Anda di halaman 1dari 44

MBS SERIES SALES SPECIFICATION SHEETS

MBSSERIES
Rockbreaker System
MBS12H, 13H
FEATURES & BENEFITS
BTI's MBS Series of Portable Rockbreakers
offer an on-plant, road to operations,
permanent solution to portable and
mobile crushing applications where
safety & productivity are essential.
Low profile design allows the boom to be
lowered flat onto the feeder and below
the maximum travel height to remain on
the crushing plant for transportation.
The system is designed without a pedestal
90211 DO NOT SCALE DRAWING NOTICE
This drawing or print is the property of BREAKER TECHNOLOGY
base, providing a small footprint for
installation in confined spaces. The
LTD./INC.. It is loaned with the expressed agreement that the drawing
GENERAL SPECIFICATIONS and the information contained therein is the property of BREAKER
UNLESS OTHERWISE SPECIFIED TECHNOLOGY LTD./INC. and will not be reproduced, copied or
otherwise disposed of directly or indirectly and will not be used in whole
or in part to assist in the making or to furnish any information for making

boom system can be mounted to


1) BREAK ALL SHARP EDGES drawings, prints, or other reproductions thereof, or for the making of
apparatus of parts thereof except upon written permission from
2) TOLERANCE 0 ± 2mm BREAKER TECHNOLOGY LTD./INC.
0.0 ± 1.0mm
0.00 ± 0.50mm DRAWN BY PJM 090622 The acceptance of this drawing or print will be construed

the side of track crushing plants


DATE as an acceptance of the foregoing agreement.
3) ANGLES 1°
TITLE SCALE 1:35 WEIGHT IN KG
REL - PJM 090622 4) FINISH 125

or between the drive and


PART No.
MAT'L ASSEMBLY-MBS12HBX30
REV ECN BY DATE
SD-10462
90212 jaw on portable plants.
AT A GLANCE Modifications to the
plant are minimal as
Operating Weights*: lb (kg) the breaker system
Model Pedestal & Boom only Complete system mounting base
is designed to
MBS12H.................................4,060 (1 841)......................................... 6,108 (2 770) – 8,026 (3 640) simply bolt on.
MBS13H.................................4,380 (1 986)......................................... 6,428 (2 915) – 8,346 (3 785)
Simple oversize pin
* Complete system from smallest to largest with appropriate electric hydraulic power pack. connections and quarry
duty hydraulic cylinders
Dimensions: provide reliability
and ease of service.
Model Overall Height Working Length Base
Robust design provides
MBS12H................ 13' 6" (4.1 m)..........................11' 8" (3.6 m)..............38" (965 mm) X 33"(838 mm) a high lifting capacity,
MBS13H................ 18' 8" (5.7 m)..........................12' 8" (3.9 m)..............38" (965 mm) X 33"(838 mm) allowing for installation
of large breakers
with the capability of
Hydraulic Breaker Operating Weight: lb (kg)
breaking large hard
Model Breaker Model Range oversize rock, while
remaining lightweight.
MBS12H:................. BX10: 948 (430) thru BX30: 2, 668 (1 210)
MBS13H:................. BX10: 948 (430) thru BX30: 2, 668 (1 210)

90213

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 1


MBS SERIES SALES SPECIFICATION SHEETS
TECHNICAL SPECIFICATIONS
PORTABLE TURNTABLE HYDRAULIC BREAKER SYSTEM FOR MINING & QUARRY APPLICATIONS
APPLICATIONS
Secondary breaking of oversize
material on portable mobile ROCKBREAKER
crushing plants. SYSTEM

CONSTRUCTION BREAKER
A typical system consists of the TOOL
following main assemblies: 90214

• Boom Assembly
• Hydraulic Breaker
• Breaker Tool
• Joystick Controls CONTROL
• Control Cable SYSTEM
• Options

ELECTRIC
HYDRAULIC
POWER PACK
MODEL CONFIGURATION (Optional)
MBS 12H / BX20S

Boom Model Series / Boom Length Breaker Model Option


MBS12H 12 ft BX10 BX20 S - Side Mount
MBS13H 13 ft BX15 BX30 ED - Extreme Duty

MBS SERIES ROCKBREAKER SYSTEM – BOOM ASSEMBLY


Design Parameters • Replaceable thrust washers protect main boom
components
Provide maximum endurance in mobile portable
applications such as: Heavy Hydraulic Cylinders
• Side bending and torsional loading inherent in raking, • Oversized, hardened, chrome plated rod for durability
moving, or breaking • Spherical Bearings control alignment
• Vibration and shock loads from the hydraulic breaker • Cast high tensile steel mounting ends withstand shock
and crusher and vibration
Key Features Pedestal Construction
• 12 ft to 13 ft (3 m to 4 m) nominal boom lengths For Portable Mobile Mounting
• Fabricated profiled plate construction to optimize • Anchored with a quantity of 14—1” (25 mm) dia. anchor
material thickness, strength, and weights bolts for endurance
Joint Construction • Positive 290 degree swing for the MBS12H and 260
degree swing for the MBS13H
Designed for extended service free operation • Control is achieved by a hydraulic drive motor, brake,
• Oversize hardened alloy pins, and aluminum bronze gear box, and sealed, internal gear driven slew ring
bushings deliver maximum service life

2 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
TECHNICAL SPECIFICATIONS
MBS SERIES CYLINDER, PIN, AND Turntable SPECIFICATIONS
CYLINDER SPECIFICATIONS – BORE DIA. | ROD DIA. | STROKE:
MODELS HOIST DIPPER TILT
MBS12H 5 (127) | 2.75 (70) | 26 (660) 5 (127) | 2.75 (70) | 46½ (1 181) 5 (127) | 2.75 (70) | 72½(1 842)
MBS13H 6 (152) | 3.50 (89) | 21 (533) 5 (127) | 2.75 (70) | 385/8 (981) 5 (127) | 2.75 (70) | 29 (737)

PIN DIAMETER SPECIFICATIONS in (mm)


INNER FOOT INNER NOSE OUTER NOSE BREAKER PIN HOIST Cylinder DIPPER Cylinder TILT Cylinder
MODELS
DIA. DIA. DIA. DIA. DIA. DIA. DIA.
MBS12H 3 (76) 3 (76) 3 (76) 3 (76) 2½ (64) 2½ (64) 2½ (64)
MBS13H 3 (76) 3 (76) 3 (76) 3 (76) 2½ (64) 2½ (64) 2½ (64)

FOOTPRINT MOUNTING SPECIFICATIONS* * Limited Rotation Stops can be provided on request


BASE SIZE ANCHOR BOLT SWING ARC
MODELS BASE AREA
LENGTH | WIDTH QTY—SIZE
MBS12H 38" (965 mm) | 33" (838 mm) 8.71 ft2 (0.81 m2) 14—1" (25 mm) 2900
MBS13H 38" (965 mm) | 33" (838 mm) 8.71 ft2 (0.81 m2) 14—1" (25 mm) 2600

MBS SERIES ROCKBREAKER SYSTEM AND HYDRAULIC BREAKER MATCH UP

MODELS BX10 (30 hp) BX15 (40 hp) BX20 (50 hp) BX30 (60 hp)

MBS12H X X X X
MBS13H X X X X

MBS SERIES PAYLOAD LIFT CAPACITY: (without breaker)

MBS13H
PAYLOAD LIFT CAPACITY:
5,250 lb (2 386 kg)
MBS12H
PAYLOAD LIFT CAPACITY:
WEIGHT- lb (kg) 6,500 lb (2 948 kg) 90221

