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The increasing value of plant-made proteins


Markus Sack1, Anna Hofbauer2, Rainer Fischer1,3 and
Eva Stoger2

The production of high-value proteins in plants is maturing, as protein within a few weeks, as previously shown for
shown by the recent approval of innovative products and the influenza vaccine candidates [2]. This is a convenient
latest studies that showcase plant-based production systems niche for products that must be manufactured rapidly in
using technologies and approaches that are well established in response to an emergency, such as a bioterrorist threat or
other fields. These include host cell engineering, medium epidemic. Plant-based production systems also have low-
optimization, scalable unit operations for downstream er upfront investment costs, making them particularly
processing (DSP), bioprocess optimization and detailed cost suitable for deployment in developing countries where
analysis. Product-specific benefits of plant-based systems infrastructure costs present an entry barrier for research,
have also been exploited, including bioencapsulation and the development and manufacturing [3]. ZMapp is a suitable
mucosal delivery of minimally processed topical and oral candidate for plant-based production but global
products with a lower entry barrier than pharmaceuticals for manufacturing capacity is still limited. Therefore, exist-
injection. Success stories spearheaded by the FDA approval of ing manufacturing capacity based on mammalian cells
Elelyso developed by Protalix have revitalized the field and will need to be leveraged in parallel.
further interest has been fueled by the production of
experimental Ebola treatments in plants. The outbreak of Ebola virus disease has highlighted not
Addresses only the potential advantages of plant-based production
1
Institute for Molecular Biotechnology, RWTH Aachen, Germany systems, but also the limited capacity and the lack of
2
Department of Applied Genetics and Cell Biology, University of Natural
Resources and Life Sciences, Vienna, Austria
defined regulatory pathways for the development of
3
Fraunhofer Institute for Molecular Biology and Applied Ecology (IME), plant-derived pharmaceutical proteins. Only a handful
Aachen, Germany of manufacturing facilities around the world are approved
to produce recombinant proteins in plants in accordance
Corresponding author: Stoger, Eva (eva.stoger@boku.ac.at)
with good manufacturing practice (GMP). Kentucky Bio-
Processing (Owensboro, Kentucky, USA), Icon Genetics
Current Opinion in Biotechnology 2015, 32:163–170 (Halle, Germany), the Fraunhofer Center for Molecular
This review comes from a themed issue on Plant biotechnology Biotechnology (Newark, Delaware, USA), the Fraunhofer
Institute for Molecular Biology and Applied Ecology
Edited by Inge Broer and George N Skaracis
(Aachen, Germany) and Medicago/Mitsubishi Tanabe
Pharma (Quebec, Canada and North Carolina, USA) each
have facilities approved for the production of GMP-grade
http://dx.doi.org/10.1016/j.copbio.2014.12.008 proteins in leafy crops such as tobacco. Further facilities
0958-1669/# 2015 Elsevier Ltd. All rights reserved. are being constructed by Texas A&M University (College
Station, Texas, USA) and G-CON. Ventria Bioscience
(Fort Collins, Columbia, USA) can manufacture GMP-
grade proteins expressed in rice seeds, Protalix Biother-
apeutics (Israel) has an approved facility for carrot cell
suspension cultures, Synthon/Biolex has a facility ap-
Introduction proved for duckweed, and in 2014 the Pharmaceutical
The recent outbreak of Ebola virus disease in western Affairs and Sanitation Council in Japan awarded
Africa has focused attention on plant-derived pharmaceu- manufacturing and marketing approval to the Advanced
ticals because the experimental drug ZMapp, a combina- Industrial Science and Technology (AIST) for interferon
tion of three humanized monoclonal antibodies that alpha produced in strawberries for the prevention of
recognize an Ebola virus surface glycoprotein, was man- periodontal disease in dogs.
ufactured by transient expression in Nicotiana benthami-
ana plants by Kentucky BioProcessing under license from Although tobacco leaves have been adopted widely, the
Mapp Biopharmaceuticals Inc. [1]. Transient expres- diversity of plant-based systems contrasts with the small
sion is based on the use of Agrobacterium tumefaciens, plant number of microbial and animal-cell platforms regarded as
viruses, or hybrid vectors with components of both, and industry gold standards. This can be considered as a
exploits the abilities of these plant pathogens to infect strength in terms of innovation for product-specific
plant tissues in a short time. Indeed, transient expression requirements, but also as a drawback in terms of standardi-
systems using fresh leaves can yield grams of recombinant zation and regulatory harmonization. The limited number

