Welding International
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To cite this article: G.M. Grigorenko & V.A. Kostin (2013) Criteria for evaluating the weldability of steels, Welding
International, 27:10, 815-820, DOI: 10.1080/09507116.2013.796633
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Welding International, 2013
Vol. 27, No. 10, 815–820, http://dx.doi.org/10.1080/09507116.2013.796633
Selected from Svarochnoe Proizvodstvo 2012 65(10) 3 – 10
The term ‘weldability’ is analysed and the methods for evaluating this parameter are discussed.
Keywords: welding; weldability; cold and hot cracks; carbon equivalent value; weldability criteria
It is well-known that the weldability of steels differs. Some of ‘weldability’ through the capacity of the material to
steels can be welded without any restrictions, for others it form a welded joint does not indicate how this parameter
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Satisfactory Unsatisfactory
All service requirements fulfilled At least one requirement not fulfilled
Table 1.
Technological approaches
Preheating Heat treatment
Steel Carbon equivalent according Prior to During Prior to After
group Weldability to Equation (2) CE (%) welding welding welding welding
1 Good , 0.2 – – – Desirable
2 Satisfactory 0.2 – 0.35 Necessary – Desirable Necessary
3 Limited 0.35– 0.45 Necessary Desirable Necessary Necessary
4 Poor .0.45 Necessary Necessary Necessary Necessary
of 800 – 5008C does not exceed 12 s, is assumed to be monotonic increase in the maximum hardness in the weld
equal to zone. Therefore, the restriction of the maximum hardness
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tempering using the conditions recommended for the In analysis of weldability, it must be taken into account
given steel). that at high temperatures cause softening of the steels
The third group (Ce ¼ 0.35 – 0.45) includes carbon and strengthened by heat treatment. Thus, prior to developing
alloyed steels of the pearlitic grade susceptible to CC in welding and surfacing technologies, it is necessary to
conventional welding conditions. The weldability of these determine the weldability of the parent, filler and weld
steels is ensured using special technologies, based on heat metals, the probability of cracking, softening of the alloy,
treatment prior to welding and preheating. In addition to and to indicate the measures for reducing or preventing the
this, the majority of components in this steel group are occurrence of undesirable phenomena.
subjected to postweld heat treatment. For components and Lamellar cracks form in T joints. The formation of
castings produced from rolled material or forgings with no these cracks is caused by the presence of sulphides and
sharp contours or rigid sections, it is recommended to silicates at the grain boundaries and this is determined by
carry out welding in the heat-treated state (quenching and the quality of steels and high internal stresses formed as a
tempering). result of the incorrect shape of the structure.
These steels can be welded without preheating in cases Reheat cracks form in heat treatment and the formation
in which the joints contain no sharp contours, the thickness of these cracks is associated with the reduction in ductility
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of the metal is not greater than 14 mm, the environment of the overheated metal in heating to 500 –6008C.
temperature is not lower than 58C and the welded joints are The ductility of overheated metal may be reduced by
of the secondary type. In all other cases, the specific the increase of the energy of the primary grain boundaries
temperature of preheating during welding and surfacing by surface-active elements. In a number of studies,
depends on the type of welded materials and normally special attention has been given to the effect of the
varies in the range of 250– 4008C [17]. method of deoxidation and the content of microalloying
The fourth group (Ce . 0.45) includes the carbon and elements. However, the experimental results obtained in
alloyed pearlitic steels which are difficult to weld and are this area are very complicated and contradicting. For
susceptible to cracking. In welding these steels using example, a small increase in the copper and antimony
advanced technologies, it is not always possible to obtain content has proved to be detrimental and the tin content
the required service properties of the welded joints. The appears to be quite beneficial. It should be mentioned that
weldability of the steels is limited and, consequently, they deoxidation of the steel with aluminium with the higher
are welded with compulsory preliminary heat treatment, aluminium content of up to 0.035% has a detrimental
preheating during welding and postweld heat treatment. effect, whereas deoxidation with titanium is has a number
These steels should be annealed prior to welding. of advantages. The increase in the P þ Cu þ n
If the evaluation of weldability on the basis of the þ Pb þ As content from 0.5% to 1.2%, and also of the
carbon equivalent indicates that the steel is susceptible to grain size, increases the susceptibility of materials to
CC, it is necessary to carry out preheating of the welded the formation of TCs (http://www.mswelding.com/
component. The preheat temperature for avoiding the treschiny_povtornogo_nagreva.html). Many researchers
formation of cold cracks can be determined from the have concluded that vanadium and chromium, present in
equation proposed in [18]. the low-alloy steels in the amount of up to 2%, have a
strong detrimental effect. The views on the effect of
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi nickel and molybdenum differ, although generally it is
T ¼ 350 ½CEtotal 2 0:25; ð6Þ assumed to be beneficial.