MODEL PEDESTAL INNER BOOM OUTER BOOM OVERALL WEIGHT


MBS12H 1,665 (755) 1,040 (472) 692 (314) 4,350 (1 973)
MBS13H 1,735 (787) 1,096 (497) 695 (315) 4,500(2 042)

BOOM DIMENSIONS in (mm)


OUTER BOOM INNER BOOM PIN TO PIN PIN TO PIN
MODEL
HEIGHT – WIDTH HEIGHT – WIDTH INNER BOOM OUTER BOOM
MBS12H 18 5/8 (473) – 10 (254) 22 ½ (572) – 14 ½ (368) 92 (2 337) 50 5/8 (1 286)
MBS13H 18 3/4 (475) – 9 ½ (241) 24 3/16 (614) – 13 ½ (343) 92 (2 337) 57 3/16 (1 453)
90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 3
MBS SERIES SALES SPECIFICATION SHEETS
TECHNICAL SPECIFICATIONS
MBS12H TURNTABLE ASSEMBLY

MECHANICAL
STOP

TURNTABLE
UPPER
STRUCTURE

SLEW BEARING
SEAL

TURNTABLE
BASE

GEARBOX

HYDRAULIC
DRIVE MOTOR

90217

4 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
TECHNICAL SPECIFICATIONS
MSB12H GENERAL ARRANGEMENT
ELECTRO-HYDRAULIC
TURNTABLE UPPER STRUCTURE
CONTROL VALVE

INNER BOOM
90215

DIPPER CYLINDER

TILT CYLINDER
SEALED SLEW
BEARING
TURNTABLE
HOIST CYLINDER
BASE

OUTER BOOM

BREAKER

BREAKER
TOOL
MBs12h ROCKBREAKER ASSEMBLY
PIN
2 ½'' (64 mm) dia. X
10 3/8"(264 mm) LG

THRUST PIN
WASHERS 2½" (64 mm) dia. X
PIN 14½" (368 mm) LG
BUSHINGS
3" (76 mm) dia. X
17¾" (451 mm) LG
SPACER

SPACER BUSHINGS

PIN PIN
2½" (64 mm) dia. X 3" (76 mm) dia. X
14½" (368 mm) LG BUSHINGS
17¾" (451 mm) LG
THRUST
WASHERS

SPACER

90216

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 5


MBS SERIES SALES SPECIFICATION SHEETS
TECHNICAL SPECIFICATIONS
MBS13H TURNTABLE ASSEMBLY

MECHANICAL
STOP
TURNTABLE
UPPER
STRUCTURE

SLEW BEARING

SEAL

TURNTABLE
BASE

GEARBOX

HYDRAULIC
DRIVE MOTOR

90226

6 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
TECHNICAL SPECIFICATIONS
MSB13H GENERAL ARRANGEMENT
ELECTRO-HYDRAULIC
TURNTABLE UPPER STRUCTURE
CONTROL VALVE

INNER BOOM
90228

DIPPER CYLINDER

TILT CYLINDER

SEALED SLEW
BEARING
HOIST CYLINDER

TURNTABLE BASE OUTER BOOM

BREAKER
MBs13h ROCKBREAKER ASSEMBLY PIN
THRUST 2½" (64 mm) dia. X 103/8" (264 mm) LG
WASHERS PIN
2½" (64 mm) dia. X 14½"
(368 mm) LG

BUSHINGS PIN
3" (76 mm) dia. X
17¾" (451 mm) LG
SPACER BREAKER
TOOL
SPACER BUSHINGS
PIN
3" (76 mm) dia. X
BUSHINGS
PIN 17¾" (451 mm) LG
2½" (64 mm) dia. X
THRUST
14½" (368 mm) LG WASHERS
SPACER

PIN
2½" (64 mm) dia. X
14½" (368 mm) LG

90227

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 7


MBS SERIES SALES SPECIFICATION SHEETS
TECHNICAL SPECIFICATIONS
CYLINDER ASSEMBLY BOOM ASSEMBLY
BORE / ROD DIA STROKE
MODEL
FITTING MBS12H – HOIST 5" (127 mm) / 2¾ (70 mm) 26" (660 mm)
RETRACT TRANSFER MBS12H – DIPPER 5" (127 mm) / 2¾ (70 mm) 46½ (1 181 mm)
CARTRIDGE TUBE MBS12H – TILT 5" (127 mm) / 2¾ (70 mm) 72½(1 842 mm)
EXTEND TUBE SUPPORT
& CLAMP MBS13H – HOIST 6" (152 mm) / 3½ (89 mm) 21" (1 109 mm)
CARTRIDGE
MBS13H – DIPPER 5" (127 mm) / 2¾ (70 mm) 385/8 (981 mm)
FITTING
MBS13H – TILT 5" (127 mm) / 2¾ (70 mm) 29" (737 mm)

BUSHING

TUBE
ASSEMBLY

Cylinder: Qty of 3
Stroke: 26" (660 mm)
PISTON NUT

PISTON
{ SEAL KIT

HEAD GLAND
Cylinder Bore: 5” (127 mm) dia.
Rod Diameter: 2¾” (70 mm) dia.
ROD ASSEMBLY
BUSHING
90220

BREAKER MOUNTING ASSEMBLY

TOP MOUNT INTEGRATED SIDE MOUNT

PIN
2½” (64 mm) dia.

PIN PIN
3” (76 mm) dia. 3” (76 mm) dia.

BREAKER BREAKER
HOUSING HOUSING

PIN
2½” (64 mm) dia.
BREAKER TOOL BREAKER TOOL

90219
90218

8 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
TECHNICAL SPECIFICATIONS
BX SERIES HYDRAULIC BREAKER SPECIFICATIONS

MODEL BX10 Operating Specifications Options & Accessories


Energy Class 1,000 ft•lb (1 350 joule) Remote Grease
STD
Operating Weight 948 lb (430 kg) Connection
Tool Diameter 3.1 in (78 mm) Remote Air Breather
STD
Connect
Frequency Low 350–900
(blows per min.) High 450–1,000 Manual Anti-Blank Blow
STD
Selector
12–21 gpm
Flow Rate Manual Two Speed
(45–80 Lpm) STD
45.1 in Control Selector
(1 146 mm) 1,450–2,000 psi
Operating Pressure Low Noise Box Housing STD
(100–140 bar)
1/2 in (12.7 mm) Severe Duty Wear Kit OPT
Hydraulic Hose Size
#10 JIC 37° Wear Bar Protection OPT

17.5 in
(445 mm)

90106

MODEL BX15 Operating Specifications Options & Accessories


Energy Class 1,500 ft•lb (2 000 joule) Remote Grease
STD
Operating Weight 1,355 lb (430 kg) Connection
Tool Diameter 3.3 in (85 mm) Remote Air Breather
STD
Connect
Frequency Low 300–700
(blows per min.) High 550–950 Manual Anti-Blank Blow
STD
Selector
14–27 gpm
Flow Rate Manual Two Speed
(50–100 Lpm) STD
Control Selector
1,450–2,000 psi
51 in Operating Pressure Low Noise Box Housing STD
(100–140 bar)
(1 295 mm)
3/4 in (19 mm) Severe Duty Wear Kit OPT
Hydraulic Hose Size
#12 JIC 37° Wear Bar Protection OPT

18.5 in
(465 mm)