www.sciencedirect.com Current Opinion in Biotechnology 2015, 32:163–170


164 Plant biotechnology

and capacity of GMP-compliant production facilities cor- immunization has been confirmed recently by the mucosal
relates with the relatively small number of plant-derived delivery of plant-derived antibodies against gastro-intesti-
pharmaceutical products that are currently on the market or nal pathogens [9]. Furthermore, active immunity has been
undergoing clinical development (Table 1). However, promoted by the delivery of plant-derived vaccines to
several companies with DSP facilities have established mucosal surfaces, because these can induce the production
commercial platforms for the production of non-pharma- of pathogen-specific secretory IgA (sIgA) at the infection
ceutical products to generate revenue in the interim with- site [10]. To improve the internalization of the vaccine at
out the lengthy and costly regulatory procedures required mucosal surfaces enhanced cellular uptake strategies based
for clinical studies. The palette ranges from veterinary on the utilization of the transferrin-receptor or the neonatal
pharmaceuticals, technical enzymes and research reagents Fc-receptor or fusions to the transmucosal cholera toxin B
to media ingredients and cosmetic products (Table 2). (CTB) subunit are promising [8].

Veterinary pharmaceuticals have received recent attention Oral delivery is also preferable to daily subcutaneous injec-
also because of the One Health Initiative, which aims to tions of drugs indicated for autoimmune and inflammatory
reduce the use of antibiotics in livestock production and diseases. The delivery of plant-derived autoantigens to the
thus the emergence of antibiotic-resistant and potentially gut, the largest organ of the immune system, shows promise
zoonotic pathogens [http://www.onehealthinitiative.com/ for the treatment of such diseases and also for the induction
about.php]. These factors have encouraged the develop- of tolerance to allergies [8,10–12,13,14,15]. Finally, it may
ment of cost-effective, efficient and scalable production even be possible to treat brain diseases by the oral delivery of
and delivery platforms for veterinary pharmaceuticals. plant-derived neurotherapeutic proteins fused with the
Plant-based production systems are suited to satisfy these transmucosal CTB subunit, because such fusion proteins
demands [4,5,6,7]. have been shown to cross the blood–brain and blood–retinal
barriers in a mouse model [16].
Plant-derived pharmaceuticals for mucosal
delivery One of the drawbacks of oral delivery is that proteins must
Mucosal delivery within partially processed plant tissues withstand the harsh conditions in the gastrointestinal tract
offers benefits for the administration of both human and to reach their effector sites, that is, the mucosal surface
veterinary pharmaceuticals [8]. For example, passive and gut-associated lymphoid tissue. This can be achieved

Table 1

Examples of plant-derived pharmaceutical products assessed in clinical studies

Company Products Main application Current status


Protalix Elelyso Gaucher’s ERT FDA-approved for the US,
but not for Europe
PRX-102 Fabry ERT Phase I/II
(alpha galactosidase)
PRX-12 (oral Gaucher’s ERT Phase II
glucocerebrosidase)
Ventria VEN100 Antibiotic-associated diarrhea, Phase II
(lactoferrin) anti-inflammatory
VEN120 Inflammatory bowel disease Phase I
VEN130 Osteoporosis Phase I
Biolex (now Synthon) LocteronTM HCV Phase II/IIb
Icon Genetics NHL vaccine HSV/HIV Phase I/II
MAPP66
Phase I
Medicago H5 Pandemic influenza vaccine Phase II/III, approved for
emergency use
H5 intradermal Phase I
Seasonal Phase I
influenza vaccine
Planet Biotechnology CaroRX Anti-caries antibody Approved as medical device
Fraunhofer IME HIV antibody Microbicide Phase I
Fraunhofer CMB HA vaccine Vaccine Phase I
VAXX/Arizona State NoroVAXX Vaccine Phase I
University
MAPP ZMapp Ebola antibody cocktail Emergency use
Phase I expected soon
Greenovation Fabry ERT Scheduled for Phase I

