MAN Diesel & Turbo is the world’s leading designer and manufacturer of low- and
medium-speed engines – our power plants are capable of supplying around 50 per-
cent of the energy needed for all world trade. We develop two-stroke and four-stroke
units, auxiliary engines, turbochargers and propulsion packages, manufactured both
by the MAN Diesel & Turbo Group and licensed partners.
At MAN Diesel & Turbo, we are focusing more attention on the environmental
performance of our engines than ever before. By applying our unrivalled understanding
of large engine technology, we aim to make our engines progressively cleaner, more
powerful, and more efficient.
We are committed to cutting emissions while increasing the fuel efficiency and
power density of our engines. To this end, we support the introduction of new laws
and regulations on ship emissions. Our aim is to deliver power plants that achieve
an ideal synthesis of prime mover characteristics.
Leveraging MAN Diesel & Turbo’s core competencies, we have developed the
robust, first-class SaCoSone engine control system – taking our commitment to the
environment a step further.
SaCoSone 3
MAN
Advanced automation solutions for turbochargers
and four-stroke engines
Today’s engines are constantly evolving, and the latest innovations pose new
challenges. Control systems play a crucial role in extracting the best-possible
performance from the power plant, so it is vital that they keep up with the pace
of engine development. To do this, they must combine sophisticated hardware and
first-class software design. SaCoSone (Safety and Control System on engine) from
MAN Diesel & Turbo does just that, and is able to withstand even the harshest
operating conditions.
As technology pushes the boundaries of the physic- Increasing functionality & benefits
ally possible, concepts such as adaptive engine con-
trol provide the flexibility required to meet today’s 200
performance needs. And a guaranteed, future-proof
approach to design helps tackle the problems of
tomorrow. SaCoS one was developed with these
aspects in mind, while keeping an eye on another key
factor: safety. This system meets the highest of safety 100
standards, and this is reflected in the first two letters
of the name.
4 SaCoSone
Variable valve timing Electronic injection Adaptive engine control
SaCoSone 5
The Family
A turnkey system solution
6 SaCoSone
Control modules Display module
SaCoSone 7
The Wide Range of Benefits Offered by
Ongoing development of future-proof solutions
Comprehensive
Plug-and-play family of modules
philosophy from a single
source
Outstanding
Retrofit and
safety standards
upgrade solutions
(CE)
End-to-end expertise
Guaranteed Classification
in data management, Cost optimization
future-proof societies
with online support
First-class quality
A product of excellent design and failure mode effect The entire system is then subjected to an automated
analysis (FMEA), SaCoS one meets all environmental integration test before ultimately undergoing an on-
testing requirements defined by classification societies. engine system test.
Excellent production and quality management systems
help ensure extremely high levels of quality. Plus, all Hardware
SaCoS one modules must pass rigorous electronic n Control system pre-tested in factory
testing, including: n Plug-and-play components ensure easy
module exchange
n Automated optical inspection n Reduced cabling
n In-circuit testing n Guaranteed long-term supply of spare parts
n Boundary-scan testing
n Burn-in and run-in testing Software
n Functional testing n Integrated self-diagnostics and data security
n Sensor monitoring
n Standardized interfaces
n Easy operation and maintenance
8 SaCoSone
Optional Extensions
End-to-end data management expertise,
including online support
Online Service
Remote access
Databox
Collection of engine
operating data
CoCoS EDS
Self service on board
Toolbox
Installation and
maintenance
SaCoSone 9
MAN PrimeServ Online Service
Greater protection for your engines
PrimeServ Online Service transmits key engine data via secure connections to
PrimeServ experts, from anywhere in the world. They then analyze the information
and make recommendations for engine maintenance or repair. What’s more, they
can access real-time engine data, and use it to offer troubleshooting support.
MAN PrimeServ Online Service comprises the following modules:
10 SaCoSone
Power plant / vessel MAN Diesel & Turbo
Information
Internet Trend
Analysis results
Diagram of PrimeServ Online Service for power plant and marine engines
SaCoSone 11
A Global Network of Automation Expertise
Your gateway to the technology of the future
n Holeby n Shanghai
n Hamburg n Aurangabad
n Berlin
n Oberhausen
n Augsburg
n Zurich
n Saint-Nazaire
12 SaCoSone
SaCoSone 13
World-Class Service
Marine propulsion, gensets and stationary plants
Service centers
14 SaCoSone
SaCoSone 15
All data provided in this document is non-binding. This data serves informational
purposes only and is not guaranteed in any way. Depending on the subsequent
specific individual projects, the relevant data may be subject to changes and will
be assessed and determined individually for each project. This will depend on the
particular characteristics of each individual project, especially
specific site and operational conditions. Copyright © MAN Diesel & Turbo.
D2366510EN Printed in Germany KW9-04131