anionic surfactant) on the properties of nium beads using Fritsch Pulverisette five planetary mill
solid dispersions is studied. These surfactants were selected (Fritsch, Idar-Oberstein, Germany) for 24 h at a rotary
as they are very commonly used pharmaceutical surfactants milling speed of 300 rpm to ensure conversion of the drug
and represent examples of charged and non-charged surfac- to the amorphous state. The bead milled solid dispersions
tants, which may be significant in terms of their effect on were then sieved using a 90-lm sieve and stored at room
the interactions in the solid dispersion. They also vary in temperature in a desiccator under vacuum, over phospho-
terms of their aggregation number and critical micellar rus pentoxide (P2O5) to maintain 0% RH.
concentration which can affect the properties of the formed
solid dispersion.
Dynamic vapour sorption
Solid dispersions of GF (10 mg) were weighed at 25 °C
Materials and Methods
using a dynamic vapour sorption analyser (SMS, London,
UK). The RH of the solid dispersion was then adjusted
Materials
using nitrogen as carrier gas where one line of gas had a
Griseofulvin, polyvinylpyrrolidone (PVP) (molecular RH of 100% and the second line a RH of 0%. By mixing
weight = 55 000 Da) and Tween-80 were purchased from various amount of gas from both lines, it was possible to
(Sigma, Dorset, UK). Poly[N-(2-hydroxypropyl)methacry- obtain the desired RH, which was determined using tem-
late] (PHPMA) (molecular weight = 20 000 Da) and perature and humidity probes.
2 © 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–**
Hisham Al-Obaidi et al. Atypical effects of incorporated surfactants
© 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–** 3
Atypical effects of incorporated surfactants Hisham Al-Obaidi et al.
Figure 1 X-ray powder diffraction pattern of spray-dried solid dispersions of GF : PHPMA : PVP (2 : 1 : 1 by weight) containing different ratios
of SDS after 4 months storage at 85% RH and at room temperature. GF, griseofulvin; PHPMA, poly(2-hydroxypropyl methacrylate); PVP, poly(vinyl
pyrrolidone).
Figure 2 X-ray powder diffraction pattern of spray-dried solid dispersions of GF : PHPMA : PVP (2 : 1 : 1 by weight) containing different ratios
of Tween-80 after 4 months storage at 85% RH and at room temperature. GF, griseofulvin; PHPMA, poly(2-hydroxypropyl methacrylate); PVP,
poly(vinyl pyrrolidone).
4 © 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–**
Hisham Al-Obaidi et al. Atypical effects of incorporated surfactants
Figure 3 X-ray powder diffraction pattern of spray-dried solid dispersions of GF: PHPMA: PVP (2 : 1 : 1 by weight) containing 1% SDS after
7 days storage at 85% RH and at room temperature. GF, griseofulvin; PHPMA, poly(2-hydroxypropyl methacrylate); PVP, poly(vinyl pyrrolidone).
Figure 4 Dynamic vapour sorption isotherms of spray-dried solid dispersions of GF : PHPMA : PVP (2 : 1 : 1 by weight) containing 1% SDS
using a drying cycle of 0% RH followed by 95% RH and a final drying cycle at 0% RH. GF, griseofulvin; PHPMA, poly(2-hydroxypropyl methacry-
late); PVP, poly(vinyl pyrrolidone).
solid dispersions were prepared where PHPMA was added could be due to same mechanism, that is altered solubility
to the mixture either first or last. The resulting solid disper- in residual aqueous solvent upon spray drying.
sions were prepared by spray drying using the same condi-
tions.
Molecular mobility
As can be seen in (Figure 6), the amount of water uptake
was greater for the solid dispersions prepared by adding The glass transition temperature of amorphous materials is
PHPMA to the mixture last compared to the other orders correlated with its molecular mobility.[14] When an amor-
of addition. This can be clearly seen by examining the per- phous drug is present above its glass transition tempera-
centage change in mass of the sample during the time of ture, then its molecular mobility is expected to be high
experiment. Crystallisation was evident (as drop in mass at resulting in a greater probability of drug crystallisation.[15]
~420 min and lower base line in the second cycle) in dis- As can be seen in (Figure 7), the glass transition tempera-
persions prepared via adding GF then PVP then PHPMA ture of amorphous GF decreased from ~81 to ~78.5 °C
signifying possible weaker H-bonds formed. Both other dis- when the amount of Tween-80 present in the solid disper-
persions used showed no sign of crystallisation. While the sion increased from 0.5% to 5%. Significantly, this was a
impact of changing the order may diminish when surfac- very small decrease in glass transition temperature, despite
tants are added, the mechanism for altered water uptake that the 10-fold increase in the amount of Tween-80
© 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–** 5
Atypical effects of incorporated surfactants Hisham Al-Obaidi et al.
