Silabus Piping Training 2018

Departemen Power Plant & Energi

Pt Wijaya Karya (Persero) tbk

No Topic Schedule
1 EPC Introduction
1.1 What is EPC? Thursday, 26 July 2018
1.2 Friday, 27 July 2018
EPC Workflow: Engineering, Procurement, Construction, Pre-
Commisioning, Mechanical Completion, Commisioning
1.3 Engineering Phase: Basic & Detail
1.4

Engineering Phase: Deliverable List & Document Status

Type of document:
a. Calculation
b. Specification
c. Datasheet
d. Construction & Installation Drawing
1.5 Engineering Phase: Organization
1.6
Engineering Phase: Piping Discipline
a. Piping design
b. Piping material
c. Piping Stress
1.7 Procurement Phase
1.8 Construction Phase
1.9
Pre-Commisioning Phase (piping):
a. Flushing
b. Hysrostatic Test
c. Pneumatic Test
d. Cleaning: chemical cleaning, steam blowing
1.10 Mechanical Completion
2 Process Workflow Overview
2.1 KKS Tag Number System Friday, 3 August 2018
2.2

Process Discipline Workflow (piping & mechanical interface)

a. HMB (Heat Mass Balance)
b. Process Data Sheet
c. Mechanical Data Sheet
d. PFD
e Line Sizing Calculation
f. P&ID
2.3
PFD vs P&ID
a. Purpose
b. Study Case
2.4 P&ID Symbol
3 Code & International Standard
3.1 Introduction & Purpose Friday, 10 August 2018
 Friday, 10 August 2018
3.2
Type of code:
a. Design, fabrication, and testing: ASME B31.1
b. Dimension: ASME B36.10M, B16.5, B16.9
c. Material: ASTM
4 Piping Component
4.1 Pipe Friday, 10 August 2018
4.1.1 Pipe Type: Seamless, ERW, Spiral Weld
4.1.2 Pipe Dimension: ASME B36.10M & B36.19M
4.1.3 NPS, DN, Schedule definition
4.1.4 Pipe length: Single Random & Double Random
4.1.5 Mill Tolerance
4.1.6 Corrosion Allowance
4.1.7 Wall Thickness Calculation ASME B31.1 sec 104 + example
4.1.8 Pipe A106 VS A53
4.1.9 Pipe SS304(L) VS SS316(L)
4.2 Fittings
4.2.1
ASME B16.9: Butt Weld Fitting (BW)
ASME B16.11: Threaded (SCR) & Socket Weld (SW)
4.2.2 Elbow 45°/90° LR & SR, Cutback Elbow
4.2.3 Pipe Bend & Mitter Bend
4.2.4 Reducer: concentric & eccentric
4.2.5 Pipe Cap
4.2.6 Equal Tee, Reducing Tee, & Barred Tee
4.2.7 Stub In/Stub On Branch
4.2.8 Olet, Sockolet, & Weldolet
4.2.9 Coupling Half & Coupling
4.2.10 Union, Nipple, Swage, Hex Plug
4.3 Flanges
4.3.1 ASME B16.5 & ASME B16.47
4.3.2

Type of Flange + Purpose:

a. Weld Neck Flange (WN)
b. Socket Weld Flange (SW)
c. Threaded Flange (SCR)
d. Slip-on Flange
e. Lap Joint Flange & Stub End
f. Blind Flange
g. Orifice Flange
4.3.3
Flange Face + Purpose:
a. Raised Face (RF)
b. Flat Face (FF)
c. Ring Type Joint (RTJ)
4.3.4 Flange Rating/Class + Example problem
4.4 Gasket & Stud Bolt
4.4.1 Metallic Gasket ASME B16.20
4.4.2 Non-Metallic Gasket ASME B16.21
4.4.3 Stud Bolt, Nut, & Washers
4.5 Valves
4.5.1
Type of Valves:
a. Isolating
b. Regulating
c. Non-Return
4.5.2 Valve Nomenclature
4.5.3 Gate Valve
4.5.4 Ball Valve
4.5.5 Butterfly Valve
4.5.6 Globe Valve
4.5.7 Plug Valve
4.5.8 Check Valve berapa jenis actuator
4.5.9 Installation Direction including vertical check valve
4.6 Strainer
4.6.1
Type of Strainer
a. Y Strainer
b. Cone Strainer
c. Basket Strainer
4.6.2 Installation Direction
4.6.3 Maintenance
5 Pipe Support
5.1 Primary and Secondary Support
5.2

