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GROUP 3 PILOT CIRCUIT

Remote control valve Remote control valve


Dozer lever (RH lever)
(LH lever)

Safety lock
Swing parking brake
solenoid valve
Control valve

Travel speed solenoid valve

Breaker solenoid valve

Boom solenoid valve

Line filter Ramlock solenoid valve


Relief valve
30kgf/cm 2

Pilot pump Suction filter

55W73CI03

The pilot circuit consists of suction circuit, delivery circuit and return circuit.
The pilot pump is provided with relief valve, receives the oil from the hydraulic tank through the suction
filter.
The discharged oil from the pilot pump flows to the remote control valve through line filter, solenoid valve
assemblies, swing parking brake, main control valve and safety lock solenoid valve.

3-5
1. SUCTION, DELIVERY AND RETURN CIRCUIT

FRONT AXLE REAR AXLE OSCILLATING TRAVEL MOTOR SWING MOTOR


CYLINDER
SH
MB X M1
B(REV)

PG
BL BR S
GEAR BOX D Dr(2)
H B 230K

Z
G A 210K
A A(FWD)
B C
9K

Y P MA G1 T

A(RH) Mu B(LH)

DOZER CYL ARM CYL BUCKET CYL BOOM CYL BOOM SWING CYL

QUICK CLAMP
TURNING (OPTION)
JOINT L K J E D C B A P FM G I H
S2 C D P2 P1
K6
S3

PS
P K1
C2 C1

K3 P2
T
T(6) P1
K2
PR C2 C1
T(5) S1
B A
T(3) To Breaker
RL
T P
T(9)
B A

T P
T(8)

L R 0.5K A10 B10 xb9 A9 B9 A8 B8 P1 P2 B7 A7 B6 A6 B5 A5 P3 B4 A4 B3 A3 B2 A2 B1 A1


b11 b10 Dr(1) b9 b8 b7 b6 b5 b4 b3 b2
180K
AM 2 BK BM 1 TR(R) TR(L) AM 1 BM 2 DOZ SW BM
SW
220K

T2
EF
140K

P
200K
T(4)
a11 a10 a9 a8 a7 a6 a5 a4 a3 a2
T1

TRAVEL DOZER SWING ARM BUCKET BOOM


a7 b7
a8 b8
A2 A1

(1) (2) (1) (3) (2) (4) (1) (3) (2) (4) MAIN PUMP
a4 b4 R1 A1 A2 A3 A4
P1 T

SH
P1 A1 P2 A3 Dr1,Dr2
T3~T7 PILOT
A B D E G F H J PUMP
a3 b3 a6 b6 a10 b10 a9 b9
A4 b2 a11 b11 xb9
T A2
a2 PR
SAFETY
a5 RL b5 VALVE
P2 A5 A4 A3 A2 A1
P3
P2 PG(S/Motor) S1
P1

T(7) LINE
FILTER

55W73HC02

The pilot pump receives oil from the hydraulic tank. The discharged oil from the pilot pump flows to
the safety solenoid valve through the line filter. The oil is filtered by the line filter. The oil filtered by line
filter flows remote control valve through safety solenoid valve.
The return oil flow into the hydraulic tank.

3-6
2. SAFETY VALVE(SAFETY LEVER)

FRONT AXLE REAR AXLE OSCILLATING TRAVEL MOTOR SWING MOTOR


CYLINDER
SH
MB X M1
B(REV)

PG
BL BR S
GEAR BOX D Dr(2)
H B 230K

Z
G A 210K
A A(FWD)
B C
9K

Y P MA G1 T

A(RH) Mu B(LH)

DOZER CYL ARM CYL BUCKET CYL BOOM CYL BOOM SWING CYL

QUICK CLAMP
TURNING (OPTION)
JOINT L K J E D C B A P FM G I H
S2 C D P2 P1
K6
S3

PS
P K1
C2 C1

K3 P2
T
T(6) P1
K2
PR C2 C1
T(5) S1
B A
T(3) To Breaker
RL
T P
T(9)
B A

T P
T(8)

L R 0.5K A10 B10 xb9 A9 B9 A8 B8 P1 P2 B7 A7 B6 A6 B5 A5 P3 B4 A4 B3 A3 B2 A2 B1 A1


b11 b10 Dr(1) b9 b8 b7 b6 b5 b4 b3 b2
180K
AM 2 BK BM 1 TR(R) TR(L) AM 1 BM 2 DOZ SW BM
SW
220K

T2
EF
140K

P
200K
T(4)
a11 a10 a9 a8 a7 a6 a5 a4 a3 a2
T1

TRAVEL DOZER SWING ARM BUCKET BOOM


a7 b7
a8 b8
A2 A1

(1) (2) (1) (3) (2) (4) (1) (3) (2) (4) MAIN PUMP
a4 b4 R1 A1 A2 A3 A4
P1 T

SH
P1 A1 P2 A3 Dr1,Dr2
T3~T7 PILOT
A B D E G F H J PUMP
a3 b3 a6 b6 a10 b10 a9 b9
A4 b2 a11 b11 xb9
T A2
a2 PR SAFETY VALVE
a5 RL b5 LEVER DOWN
P2 A5 A4 A3 A2 A1
P3
P2 PG(S/Motor) S1
P1
LEVER UP
T(7) LINE
FILTER

55W73HC03

When the lever of the safety solenoid valve is moved downward, oil flows into the remote control valve
through solenoid valve and line filter.
When the lever of the safety solenoid valve is moved upward, oil does not flow into the remote control
valve, because of the blocked port.

