NOVOKRAMATORSKY MASHINOSTROITELNY ZAVOD:

Dear partners!

1
 ROLLING MILL EQUIPMENT PARTS

1936 г. Slab mill 1100.

2006 г. Plate mill 3000.

Table of contents: Pages

Rolling mill stand housings 3-4
Work and backup roll chocks 5
Spindles 6-7
Tooth-type couplings 8
Roll couplings 9
Intermediate shafts 9
Adjusting screws and nuts 10
Guards with tilter 11
Cooling-bed racks 11
Roller table rollers 12 - 13
Plate straightening machine rollers 14
Rectangular bars 15
Metal cutting blades 15
Manufacturing base for rolling equipment parts 16 - 18
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 ROLLING MILL STAND HOUSINGS.
MANUFACTURE. ASSEMBLY. SHIPMENT

Field of application:
Hot and cold rolling mill stands.

Designation:
Bearing of loads appeared at rolling. They are
basic parts. All blocks of rolling mill stands lie
on and contact with them.

Design distinguishing features:

The following types of housings are produced:
- close (each housing has a close contour);
- open (each housing has an open contour);
- assembled housings of closed type from 4
parts, fixed by pins (for big-size and heavy
housings - to provide transport conditions).
Steels 25Л, ЗОЛ GOST 977-88, GE240, GS-
45 are used. It's possible to make any grade of
steel with a required chemical composition
and mechanical properties at the Customer's
request. Max.weight of 1 casted housing is
2671, assembled - 5001.

Advantages:
Any required configuration, calculation of
strength, rigidity, optimization of design and
weight by means of special computer
programs, optimal price.

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 ROLLING MILL STAND HOUSINGS.
MANUFACTURE. ASSEMBLY. SHIPMENT

4
WORK AND BACKUP ROLLS CHOCKS

WORK ROLLS CHOCKS

BACKUP ROLL CHOCKS

5
 SPINDLES

UNIVERSAL SPINDLES
Field of application:
Main drive lines of hot and cold rolling mills.

Designation:
Torque transmission from electric motor to rolling mill stand work rolls.

Design distinguishing features:

Hinges and spindles are equipped with bronze plain bearing liners (plain
plates) enabling spindle operation angles of 8°. Load-bearing parts of
spindles are made of high-grade alloyed structural steel by forging with
further heat-treatment and machining.
Spindle head outer diameter: between 300 and 1600 mm.
Spindle weight: up to 60 t. Strain-stress
Transmitted torque: 13 00 TM. state calculation
Provided rolling speed: up to 6 m/sec.

Advantages:
Construction simplicity, maintainability, optimal price.

Universal spindle coupling for rough stand with

bronze plain bearing liner

CARDAN SPINDLES
Field of application:
Main drive lines of cold and hot rolling mills, billet and tube mills, work
stands, paper-making equipment, various test benches, special drives etc.

Designation:
Torque transmission from electric motor or speed reducer to roll mill stands
work rolls and other operating mechanisms.

Design distinguishing features:

Spindle hinges are equipped with bearings on rolling elements. They
enable spindle to operate with angles of inclination of up to 30°.
Outer spindle hinge diameter - up to 1200 mm.
Spindle weight – up to 30 t.
Transmitted torque: up to 6 00TM.
Provided rotation speed – up to 1000 rpm.

Advantages:
Closed-type hinge, high performance (minimum friction losses), high angle
of obliquity in spindle hinge, easy maintenance.

Cardan spindle of rolling-mill.

Æ880/Æ1080 spindle with hinges on the rolling elements

for horizontal stand of the mill.

Roller quenching machine cardan spindle.

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 SPINDLES

GEAR-TYPE SPINDLES
Field of application:
Main drive lines of rolling mills and other devices.
Designation:
Torque transmission from pinion stand speed reducer to operating
mechanisms.
Design distinguishing features:
Provide torque transmission when shafts are not coaxial to executing
mechanism. Possibility to work with angles of obliquity in the hinge of up to
3°. The hinge consists of toothed assembly and teeth bushing with involute
barrel tooth. Strength parts of the spindle are made of alloyed high-
strength structural steel by forging with further heat treatment (nitride
hardening, cementation, induction hardening) and machining.
Working surfaces hardness 45...60 HRC.
Hardening depth:
- By nitride hardening 0.4...0.8 mm;
- By induction hardening 2...3 mm;
- By cementation > 2 mm.
Spindle hinge outer diameter-between 270 and 800 mm.
Spindle weight - up to 12 t. Teeth bushings
Transmitted torque - up to 3500 kNm. of spindles of three-high
Provided rotation speed - up to 1500 rpm. stand of billet mill
Advantages:
Closed-type hinge, high rotation speed, easy servicing, maintainability.