Current Opinion in Biotechnology 2015, 32:163–170 www.sciencedirect.com


Plant-made proteins Sack et al. 165

Table 2

Commercially available plant-produced recombinant proteins

Product Company Plant system Application Advantage Reference


Elelyso Protalix Carrot Injectable Plant-specific www.protalix.com [53]
suspension pharmaceutical glycosylation
Growth factors, ORF Barley seeds Cell culture Endotoxin-free [54]
cytokines supplement
Growth factors ORF/ Barley seeds Cosmetic ingredient Animal-free www.orfgenetics.com
SifCosmetics
Growth factors, AgrenVec Tobacco Research reagent Animal-free, costs http://www.agrenvec.com
cytokines, leaves
antibodies transient
Albumin, transferrin, Ventria/InVitria Rice seeds Cell culture Animal-free www.ventria.com/
lactoferrin, supplement www.invitria.com/
lysozyme [55,56]
Aprotinin (nonclinical KBP Tobacco Research reagent Cost http://www.kbpllc.com/
grade) leaves
transient
Laccase, trypsin, ProdiGene/ Corn seeds Technical reagent Cost www.sigmaaldrich.com
avidin Sigma
Canine interferon NAIST Strawberry Veterinary Cost, minimal
alpha fruits pharmaceutical/oral processing
Cellobiohydrolase I Infinite enzymes Corn seeds Technical enzyme Cost www.infiniteenzymes.com/
Antibody CIGB Transgenic Used for the Cost, animal-free
tobacco purification of a HBV
vaccine
Collagen CollPlant Transgenic Tissue culture, Animal free, ‘virgin’ http://www.collplant.com/
tobacco pharmaceutical collagen
applications are
envisaged
Growth factors, NBM Rice cell Bioreagents, Animal-free, http://www.nbms.co.kr/
cytokines, suspension cosmetic ingredients endotoxin-free
antibodies

by the encapsulation of drugs in protective coatings, but Improving product quality and quantity by
plants provide a natural counterpart in which proteins are host cell engineering — new targets and
stored within cells or organelles that resist digestion. Any technologies
plant tissue matrix may be suitable for bioencapsulation The economic viability of a production process depends
(Table 3). For example, Protalix Biotherapeutics is explor- on the yields of the product and this is particularly
ing the use of lyophilized carrot cells for the oral delivery of important for topical applications where higher and more
taliglucerase alfa in phase II clinical studies (www.protalix. regular dosing schedules are necessary. Many factors
com). Freeze-dried tobacco, Arabidopsis and lettuce cells affect intrinsic product yields including the control of
have also proven effective [8,10]. The plant cell wall transgene expression and protein targeting, biological
provides an initial barrier, but proteins can be further properties of the host and the environment. However,
protected by ensuring they accumulate in subcellular the optimal combination of these factors must be estab-
compartments such as plastids or seed storage organelles, lished empirically, often based on high-throughput
the latter being able to withstand chemical, thermal and screening and modeling methods and large-scale statisti-
enzymatic degradation [17]. The use of edible plant tissues cal experimental designs [21]. This also requires high-
allows the protein to be administered as minimally pro- throughput cloning techniques for construct optimization
cessed plant material, thereby removing the need for [22,23]. The genetic background of the production host is
expensive DSP steps. Such formulations create new regu- an important factor that can be influenced by crossing,
latory challenges but these can be addressed by molecular breeding and selection [24], but targeted engineering of
profiling of the production host, including whole-genome the host genome can also be used to reduce the accumu-
sequencing as well as transcriptomic, proteomic and meta- lation of endogenous storage proteins, thus providing
bolomic analysis [18,19]. It may also be possible to market further capacity for the storage of recombinant proteins
some products as non-pharmaceutical or health-promoting [25]. A deeper understanding of recombinant protein
nutraceutical products, for example, cereals with hypocho- storage and protein quality control in the endomembrane
lesterinemic activity [20] or improved nutritional proper- system will promote strategies such as the induction of
ties (see Farré et al., in this issue). ectopic storage organelles [26–29].