90106

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 9


MBS SERIES SALES SPECIFICATION SHEETS
TECHNICAL SPECIFICATIONS
BX SERIES HYDRAULIC BREAKER SPECIFICATIONS

MODEL BX20 Operating Specifications Options & Accessories


Energy Class 2,000 ft•lb (2 700 joule) Remote Grease
STD
Operating Weight 2,050 lb (930 kg) Connection
Tool Diameter 4.1 in (105 mm) Remote Air Breather
STD
Connect
Frequency Low 350–550
(blows per min.) High 500–750 Manual Anti-Blank Blow
STD
Selector
24–29 gpm
56.1 in Flow Rate Manual Two Speed
(90–110 Lpm) STD
(1425 mm) Control Selector
1,740–2,300 psi
Operating Pressure Low Noise Box Housing STD
(120–160 bar)
3/4 in (19 mm) Severe Duty Wear Kit OPT
Hydraulic Hose Size
#16 JIC 37° Wear Bar Protection OPT

21.3 in
(538 mm)

90106

MODEL BX30 Operating Specifications Options & Accessories


Energy Class 3,000 ft•lb (4 100 joule) Remote Grease
STD
Operating Weight 2,668 lb (1 210 kg) Connection
Tool Diameter 4.7 in (120 mm) Remote Air Breather
STD
Connect
Frequency Low 350–550
(blows per min.) High 500–850 Manual Anti-Blank Blow
STD
Selector
27–37 gpm
58.5 in Flow Rate Manual Two Speed
(100–140 Lpm) STD
(1485 mm) Control Selector
1,740–2,450 psi
Operating Pressure Low Noise Box Housing STD
(120–170 bar)
1 in (25 mm) Severe Duty Wear Kit OPT
Hydraulic Hose Size
#16 JIC 37° Wear Bar Protection OPT

26.5 in
(668 mm)

90106

10 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
TECHNICAL SPECIFICATIONS
BX HYDRAULIC BREAKER Structure & Design

11352

FEATURES & BENEFITS


• High Strength alloy plate steel • Cryogenically enhanced, heat-treated
construction with abrasion resistant alloy pistons and precise tolerances
plating allows continuous duty in harsh provide high breaker efficiencies, while
environment. pressure balanced pistons optimize blows
• Noise dampening material through / minute and blow energy.
the breaker eliminates metal-to-metal • Short length, large diameter tie rods
contact. with integral vibration dampeners
• Top and bottom isolators absorb recoil provide an exceptionally strong, re-
energy. buildable design.
• Narrow nose design allows improved • Large tool diameters provide longer
visibility and minimal over-breaking in life and superior transmission of impact
trenching applications. energy.

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 11


MBS SERIES SALES SPECIFICATION SHEETS
MBS APPLICATIONS
TRACKED jaw CRUSHER – SIDE MOUNTED

MAXIMUM
BREAKER VERTICAL
COVERAGE BREAKER
COVERAGE

90222

Jaw crushers are typically used in many medium duty primary crushing applications. A fixed jaw plate opposite and
moving jaw plate size the material as it passes through from the top to the bottom of the crusher. The jaw crusher
is typically fed from a rock box by a vibrating feeder. The Rockbreaker should be positioned to allow breaking in and
over the crusher while having enough reach to assist material flow from the rock box and vibrating feeder to the jaw.
Mounting the Rockbreaker to the side of the jaw can allow for increased reach into the rock box.

Wheeled jaw CRUSHER – MOUNTED IN LINE

MAXIMUM VERTICAL
BREAKER BREAKER
COVERAGE COVERAGE

90223

Jaw crushers are typically used in many medium duty primary crushing applications. A fixed jaw plate opposite and
moving jaw plate size the material as it passes through from the top to the bottom of the crusher. The jaw crusher
is typically fed from a rock box by a vibrating feeder. The Rockbreaker should be positioned to allow breaking in and
over the crusher while having enough reach to assist material flow from the rock box and vibrating feeder to the jaw.
Positioning the Rockbreaker in-line with the jaw and vibrating feeder provides superior raking ability and is the preferred
position.

12 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
MBS APPLICATIONS
TRACKED IMPACT CRUSHER – SIDE MOUNTED

MAXIMUM
BREAKER VERTICAL
COVERAGE BREAKER
COVERAGE

90224

When the rock falls into the feeding mouth of the impact crusher, the roller drives the toggle plate at high speed against
the rock. The larger material is broken, allowing the smaller pieces to fall to the bottom of the impact crusher.
Typically the Breaker Tool should not extend into the mouth of the Impact Jaw. If the Rockbreaker is mounted to the side of
the impact crusher, increased reach into the rock box is attainable. However, this position does not assist in material flow.

WHEELED IMPACT CRUSHER – MOUNTED IN LINE

MAXIMUM
BREAKER VERTICAL
COVERAGE BREAKER
COVERAGE

90225

When the rock falls into the feeding mouth of the impact crusher, the roller drives the toggle plate at high speed against
the rock. The larger material is broken, allowing the smaller pieces to fall to the bottom of the impact crusher.
Typically the Breaker Tool should not extend into the mouth of the Impact Jaw. Rockbreakers are normally mounted in line
with the opening of the impact crusher to allow raking of rock into the mouth.

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 13


MBS SERIES SALES SPECIFICATION SHEETS
MBS APPLICATIONS
SMALL GRIZZLY
Oversize material that is too large cannot pass
through the grizzly and is left on top to be
broken by a rockbreaker system. The smaller
material is allowed to pass through the
MAXIMUM grizzly down the ore pass. The rockbreaker
BREAKER boom should be sized to allow coverage
COVERAGE
VERTICAL of the tool over the grizzly with the tool in
BREAKER a vertical position over the main breaking
COVERAGE
area. The Vertical Breaker Coverage should be
positioned well above the working height of
the oversize material on the grizzly allowing
for maximum maneuverability without
subjecting the boom to undue stress.
BTI can supply the breaker in one of two
different mounting configurations. The top-
mounted version provides increased reach
and maneuverability. The side-mounted
version provides a lower profile in low
headroom applications.

90235

14 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
MBS APPLICATIONS
SITE LOCATION
For maximum effectiveness, the rockbreaker boom must reach and cover all the problems areas. Proper location is one of
the most crucial factors in the successful installation of a rockbreaker system. BTI addresses many variables in the process
of sizing a rockbreaker system. Installation drawings are furnished showing the rockbreaker boom's position relative to the
crushing site.
Typical questions:
What is the expected duty cycle of the boom and breaker?
Where does material bridge up or slow down?
Where is it practical to break oversize?
Where is the best location to assist material flow into the crusher?
Will the breaker be used to assist in the removal of liner plates in gyratory applications?
Will the boom location allow for positioning out of the way of haulage trucks or scoops?
Will the boom interfere with any structures?
Will the boom location allow safe access to the boom and breaker by maintenance and operation personnel?