ROLLER SPINDLES
Advantages:
High loading capacity, wear-resistant, low noise level while operation and
capacity to transmit high torques at significant misalignment of connected
shafts.

Section through
roller hinge

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 TOOTH-TYPE COUPLINGS

Tooth-type couplings for shafts with diameters of 30...200 mm

Shaft Limiting
Maximum Dynamic
diameter d, rotational
torque, kNm torque, kg m2
mm frequency, s-1

1 30-40 90 0,05

1,6 40-45 80 0,06

2,5 50; 55; 60 75 0,08

4 60; 65 62 0,15

6.3 65-75; 80 55 0,25

10 80-95; 100 47 0,5

16 100-120 40 1,15

25 120; 125; 130; 140 35 2,25

40 140; 150; 160 29 6,0

63 160-180; 190; 200 20 10,5

Tooth-type couplings for shafts with diameters of 170...500 mm

Shaft Limiting
Maximum Dynamic
diameter d, rotational
torque, kNm -1 torque, kg m2
mm frequency, s

71 170; 180; 190-220 12,5 55

100 190-220; 240; 250 11 85

150 240-260; 280 10 160

200 280-320 9 215

250 300; 320 8,5 325

375 340-380 7,5 600

560 400-450 6,3 1140

750 420-480 5,6 1600

1000 480; 500 5 2700

Tooth-type couplings for shafts with diameters of 450...950 mm

Limiting
Maximum Shaft Dynamic
rotational
torque, kNm diameter d, torque, kg m2
frequency,
mm
min-1

1600 450-600 250 1000

2000 500-650 230 1480

2800 560-700 210 2410

3600 600-750 110 3960

4500 650-800 90 5740

7500 750-950 80 9800

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 ROLLER COUPLINGS. INTERMEDIATE SHAFTS

ROLLER COUPLINGS
Field от application: Advantages:
Main drive lines of hot and cold rolling mills. Construction simplicity, maintainability, optimal price.

Designation:
Torque transmission from spindles to roll mill work rolls. lnstalled and
fastened on the ends of work rolls.
Couplings are manufactured of high-grade alloyed steel by forging with
further heat treatment and machining.
Proven technology of heat treatment combined with optimal composition of
alloying elements provides high level of strength and plastic properties of
the material.
Roller couplings outer diameter: between 300 and 1600 mm.
Weight: up to 9 t.

Cardan spindle
roller coupling of billet mill
Roller couplings

INTERMEDIATE SHAFTS
Field of application:
Drive lines of different machines and mechanisms.

Designation:
Torque transmission to different operating mechanisms located far
from electric motors.

Design distinguishing features:

Shafts are installed on the intermediate supports, equipped with plain
and rolling bearings.
Intermediate shafts are manufactured of high-grade alloyed steel by
forging with further heat treatment and machining.
Weight of intermediate shaft with couplings and supports: up to 100 t.

Advantages:
Construction simplicity, maintainability, optimal price.

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 ADJUSTING SCREWS AND NUTS

ADJUSTING SCREWS

Adjusting screws of rolling mill stand 4300

ADJUSTING NUTS
Field of application: Adjusting nuts of rolling mill stand 4300
Screwdown mechanisms of rolling mill stands.

Designation:
Change of clearance between the rolls.

Features:
They are made of cast bronze (grades: БрА9Ж3Л, БрА10Ж3Мц2,
G-CuSn12Ni) both in solid-cast and shrouded version.
The overall dimensions :
L = up to 1300 mm, outer Dia. = up to 1400 mm,
Thread of Dia. = up to 1000 mm,
weight =up to 9 t.

Advantages:
Any required configuration , high reliability.