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Current Opinion in Biotechnology 2015, 32:163–170

166 Plant biotechnology


Table 3

Recent examples of plant-produced proteins for topical application

Target/product Application area Plant species/organ Encapsulation Processing degree Delivery Reference
Factor VIII antigens Hemophilia A Tobacco leaf Chloroplasts Homogenized leaf Oral [13]
Cry 1 and Cry 2 Cedar pollen allergens Rice seeds Protein bodies Rice grains Oral [57]
IgA Rotavirus Tomato fruit Matrix Fruit derived Oral [58]
formulations
Angiotensin (ACE2 Hypertension Tobacco leaf Chloroplasts Lyophilized leaf Oral [12]
and Ang 1-7)
ACE2 and Ang (1-7) Uveitis and autoimmune Tobacco leaf Chloroplasts Leaf powder Oral [14]
uveoretinitis
Antibody 2G12 Immunodeficiency syndrome Tobacco leaf None Purified Vaginal/ www.pharma-planta.net
mucosal
Designer IgA Enterotoxigenic E. coli infection Arabidopsis seeds Seed matrix Seed Oral [6]
Interferon alpha Periodontal disease Strawberry fruits Matrix Lyophilized fruits Oral
HIV-1 p24 Immunodeficiency syndrome Arabidopsis thaliana ER Fresh and freeze-dried Oral [59]
and carrot
EIT (EHEC) Hemorrhagic colitis and Tobacco leaf Chloroplast Freeze-dried Oral [60]
hemolytic-uremic syndrome
Exendin-4 Diabetis type 2 Tobacco leaf Chloroplasts Lyophilized Oral [61]
Exendin-4 (fused with Diabetis type 2 N. benthamiana leaf ER Partially purified Oral [62]
transferrin)
PRRSV envelope Porcine reproductive and Banana leaf ER Fresh leaf Oral [63]
glycoprotein respiratory syndrome virus
Typ II collagen Rhemathoid arthritis Rice seed Storage vacuoles Milled seeds Oral [15]
(CII256-271 and
APL6)
mucoRice-ARP1 Rotavirus-induced diarrhea Rice seed PBII Milled seeds Oral [64]
H5 Influenza Arabidopsis ER Freeze-dried Oral [10]
TB-RICs Tuberculosis vaccine Tobacco leaf None Purified Intranasal [65]
booster
Protective antigen Anthrax vaccine Tobacco and Chloroplasts Fresh leaves Oral [66]
brassica leaf
Norovirus Narita Gastroenteritis N. benthamiana leaf VLPs Purified Intranasal [67]
104 virus like
particles
Alpha subunit of Hypercholesterolemia Rice seed Storage vacuoles Ground seed Oral [20]
soybean beta- preparation
conglycinin
www.sciencedirect.com

Der p1 Tg rice Bronchial asthma, allergic Rice seed Protein bodies Seeds Oral [68]
rhinitis and atopic dermatitis
HPV16-L1 and LT-B Cervical cancer vaccine Tobacco leaf ER Purified Oral [69]
Plant-made proteins Sack et al. 167