SIZING the BREAKER


The MBS series rockbreaker boom is designed to work The BX20 is a 2,000 ft•lb (2 700 joule) class breaker suitable
with 1,000 – 3,000 ft•lb (1 350 – 4 100 joule) class hydraulic for oversize pieces of +/- 1 yd3 (0.75 m3) in size, depending
breakers. The breaker must be sized properly to correctly on material hardness. This breaker works well in materials
handle the oversize material’s size, hardness, and quantity. with a compressive strength of 10,000–20,000 psi (138–
A general guideline is listed below. Consult BTI for final 207 mPa). It is well suited for limestone and softer mineral
sizing of the breaker to the application. rock applications on grizzlies up to 10 tph (tons per hour) of
oversize, as well as jaw crushers with material production
The BX10 is a 1,000 ft•lb (1 350 joule) class breaker, and
rates up to 1,000 tph.
is an excellent light concrete breaker suitable for small to
mid sized skidsteers and mini excavators and small rubber The BX30 is a 3,000 ft•lb (4 100 joule) class breaker suitable
tired backhoes. The high blow frequency will provide for oversize pieces of +/- 2 yd3 (1,5 m3) in size, depending
good performance when used on concrete floors, walls on material hardness. This breaker works well in materials
and footings up to 12" (350 mm) thick and other light with a compressive strength of 20,000–30,000 psi (138 –
demolition work. BX10 is recommended for use with light 207 mPa). It is well suited for limestone and softer mineral
rock, such as shale and limestone. rock applications on grizzlies up to 15 tph of oversize, as
well as jaw crushers with material production rates up to
The BX15 is a 1,500 ft•lb ( 2 000 joule) class breaker and is
1,000 tph.
an excellent breaker for serious concrete demolition and
general construction jobs. This breaker is suitable for large
backhoes and small excavators. It’s energy with high blow
frequency will provide good production in hard reinforced
concrete floors, walls, and footings. BX15 will perform well
in soft to medium rock work.

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 15


MBS SERIES SALES SPECIFICATION SHEETS
MBS APPLICATIONS
TYPICAL SIDE MOUNTED JAW CRUSHER with SIDE COVERAGE

2900

BOOM
CL SWING

90239

MAXIMUM BREAKER COVERAGE

VERTICAL BREAKER COVERAGE

Evaluation Information: 4. Please locate and indicate whether pedestal is to be


1. All dimensions must be as accurate as possible. mounted in-line with the dump area or to the side.
2. Location of control room and ore passes should be 5. Breaker can reach and operate within arcs as shown.
indicated if appropriate. However superior maneuverability is achieved when
3. Areas where breaking and/or raking will be required the breaker works in a vertical position.
should be marked. NOTE: BTI is not responsible for the design of the supporting
structure. Configuration shown is for reference only.

16 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
MBS APPLICATIONS
TYPICAL in-line MOUNTED JAW CRUSHER with IN LINE COVERAGE

2900

BOOM
CL SWING

90238

MAXIMUM BREAKER COVERAGE

VERTICAL BREAKER COVERAGE

Evaluation Information: 4. Please locate and indicate whether pedestal is to be


1. All dimensions must be as accurate as possible. mounted in-line with the dump area or to the side.
2. Location of control room and ore passes should be 5. Breaker can reach and operate within arcs as shown.
indicated if appropriate. However superior maneuverability is achieved when
3. Areas where breaking and/or raking will be required the breaker works in a vertical position.
should be marked. NOTE: BTI is not responsible for the design of the supporting
structure. Configuration shown is for reference only.

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 17


MBS SERIES SALES SPECIFICATION SHEETS
MBS APPLICATIONS
TYPICAL IN LINE impact CRUSHER COVERAGE

2900

BOOM
CL SWING

90240
MAXIMUM BREAKER COVERAGE

VERTICAL BREAKER COVERAGE

Evaluation Information: 4. Please locate and indicate whether pedestal is to be


1. All dimensions must be as accurate as possible. mounted in-line with the dump area or to the side.
2. Location of control room and ore passes should be 5. Breaker can reach and operate within arcs as shown.
indicated if appropriate. However superior maneuverability is achieved when
3. Areas where breaking and/or raking will be required the breaker works in a vertical position.
should be marked. NOTE: BTI is not responsible for the design of the supporting
structure. Configuration shown is for reference only.

18 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
MBS APPLICATIONS
TYPICAL GRIZZLY COVERAGE

2900

GRYRATORY BOX

BOOM
SWING CL

MAXIMUM BREAKER COVERAGE

VERTICAL BREAKER COVERAGE 90241

Evaluation Information: 4. Locate dump areas.


1. Location of control room building structure, and 5. Breaker can reach and operate within arcs as shown,
overhead crane should be indicated if appropriate. however superior maneuverability is achieved when
2. Breaking and/or raking areas should be marked. the breaker works in a vertical position.
3. Indicate whether turntable is to be mounted in line Note: BTI is not responsible for the design of the supporting
with the dump area or to the side. structure.

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 19


MBS SERIES SALES SPECIFICATION SHEETS
MBS APPLICATIONS
TYPICAL JAW CRUSHER with IN LINE COVERAGE

2900

BOOM C
SWING L

90242

MAXIMUM BREAKER COVERAGE

VERTICAL BREAKER COVERAGE

Evaluation Information: 4. Please locate and indicate whether pedestal is to be


1. All dimensions must be as accurate as possible. mounted in-line with the dump area or to the side.
2. Location of control room and ore passes should be 5. Breaker can reach and operate within arcs as shown.
indicated if appropriate. However superior maneuverability is achieved when
3. Areas where breaking and/or raking will be required the breaker works in a vertical position.
should be marked. NOTE: BTI is not responsible for the design of the supporting
structure. Configuration shown is for reference only.

20 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
MBS SERIES
NOTES:

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 21


MBS SERIES SALES SPECIFICATION SHEETS
MBS12H ASSEMBLY
* ASSEMBLY SHOWN WITH BX20

2900

13' 11" (4.2 m)

13' 6"
(4.1 m)
7' 8" (2.3 m) 4' 3" (1.3 m)
10' 2"
(3.1 m) 1000

390
290 1140

1' 5" (0.4 m)


BREAKER
LENGTHS

740

11" (0.3 m) 340


9"
(0.2 m)
90230 11' 8" (3.6 m)
Breaker Lengths

73¼"
78"
(1 860 mm) 86"
(1 981 mm)
(2 184 mm) 92"
(2 337 mm)

90231

BX10 BX15 BX20 BX30


22 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213
MBS SERIES SALES SPECIFICATION SHEETS
MBS12H COVERAGE
* COVERAGE SHOWN WITH BX20

-2 M

-1 M
-3 M

1M

2M

3M

4M

5M

6M

7M
0
-10 FT

-6 FT
-4 FT
-2 FT

10 FT
12 FT

16 FT
18 FT
20 FT
22 FT
24 FT
8 FT

14FT
6 FT
0 FT

4 FT
-8 FT

2FT
28 FT 28 FT
8M 26 FT 8M
26 FT
H
24 FT 24 FT
7M J 7M
22 FT 22 FT
6M
20 FT 20 FT 6M
18 FT 18 FT
5M 16 FT 16 FT 5M

14 FT MAXIMUM
14 FT
4M 4M
12 FT BREAKER 12 FT
REACH
3M 10 FT 10 FT 3M
8 FT 8 FT
2M B 2M
6 FT G 6 FT
4 FT 4 FT
1M 1M
2 FT A 2 FT
0M 0 FT VERTICAL 0 FT 0M
BREAKER
-2 FT C REACH -2 FT
-1 M -1 M
-4 FT E -4 FT
-6 FT D -6 FT
-2 M -2 M
-8 FT -8 FT
-3 M -10 FT -10 FT -3 M
F
-12 FT -12 FT
-4 M -4 M
-14 FT -14 FT
-5 M -16 FT -16 FT -5 M
-2 FT
-8 FT
-6 FT
-4 FT

