R-241CWAA

R-241CWAC
R-241CWAP

SERVICE MANUAL
S7908R241CPA/

MICROWAVE OVEN

MODELS R-241CWAA (Argentina)

R-241CWAC (Chile)

R-241CWAP (Peru)

In interests of user-safety the oven should be restored to its original

condition and only parts identical to those specified should be used.

TABLE OF CONTENTS
CAUTION, MICROWAVE RADIATION ............................................................................................................... 1
WARNING ............................................................................................................................................................ 1
PRODUCT SPECIFICATIONS ........................................................................................................................... 2
GENERAL INFORMATION .................................................................................................................................. 2
APPEARANCE VIEW ......................................................................................................................................... 3
OPERATION SEQUENCE .................................................................................................................................. 4
FUNCTION OF IMPORTANT COMPONENTS .................................................................................................. 5
SERVICING ......................................................................................................................................................... 6
TEST PROCEDURE ........................................................................................................................................... 8
TOUCH CONTROL PANEL ............................................................................................................................... 14
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ............................................................. 18
MICROWAVE MEASUREMENT ...................................................................................................................... 24
WIRING DIAGRAM ........................................................................................................................................... 25
PICTORIAL DIAGRAM ..................................................................................................................................... 26
CONTROL PANEL CIRCUIT ............................................................................................................................. 27
PRINTED WIRING BOARD ............................................................................................................................... 28
PARTS LIST ..................................................................................................................................................... 29

SHARP CORPORATION
R-241CWAA
R-241CWAC
R-241CWAP
 R-241CWAA
R-241CWAC
R-241CWAP

SERVICE MANUAL

MICROWAVE OVEN

R-241CWAA (Argentina)
R-241CWAC (Chile) PRODUCT SPECIFICATIONS
R-241CWAP (Peru)

GENERAL IMPORTANT INFORMATION

APPEARANCE VIEW
This Manual has been prepared to provide Sharp Corp. Service
engineers with Operation and Service Information.

It is recommended that service engineers carefully study the OPERATING SEQUENCE

entire text of this manual, so they will be qualified to render
satisfactory customer service.

CAUTION FUNCTION OF IMPORTANT

MICROWAVE RADIATION COMPONENTS
DO NOT BECOME EXPOSED TO RADIATION FROM
THE MICROWAVE GENERATOR OR OTHER PARTS
CONDUCTING MICROWAVE ENERGY. SERVICING AND
TROUBLESHOOTING CHART
Service engineers should not be exposed to the microwave
energy which may radiate from the magnetron or other
microwave generating devices if it is improperly used or
connected. All input and output microwave connections,
TEST PROCEDURE
waveguides, flanges and gaskets must be secured. Never
operate the device without a microwave energy absorbing
load attached. Never look into an open waveguide or
antenna while the device is energized. TOUCH CONTROL PANEL
ASSEMBLY

WARNING

Never operate the oven until the following points are ensured. COMPONENT REPLACEMENT
(A) The door is tightly closed. AND ADJUSTMENT PROCEDURE
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
MICROWAVE MEASUREMENT
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained
service engineers.
All the parts marked "*" on parts list are used at voltages more WIRING DIAGRAM
than 250V.
Removal of the outer wrap gives access to potentials above
250V.
PARTS LIST
All the parts marked "∆" on parts list may cause undue
microwave exposure, by themselves, or when they are dam-
aged, loosened or removed.

SHARP CORPORATION
OSAKA, JAPAN

1
R-241CWAA
R-241CWAC
R-241CWAP

PRODUCT SPECIFICATIONS

ITEM
Power Requirements
Power Consumption
Power Output
Case Dimensions
Cooking Cavity Dimensions
Turntable diameter
Control Complement
Set Weight (Approx.)
DESCRIPTION
220 Volts / 50 Hertz
R-241CWAA, R-241CWAC :
Single phase, 3 wire earthed
220 Volts / 60 Hertz
R-241CWAP (Peru) :
Single phase, 2 wire
1.2 kW
800 watts nominal of RF microwave energy (IEC 705)
Operating frequency 2450 MHz
Width 460 mm
Height 290 mm including foot
Depth 372 mm
Width 314 mm
Height 199 mm
Depth 321 mm
295 mm
Touch Control System
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
HIGH ....................................... Full power throughout the cooking time
MEDIUM HIGH ........................................ approx. 70% of FULL Power
MEDIUM .................................................. approx. 50% of FULL Power
MEDIUM LOW ......................................... approx. 30% of FULL Power
LOW......................................................... approx. 10% of FULL Power
EASY DEFROST pad
INSTANT ACTION pads
Number pads
POWER LEVEL pad
TIMER/CLOCK pad
STOP/CLEAR pad
INSTANT COOK/START pad
14 kg

GENERAL INFORMATION

WARNING
THIS APPLIANCE MUST BE EARTHED
IMPORTANT

THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

GREEN-AND-YELLOW (for R-241CWAA & R-241CWAC): EARTH

BLUE : NEUTRAL
BROWN : LIVE

2
 R-241CWAA
R-241CWAC
R-241CWAP

APPEARANCE VIEW
3 2 9 1
OVEN
11
8

10
13

7 4 12
4 5 6

1. Ventilation openings 8. Control panel

2. Oven lamp 9. Waveguide cover
3. Door hinges 10. Power supply cord
4. Door safety latches 11. Turntable
5. See through door 12. Roller stay
6. Door seals sealing surfaces 13. Earth wire [R-241CWAP]
7. Coupling

TOUCH CONTROL PANEL

1
1. DIGITAL READOUT
2. INDICATOR 2
3. EASY DEFROST PAD
Press to select the Easy Defrost menu.
4. INSTANT ACTION PADS 3
Press to cook or reheat 6 popular menus.
5. NUMBER PADS
Press to enter cooking time, clock time, weight of
food.
6. POWER LEVEL PAD
Press to select microwave power setting.
If not pressed, HIGH is automatically selected.
Press to alter the cooking result for automatic 4
operations.
7. TIMER/CLOCK PAD
Press to set clock, timer, child lock or demonstra-
tion mode.
8. STOP/CLEAR PAD
Press to clear during programming.
Press once to stop operation of oven during cook-
ing; press twice to cancel cooking programme. 5
9. INSTANT COOK/START PAD
Press once to cook for 1 minute at 100% or in-
crease by 1 minute multiples each time this pad is
pressed during cooking. 6 7
Press to start oven after setting programmes.
8 9