The accumulation of target proteins can be limited by for other platforms such as mammalian cells. In this con-
post-translational degradation and product quality can be text, there have been several recent developments in
compromised by proteolysis. Several groups are currently bioprocess engineering [41,42], particularly in terms of
charting the proteolytic activities of plant cells and de- medium optimization, standardization and streamlining
veloping strategies to suppress them [30,31,32,33,34]. of development and production, the increasing use of
The inhibition of specific proteases may enhance product process analytical technologies (PAT) and online monitor-
accumulation, quality and overall recovery. However, ing, automation, predictive scale-down models, disposable
these advantages have to be weighed against the potential technologies, continuous production and purification pro-
disadvantages, such as the prohibitive cost of protease cesses and cost models to determine economic feasibility.
inhibitors in large-scale processes and the potential im-
pact on protein quality control if endogenous proteases Each unit operation within a bioprocess typically has a
are inactivated. number of input parameters that affect the desired output
parameters of product quantity/quality and process time/
The targeted modification of glycosylation pathways has cost. PAT can be used to gain a deeper insight into the
been used to manufacture glycoproteins whose function can unit operations required for the development of efficient
be enhanced by specific glycoforms [35]. Further targets for and robust processes [43] but it also supports the opti-
host genome engineering include enzymes involved in mization of processes using statistical approaches such as
modifications other than glycosylation, such as the synthesis design-of-experiments (DoE) and multivariate analysis
of hydroxyproline, which is required for the production of (MVA). These are widely used in the development of
collagen. Future targets may include non-product-related processes based on microbial and mammalian cells but are
properties such as the polyphenol or fiber content, to reduce now becoming accepted as a strategy to optimize produc-
the level of contaminants released during DSP. The use of tion using plant cells and even intact plants [44].
new genome engineering techniques, such as zinc finger and
TALE nucleases and the recent CRISPR/Cas9 system, Scale-down models are important during bioprocess de-
promise to simplify and enhance the development of phar- velopment because the individual upstream and DSP
maceutical crops even further (see Hartung et al., in this steps are interdependent and thus overall process opti-
issue and Kamoun et al., in this issue). mization requires integrated analysis which is difficult to
achieve at full production scale. Scale-down models are
Improving product quality and quantity by used to support the integrated analysis of multiple con-
engineering at the protein level secutive processing steps, which in the case of plants must
Protein yields can be improved by the addition of stabi- include growth, development and harvesting as well as
lizing domains and fusion sequences, although such mod- the traditional extraction, processing and purification
ifications may not be compatible with clinical applications stages [45,46]. One of the impacts of modeling is that
and the removal of fusion partners during processing can it enables the costs of manufacturing to be evaluated with
be inefficient and expensive [36]. The formation of greater accuracy, which is necessary for the translation of
protein bodies derived from the endoplasmic reticulum laboratory processes into a commercial environment.
(ER) can be induced in tissues that are not adapted for Several costing studies have been reported recently,
storage functions (e.g. leaves) by adding polypeptide including those based on top-down analysis [47] and
sequence tags derived from cereal prolamins, elastin-like bottom-up approaches [48,49].
polypeptides (ELPs) or fungal hydrophobins, thus in-
creasing the stability of stored proteins and allowing them Conclusions and outlook
to remain intact after harvest. Hydrophobins and ELPs Plants have several key advantages for the production of
can also facilitate protein purification because they allow recombinant pharmaceutical proteins in niche markets,
the solubility of the recombinant protein to be controlled including rapid production and scalability, the ability to
[37–39]. The performance of vaccine candidates can also produce unique glycoforms, and the intrinsic safety of
be enhanced using this strategy, for example, by expres- food and feed crops which allows the delivery of topical
sing virus-like particles (VLPs) or zein bodies as antigen- and mucosal products in unprocessed or partially pro-
presenting formulations. Fusion proteins may also func- cessed tissues. Several recent reports discuss favorable
tion as integrated adjuvants to increase vaccine efficacy at head-to-head comparisons with plants outperforming oth-
lower costs, for example, the CTB and zein domains can er platforms [50–52]. These factors are drawing the at-
both act as adjuvants [8,40]. tention of the pharmaceutical industry and a second wave
of pharmaceutical products is now progressing through
Upstream and downstream processes the clinical development pipeline.
engineering
The transition from development to commercial The outlook for molecular farming is favorable because
manufacturing of plant-derived pharmaceuticals is in several alternative paths are available for product devel-
progress and will likely follow the same trends observed opment. In addition to the typical ‘produce and purify’

www.sciencedirect.com Current Opinion in Biotechnology 2015, 32:163–170


168 Plant biotechnology

route for biopharmaceutical products, there is also the 7. Clarke JL, Waheed MT, Lossl AG, Martinussen I, Daniell H: How
can plant genetic engineering contribute to cost-effective fish
potential for the topical or oral administration of partially vaccine development for promoting sustainable aquaculture?
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derived pharmaceutical extracts. As the interest in such and stability of recombinant proteins following oral delivery within a
products increases, we are likely to see more large-scale protective plant matrix and points out a list of suitable disease targets
for the application of this strategy.
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