10 FT
12 FT

16 FT
18 FT
20 FT
22 FT
24 FT
8 FT

14FT
6 FT
-10 FT

0 FT

4 FT
2FT

90232
-2 M
-3 M

-1 M

1M

2M

3M

4M

5M

6M

7M
0

BREAKERS BX10 BX15 BX20 BX30


A 3' 7" (1.1 m) 4' 4" (1.3 m) 5' 1" (1.5 m) 5' 5" (1.7 m)
B 3' (0.1 m) 3' (0.1 m) 3' (0.1 m) 3' (0.1 m)
C 2' (0.1 m) 2' 4" (0.7 m) 2' 11"(.1 m) 3' 3" (1.0 m)
D 5' (1.5 m) 5' (1.5 m) 5' (1.5 m) 5' (1.5 m)
E 7' 11" (2.4 m) 8' 3" (2.5 m) 8' 10" (2.7 m) 9' 2" (2.8 m)
F 7' 4" (2.2 m) 7' 4" (2.2 m) 7' 4" (2.2 m) 7' 4" (2.2 m)
G 13' 6" (4.1 m) 13' 6" (4.1 m) 13' 6" (4.1 m) 13' 6" (4.1 m)
H 16' (4.9 m) 16' 4" (5.0 m) 16' 11" (5.2 m) 17' 3" (5.3 m)
J 11' 7" (3.5 m) 11' 7" (3.5 m) 11' 7" (3.5 m) 11' 7" (3.5 m)

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 23


MBS SERIES SALES SPECIFICATION SHEETS
MBS13H ASSEMBLY
* ASSEMBLY SHOWN WITH BX20

2600

14' 11" (1.8 m)

18' 8"
(5.7 m) 7' 8" (2.3 m) 4' 9" (1.5 m)
810
5' 1"
(1.6 m)
350
260 1010

5' 4"
(1.6 m) BREAKER
LENGTHS
1230
90233

3" (0.1 m)
9"
1' 5" (0.2 m)
(.4 m) 12' 7" (3.8 m)

Breaker Lengths

73¼"
78"
(1 860 mm) 86"
(1 981 mm)
(2 184 mm) 92"
(2 337 mm)

90231

BX10 BX15 BX20 BX30


24 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213
MBS SERIES SALES SPECIFICATION SHEETS
MBS13H COVERAGE
* COVERAGE SHOWN WITH BX20

-6 FT -2 M

-1 M
-3 M

1M

2M

3M

4M

5M

6M

7M
0
-10 FT

-4 FT
-2 FT

10 FT
12 FT

16 FT
18 FT
20 FT
22 FT
24 FT
8 FT

14FT
6 FT
0 FT

4 FT
-8 FT

2FT
28 FT 28 FT
8M 26 FT 8M
26 FT
H
24 FT 24 FT
7M J 7M
22 FT 22 FT
6M
20 FT 20 FT 6M
18 FT MAXIMUM 18 FT
BREAKER
5M 16 FT REACH 16 FT 5M

14 FT 14 FT
4M 4M
12 FT 12 FT
3M 10 FT G 10 FT 3M
8 FT 8 FT
2M 2M
6 FT B 6 FT
4 FT A VERTICAL 4 FT
1M BREAKER 1M
2 FT REACH 2 FT
C
0M 0 FT 0 FT 0M

-2 FT -2 FT
-1 M -1 M
E
-4 FT -4 FT

-2 M
-6 FT B -6 FT -2 M
-8 FT -8 FT
-3 M -10 FT D -10 FT -3 M

-12 FT -12 FT
-4 M F -4 M
-14 FT -14 FT
-5 M -16 FT -16 FT -5 M
-2 FT
-8 FT
-6 FT
-4 FT

10 FT
12 FT

16 FT
18 FT
20 FT
22 FT
24 FT
8 FT

14FT
6 FT
-10 FT

0 FT

4 FT
2FT

90234
-2 M
-3 M

-1 M

1M

2M

3M

4M

5M

6M

7M
0

BREAKERS BX10 BX15 BX20 BX30


A 6' 7" (2.0 m) 7' 4" (2.2 m) 8' (2.4 m) 8' 5" (2.6 m)
B 5' 10" (1.7 m) 5' 10" (1.7 m) 5' 10" (1.7 m) 5' 10" (1.7 m)
C 1' 3" (3.8 m) 1' 7" (0.5 m) 2' 2"(0.1 m) 2' 6" (7.6 m)
D 4' 3" (1.3 m) 4' 3" (1.3 m) 4' 3" (1.3 m) 4' 3" (1.3 m)
E 5' 8" (1.7 m) 6' 0" (1.8 m) 6' 8" (2.0 m) 7' (2.1 m)
F 8' 2" (2.5 m) 8' 2" (2.5 m) 8' 2" (2.5 m) 8' 2" (2.5 m)
G 19' 3" (5.8 m) 19' 3" (5.8 m) 19' 3" (5.8 m) 19' 3" (5.8 m)
H 18' 4" (5.6 m) 18' 8" (5.7 m) 19' 4" (5.9 m) 19' 8" (6.0 m)
J 13' 2" (4.0 m) 13' 2" (4.0 m) 13' 2" (4.0 m) 13' 2" (4.0 m)

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 25


MBS SERIES SALES SPECIFICATION SHEETS
INSTALLATION
TYPICAL ROCKBREAKER SYSTEM & OPTIONS
MBS Booms are shipped unassembled. Included with the shipment:
• Turntable (The Rockbreaker system's serial number is located on the corner of the turntable).
• Electric Hydraulic Power Pack.
• Hydraulic Breaker. If your breaker is not going to be installed now, store it indoors standing up. Follow procedure in
the Breaker's Owner's Manual in Preventive Maintenance under Breaker Removal &Storage.
• Outer Boom (or Stick Boom), with Tilt Cylinder installed.
• Inner Boom, with Dipperstick Cylinder installed.
• Hoist Cylinder.
BTI turntable mounted rockbreaker booms are installed on two different types of sub-structure—structural steel and
reinforced concrete. BTI can suggest configurations, however customers must determine which is appropriate.
Threaded Tie Rods must be within 1/8" (3 mm) tolerance of dimensions shown on installation diagrams. They should be
torqued in a lubricated condition to 680 ft•lb (922 N•m).

MBS SITE PREPARATION


MBS12H INSTALLATIONS

90243

TYPICAL STEEL INSTALLATION:


'H' BEAM TOWER STRUCTURE SUPPLIED BY CUSTOMER

90244

TYPICAL STEEL TOWER INSTALLATION

90245

TYPICAL STEEL INSTALLATION TO A


MOBILE PLANT

NOTE: Breaker Technology is not responsible for the design of the rockbreaker support structure.
26 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213
MBS SERIES SALES SPECIFICATION SHEETS
MBS SITE PREPARATION
MBS13H INSTALLATIONS

90248

TYPICAL STEEL INSTALLATION TO A


MOBILE PLANT
– IN LINE APPLICATION
TYPICAL STEEL TOWER INSTALLATION
TO A MOBILE CRUSHER
– SIDE MOUNTED APPLICATION
90247

NOTE: Breaker Technology is not responsible for the design of the rockbreaker support structure.