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 GUARDS WITH TILTER. COOLING-BED RACKS

GUARDS WITH TILTER

Field of application:
Guards with turnover device are installed upstream and downstream of the
stand of the break-down and plate mills.
Designation:
Guards with turnover device (or without turnover device) are intended to
align a breakdown bar with the axis of rolling and to turn it around 90o with
the use of the levers positioned on one of the guards.
Features:
Guards are manufactured of cast steel and provided with internal cavities
for their cooling.
At the Customer's request the provision is made for using any grade of
steel with the specified chemical composition and mechanical properties.
Advantages:
Any required configuration.

COOLING-BED RACKS

COOLING-BED RACKS
Field of application:
Racks are placed on the movable and fixed beams of the section mill
cooling-bed.
Designation:
Racks are used for conveying rolled products at cooling including the
provision for being turned over.
Features:
Racks are manufactured of structural carbon steels (steel Ст3, 09Г2С,
17Г1С, 10ХСНД and others).
At the Customer's request the provision is made for using any grade of
steel with the specified chemical composition and mechanical properties.
Advantages:
Any required configuration.

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 ROLLER TABLE ROLLERS

Engineering capabilities of NKMZ make it possible to manufacture

both the roll tables themselves and spares to them in the form of
some elements and units of rollers complete with bearing supports of
various design and assembly.

FORGED ROLLERS WITH CYLINDRICAL FORGED DISK ROLLERS

BODIES
Field of application: Field of application:
Heavy-duty main mill tables, charging, receiving and trailer roll tables for Trailer tables for plate and wide-strip mills.
breakdown, plate, wide-strip, billet and rail-and-structural steel mills. Roller material:
Roller material: Carbon, structural and high-alloy steels.
Carbon, structural and high-alloy steels. Design features:
Design features: Roller necks heat treatment.
Roller body and necks heat treatment, special heat- and wear-resistant Dimensions:
coatings; if required and at the customer's request the bearing supports Body diameter = 200 ¸ 750 mm; body length = 2000 ¸ 3000 mm.
and roller body may be cooled. Roller weight: up to 5,7 t.
Dimensions:
Body diameter = 150 ¸ 500 mm; body length = 700 ¸ 5000 mm.
Roller weight: up to 8,0 t.

FORGED ROLLERS WITH CONICAL BODIES

Field of application:
Roll tables for turning workpieces around during rolling in plate and
plate-by-plate reversing mills. Product transport lines.
Roller material:
Carbon, structural and high-alloy steels.
Design features:
Roller body and necks heat treatment.
Dimensions:
Body diameter = 250 ¸ 600 mm; body length = 2500 ¸ 7200 mm.
Roller weight: up to 13,5 t.

Simulation of coil opening

on the roll table

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 ROLLER TABLE ROLLERS

FORGED ROLLERS WITH BICONICAL FORGED ROLLERS WITH FLANGES

BODIES Field of application:
Trailer tables for section and pipe-rolling mills.
Field of application: Roller material:
Roll tables for aluminium and aluminium alloys hot rolling mills. Carbon, structural and high-alloy steels.
Roller material: Design features:
Carbon, structural and high-alloy steels. Roller bodies and necks heat treatment, internal cooling of rollers, wear-
Design features: resistant coating.
- tapered sections hardness: 60…70 HSD; Dimensions:
- tapered sections hardened case depth – not less than 7 mm;
Body diameter = 200 ¸ 600 mm; body length = 400 ¸ 1400 mm.
- tapered sections roughness: Ra 0,8…1,6.
Roller weight: up to 3,0 t.
Dimensions:
Body diameter = 250 ¸ 565 mm; body length = 1700 ¸ 4500 mm.
Roller weight: up to 10 t.

HIGH-SPEED ROLL TABLES

WELDED ROLLERS
Field of application:
High-speed runout tables for wide-strip hot mills.
Roller body material:
Heat-resistant cast iron, wear-resistant stainless steels.
Design features:
Roller body internal cooling, static and dynamic balancing.
Dimensions: WELDED ROLLERS
Body diameter = 260 ¸ 300 mm; body length= 1700 ¸ 2500 mm.
Roller weight: up to 0,6 t. Field of application:
Middle- and light-weight trailer tables for rolling mills.
Roller body material:
Carbon, structural and high-alloy steels.
Design features:
Roller necks heat treatment, internal cooling of roller body, static and
dynamic balancing.
Dimensions:
Body diameter = 200 ¸ 330 мм; body length = 800 ¸ 6000 mm.
Roller weight: up to 2,0 t.