Figure 5 Dynamic vapour sorption isotherms of spray-dried solid dispersions of GF : PHPMA : PVP (2 : 1 : 1 by weight) containing 1% Tween-
80 using a drying cycle of 0% RH followed by 30% RH and a final drying cycle at 0% RH. Sample shows signs of crystallisation. GF, griseofulvin;
PHPMA, poly(2-hydroxypropyl methacrylate); PVP, poly(vinyl pyrrolidone).
Figure 6 Dynamic vapour sorption isotherm of GF : PHPMA : PVP spray-dried solid dispersion prepared using different order of adding the solids
into solution using drying cycle at 0% RH followed by 85% RH and a final drying cycle at 0% RH. Particles prepared via adding GF then PVP and
then PHPMA crystallised at 420 min exposure, differences considered significant at P < 0.05. GF, griseofulvin; PHPMA, poly(2-hydroxypropyl
methacrylate); PVP, poly(vinyl pyrrolidone).
present. However, there were some changes observed in the order of addition resulted in different compositions which
heat capacity, which could correlate with the enthalpic agreed with the DVS observations.
relaxation of the amorphous material. Interestingly, evener
smaller changes in the glass transition temperature of GF
Dissolution experiments
were observed for the solid dispersions prepared with SDS
(data not shown). Heat of recovery which can be used as a To understand how the molecular interactions in the solid
direct reflection of molecular mobility was used to measure dispersions affect GF solubility upon exposure water, disso-
relaxation of the dispersions that were prepared using dif- lution experiments were performed. Of particular interest
ferent order of additions (no surfactant) in line with DVS was whether the incorporation of surfactants into the solid
studies shown above.[16,17] Increased sorbed water can dispersions affects the wettability and apparent solubility of
increase molecular mobility as well as crystallisation GF. The results showed that the dissolution rate of GF
time.[18] As can be seen (Figure 8), the heat of recovery was decreased when surfactants were incorporated in the solid
highest for GF-PVP-PHPMA indicating highest molecular dispersion, with the effect being more significant when 5%
mobility. The difference was statistically different after Tween-80 was present (statistically different at P < 0.05).
annealing times of 15 h, while insignificant differences were Here, the amount of GF released from the solid dispersion
found at shorter times. Overall, it was clear that altering the did not exceed ~40% (Figure 9). When 1% SDS was
6 © 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–**
Hisham Al-Obaidi et al. Atypical effects of incorporated surfactants
Figure 7 DSC scans showing Tg of spray-dried solid dispersions of GF : PHPMA : PVP (2 : 1 : 1 by weight) containing different amounts of
Tween-80. GF, griseofulvin; PHPMA, poly(2-hydroxypropyl methacrylate); PVP, poly(vinyl pyrrolidone).
Figure 8 Enthalpies of recovery for spray-dried solid dispersions of GF : PHPMA : PVP (2 : 1 : 1 by weight) prepared using different order of
addition annealed at 60 °C, differences considered significant at P < 0.05. GF, griseofulvin; PHPMA, poly(2-hydroxypropyl methacrylate); PVP, poly
(vinyl pyrrolidone).
present, released GF did not exceed ~55%. This result con- containing solid dispersions dissolved slower (Figure 9).
tradicts previous studies; in one study, the aqueous solubil- There was a correlation between the amount of the surfac-
ity of valsartan has significantly improved when SDS was tant and the dissolution as can be clearly seen in SDS-con-
incorporated with HMPC-based solid dispersion.[19] taining solid dispersions. Slowest dissolution occurred
Interestingly, when 0.2% SDS was added to the dissolu- from dispersions that contained largest ratio of the surfac-
tion media to enhance dissolution and wettability of the tants and vice versa. Similar trends were seen for Tween-80
particles, similar trends were seen where the SDS- dispersions.
© 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–** 7
Atypical effects of incorporated surfactants Hisham Al-Obaidi et al.
Figure 9 Dissolution profile of (a) GF : PHPMA : PVP spray-dried solid dispersions containing 1% SDS and 5% Tween-80 in pH6.8 phosphate
buffer and at 37 °C and 100 rpm and (b) GF : PHPMA : PVP spray-dried solid dispersion with 1% SDS in pH6.8 phosphate buffer (contains 0.2%
SDS) and at 37 °C and 100 rpm, differences considered significant at P < 0.05. GF, griseofulvin; PHPMA, poly(2-hydroxypropyl methacrylate); PVP,
poly(vinyl pyrrolidone).
The dissolution behaviour of the spray-dried particles particles, however, seemed very different where SDS parti-
was further investigated using hot-stage microscopy which cles were smooth spheres, while Tween-80 particles were
allows observing the particles as they dissolve at 37 °C. As irregular in shape as seen in the SEM images (Figure 11).
can be seen in (Figure 10), the dissolution of the particles Although both surfactants containing particles were com-
resulted in almost immediate crystallisation of the drug. parable in size, the localisation of the surfactant within the
Interestingly, SDS-containing particles showed threads of solid particle might be different depending on the nature of
particles spontaneously forming when the particles exposed the surfactant. Hence, differences in dissolution are not
to water. We expect these lines formed due to the presence attributed to differences in size of the particles. However,
of charge at the surface of the particles. Faster crystallisa- irregular shaped particles were reported to exhibit slower
tion seemed to occur with particles that contained Tween- dissolution rate due to increase in the average hydrody-
80 where needle-shaped crystals could be observed (Fig- namic boundary layer thickness affecting diffusion of dis-
ure 10). It is worth mentioning that despite the presence of solved drug.[20] It is not clear whether this shape change
charge in SDS-containing particles, these did not help with was the main factor for the observed differences in dissolu-
the dissolution of the entrapped drug. The shape of the tion.