MBS12H & MBS13H TURNTABLE FOOT PRINT


38"
(965 mm) 1 1/8" (29 mm) dia.
14 places
15 ¾" (400 mm) dia. Bolt Circle

BOLT
GR 5, 1-8 UNC,
(SUPPLIED)
33"
(838 mm)
TENSION
WASHER
(SUPPLIED)

90246
LOCKNUT,
GR8 1-8UNC
(SUPPLIED)
94209

MOUNTING DETAIL

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 27


MBS SERIES SALES SPECIFICATION SHEETS
INSTALLATION
FORCE & MOMENT DIAGRAM
MBS12H

+MV
+FV
-FH

-FS

+MS +FH
+FS

-FV +MH
-MS

MOMENTS (ft-lb) MOMENTS (kN•m)


M + M +
MS 74,500 74,500 MS 101 101
MV 12,560 12,560 MV 17 17
MH 74,500 74,500 MH 101 101

LOADS (lbs)
LOADS (lbs) LOADS (kN•m)
LOADS (kN-M)
L + L +
FS 9,000 9,000 FS 40 40
FV 0 12,500 FV 0 56
FH 9,000 9,000 FH 40 40
90250
NOTE:
1. Maximum Static Loads and Moments. (Dynamic values are estimated to be 2 times static values)
2. FS or FH and MH or MS are results of the boom swing from S to H and do NOT happen simultaneously.
3. FV equals rockbreaker weight plus maximum lift.
SWING TORQUE= 17,029 ft•lb (23 kN•m)

28 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS ●● Standard ▲▲Optional

TTX
MBSSERIES
SERIESCONFIGURATIONS
CONFIGURATIONS
FORCE & MOMENT DIAGRAM
MBS13H

+MV
+FV
-FH

-FS

+MS +FH
+FS

-MS +MH
-FV

MOMENTS (ft-lb) MOMENTS (kN•m)


M + M +
MS 50,000 50,000 MS 68 68
MV 12,560 12,560 MV 17 17
MH 50,000 0 MH 68 0

LOADS (lbs)
LOADS (lbs) LOADS (kN•m)
LOADS (kN-M)
L + L +
FS 9,000 9,000 FS 40 40
FV 0 10,500 FV 0 47
FH 9,000 9,000 FH 40 40
90251
NOTE:
1. Maximum Static Loads and Moments. (Dynamic values are estimated to be 2 times static values)
2. FS or FH and MH or MS are results of the boom swing from S to H and do NOT happen simultaneously.
3. FV equals rockbreaker weight plus maximum lift.
SWING TORQUE= 17,000 ft•lb (23 kN•m)

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 29


●● Standard ▲▲Optional MBS SERIES SALES SPECIFICATION SHEETS
MBS SERIES CONFIGURATIONS
POWER PACK STANDARD EQUIPMENT
NOTES: ●● Premium efficiency TEFC Electric motor configured to
match the required boom and breaker size as well as local
voltage and frequency requirements
●● High pressure hydraulic swash plate piston pump and
final displacement to match boom and breaker flow
requirements
●● Pump drive is through flex coupling
●● 60 US gallon (226 liter) elevated reservoir with heavy duty
construction and with integrated legs
●● Provision for optional immersion heater
●● Provision for optional high / low temperature interlock
●● Top mounted reservoir clean out cover
●● Oil level sight glass
●● Visual temperature gauge
●● Pressurized filter cap with strainer and filtered air breather
●● Suction strainer with 250 mesh screen and flow shut off
●● Ball valve drain
●● Full flow pressure filter with visual clogging indication
●● Full flow in tank return filter with visual clogging indication
●● Low oil level shutdown interlock
●● High capacity air over oil cooler
●● Pressure, return, load sense control and drain line hydraulic
hoses for control valve brought to a common termination
point
POWER PACK OPTIONAL EQUIPMENT
●● 10 ft (3 m) Power Pack to boom hydraulic hoses for
pressure, return, load sense control and drain line
●● High / low temperature shutdown
▲▲Immersion heater – 2 kW (3 phase, same voltage as electric
motor)
▲▲Oil filling hand pump through return filter
▲▲High altitude hydraulic pump impeller charging kit
▲▲Electric motor deration for altitude
▲▲Electric motor terminal blocks
▲▲Electric motor space heaters
▲▲Power pack to turntable hose lengths
▲▲High low temperature interlock
▲▲Ansul fire suppression system (LT-101 or LVS) in Manual,
Auto-Manual or Checkfire configurations
▲▲Drip tray
▲▲TEFC – ½ kW electric motor for oil cooler fan drive
▲▲Oil cooler thermocouple

30 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS ●● Standard ▲▲Optional

MBS SERIES CONFIGURATIONS


MOTOR STARTER PANEL STANDARD EQUIPMENT
NOTES: ●● Base motor starter panel
●● Lockable master disconnect switch
●● Motor starter
●● Local start / stop control
●● Circuit breakers for pump drive motor and cooler motor
●● Control transformer
●● Low oil shut down relay
●● Remote control panel for starter panel
MOTOR STARTER PANEL OPTIONAL EQUIPMENT
▲▲Immersion heater circuit breaker and contactor
▲▲Factory installation of motor starter panel to hydraulic
power pack
▲▲Factory wiring of starter panel to power pack
▲▲Dry contact connection for customers control system
GREASING SYSTEM STANDARD EQUIPMENT
●● Manual lubrication system with individual grease lines for
boom and breaker brought to a common bulkhead
INTERFACE BRACKETS (OPTIONAL)
▲▲Bolt down mounting bracket to mobile plant
▲▲Hydraulic interface kits
▲▲MBS Series low profile base mounting plate c/w bolt kit and
mounting hardware to 10" or 12" H beams
▲▲MBS Series standard base mounting

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 31


●● Standard ▲▲Optional MBS SERIES SALES SPECIFICATION SHEETS
MBS SERIES CONFIGURATIONS
CONTROL SYSTEM STANDARD EQUIPMENT
NOTES: ●● Stand-mounted electro-hydraulic joystick control station
●● 24 volt solenoids standard
●● Linear power supply for 220 V to 120 V input – 12 V output
●● Joystick power button
●● Joystick power indicator light
●● Continuous oil circulation between pump valve and oil
cooler
●● 30 ft (9 m) of control cable
●● Danfoss PV32 five-spool closed-center electro-hydraulic
proportional control valve, with main inlet relief valve,
individual port reliefs, individual load sense pressure
control, and manual override handles for boom functions
CONTROL SYSTEM OPTIONAL EQUIPMENT
▲▲Secondary portable joystick control pendant with multi-pin
connector
▲▲Secondary stand mounted joystick control station with
multi-pin connector
▲▲Additional joystick control cable lengths.
▲▲Hand-held radio remote control c/w dual axis proportional
joystick transmitter control console c/w emergency stop,
receiver and battery charger. Single line of sight with a
maximum distance of 328 ft (100 m). Supplied in place of
standard stand-mounted electro-hydraulic joystick control
station
▲▲Secondary radio remote joystick control pendant /
transmitter with emergency stop, receiver and battery
charger. For single line of sight control to a maximum
distance of 328 ft (100 m)
▲▲Secondary radio remote joystick control pendant /
transmitter with emergency stop, receiver and battery
charger. For single line of sight control to a maximum
distance of 1,500 ft (457 m)
▲▲Ergonomic suspension seat c/w armrest-mounted joysticks
(in lieu of standard stand mounted joystick control station)
▲▲Boom swing safe stops
▲▲Boom anti-lunge, hydraulic interlock protection
▲▲Load drop counterbalance valves with transfer on swing,
hoist up, dipperstick, and tilt functions