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 ROLLER TABLE ROLLERS.
PLATE STRAIGHTENING MACHINE ROLLERS

WELDED FURNACE ROLLERS

Field of application:
End-charged end-discharged furnaces.
Roller body material:
Heat- and wear-resistant steels and alloys.
Design features:
Body, shaft and journals internal cooling, thermal insulation.
Dimensions:
Body diameter = 260 ¸ 365 mm; body length = 1200 ¸ 4300 mm.
Roller weight: up to 1,4 t.

WORK AND BACKUP ROLLERS ROLLERS OF SECTION

OF PLATE-STRAIGHTENING AND PIPE-ROLLING MILLS
MACHINES AT IRON AND STEEL WORKS STRAIGHTENING MACHINES

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 RECTANGULAR BARS. METAL CUTTING BLADES

RECTANGULAR BARS

METAL CUTTING BLADES

Blades characteristics
• The blades are machined in machining centers that provide high
accuracy of geometry.
• Walkthroughs at all production stages guarantee high quality of blades
and full conformity of their characteristics to their operation.
• Investigations constantly carried out at the premises of the works
laboratory make it possible to improve continuously the blades production
technique.

1. Blades for flat products cutting 2. Rolled section cutting blades

1.1 Flat blades 2.1 Individual
Dimensions, mm Weight, kg Dimensions, mm Weight, kg

2200х180х80 200 155х120х40 4,4

2080х170х100 236 120х115х40 2,7

Dimensions, mm Weight, kg 2.2 Grouped

Dimensions, mm Weight, kg
1000х80 400
740х255х60 80
650х55 100
740х230х60 70
320х10 4,3

1.2 Disk blades

3. Shearing press blades
Dimensions, mm Weight, kg
Dimensions, mm Weight, kg
2200х180х80 230
458х180х70 43
1450х210х80 180
355х180х70 30
1700х100х30 38

200х740х60 65

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 MANUFACTURING BASE
FOR ROLLING EQUIPMENT PARTS

STRUCTURAL STEEL PRODUCTION. Performances

Unit of NKMZ World
measurement level level
FOUNDRY
High quality of blanks is provided by the advanced metallurgical facilities S % £ 0,003 £ 0,003
available with NKMZ.
Processing complex of NKMZ steelmaking production includes electric P % £ 0,010 £ 0,010
arc furnaces EAF with the capacity from 5 to 50 tonnes, after-furnace ladle [H] ррm £ 1,5 £ 1,5
steel treatment units “Ladle-furnace”, vacuum degassing area using a
steam jet pump and vacuum chambers including vacuum chamber for VD [O] ррm £ 25 £ 25
and VOD processes. ррm
[N] < 50 < 50
Steelmaking production facilities enable about 1000 grades of steel to
be produced the quality level of which meets the highest international ррm £ 20 £ 20
standards.
Engineering capabilities of production permit producing forging ingots А-sulfides score 1,0/1,0 1,0/1,0
weighing from 1,6 t to 170 t and up to 200 t liquid metal for making steel Б-aluminates score 1,0/1,0 1,0/1,0
castings.
С-silicates score 1,0/1,0 1,0/1,0
D-oxides (globular) score 1,0/1,0 1,0/1,0

Engineering capabilities of foundry enable us to produce castings of:

<carbon, alloy, high-alloy grades of steel;
< gray, high-strength, bearing and special cast iron;
< bronze alloys.

State-of-the-art sand mixing equipment made by FAT and GUT

(Germany), application of advanced materials when making casting
molds as per «FURAN-process» make it possible:
<to produce steel castings of complicated configuration using
engineering analysis computer systems (САЕ) MAGMASoft (Germany)
and LVMFlow (Russia) for developing technical processes;
< to produce castings of the following weight (in tonnes):

min max
Steel castings
1 120
min max
Ferrous castings
0,001 105
min max
Non-ferrous castings
0,0001 5
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 PRESS-FORGING AND THERMAL PROCESS

Press-forging facilities provide for producing forgings weighing between

0,2 and 110 t from forging ingots ranging from 3,5 to 170 t. The process of
open die forging is realized in automated forging complexes that are
technologically interconnected with heating, heat-treatment and handling
machinery and under monitoring of process control systems.