Primary Support Type by Purpose

a. Resting Support
b. Guide Support
c. Line Stop Support
d. Hold Down Guide Support
e. Anchor Support
5.3
Primary Support Type by Construction
a. Welded Shoe
b. Clamp Shoe
c. U-Bolt
d. Trunnion & Saddle
5.4

Secondary Support
a. Goal Post
b. Tee
c. Cantilever
d. Leg
e. Bracing
f. Pipe Sleeper
6 Basic Pipe Routing
6.1 Pipe Clearance
6.2 Pup Length
6.3 Flange clearance
6.4 Headroom and access width
6.5 Valve Elevation
7 Routing around Pump
7.1
Pump Type
a. Centrifugal
b. Positive Displacement
7.2 Pump Arrangement
7.3
Suction Line
a. Straight Run
b. Eccentric Reducer Installation
7.4 Discharge Line: Instrument Connection
8 Routing around Tank Farm
8.1
Tank Nozzle Type
a. Radial
b. Axial
c. Lateral
8.2 Tank Farm Arrangement
8.3 Pipe routing in Tank Farm
8.4 Vessel Trim
9 Yard Fire Ring Main Routing
9.1 NFPA 850 & NFPA 24 Introduction
9.2 Fire Fighting & Foam System Introduction
9.3
Hydrant Spacing
a. Around Power House
b. Around Coal Yard
9.4
Line Size
a. Ring Main NPS: NFPA 20
b. Hydrant: NFPA 24
9.5
Isolation Valve Type:
a. T-Wrench Gate Vave
b. Sluice Gate Valve With Post Indicator
9.6 Placing Sectioning Valve for Main Integrity
10 CFSPP BOP System Study
10.1 Basic Plant Layout
10.2 Fuel Oil System
10.3 Water Treatment System
10.4 Waste Water Treatment System
10.5 Circulating Water System
10.6 Chlorination System
11 Piping Engineering Deliverable
11.1 Piping Material Specification
11.2 Valve Datasheet
11.3 Piping General Arrangement
11.4 Material Take Of
11.5 Isometric Drawing
11.5.1 Drawing Nomenclature
11.5.2 Drawing Symbol
11.5.3 Bill Of Quantity
12 BIM Openplant Modeller
12.1 Basic command/feature for pipe routing
12.2 Study Case
 Pressure temperature limitation frp?
berapa jenis actuator
 1.5 tan 0.414214 0.625
1.5 NPS 23.67231 35.71875
25.4
57.15
0.508772
0.520833
0.578947
0.5
0.421053

33.4
0.75
25.05
 38 19.6 51.1 68.1 102.1 153.2 255.3 425.5
50 19.2 50.1 66.8 100.2 150.4 250.6 417.7
100 17.7 46.6 62.1 93.2 139.8 233 388.3
150 15.8 45.1 60.1 90.2 135.2 225.4 375.6
200 13.8 43.8 58.4 87.6 131.4 219 365
250 12.1 41.9 55.9 83.9 125.8 209.7 349.5
300 10.2 39.8 53.1 79.6 119.5 199.1 331.8
325 9.3 38.7 51.6 77.4 116.1 193.6 322.6
350 8.4 37.6 50.1 75.1 112.7 187.8 313
375 7.4 36.4 48.5 72.7 109.1 181.8 303.1
400 6.5 34.7 46.3 69.4 104.2 173.6 289.3
425 5.5 28.8 38.4 57.5 86.3 143.8 239.7
450 4.6 23 30.7 46 69 115 191.7
475 3.7 17.4 23.2 34.9 52.3 87.2 145.3
500 2.8 11.8 15.7 23.5 35.3 58.8 97.9
538 1.4 5.9 7.9 11.8 17.7 29.5 49.2
Temperature 120
Pressure 16.94