3
R-241CWAA
R-241CWAC
R-241CWAP

OPERATION SEQUENCE
OFF CONDITION The circuits to the power transformer, fan motor and
Closing the door activates all door interlock switches turntable motor are cut off when the 1st. latch switch and
(1st. latch switch, 2nd. interlock relay control switch). 2nd. interlock relay control switch are made open.
The oven lamp remains on even if the oven door is
IMPORTANT
opened after the cooking cycle has been interrupted,
When the oven door is closed, the monitor switch contacts
because the relay RY1 stays closed. Shown in the
(COM-NC) must be open.
display is the remaining time.
When the microwave oven is plugged in a wall outlet, rated
voltage is supplied to the control unit.
6. MONITOR SWITCH CIRCUIT
Figure O-1 on page 25 The monitor switch is mechanically controlled by oven
door, and monitors the operation of the 1st. latch switch
1. The display flashes "88:88". and the 2nd. interlock relay.
2. To set any programmes or set the clock, you must first 6-1 When the oven door is opened during or after the cycle
touch the stop/ clear pad. of a cooking program, the 1st. latch switch and 2nd.
3. " : " appears in the display. interlock relay control switch must open their contacts
NOTE: When the oven door is opened, the oven lamp first. After that the contacts (COM-NC) of the monitor
comes on at this time. switch can be closed.
6-2. When the oven door is closed, the contacts (COM-NC)
MICROWAVE COOKING CONDITION of the monitor switch must be opened. After that the
HIGH COOKING contacts of the 1st. latch switch and 2nd. interlock relay
Enter a desired cooking time with the touching the number control switch are closed.
keys and start the oven with touching the start key. 6-3. When the oven door is opened and the contacts of the
1st latch switch and 2nd. interlock relay remain closed.
Function sequence The fuse M8A will blow, because the monitor switch is
Figure O-2 on page 25 closed and a short circuit is caused.

CONNECTED COMPONENTS RELAY

Oven lamp, Fan motor, Turntable motor RY1
Power transformer RY2
1. Rated voltage is supplied to the primary winding of the
power transformer. The voltage is converted to about 3.3
volts A.C. output on the filament winding and high voltage
of approximately 2000 volts A.C. on the secondary
winding.
MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW
COOKING
When the microwave oven is preset for variable cooking
power, rated voltage is supplied to the power transformer
intermittently within a 32-second time base through the relay
contact which is coupled with the current-limiting relay. The
following levels of microwave power are given.
SETTING;
32 sec. ON

2. The filament winding voltage (3.3 volts) heats the HIGH

magnetron filament and the high voltage (2000 volts) is 24 sec. ON 8 sec. OFF

sent to the voltage doubling circuit, where it is doubled to MEDIUM HIGH Approx. 70%

negative voltage of approximately 4000 volts D.C.. 18 sec. ON 14 sec. OFF

3. The 2450 MHz microwave energy produced in the MEDIUM Approx. 50%
magnetron generates a wave length of 12.24 cm. This 12 sec. ON 20 sec. OFF
energy is channelled through the waveguide (transport MEDIUM LOW Approx. 30%
channel) into the oven cavity, where the food is placed to 6 sec. ON 26 sec. OFF
be cooked. LOW Approx. 10%
4. When the cooking time is up, a signal tone is heard and
the relays RY1+RY2 go back to their home position. The
NOTE: The ON/OFF time ratio does not exactly correspond
circuits to the oven lamp, power transformer, fan motor
to the percentage of microwave power, because
and turntable motor are cut off.
approx. 2 seconds are needed for heating up the
5. When the door is opened during a cook cycle, the
magnetron filament.
switches come to the following condition.
CONDITION
DURING DOOR OPEN
SWITCH CONTACT COOKING (NO COOKING)
1st. latch switches COM-NO Closed Open
2nd. interlock relay COM-NO Closed Open
control switch
Monitor switch COM-NC Open Closed

4
 R-241CWAA
R-241CWAC
R-241CWAP

FUNCTION OF IMPORTANT COMPONENTS

DOOR OPEN MECHANISM HIGH VOLTAGE FUSE
The door is opened by pulling the door, refer to the Figure D- The high voltage fuse blows when the high voltage rectifier
1. Latch Heads or the magnetron is shorted.
Latch Hook
THERMAL CUT-OUT 125˚C (OVEN)
The thermal cut-out located on the top of the oven cavity is
designed to prevent damage to the oven if the foods in the
oven catch fire due to over heating produced by improper
2nd. Interlock
Relay Control setting of cook time or failure of control unit. Under normal
Switch operation, the thermal cut-out remains closed. However,
when abnormally high temperatures are reached within the
Monitor oven cavity, the thermal cut-out will open at 125˚C, causing
1st. Latch Switch
Door Switch
the oven to shut down. The defective thermal cut-out must
be replaced with a new one.
Figure D-1. Door Open Mechanism
THERMAL CUT-OUT 95˚C (MAGNETRON )
1ST. LATCH SWITCH AND 2ND. INTERLOCK RE- The thermal cut-out located on the top of the oven cavity is
LAY CONTROL SWITCH designed to prevent damage to the magnetron if an over
heated condition develops in the tube due to cooling fan
1. When the oven door is closed, the contacts (COM-NO) failure, obstructed air guide, dirty or blocked air intake, etc.
must be closed. Under normal operation, the thermal cut-out remains closed.
2. When the oven door is opened, the contacts (COM-NO) However, when abnormally high temperatures are reached
must be opened. to the thermal cut-out , it will open at 95˚C, causing the oven
to shut down. When the magnetron has cooled to 75˚C, the
MONITOR SWITCH thermal cut-out closes and cook cycle will resume.
1. When the oven door is closed, the contacts (COM-NC)
must be opened. TURNTABLE MOTOR
2. When the oven door is opened, the contacts (COM-NC) The turntable motor drives the roller stay to rotate the
must be closed. turntable.
3. If the oven door is opened and the contacts (COM-NO)
of the 1st latch switch and 2nd. interlock relay fail to open,
FAN MOTOR
the fuse blows simultaneously with closing the contacts
(COM-NC) of the monitor switch. The fan motor drives a blade which draws external cool air.
This cool air is directed through the air vanes surrounding
CAUTION: BEFORE REPLACING A FUSE TEST THE the magnetron and cools the magnetron. This air is chan-
1ST LATCH SWITCH, 2ND. INTERLOCK nelled through the oven cavity to remove steam and vapours
RELAY(RY2), 2ND. INTERLOCK RELAY given off from the heating foods. It is then exhausted through
CONTROL SWITCH, MONITOR SWITCH AND the exhausting air vents at the oven cavity.
MONITOR RESISTOR FOR PROPER OP-
ERATION. (REFER TO CHAPTER "TEST
PROCEDURE".)

MONITOR RESISTOR 0.8Ω 20W

The monitor resistor prevents the fuse bursting when the
fuse blows due to the operation of the monitor switch.

FUSE
1. The fuse blows when the contacts (COM-NO) of the 1st
latch switch and 2nd. interlock relay remain closed with
the oven door open and when the monitor switch closes.
2. If the wire harness or electrical components are short-
circuited, the fuse M8A blows to prevent an electric shock
of fire hazard.

5
R-241CWAA
R-241CWAC
R-241CWAP

SERVICING

WARNING TO SERVICE PERSONNEL

Microwave ovens contain circuitry capable of producing very high voltage and current, contact with any part of the high
voltage circuit will result in electrocution. High voltage capacitor, Power transformer, Magnetron, High voltage rectifier
assembly, High voltage fuse, High voltage harness.