3-7
3. TRAVEL SPEED CONTROL SYSTEM

FRONT AXLE REAR AXLE OSCILLATING TRAVEL MOTOR SWING MOTOR


CYLINDER
SH
MB X M1
B(REV)

PG
BL BR S
GEAR BOX D Dr(2)
H B 230K

Z
G A 210K
A C
A(FWD)
B 9K

Y P MA G1 T

A(RH) Mu B(LH)

DOZER CYL ARM CYL BUCKET CYL BOOM CYL BOOM SWING CYL

QUICK CLAMP
TURNING (OPTION)
JOINT L K J E D C B A P FM G I H
S2 C D P2 P1
K6
S3

PS
P K1
C2 C1

K3 P2
T
T(6) P1
K2
PR C2 C1
T(5) S1 CUT-OFF
VALVE B A
T(3) To Breaker
TRAVEL RL
T P
SPEED
T(9)
VALVE B A

T P HIGH
LOW SPEED
SPEED T(8)

L R 0.5K A10 B10 xb9 A9 B9 A8 B8 P1 P2 B7 A7 B6 A6 B5 A5 P3 B4 A4 B3 A3 B2 A2 B1 A1


b11 b10 Dr(1) b9 b8 b7 b6 b5 b4 b3 b2
180K
AM 2 BK BM 1 TR(R) TR(L) AM 1 BM 2 DOZ SW BM
SW
220K

T2
EF
140K

P
200K
T(4)
a11 a10 a9 a8 a7 a6 a5 a4 a3 a2
T1

TRAVEL DOZER SWING ARM BUCKET BOOM


a7 b7
a8 b8
A2 A1

(1) (2) (1) (3) (2) (4) (1) (3) (2) (4) MAIN PUMP
a4 b4 R1 A1 A2 A3 A4
P1 T

SH
P1 A1 P2 A3 Dr1,Dr2
T3~T7 PILOT
A B D E G F H J PUMP
a3 b3 a6 b6 a10 b10 a9 b9
A4 b2 a11 b11 xb9
T A2
a2 PR

a5 RL b5
P2 A5 A4 A3 A2 A1
P3
P2 PG(S/Motor) S1
P1
LEVER UP
T(7)

55W7HC04

When RH multifunction switch was placed in high or low position, the pressure oil from pilot pump
flows through relief valve of cut off valve to travel speed solenoid valve, thus the gear box is changed
into high or low speed condition.

3-8
4. SWING PARKING BRAKE RELEASE

FRONT AXLE REAR AXLE OSCILLATING TRAVEL MOTOR SWING MOTOR


CYLINDER SH
MB X M1
B(REV)

PG
BL BR S
GEAR BOX D Dr(2)
H B 230K

Z
G A 210K
A A(FWD)
B C
9K

Y P MA G1 T

A(RH) Mu B(LH)

DOZER CYL ARM CYL BUCKET CYL BOOM CYL BOOM SWING CYL

QUICK CLAMP
TURNING (OPTION)
JOINT L K J E D C B A P FM G I H
S2 C D P2 P1
K6
S3

PS
P K1
C2 C1

K3 P2
T
T(6) P1
K2
PR C2 C1
T(5) S1
B A
T(3) To Breaker
RL
T P
T(9)
B A

T P
T(8)

L R 0.5K A10 B10 xb9 A9 B9 A8 B8 P1 P2 B7 A7 B6 A6 B5 A5 P3 B4 A4 B3 A3 B2 A2 B1 A1


b11 b10 Dr(1) b9 b8 b7 b6 b5 b4 b3 b2
180K
AM 2 BK BM 1 TR(R) TR(L) AM 1 BM 2 DOZ SW BM
SW
220K

T2
EF
140K

P
200K
T(4)
a11 a10 a9 a8 a7 a6 a5 a4 a3 a2
T1

TRAVEL DOZER SWING ARM BUCKET BOOM


a7 b7
a8 b8
A2 A1

(1) (2) (1) (3) (2) (4) (1) (3) (2) (4) MAIN PUMP
a4 b4 R1 A1 A2 A3 A4
P1 T
SH
P1 A1 P2 A3 Dr1,Dr2
T3~T7 PILOT
A B D E G F H J PUMP
b2 a3 b3 a6 b6 a10 b10 a9 b9
A4 a11 b11 xb9
T A2
a2 PR

a5 RL b5
P2 A5 A4 A3 A2 A1
P3
P2 PG(S/Motor) S1
P1

T(7)

55W7HC05

When the swing control lever is tilted, the pilot oil flow into SH port of shuttle valve, this pressure move
spool so, discharged oil from pilot valve flow into PG port.
This pressure is applied to swing motor disc, thus the brake is released.
When the swing control lever is set in the neutral position, oil in the swing motor disc cylinder is
drained, thus the brake is applied.

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