32 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS ●● Standard ▲▲Optional

MBS SERIES CONFIGURATIONS


OPERATORS CABIN OPTION BASE EQUIPMENT
NOTES: ▲▲Medium Cab – 56" wide x 56" deep x 80" tall (1.4 m x
1.4 m x 2 m) heavy gauge steel construction c/w ½"
(12 mm) Lexan™ impact resistant windows, 1 ¼" (32 mm)
polyurethane insulation, one door with latch and window,
one side window, one front window, steel floor, and
operator's seat
▲▲Large Cab – 71" wide x 71" deep x 80" tall (1.8 m x
1.8 m x 2 m) heavy gauge steel construction c/w ½"
(12 mm) Lexan™ impact resistant windows, 1 ¼" (32 mm)
polyurethane insulation, one door with latch and window,
one side window, one front window, steel floor, and
operator's seat
OPERATORS CABIN OPTION—OPTIONAL EQUIPMENT
▲▲1500 W forced-air electric heater
▲▲3000 W forced-air electric heater
▲▲Air conditioning
▲▲Cabin air filtration and pressurization
▲▲Additional doors
▲▲Additional windows
▲▲Explosion proof window covers
BREAKER / ATTACHMENT OPTIONAL EQUIPMENT
▲▲Side-mounted hydraulic breaker
▲▲Tool type: blunt, moil or chisel
▲▲Concave removal tool
▲▲Extreme duty kit
▲▲Mechanical quick coupler
▲▲Hydraulic quick coupler
▲▲Cylinder- driven side angle positioner
COLD WEATHER APPLICATION OPTIONS
Applications ranging to -15 ºF to -36 ºF (-26 ºC to -38 ºC)
▲▲Quantity of 2—2 kW heaters (If starter panel is supplied by
BTI 2 Immersion Heater Circuit Breaker and Contactors are
required)
▲▲Continuous oil circulation from pump to valve
▲▲Space heaters located in the boom turntable to warm
swing cylinders or slew motors, auxiliary control valves and
the main directional control valve. Wired to junction box
mounted to turntable or turret.
Note: Insulating the hydraulic lines between the power pack
and the valve are the responsibility of the customer.

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 33


MBS SERIES SALES SPECIFICATION SHEETS
MBS SERIES

NOTES:

34 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS
MBS POWER PACK FEATURES
Air Flow
●● Fan
●● Electric Motor 22"(559 m) Dia.

Rotation as shown, (wired by


customer)
T.E.F.C. enclosure, Type F insulation
SAE straight keyed shaft
Squirrel cage design, 90L-Frame
●● Fan Guard

●● Low Oil Level Switch


(wired by customer) ●● Access Cover

●● Filler Cap From Turntable


Pressurized: 4 psi with Connection #16 JIC male
neck strainer and O-ring
●● Reservoir
●● Breather Pressurized: 4 psi
To Tank
Connection #16 JIC male
Capacity: 100 gal US (378 L)
(complete with baffle)
●● Main Electric Motor
●● Plug Squirrel cage design
“C" flange, NEMA frame
●● Temperature Gauge SAE straight keyed shaft
T.E.F.C. enclosure,
●● Return Filter Type F insulation,
Max. Flow: 130 gpm (644 L/m) Class B temp rise
Max. Pressure: 50 psi (3 bar) Rotation as shown
Element: 10 micron nominal (wired by customer)
Filtration Area: 100 in2 (7097 cm2)
By-Pass: 22 psi (1.5 bar)
(with visual clogging indicator)

●● Ball
●● Suction Strainer Valve Pump/Motor
With Gate Vale to allow ●● Oil Level (drain) Rotation Direction
changing element. Sight
Max. Flow: 70 gpm Glass ●● Flexible Drive
(265 L/m)Element: Return Line Coupling
250 mesh
Filtration Area: 279 in2 ●● Pump/Motor
(1800 cm2)
Adapter
●● Four Mounting Holes
1" (25 mm) Mounting Bolts
(supplied by customer) on a
90252
32-1/2" x 52-5/8" Bolt Pattern

●● Pressure Filter
Max. Pressure: 6,000 psi (414 Bar)
●● Hydraulic Pump Max. Flow: 60 gpm (277 L/m)
Beta Rating at 2/20/75, Element: 10 Micron absolute
Variable axial pump, Load sense design Filtration Area: 415 in2 (2677 cm2)
Compensated (preset), SAE straight keyed shaft By-Pass: 75 psi (5 bar), Visual Clogging Indicator
Rotation as shown

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 35


●● Standard ▲▲Optional MBS SERIES SALES SPECIFICATION SHEETS
MBS POWER PACK FEATURES
POWER PACK SPECIFICATIONS
When the turntable site is determined, choose a power pack location that is convenient for repair and operator access. The
area should not be exposed to flying rock, dust and dirt. The unit can be placed against a wall leaving one side and end
open for plumbing connections and service.
BTI supplies standard 10 ft (3 m) hydraulic hoses to connect the power pack to the turntable. Optional hoses are available
in lengths of 15 ft to 30 ft (4.5 m to 6 m). The length required must be specified at the time of order. Please consult BTI if the
power pack is to be located greater than 30 ft (6 m). If possible, locate the power pack at the same elevation as the turntable.
The standard power pack is supplied without electrical wiring. Electric motor starters, control panels, and circuits are the
customer's responsibility. This allows the installation to be tied into an existing set-up or control panel.

HYDRAULIC PP60
POWER PACKS BX10 –BX30
OIL COOLER Standard
Type 2 Pass Air/Oil
Capacity (kW) 12
PRESSURE LINE FILTER
Max Pressure Rating psi (bar) 4000 (276)
Flow Capacity gpm (Lpm) 37 (140)
Filtration micron 10
By-Pass psi (bar) 90 (6)
Clogging Indicator Visual
RETURN LINE FILTER
Flow Capacity gpm (Lpm) 50 (190)
Filtration micron 10
Dirt Holding Capacity grams 70
By-Pass psi (bar) 25 (1,7)
Clogging Indicator Visual
HYDRAULIC RESERVOIR
Type Pressurized
Vent Pressure Relief psi (bar) 4 (0,28)
Capacity gal (liter) 60 (227)

PP60-30 P60-40 PP60-50 PP60-60


HYDRAULIC POWER PACKS
BX10 BX15 BX20 BX30
HYDRAULIC PUMP
TYPE Variable Variable Variable Variable
Flow Max for 1450 rpm
26 (98) 29 (110) 37 (140) 37 (140)
gpm (Lpm)
Flow Max for 1750 rpm
71.7 (326) 71.7 (326) 71.7 (326) 105.3 (479)
gpm (Lpm)
Pressure Max psi (bar) 4000 (280) 4000 (280) 4000 (280) 4000 (280)
Compensator psi (bar) 3000 (207) 3000 (207) 3000 (207) 3000 (207)
POWER PACK ASSEMBLY
Weight (Less Oil) lb (kg) 2,300 (1 045) 2,300 (1 045) 2,400 (1 090) 2,400 (1 090)

36 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS ●● Standard ▲▲Optional

MBS POWER PACK FEATURES


POWER PACK SPECIFICATIONS

Oil Cooler:
50 hp
Power Packs:
Standard

Hydraulic Reservoir:
100 US gallon (378 L)
(complete with flooded inlet)

Pump & Electric Motor:


Pump: direct drive thru flex
coupling (complete with variable
displacement). Electric Motor:
3-phase TEFC

Power Pack Frame

90253

757/8"
(1 928 mm)

235/8" 51"
(600 mm) (1 295 mm)
283/8" 53"
(721 mm) (1 346 mm)
●● Standard Power Pack Arrangement (BX10 / BX30)
90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 37
●● Standard ▲▲Optional MBS SERIES SALES SPECIFICATION SHEETS
MBS POWER PACK features
POWER PACK OPTIONS

▲▲ Cooler ▲▲ Pressure
Thermostat Filter
▲▲ Immersion
Heater

▲▲ Hi/Low
Temperature
Shutdown ▲▲ Hand Pump

To Oil Supply

90255

POWER PACK to Turntable HOSE PACKAGES


Stocked for customers in lengths of: PRESSURE
●● 10 ft (2.5 m) #16 two wire hose
(with rubber cover)
▲▲ 15 ft (3.0 m)
▲▲ 20 ft (6.1 m)
▲▲ 25 ft (7.6 m) 90256

▲▲ 30 ft (9.1 m)
RETURN to TANK
▲▲ Over 30 ft (9.1 m) #16 two wire hose
(NOTE: for lengths over 30 ft (9.1 m), contact BTI) (with rubber cover)

To PUMP LOAD-SENSE
#6 two wire hose
(with rubber cover)

38 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS ●● Standard ▲▲Optional

MBS CONTROL OPTIONS


●● Turntable Mounted Control Valve
The main control valve is mounted on the turntable.
This hydraulic control valve is a spring return-to-neutral type, manually
operated with five levers. Each lever provides independent control of all
Control boom functions. The breaker fire (actuate) control is electric, giving positive
Valve (instant) control of the breaker. This is used in conjunction with the selected
joystick option.