REMEMBER TO CHECK 3D REMEMBER TO CHECK 4R

1) Disconnect the supply. 1) Reconnect all leads removed from components dur-
2) Door opened, and wedged open. ing testing.
3) Discharge high voltage capacitor. 2) Replace the outer case (cabinet).
3) Reconnect the supply.
WARNING: AGAINST THE CHARGE OF THE 4) Run the oven. Check all functions.
HIGH-VOLTAGE CAPACITOR
Microwave ovens should not be run empty. To test for
The high-voltage capacitor remains charged about the presence of microwave energy within a cavity, place
60 seconds after the oven has been switched off. a cup of cold water on the oven turntable, close the door
Wait for 60 seconds and then short-circuit the con- and set the power level to HIGH. And set the microwave
nection of the high-voltage capacitor (that is, of the timer for two (2) minutes. When the two minutes has
connecting lead of the high-voltage rectifier) against elapsed (timer at zero) carefully check that the water is
the chassis with the use of an insulated screwdriver. now hot. If the water remains cold carry out 3D checks
and re-examine the connections to the component being
Sharp recommend that wherever possible fault-finding is tested.
carried out with the supply disconnected. It may in, some
cases, be necessary to connect the supply after the outer
case has been removed, in this event carry out 3D checks
and then disconnect the leads to the primary of the power
transformer. Ensure that these leads remain isolated
from other components and the oven chassis. (Use
insulation tape if necessary.) When the testing is com-
pleted carry out 3D checks and reconnect the leads to the
primary of the power transformer.

When all service work is completed and the oven is fully assembled, the microwave power output should be
checked and microwave leakage test should be carried out.

TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to
follow the Sequence of Operation in performing the checks.
Many of the possible causes of trouble will require that a
specific test be performed. These tests are given a proce-
dure letter which will be found in the "Test Procedure"section.
IMPORTANT: If the oven becomes inoperative because of
a blown fuse M8A in the 1st. latch switch -
2nd. interlock relay - monitor switch - moni-
tor resistor circuit, check the 1st. latch switch,
2nd. interlock relay, 2nd. interlock relay con-
trol switch, monitor switch and monitor
resistor before replacing the fuse M8A.

6
 R-241CWAA
R-241CWAC
R-241CWAP

CK = Check / RE = Replace

TEST PROCEDURE A B C CK D E E E F G G H H I K M N RE CK CK RE CK CK CK CK CK L J

2ND. INTERLOCK RELAY CONTROL SWITCH

POSSIBLE CAUSE
AND
DEFECTIVE PARTS

THERMAL CUT-OUT 125˚C (OVEN)

THERMAL CUT-OUT 95˚C (MG)
HIGH VOLTAGE CAPACITOR
H.V. RECTIFIER ASSEMBLY

SHORTED WIRE HARNESS

HOME FUSE OR BREAKER

MISADJUSTMENT SWITCH
TOUCH CONTROL PANEL

OPENED WIRE HARNESS

OVEN LAMP OR SOCKET

BLOCKED COOLING FAN

POWER TRANSFORMER

FOIL PATERN ON P.W.B.

BLOCKED VENTILATION
POWER SUPPLY CORD
HIGH VOLTAGE WIRE

MONITOR RESISTOR

TURNTABLE MOTOR
1ST. LATCH SWITCH

RELAY (RY-1, RY-2)

MONITOR SWITCH

WALL OUTLET
MAGNETRON

FAN MOTOR

FUSE M8A

H.V. FUSE
KEY UNIT
CONDITION PROBLEM
Home fuse blows when power
supply cord is plugged into
wall outlet.
FUSE M8A blows when power
supply cord is plugged into
wall outlet.
OFF "88:88" does not appear in dis-
CONDITION
play but power supply cord is
plugged into wall outlet.
Display does not operate prop-
erly when stop/clear pad is
touched.
Oven lamp does not light at
door opened. (Display ap-
pears.)
Oven does not start when the
start pad is touched. (Display
appears)
Oven lamp does not light (Dis-
play appears.)
Fan motor does not operate.
(Display appears.)
Turntable motor does not op-
erate. (Display appears.)
Oven or any electrical parts
does not stop when cooking
time is 0 or stop/clear pad is
ON touched.
CONDITION
Oven seems to be operating
but little or no heat is produced
in oven load. (Microwave
power level is set at HIGH)
Oven does not seems to be
operating properly when ME-
DIUM HIGH, MEDIUM, ME-
DIUM LOW or LOW is set.
(Oven operates properly at
HIGH and then the stop/clear
pad is touched the oven
stops.)
Oven goes into cook cycle but
shuts down before end of cook-
ing cycle.

7
R-241CWAA
R-241CWAC
R-241CWAP

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
A MAGNETRON TEST

NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL
WHILE THE OVEN IS IN OPERATION.

CARRY OUT 3D CHECKS.

Isolate the magnetron from the high voltage circuit by removing all leads connected to the filament
terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for a short circuit filament to anode condition, connect ohmmeter between one of the filament
terminals and the case of the magnetron (ground). This test should be indicated an infinite resistance. If
a low or zero resistance reading is obtained then the magnetron should be replaced.

MICROWAVE OUTPUT POWER (1 litre water load)

The following test procedure should be carried out with the microwave oven in a fully assembled condition
(outer case fitted). Microwave output power from the magnetron can be measured by way of IEC 705, i.e.
it can be measured by using water load how much it can be absorbed by the water load. To measure the
microwave output power in the microwave oven, the relation of calorie and watt is used. When P(W)
heating works for t(second), approximately P x t/4.187 calorie is generated. On the other hand, if the
temperature of the water with V(ml) rises ∆T (˚C) during this microwave heating period, the calorie of the
water is V x ∆T.

The formula is as follows;

P x t / 4.187 = V x ∆ T P (W) = 4.187 x V x ∆T / t
Our condition for water load is as follows:
Room temperature..............around 20˚C Power supply Voltage.........Rated voltage
Water load.........1000 g Initial temperature...........10±2°C Heating time.........52 sec.
P = 80 x ∆ T

Measuring condition:
1. Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material
thickness of 3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start of the test.
3. Temperature of the water
The initial temperature of the water is (10±2)˚C.
4. Select the initial and final water temperature so that the maximum difference between the final water
temperature and the ambient temperature is 5˚C.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1˚C at minimum and an accurate thermometer.
7. The water load must be (1000±5) g.
8. “t” is measured while the microwave generator is operating at full power. Magnetron filament heat-up
time is not included.
NOTE: The operation time of the microwave oven is “t + 2” sec. 2 sec. is magnetron filament heat-up time.
Measuring method:
1. Measure the initial temperature of the water before the water is added to the vessel.
(Example: The initial temperature T1 = 11˚C)
2. Add the 1 litre water to the vessel.
3. Place the load on the centre of the shelf.
4. Operate the microwave oven at HIGH for the temperature of the water rises by a value ∆ T of
(10 ± 2)˚C.
5. Stir the water to equalize temperature throughout the vessel.
6. Measure the final water temperature. (Example: The final temperature T2 = 21°C)
7. Calculate the microwave power output P in watts from above formula.
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 R-241CWAA
R-241CWAC
R-241CWAP

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER

Initial temperature .................................................................................................. T1 = 11°C

Temperature after (52 + 2) = 54 sec. ..................................................................... T2 = 21°C
Temperature difference Cold-Warm .................................................................... ∆T1 = 10°C
Measured output power
The equation is “P = 80 x ∆T” ...................................................... P = 80 x 10°C = 800 Watts

JUDGMENT: The measured output power should be at least ± 15 % of the rated output power.