8 © 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–**
Hisham Al-Obaidi et al. Atypical effects of incorporated surfactants
(a)
(b)
Discussion
that the solvent used to dissolve the polymer could have
Some physical properties of the formed particles were significant impact on properties of formed particles.[21,22]
expected such as increased rate of crystallisation. This could The polymer takes up a globular conformation when dis-
be attributed to higher affinity to water that could act as solved in a poor solvent while exhibiting an extended con-
plasticiser. Unexpectedly, however, it is interesting to formation in a good solvent.[23,24] Indeed, we have shown
observe that dissolution profile has been negatively affected previously that replacing water with methanol to spray dry
by the presence of surfactants. While immediate crystallisa- solid dispersions of GF can lead to dramatic changes into
tion could be the reason (as shown in hot-stage micro- properties of the solid dispersion,[9] although unexpected
scopy), the presence of surfactants should in principle but changing the order of adding the polymers and drug
facilitate water permeation and improve wettability. There seemed to result in particles with different properties.
was no evidence for significant increase in molecular It was shown before that evaporation of SDS solution
mobility as reflected by slight changes in the glass transition exhibited lower contact angle with hydrophobic surfaces
temperature. The impact of surfactant is therefore believed indicating enhanced association at the surface.[25] Mean-
to be due to molecular effects possibly promoting polymer while, evaporation rate of SDS solution was found to
chain entanglements and polymeric globule formation. The marginally deviate from water.[26] Hence, it is expected
formed globules (before spray drying) seemed to remain in that during spray drying, SDS associates with the
the solid state, and therefore, diffusion of the drug is hydrophobic tails of PHPMA and that association occurs
reduced. This suggests the presence of a memory where in favour of molecular interaction of PHPMA-PVP and
interactions that formed in the liquid state (before spray PHPMA-GF. Differences in the shape of SDS and
drying) remained even after the solid particles have had Tween-80 particles (SEM images) suggest that these
formed. This goes in line with previous studies that showed events are controlled by the type of surfactant used. As
© 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–** 9
Atypical effects of incorporated surfactants Hisham Al-Obaidi et al.
Figure 12 The X-ray powder diffraction pattern of GF : PHPMA : PVP (1 : 2 : 2 by weight) + 1% SDS solid dispersion prepared by milling stored
at 85% RH after 6 months from day of preparation. GF, griseofulvin; PHPMA, poly(2-hydroxypropyl methacrylate); PVP, poly(vinyl pyrrolidone).
Figure 13 Dissolution profile of milled solid dispersions of GF : PHPMA : PVP (1 : 2 : 2 by weight) and GF : PHPMA : PVP (1 : 2 : 2 by
weight) + 1% SDS at pH 6.8 and at 37 °C (100 rpm), differences considered significant at P < 0.05. GF, griseofulvin; PHPMA, poly(2-hydroxypro-
pyl methacrylate); PVP, poly(vinyl pyrrolidone).
the HLB for SDS is 40 compared to Tween-80 (HLB when the solid dispersions were bead milled (Figure 13).
15), it is expected that segregated regions of PHPMA are This agrees with our previous findings where it was found
localised in the bulk of the particles, while the surface is that milled dispersions showed higher solubility than
occupied by PVP-GF. This assumption may explain dif- spray-dried solid dispersions.[27]
ferent rates for dissolution where SDS-containing surfac-
tants dissolved faster.
Conclusions
To eliminate the effect of solvents and possible surface
association of surfactants, bead milling of GF, PHPMA, The incorporation of surfactants in solid dispersions
PVP and SDS was used to prepare the solid dispersions. As seemed to have significant effect on the properties of the
shown in (Figure 12), the results showed that milled solid resulting particles. These effects included altered dissolu-
dispersions remained amorphous for more than 6 months tion rate, reduced stability, altered interactions between the
when stored at 85% RH which contradicts the fast crystalli- drug and the polymer in addition to changes to the mor-
sation observed when the same samples were spray-dried. phology of the particles. The mechanism for these effects
Interestingly, the dissolution rate of the particles was faster seems to depend largely on the method by which the drug
(statistically different at P < 0.05) when SDS was incorpo- polymer mixtures were prepared. When the particles were
rated which suggests totally different structures formed prepared by bead milling, the properties of the particles
10 © 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–**
Hisham Al-Obaidi et al. Atypical effects of incorporated surfactants
© 2016 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, ** (2016), pp. **–** 11