Engineering capabilities of heat treatment allow heat treatment of many

types to be performed and the required physical and mechanical
properties to be obtained.
Automated process control systems perform full maintenance and
stabilization of furnace conditions, according to the preset heating, cooling
and power saving conditions programs with the provision of temperature
gradient up to ±5°C.

Standard Overall
Weight, t
forgings dimensions, m
Dmax =0,3...1,6
Shafts 5,2...105
L=2,5...22

Shafts Dmax < 2

with flanges 5…25
L=1…3

D=0,45...2
Cylinders L=0,6...9 0,2...105
with openings d >0,23
D=0,8...2
Bands L=1,5...5 3,2...65
S>0,2
D=0,5...4,8
Rings H=0,45...1,5 0,3...65
S>0,1
Disks D=0,5...3
and disks H=0,12...1,4 0,2...85
with openings d=0,08...0,85

NKMZ resource by heat treatment types

Differential treatment Surface treatment Bulk hardening

Carburizing Nitriding Frequency processing Primary Secondary

frequency current
Gas carburizing

Martempering
Normalization
Gas nitriding

Ion nitriding

Quenching

Tempering

Izothermal
quenching
Annealing
hardening

hardening
Kerosene

Industrial

induction
High

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 GEARS

SPUR GEARS, HELICAL GEARS, HERRINGBONE

OPEN GEARS

Parameter Value Parameter Value

Maximum diameter Maximum diameter

to be machined, mm 0…2000 to be machined, mm 0…2000

Accuracy grade, up to 7...8 Accuracy grade, up to 5...6

HERRINGBONE CLOSED GEARS

Wheels
Pinion-shafts
Parameter Value
Parameter Value
Maximum diameter
0…3150
to be machined, mm Maximum diameter
0…1600
to be machined, mm
Accuracy grade, up to 9
Accuracy grade, up to 9
Maximum module
50
to be machined, mm Maximum module
75
to be machined, mm
Face width, mm 1000
Pinion-shaft length, mm 800

INTERNAL-GEAR TRAINS
WORM GEARS
Parameter Value
RACK-AND-PINION GEARS
Parameter Value Maximum diameter
0…2600
to be machined, mm Parameter Value

Accuracy grade, up to 8
Max. length Max. length
0…5000 0…11000
of treatment, mm of treatment, mm
Maximum module
24
to be machined, mm
Accuracy grade, up to 8...9
Accuracy grade, up to 8 Face width, mm 600

BEVEL GEARS

Parameter Value

Maximum diameter
0…2200
to be machined, mm

Accuracy grade, up to 6...10

Maximum module
30
to be machined, mm

Angle of advance, deg 0...90

Types of teeth to be cut – straight and spiral teeth (circular-arc tooth gearing, Face width, mm, up to 250
cyclo-palloid gear, "Gleason" gear).
18
 Designed by marketing communications department
Kiev
Kramatorsk

CONTACT DETAILS

Full name: Public Joint Stock Company Director of rolling equipment

“Novokramatorsky production division:
mashinostroitelny zavod” Phone: +38 (06264) 7-80-31
Abbreviated name: PJSC “NKMZ”
Chief engineer of rolling equipment
production division:
Postal address: 84305 Ukraine, Donetsk region,
Phone: +38 (06264) 7-87-18
Kramatorsk, NKMZ

Head of marketing and contracts department

Phone: +38 (06264) 3-70-80, 7-89-77 of rolling equipment production division:
Fax: +38 (06264) 7-22-49
Phone: +38 (06264) 8-99-69
E-mail: ztm@nkmz.donetsk.ua
Web: www.nkmz.com
Chief design engineer of rolling equipment
RNNBO code: 05763599 production division:
Individual tax number: 057635905159 Phone: +38 (06264) 7-86-86

VAT-payer
registration certificate: 06294529 HB № 001598