CAUTION: 1°C CORRESPONDS TO 80 WATTS. REPEAT MEASUREMENT IF THE POWER IS

INSUFFICIENT.

1000g

1000g
1000g

T1˚C T2˚C
Heat up for 54 sec.

B POWER TRANSFORMER TEST

WARNING: High voltages and large currents are present at the secondary winding and filament
winding of the power transformer. It is very dangerous to work near this part when the
oven is on. NEVER make any voltage measurements of the high-voltage circuits,
including the magnetron filament.
CARRY OUT 3D CHECKS.
Disconnect the leads to the primary winding of the power transformer. Disconnect the filament and
secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low range,
it is possible to check the continuity of all three windings. The following readings should be obtained:

R-241CWAA/241CWAC R-241CWAP (Peru)

Primary winding 1.6 ohms approximately 1.35 ohms approximately
Secondary winding 128 ohms approximately 123 ohms approximately
Filament winding less than 1 ohm

If the reading obtained are not stated as above, then the power transformer is probably faulty and should
be replaced.
CARRY OUT 4R CHECKS.

C HIGH VOLTAGE RECTIFIER ASSEMBLY TEST

HIGH VOLTAGE RECTIFIER TEST

CARRY OUT 3D CHECKS.

Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B+C of the high
voltage rectifier and note the reading obtained. Reverse the meter leads and note this second reading.
The normal resistance is infinite in one direction and more than 100 kΩ in the other direction.
CARRY OUT 4R CHECKS. B C

HIGH VOLTAGE RECTIFIER

NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF THE
MEASURING INSTRUMENT MUST HAVE A VOLTAGE AT LEAST 6 VOLTS, BECAUSE
OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIRECTIONS.
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R-241CWAA
R-241CWAC
R-241CWAP

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
D HIGH VOLTAGE CAPACITOR TEST
CARRY OUT 3D CHECKS.
A. Isolate the high voltage capacitor from the circuit.
B. Continuity check must be carried out with measuring instrument which is set to the highest resistance
range.
C. A normal capacitor shows continuity for a short time (kick) and then a resistance of about 10MΩ after
it has been charged.
D. A short-circuited capacitor shows continuity all the time.
E. An open capacitor constantly shows a resistance about 10 MΩ because of its internal 10MΩ
resistance.
F. When the internal wire is opened in the high voltage capacitor shows an infinite resistance.
G. The resistance across all the terminals and the chassis must be infinite when the capacitor is normal.
If incorrect reading are obtained, the high voltage capacitor must be replaced.
CARRY OUT 4R CHECKS.

E SWITCH TEST

Isolate the switch to be tested and using an ohmmeter check between the terminals as described in the
following table.

CARRY OUT 3D CHECKS.

Table: Terminal Connection of Switch COM; Common terminal,
Plunger Operation COM to NO COM to NC NO; Normally open terminal
Released O.C. S.C. NC; Normally close terminal
Depressed S.C. O.C. S.C.; Short circuit
O.C.; Open circuit
If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.

CARRY OUT 4R CHECKS.

F MONITOR RESISTOR TEST

CARRY OUT 3D CHECKS.
Disconnect the leads from the monitor resist. Using an ohmmeter and set on a low range. Check between
the terminals of the monitor resistor.
The resistance of monitor resistor is approx. 0.8 ohms.
If incorrect readings are obtained, replace the monitor resistor.
CARRY OUT 4R CHECKS.

G THERMAL CUT-OUT TEST

CARRY OUT 3D CHECKS.

Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a
continuity test across the two terminals as described in the below.
CARRY OUT 4R CHECKS.
Table: Thermal Cut-out Test
Temperature of "ON" condition Temperature of "OFF" condition Indication of ohmmeter (When room
Parts Name (closed circuit). (open circuit). temperature is approx. 20˚C.)

Thermal cut-out 125˚C This is not resetable type. Above 125˚C Closed circuit

Thermal cut-out 95˚C Below 75˚C Above 95˚C Closed circuit.

If incorrect readings are obtained, replace the thermal cut-out.

10
 R-241CWAA
R-241CWAC
R-241CWAP

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
An open circuit thermal cut-out (MG) indicates that the magnetron has overheated, this may be due to
resistricted ventilation, cooling fan failure or a fault condition within the magnetron or HV circuit.
An open circuit thermal cut-out (OVEN) indicates that the food in the oven cavity may catch fire, this may
be due to overheating produced by improper setting of the cooking time or failure of the control panel.

H MOTOR WINDING TEST

CARRY OUT 3D CHECKS.

Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the two
terminals as described in the table below.
Table: Resistance of Motor
Resistance
Motors R-241CWAA/241CWAC R-241CWAP (Peru)
Fan motor Approximately 390 ohms Approximately 166 ohms
Turntable motor Approximately 12 kohms Approximately 12 kohms

If incorrect readings are obtained, replace the motor.

CARRY OUT 4R CHECKS.

I FUSE M8A
CARRY OUT 3D CHECKS.
If the fuse M8A is blown when the door is opened, check the 1st latch switch, 2nd. interlock relay, 2nd.
interlock relay control switch, monitor switch and monitor resistor.
If the fuse M8A is blown by incorrect door switching, replace the defective switch(s) and the fuse M8A.
If the fuse M8A is blown, there is a shorts or grounds in electrical parts or wire harness.
Check them and replace the defective parts or repair the wire harness.
CARRY OUT 4R CHECKS.
CAUTION: Only replace fuse with the correct value replacement.

J HIGH VOLTAGE FUSE TEST

CARRY OUT 3D CHECKS.

If the high voltage fuse is blown, there could be a short in the high voltage rectifier or the magnetron.
Check them and replace the defective parts and the high voltage fuse.
CARRY OUT 4R CHECKS.
CAUTION: ONLY REPLACE HIGH VOLTAGE FUSE WITH THE CORRECT VALUE REPLACE-
MENT.

K TOUCH CONTROL PANEL ASSEMBLY TEST

The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key
Unit, troubleshooting by unit replacement is described according to the symptoms indicated.
1. Key Unit.
The following symptoms indicate a defective key unit. Replace the key unit.

11
R-241CWAA
R-241CWAC
R-241CWAP

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Unit.
The following symptoms indicate a defective control unit. Replace the control unit.
2-1 Programming problems.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 Display problems.
a) For a certain digit, all or some segments do not light up.
b) For a certain digit, brightness is low.
c) Only one indicator does not light up.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.