Mounted
Independently

90260 90257

Danfoss PVG32, 5 SPOOL, 24 V


(2,000 ft•lb breaker)

●● Joystick Console
Indicator Light
(green)

Joystick
(2 auxiliary function)
Console
Indicator Light
(amber)
Joystick Power Shutdown Button
(detented push/pull button) Joystick
(Bidirectional Joystick controls
with Breaker Fire switch)
Linear Power
Supply

Electrical & Cable


(connected to turntable
junction box)

90259

90258

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 39


●● Standard ▲▲Optional MBS SERIES SALES SPECIFICATION SHEETS
MBS CONTROL OPTIONS
▲▲Remote Electro/Hydraulic Joystick Stand (Standard)
This system consists of two dual axis joystick controllers, with a right-hand thumb switch for
breaker fire. They are mounted on a compact control stand making it easy to locate in a crusher
control room or other convenient area. An indicator 'on' light and a joystick power shutdown
button (shutting down power to control valve only) are located on the stand between the
controllers.
The main control valve is located on the Rockbreaker turntable and allows manual override of
all functions.
The joystick controller signal travels through a multi conductor cable to an electrical activating
module on each spool of the boom control valve. These modules provide sensitive control for
the movement of valve spools giving smooth, positive control of all boom functions.
The power supply for the main control valve solenoids is inside the controller stand. The 120 V
90395
to 240 V power 'in' and the cable to the power supply must be supplied by the customer. The
24 V cable (30 ft to maximum 100 ft) from the control stand to the turntable control valve is
supplied with the system. The length required should be determined at the time of order.

▲▲Portable Electro / Hydraulic Joystick


This portable system consists of two dual axis joystick controls with a right-hand thumb switch
for breaker fire. Controllers are mounted in a compact control box allowing operation from any
position. An 'on' light indicator and joystick power shutdown button (shutting down power to
the central valve only) are located between the controllers.
The main control valve is located on the Rockbreaker turntable and permits a manual override
on all functions.
90152

The signal from the joystick controller is fed through a multi conductor cable to an electrical
activating module on each spool of the boom control valve. These modules provide sensitive
control for the movement of spools through an internal pilot circuit giving smooth, positive
control of all boom functions

▲▲Radio Remote Control System


Radio remote controls allow the operator to work safely from a distance with an approximate
90160
maximum sight line distance of 330 ft (100 m).
An optional long distance remote is available. Consult BTI for details.

▲▲Ergonomic Seat with Joystick Controls


This option combines an ergonomic seat designed for the operator's comfort, with the same
smooth operation of the Rockbreaker system in the previous options.
The seat can be placed in an existing control room or enclosure
The power supply is remotely located and has 120 V to 240 V supply to the controllers. The 24 V
cable from seat to turntable is included. The length required should be determined at the time
of order.
90346

40 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS ●● Standard ▲▲Optional

MBS CAB OPTIONS


▲▲ Air Conditioning ▲▲CAB OPTIONS
• All operator's cabs are insulated, have a single
door and 3 windows. There are many optional
arrangements available.
▲▲ Pressurization • Cabs are constructed with heavy gauge steel. They
come complete with ½" (12 mm) Lexan™ windows,
and cab insulation is 1" (25 mm) thick or 1 ¼"
(32 mm) thick polyurethane for Medium Cab, and R12
Fiberglass for Large Cab.
• Standard features include one latched door with
window, a front window, a side window, a remote cab
▲▲ RH & LH Doors base, and a standard chair.
(with RH or LH
opening)

▲▲ Ergonomic
Seating ▲▲ RH, LH & Rear
Windows

▲▲ 1500 W or 3000 W
Forced Air Electric (1.4M)
56” (1.4M)
56”
56" (1.4 m) 56" (1.4 m)
Heater
90113

▲▲Medium Cab:
• Heavy gauge steel construction
• Safety glass windows complete with ½" (12 mm) Lexan™ 80" (2.3 m)
• Polyurethane insulation – 1¼" (32 mm) thick, with additional
sound-proofing barrier
• One latched door with window, one front window, one side
window
• Remote cab base complete with standard seat

▲▲ Medium Cab Options:


• Additional door complete with window
• Additional side window (1.8M)
71” (1.8M)
71”
71" (1.8 m) 71" (1.8 m)
• Explosion-proof window coverings – 11 gauge steel

▲▲Large Cab:
• Heavy gauge steel construction
• Safety glass windows complete with ½" (12 mm) Lexan™
• R12 fiberglass insulation
80" (2.3 m)
• One latched door with window, one front window, one side
window
• Remote cab base complete with standard seat

▲▲ Large Cab Options:


• Additional doors
• Additional windows 90114

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 41


●● Standard ▲▲Optional MBS SERIES SALES SPECIFICATION SHEETS
MBS OTHER OPTIONS
▲▲COMMISSIONING*
Services of a BTI service representative are required for 3. The customer is responsible for proper site
installation supervision or start-up and commissioning (flow preparation, and installation hardware per the BTI
and pressure checks, operation and maintenance training). installation manual.
1. The customer is responsible to make arrangements * Regular time hourly rate. Overtime rate applies after 8
to have 2 laborers, 1 welder, and a suitable crane with hours/day and weekends. Expenses are additional.
operator, to work with the BTI service representatives.
2. The customer is responsible for the electrical
installation.

42 BREAKER TECHNOLOGY MBS ROCKBREAKER SYSTEM www.rockbreaker.com 90904-ENG-0213


MBS SERIES SALES SPECIFICATION SHEETS ●● Standard ▲▲Optional

MBS BREAKER OPTIONS

▲▲TOOL CONFIGURATIONS
BTI has a choice of
tools and lengths for
it's hydraulic breakers. ▲▲WEAR BAR KIT
The blunt tool end is
Factory application of cast
recommended for most
abrasion strips and wear
applications.
resistant plate.
Please consult the factory
for tool lengths.
Blunt
Chisel
Moil
90107

▲▲EXTREME DUTY KIT


Factory application of cast
abrasion strips and wear ▲▲QUICK COUPLER
resistant plate complete with
Pin on Pin
rock claws if ordered with a new
Configuration
unit.

90108 90158

▲▲BUCKET ATTACHMENT
Pin on Pin
Configuration or
Quick Coupler

90352

90904-ENG-0213 www.rockbreaker.com MBS ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 43


All dimensions and specifications are subject to change without notice.

Anda mungkin juga menyukai