Current views regarding the mechanism of formation
where [CEtotal] is the general carbon equivalent equal to of temper brittleness are linked with the processes of grain
[CE]c þ [CE]s, [CE]c is the carbon equivalent which boundary segregations of harmful impurities (P, Sn, Sb
depends on the chemical composition of metal, calculated and As) and, consequently, with the reduction in the
from one of Equations (2) –(5); [CE]s is the carbon cohesion strength of the grain boundaries and with the
equivalent which depends on the thickness of metal and is change in the intragranular failure mechanism to
calculated from the equation [CE]s ¼ 0.005d[CE]c (d is intergranular. The strength of the negative effect of
the thickness of the metal of the welded component). harmful impurity elements in the weld zone on the
If the effect of important parameters, such as the resistance of metal to temper brittleness is higher than in
hydrogen content of the weld metal, is taken into account the parent metal as a result of the larger austenite grains
[19], the preheat temperature should be increased by a and the large resultant reduction in the specific surface of
further 30 – 508C [18]. Welding of such large components, the grain boundaries.
such as shell structures, offshore platforms, large diameter The detrimental effect of the impurity elements
pipes, etc., with such preheat temperatures is not increases with the increase in the content of manganese
recommended, and the manufacture of small components and silicon in the composition of the welded joints. The
by this technology may increase the energy and labour condition for ensuring the temper brittleness resistance of
consumption by approximately 40%. the metal is expressed by the Watanabe factor (http://
The hydrogen content of the deposited metal is reduced www.mswelding.com/treschiny_povtornogo_nagreva.
by improving the shielding of the weld pool against the html):
effect of the environment, efficient surface preparation
prior to surfacing, baking of the filler material, etc. I ¼ ðMn þ SiÞðP þ SnÞ104 # 200%: ð7Þ
Welding International 819
The Bruscato factor [20] has been proposed for evaluating steel. Chromium supports the formation of refractory
the temper brittleness resistance of the weld metal: oxides, which complicate welding [21].
Like chromium, nickel is present in low-carbon
X ¼ ð10P þ 5Sb þ 4Sn þ AsÞ100 # 25: ð8Þ steels in the amount of 0.3%. In low-alloy steels, the
nickel content increases to 5%; and in high-alloy steels, the
The results of the tests on low-alloy steel with a maximum nickel content increases to 35%. In nickel-based alloys,
chromium content of up to 1.5% were used in http://www. the nickel content has the controlling effect. Nickel
mswelding.com/treschiny_povtornogo_nagreva.html to increases the strength and ductility properties of the steel
derive the equation for evaluating the effect of the chemical and has a positive effect on weldability [21].
composition of steel on susceptibility to the formation Vanadium in alloy steels is present in the amount of up
of TCs. to 0.2 –0.8%. This element increases the toughness and
The parameter for evaluating crack formation plasticity of the steel and improves the structure and also
susceptibility has the form (http://www.mswelding.com/ hardenability [21].
treschiny_povtornogo_nagreva.html): The molybdenum content of steels is restricted at
0.8%. At this content, molybdenum has a positive effect on
DG ¼ Cr þ 3:3Mo þ 8:1V þ 10C 2 2: ð9Þ
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part of the structure. The value of these stresses can also be specific case it is necessary to define the requirements on
expressed by the coefficient of rigidity intensity K. the welded joint.
The results of a large number of experiments show that
the steel is sensitive to the formation of cold cracks if
Pc . 0.286. References
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