L KEY UNIT TEST

If the display fails to clear when the Detención/Cancelación pad is depressed, first verify the flat ribbon
cable is making good contact, verify that 2nd interlock relay control switch (door sensing switch) operates
properly; that is the contacts are closed when the door is closed and open when the door is open. If 2nd
interlock relay control switch (door sensing switch) is good, disconnect the flat ribbon cable that connects
the key unit to the control unit and make sure the door sensing switch is closed (either close the door or
short the door sensing switch connecter). Use the Key unit matrix indicated on the control panel schematic
and place a jumper wire between the pins that correspond to the Detención/Cancelación pad making
momentary contact. If the control unit responds by clearing with a beep, the key unit is faulty and must
be replaced. If the control unit does not respond, it is a faulty and must be replaced. If a specific pad does
not respond, the above method may be used (after clearing the control unit) to determine if the control
unit or key pad is at fault.
G6 G5 G4 G3 G2 G1

6 2 Papa DESCONGELACION
G7 Bebida Asada AUTOMATICA

Verdura Nivel de
G8
Congelada 3 5 4 Potencia

Arroz/ Cronómetro Verdure Detención

G9 Pasta Reloj
0 1 Fresca Cancelación
Plato Comienzo
G10 9 8 7 Principal Minuto Extra

M RELAY TEST

Remove the outer case and check voltage between Pin No 3 of the 2 pin connector (A) and common
terminal (lower terminal) of the relay (RY2) on the control unit with an A.C. voltmeter.
The meter should indicate 220 volts, if not check oven circuit.

RY1 and RY2 Relay Test

These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.

12
 R-241CWAA
R-241CWAC
R-241CWAP

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER

DC. voltage indicated .......... Defective relay.

DC. voltage not indicated .... Check diode which is connected to the relay coil. If diode is good, control
unit is defective.
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS

RY1 Approx. 15.0V D.C. Oven lamp / Turntable motor / Cooling fan motor
RY2 Approx. 14.0V D.C. Power transformer

N PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN

To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on
the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given
below for repair.

Problem: POWER ON, indicator does not light up.

STEPS OCCURANCE CAUSE OR CORRECTION

The rated voltage is not applied between Pin
1 No. 3 of the 2 pin connector (A) and the. Check supply voltage and oven power cord.
common terminal of the relay RY2.
The rated voltage is applied to primary side Low voltage transformer or secondary circuit defective.
2
of low voltage transformer. Check and repair.

3 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.

4 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".

NOTE: At the time of making these repairs,

make a visual inspection of the varistor. 1 P 2
Check for burned damage and examine
the transformer with tester for the pres-
a
RY2
ence of layer short-circuit (check pri- T1 d (J1) c
mary coil resistance). If any abnormal
b
condition is detected, replace the defec-
VRS1

tive parts.
3 1
RY1
AC (N) FM TTM OL

13
R-241CWAA
R-241CWAC
R-241CWAP

TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL

The touch control section consists of the following units as 3) Power Source Circuit
shown in the touch control panel circuit. This circuit generates voltage necessary in the control
unit from the AC line voltage. In addition, the synchroniz-
(1) Key Unit ing signal is available in order to compose a basic
(2) Control Unit standard time in the clock circuit.

The principal functions of these units and their related Symbol Voltage Application
signals are explained below. VC -5V LSI(IC1)

Key Unit 4) Relay Circuit

The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit through R81, R82, R83, R90,
R91 and R92.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through R60, R61,
R62, R63 to perform the function that was requested.
To drive the magnetron, fan motor, turntable motor and
light the oven lamp.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion sound).

Control Unit 6) Synchronizing Signal Circuit

Control unit consists of LSI, ACL circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit and syn-
chronizing signal circuit.
1) ACL
This circuit generates a signal which resets the LSI to the
initial state when power is supplied.
2) Indicator Circuit
This circuit consists of 4-digits, 12-segments and 3-
common electrodes using a Liquid Crystal Display.
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit. It accompanies a very small error because it
works on commercial frequency.
7) 2nd. Interlock Relay Control Switch (Door Sensing
Switch)
A switch to “tell” the LSI if the door is open or closed.

14
 R-241CWAA
R-241CWAC
R-241CWAP

DESCRIPTION OF LSI
LSI(IZA906DR)
The I/O signal of the LSI(IZA906DR) are detailed in the following table.

Pin No. Signal I/O Description

1-12 SEG0-SEG11 OUT Segment data signal.
Connected to LCD.
The relation between signals are as follows:
LSI signal (Pin No.) LCD (Pin No.) LSI signal (Pin No.) LCD (Pin No.)
SEG 0 (1) .............................. S12 SEG 6 (7) ................................. S6
SEG 1 (2) .............................. S11 SEG 7 (8) ................................. S5
SEG 2 (3) .............................. S10 SEG 8 (9) ................................. S4
SEG 3 (4) ................................ S9 SEG 9 (10) ............................... S3
SEG 4 (5) ................................ S8 SEG 10 (11) ............................. S2
SEG 5 (6) ................................ S7 SEG 11 (12) ............................. S1

13 R60 IN Signal coming from touch key.

When either G10 line on key matrix is touched, a corresponding signal out of R81 -R83
and R90 - R92 will be input into R60. When no key is touched, the signal is held at “H”
level.
14 R61 IN Signal similar to R60.
When either G9 line on key matrix is touched, a corresponding signal will be input into R60.
15 R62 IN Signal similar to R60.
When either G8 line on key matrix is touched, a corresponding signal will be input into R60.
16 R63 IN Signal similar to R60.
When either G7 line on key matrix is touched, a corresponding signal will be input into R60.
17 AIN0 IN To input signal which communicates the door open/close information to LSI.
Door close “H” level signal (0V). Door open “L” level (-5V).
18-20 AIN1-AIN3 IN Terminal to change functions according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the
Model in operation is applied to set up its function.
21 VSS IN Power source voltage: -5V.
VSS voltage of power source circuit input.
22 R70 OUT Magnetron high-voltage circuit driving signal.
OFF
To turn on and off the cook relay (RY2). The signals H : GND

holds “L” level during microwave cooking and “H” P-HI

ON
L : -5V
level while not cooking. In other cooking modes OFF OFF
H : GND
(variable cooking) the signal turns to “H” level and P-70 24 sec. 8 sec.
ON
“L” level in repetition according to the power level. L : -5V

23 PULSE OUT Signal to sound buzzer (2.0 kHz).

0.12 sec. 0.1 sec.
A: key touch sound. H : GND H : GND
A A
B: Completion sound. L : -5V L : -5V
2.4 sec. 2.0 sec.
H : GND H : GND
B B
L : -5V L : -5V

R-241CWAA/ R-241CWAC R-241CWAP (Peru)

24 R72 OUT Oven lamp, fan motor and turntable motor driving signal.
To turn on and off shut off relay (RY1). The square waveform voltage is delivered to the
RY1 driving circuit and RY2 control circuit.
20.0 msec.
16.7 msec.
H : GND
H : GND

L : -5V
L : -5V
During cooking
During cooking

R-241CWAA/ R-241CWAC R-241CWAP (Peru)

15
R-241CWAA
R-241CWAC
R-241CWAP

Pin No. Signal I/O Description

25 R73 OUT Terminal not used.
26 INT2 IN Signal synchronized with commercial power source frequency.
This is the basic timing for time processing of LSI.
H : GND H : GND

L : -5V L : -5V
20.0 msec 16.7 msec

R-241CWAA/R-241CWAC R-241CWAP (Peru)

27 R81 OUT Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while
one of G6 line keys on key matrix is touched.
28 R82 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while
one of G5 line keys on key matrix is touched.
29 R83 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while
one of G4 line keys on key matrix is touched.
30 R90 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while
one of G3 line keys on key matrix is touched.
31 R91 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while
one of G2 line keys on key matrix is touched.
32 R92 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal while
one of G1 line keys on key matrix is touched.
33 XIN IN Internal clock oscillation frequency setting input.
The internal clock frequency is set by inserting the capacitor-resistor oscillation circuit
with respect to XOUT terminal.
34 XOUT OUT Internal clock oscillation frequency control output.
Output to control oscillation input of XIN.
35 RESET IN Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is supplied. Temporarily
set to “L” level the moment power is supplied, at this time the LSI is reset. Thereafter set
at “H” level.
36 HOLD IN/OUT Connected to GND.
37 VLC IN Signal synchronized with commercial power source frequency.
Signal similar to VSS.
38 COM1 OUT Common data signal: COM1.
Connected to LCD (Pin No. C1)
39 COM2 OUT Common data signal: COM2.
Connected to LCD (Pin No. C2)
40 COM3 OUT Common data signal: COM1.
Connected to LCD (Pin No. C3)
41 COM4 OUT Terminal not used.
42 VDD IN Power source voltage input terminal.
Connected to GND.

16

SERVICING
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the
circuits. When handling these parts, the following pre-
cautions should be strictly followed. CMOS LSI have
extremely high impedance at its input and output termi-
nals. For this reason, it is easily influenced by the
surrounding high voltage power source, static electricity
charge in clothes, etc., and sometimes it is not fully
protected by the built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them
in aluminium foil. Also wrap PW boards containing
them in aluminium foil.
2) When soldering, ground the technician as shown in
the figure and use grounded soldering iron and work
table.
approx. 1M ohm
2. Shapes of Electronic Components
Transistor
2SA933S
DTA143ES
KRA101M
KRC243M
CB
E
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the
touch control panel of the microwave oven and the
precautions you must take when doing so.
To perform the servicing, power to the touch control
panel is available either from the power line of the oven
itself or from an external power source.
(1) Servicing the touch control panel with power
supply of the oven :
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING SERV-
ICING AND PRESENTS A HAZARD .
Therefore, when checking the performance of the
touch control panel, put the outer cabinet on the oven
to avoid touching the high voltage transformer, or
unplug the primary terminal (connector) of the high
voltage transformer to turn it off; the end of such
connector must be insulated with an insulating tape.
After servicing, be sure to replace the leads to their
original locations.
A. On some models, the power supply cord between
the touch control panel and the oven itself is so
short that the two can’t be separated.
For those models, check and repair all the controls
(sensor-related ones included) of the touch con-
trol panel while keeping it connected to the oven.
17
R-241CWAA
R-241CWAC
R-241CWAP
B. On some models, the power supply cord between
the touch control panel and the oven proper is so
long enough that they may be separated from
each other. For those models, therefore, it is
possible to check and repair the controls of the
touch control panel while keeping it apart from the
oven proper; in this case you must short both ends
of the door sensing switch (on PWB) of the touch
control panel with a jumper, which brings about an
operational state that is equivalent to the oven
door being closed. As for the sensor-related con-
trols of the touch control panel, checking them is
possible if the dummy resistor(s) with resistance
equal to that of the controls are used.
(2) Servicing the touch control panel with power
supply from an external power source:
Disconnect the touch control panel completely from
the oven proper, and short both ends of the door
sensing switch (on PWB) of the touch control panel,
which brings about an operational state that is equiva-
lent to the oven door being closed. Connect an
external power source to the power input terminal of
the touch control panel, then it is possible to check
and repair the controls of the touch control panel; it is
also possible to check the sensor-related controls of
the touch control panel by using the dummy resistor(s).
4. Servicing Tools
Tools required to service the touch control panel assem-
bly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a
grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC -
10MHz type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing
static electricity.
2) Connect the connector of the key unit to the control
unit being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnor-
mal voltage due to static electricity etc. is not applied
to the input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to
PWB, making sure that all connections are tight.
5) Be sure to use specified components where high
precision is required.
R-241CWAA
R-241CWAC
R-241CWAP
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below
before operating the oven.
1. Disconnect oven from power supply.
2. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.).
Carry out any remedial work that is necessary before oper-
ating the oven.
Do not operate the oven if any of the following conditions
exist;
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal or damaged.
Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any of
the following removal procedures:
WARNING FOR WIRING
To prevent an electric shock, take the following man-
ners.
1. Before wiring,
1) Disconnect the power supply.
2) Open the door and wedge the door open.
3) Discharge the high voltage capacitor and wait for 60
seconds.
2. Don't let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High voltage
capacitor, High voltage fuse and High voltage recti-
fier assembly.
OUTER CASE REMOVAL
To remove the outer case proceed as follows.
1. Disconnect oven from power supply.
2. Open the oven door and wedge it open.
3. Remove the eight (8) screws from rear and along the side
edge of case.
4. Slide the entire case back about 3cm to free it from
retaining clips on the cavity face plate.
5. Lift the entire case from the oven.
POWER TRANSFORMER REMOVAL
1. CARRY OUT 3D CHECKS.
2. Disconnect the wire leads (main wire harness and H.V.
fuse) from power transformer.
3. Disconnect the filament lead of power transformer from
the magnetron.
18
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer
and Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange, Chas-
sis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its pin
is locked. And make sure that the wire leads should not
come off even if the wire leads is pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
6. Discharge the H.V. capacitor before carrying out any
further work.
7. Do not operate the oven with the outer case removed.
N.B.; Step 1, 2 and 6 form the basis of the 3D checks.
CAUTION: DISCHARGE HIGH VOLTAGE CAPACITOR
BEFORE TOUCHING ANY OVEN COMPO-
NENT OR WIRING.
4. Disconnect the filament lead of the power transformer
from high voltage capacitor.
5. Remove the two (2) screws holding the transformer to
bottom plate and (2) screws from bottom plate.
6. Remove the transformer.
 R-241CWAA
R-241CWAC
R-241CWAP

HIGH VOLTAGE COMPONENTS REMOVAL

(HIGH VOLTAGE CAPACITOR, HIGH VOLTAGE RECTIFIER ASSEMBLY AND H.V. FUSE)

To remove the components, proceed as follows. 8. Disconnect the H.V. fuse from the high voltage capacitor.
1. CARRY OUT 3D CHECKS. 9. Now H.V. rectifier assembly, H.V. fuse and H.V. capaci-
2. Disconnect the H.V. fuse from the power transformer. tor should be free.
3. Disconnect the H.V. wire of the H.V. rectifier assembly CAUTION: WHEN REPLACING HIGH VOLTAGE RECTI-
from the magnetron. FIER ASSEMBLY, ENSURE THAT THE CATH-
4. Remove one (1) screw holding capacitor holder to oven ODE (EARTH) CONNECTION IS SECURELY
cavity back plate. FIXED TO THE CAPACITOR HOLDER WITH
5. Disconnect the filament lead of the power transformer AN EARTHING SCREW.
from the H.V. capacitor.
6. Remove one (1) screw holding earth side terminal of high CAUTION: DO NOT REPLACE ONLY HIGH VOLTAGE
voltage rectifier assembly, and remove capacitor holder. RECTIFIER. WHEN REPLACING IT, RE-
7. Disconnect all the leads and terminals of high voltage PLACE HIGH VOLTAGE RECTIFIER ASSEM-
rectifier assembly from high voltage capacitor. BLY.

MAGNETRON REPLACEMENT
Removal three (3) screws.
1. CARRY OUT 3D CHECKS. 2. Re-connect the wire leads to the magnetron. Refer to
2. Disconnect the wire leads from the magnetron. "PICTORIAL DIAGRAM".
3. Carefully remove the three (3) screws holding the mag- 3. Re-install the outer case and check that the oven is
netron to the waveguide flange. operating properly.
4. Lift up magnetron with care so that the magnetron
CAUTION: WHEN REPLACING THE MAGNETRON, BE
antenna is not hit by any metal object around antenna.
SURE THE R.F. GASKET IS IN PLACE AND
5. Now, the magnetron is free.
THE MAGNETRON MOUNTING SCREWS
Re-install
ARE TIGHTENED SECURELY.
1. Re-install the magnetron to the waveguide flange with

OVEN LAMP SOCKET REMOVAL

Oven lamp
socket
1. CARRY OUT 3D CHECKS.
2. Pull the wire leads from the oven lamp socket by pushing Terminal
the terminal hole of the oven lamp socket with the flat type Wire lead
small screw driver.
3. Tear the cushion from the light mount plate.
4. Bend the tab of the light mount plate holding the oven. Terminal hole
Flate type small
5. Lift up the oven lamp socket. screw driver
6. Now, the oven lamp socket is free.
Figure C-1. Oven lamp socket

POSITIVE LOCK® CONNECTOR REMOVAL Terminal

1. CARRY OUT 3D CHECKS.

2. Pushing the lever of positive lock® connector. Positive lock®
connector
3. Pull out the positive lock® connector. 1
Push
CAUTION: WHEN YOU (SERVICE ENGINEERS) CON-
NECT THE POSITIVE LOCK® CONNECTORS Lever
TO THE TERMINALS, CONNECT THE POSI-
TIVE LOCK® SO THAT THE LEVER FACE
YOU (SERVICE ENGINEERS). 2
Pull down

Figure C-2 Positive lock® connector

19
R-241CWAA
R-241CWAC
R-241CWAP

POWER SUPPLY CORD REPLACEMENT

Removal into the square hole of the oven cavity back plate,
1. CARRY OUT 3D CHECKS. referring to the Figure C-3 (b).
2. Remove the single (1) screw holding the green/yellow 2. Install the earth wire lead of power supply cord to the oven
wire to the oven cavity back plate (for R-241CWAA/ R- cavity back plate with one (1) screw and tight the screw (for
241CWAC). R-241CWAA/ R-241CWAC).
3. Disconnect the brown wire lead of the power supply cord 3. Connect the brown wire lead of power supply cord to the
from the fuse holder, referring to the Figure C-3 (a). fuse holder correctly, referring to the Pictorial Diagram.
4. Cut away the connector. 4. Strip the blue wire lead of the power supply cord and wire
5. Release the power supply cord from the rear cabinet, lead of the main wire harness for 15mm lengh from its end.
referring to the Figure C-3 (b). 5. Wind the conductor of the blue wire lead of the power
6. Now, the power supply cord is free. supply cord and the conductor of the wire lead of the main
wire harness each other.
Re-install 6. Insert them into the connector. And clamp it.
1. Insert the moulding cord stopper of power supply cord 7. CARRY OUT 4R CHECKS.
OVEN CAVITY POWER SUPPLY
Power Supply
BACK PLATE Blue wire lead of power supply cord Cord
CORD
15 mm
Moulding
SCREW Cord Stopper
OVEN CAVITY
GREEN/YELLOW Conductor:
BLUE Wire lead of the
WIRE BROWN WIRE WIRE BROWN main wire harness
Stripped portion Oven Cavity
WIRE Back Plate
BLUE WIRE
FUSE HOLDER

Connector
CE-230
Square
Connector
CE-230
Hole
R-241CWAA/ R-241CWAC R-241CWAP (Peru)

Figure C-3(a). Power Supply Cord Replacement Figure C-3 (b) Power Supply Cord Replacement

TURNTABLE MOTOR REPLACEMENT

Removal 9. Remove the O-ring and washer from the turntable motor.
1. Disconnect the oven from the power supply. 10.Now, the turntable motor is free.
2. Remove the turntable and turntable support from the Re-install
oven cavity. 1. Remove the any sharp edges on the turntable motor
3. Turn the oven over. cover and the bottom plate with the cutting pliers.
4. Cut the four (4) bridges holding the turntable motor cover 2. Re-install the O-ring.
to the bottom plate with the cutting pliers as shown in 3. Apply the grease (Shinetsu silicone grease G-420 of
Figure C-4. Sinetsu Chemical Co. Ltd. or Toray Silicone grease SH-
CAUTION: DO NOT DROP THE TURNTABLE MOTOR 14 of Toray Silicone Co., Ltd.) to the O-ring and the base
COVER INTO THE OVEN AFTER CUTTING of the turntable motor shaft as shown in Figure C-5.
THE BRIDGES. BECAUSE IT WILL DAMAGE 4. Re-install the turntable motor with the O-ring and washer
THE WIRE LEADS OF THE MOTOR AND IT IS to the oven cavity with the single (1) screw.
DIFFICULT TO REMOVE IT OUT OF THE 5. Re-connect the wire leads to the turntable motor.
OVEN. 6. Insert the tab of the turntable motor cover into the hole of
the bottom plate as shown in Figure C-4.
5. Remove the turntable motor cover from the bottom plate. 7. Re-install the turntable motor cover to the bottom plate
6. Disconnect the wire leads from the turntable motor. with one (1) screw XHTSD40P08RV0 or
7. Remove the single (1) screw holding the turntable motor XFPSD40P08K00 as shown in Figure C-4.
to the oven cavity.
Washer
8. Remove the turntable motor from the oven cavity.
Washer
Screw; XHTSD40P08RV0 or O-ring
Tab Apply grease here
XFPSD40P08K00
Cutting Pliers
Turnrable
Hole Base of turntable
Bridges Motor Cover motor shaft O-ring

Turntable motor

Bottom Plate
Figure C-5. Washer and O-ring Installation and
Figure C-4. Turntable Motor Cover Grease Applying.
20
 R-241CWAA
R-241CWAC
R-241CWAP

FAN MOTOR REPLACEMENT

REMOVAL 14. Remove the two (2) screws holding the fan motor to the
1. CARRY OUT 3D CHECKS. fan duct.
2. Disconnect the wire leads from the fan motor. 15. Now, the fan motor is free.
3. Remove the one (1) screw holding the chassis support to
the oven cavity front plate. INSTALLATION
4. Remove the chassis support . 1. Install the fan motor to the fan duct with the two (2)
5. Release the filament lead of the power transformer and screws.
the H.V. wire from the fan duct. 2. Install the fan blade to the fan motor shaft according to
6. Remove the one (1) screw holding the light mounting the following procedure.
plate to the oven cavity. 3. Hold the center of the bracket which supports the shaft
7. Release the wire leads (to the oven lamp) from the hole of the fan motor on the flat table.
of the fan duct. 4. Apply the screw lock tight into the hole (for shaft) of the
8. Remove the one (1) screw holding the fan duct to the fan blade.
waveguide flange. 5. Install the fan blade to the shaft of fan motor by pushing
9. Release the fan motor assembly from the oven cavity. the fan blade with a small, light weight, ball peen
10.Remove the fan blade from the fan motor shaft according hammer or rubber mallet.
to the following procedure.
11.Hold the edge of the rotor of the fan motor by using a pair CAUTION:
of groove joint pliers. • Do not hit the fan blade strongly when installed
because the bracket may be transformed.
CAUTION: • Make sure that the fan blade rotates smooth after
• Make sure that any pieces do not enter the gap installed.
between the rotor and the stator of the fan • Make sure that the axis of the shaft is not slanted.
motor. Because the rotor is easy to be shaven 6. Install the fan motor assembly to the oven cavity by
by pliers and metal pieces may be produced. fitting the tabs of the fan duct into the holes of the oven
• Do not touch the pliers to the coil of the fan cavity and the waveguide flange.
motor because the coil may be cut or injured. 7. Re-install the light mounting plate to the oven cavity with
• Do not disfigure the bracket by touching with the one (1) screw.
the pliers. 8. Insert the end of the chassis support into the slit of the
12 Remove the fan blade assembly from the shaft of the fan oven cavity rear cabinet.
motor by pulling and rotating the fan blade with your 9. Re-install the chassis support to the oven cavity front
hand. plate with the one (1) screw.
13 Now, the fan blade will be free. 10. Install the filament lead and the H.V. wire into the hole
CAUTION: of the fan duct .
• Do not re-use the removed fan blade because 11. Re-install the wire leads (to the oven lamp) to the hole
the hole (for shaft) may be larger than normal. of the fan duct.
12. Connect the wire leads to the fan motor, referring to the
Coil Shaft
pictorial diagram.
Groove joint pliers

Side View

Table Center of
Stator Shaft
These are the positions bracket
Gap Axis that should be pinched
Stator with pliers
Bracket Rotor
Rear View Rotor

CONTROL PANEL ASSEMBLY REMOVAL

1. CARRY OUT 3D CHECKS.
2. Disconnect the leads and connectors from the control
unit.
3. Remove the one (1) screw holding the chassis support to
the front plate of the oven cavity.
4. Remove the chassis support from the oven.
5. Lift up the control panel and release it from the oven
cavity.
6. Now, the control panel assembly is free.
21
NOTE: 1. Before attaching a new key unit, wipe off remaining
adhesive on the control panel frame surfaces
completely with a soft cloth soaked in alcohol.
2. When attaching the key unit to the control panel
frame, adjust the upper edge and right edge of the
key unit to the correct position of control panel
frame.
3. Stick the key unit firmly to the control panel frame
by rubbing with soft cloth not to scratch.
R-241CWAA
R-241CWAC
R-241CWAP

1ST. LATCH SWITCH, 2ND. INTERLOCK RELAY CONTROL SWITCH AND MONITOR SWITCH REMOVAL

1. CARRY OUT 3D CHECKS. in the upper position.

2. Disconnect wire leads from the switches and control 2. Re-connect wire leads to each switch. Refer to chapter
panel. "Pictorial Diagram".
3. Remove the control panel assembly from the oven cavity 3. Secure latch hook (with two (2) mounting screws) to oven
front flange. Refer to chapter "CONTROL PANEL AS- flange.
SEMBLY REMOVAL". 4. Re-install the control panel assembly to the oven cavity
4. Remove two (2) screws holding latch hook to oven front flange.
flange. 5. Re-connect wire leads to the control unit. Refer to chap-
5. Remove latch hook assembly from oven flange. ter "Pictorial Diagram".
6. To remove the secondary interlock switch. 6. Make sure that monitor switch is operating properly and
6-1. Pull out the 1st. latch switch from the latch hook, by check continuity of the monitor circuit. Refer to chapter
pushing outward on the tab that is holding the switch. "Test Procedure", and Adjustment Procedure below.
But the switch will be caught by the bar of the latch hook. Latch Hook
6-2. Then pull out the switch while pushing the plunger of the
switch again.
6-3. Now the 1st. latch switch is free.
7. To remove the monitor switch or 2nd. interlock relay
control switch. 2nd. Interlock
Pole Relay Control
7-1. With pushing outward on the tab that is holding the Switch
switch, turn the switch so that the pole is an axis.
a rd
7-2. Pull out the switch from the latch hook. Do not break the Pole tw
Ou
pole or tab of the latch hook. Monitor Tab
Switch
7-3. Now the switch is free. 1st. Latch
Re-install Switch Bar
Tab Ou
1. Re-install each switch in its place. The 1st. latch switch twa
rd
is in the lower position and the monitor switch is in the
middle position. The 2nd. interlock relay control switch is Figure C-6. Latch Switch Removal

1ST. LATCH SWITCH, 2ND. INTERLOCK RELAY CONTROL SWITCH AND MONITOR SWITCH ADJUSTMENT
1. CARRY OUT 3D CHECKS. 2. The 1st. latch switch and 2nd. interlock relay control
If the 1st. latch switch, 2nd. interlock relay control switch and switch interrupt the circuit before the door can be opened.
monitor switch do not operate properly due to a 3. The monitor switch contacts close when the door is
misadjustment, the following adjustment should be made. opened.
2. Loosen the two (2) screws holding the latch hook to the 4. The contacts of 1st. latch switch and 2nd. interlock relay
flange of the oven front face. control switch open within 1.6mm gap between right side
3. With the door closed, adjust latch hook by moving it back of cavity face plate and door when door is open.
and forth and up and down. In and out play of the door 5. Re-install outer case and check for microwave leakage
allowed by the upper and lower position of the latch hook around the door with an approved microwave survey
should be less than 0.5mm. The horizontal position of the meter. (Refer to Microwave Measurement Procedure.)
latch hook should be adjusted so that the monitor switch
is activated with the door closed. The vertical position of
the latch hook should be adjusted so that the 2nd. Latch Heads
interlock relay control switch and the 1st. latch switch are Latch Hook
activated with the door closed.
4. Secure the screws firmly.
5. Check the operation of all switches. If each switch has
not activated with the door closed, loosen screw and 2nd. Interlock
adjust the latch hook position. Relay Control
Switch
After adjustment, make sure of the following.
1. In and out play of the door remains less than 0.5mm when Monitor
in the latched position. First check upper position of latch 1st. Latch Switch
Door Switch
hook, pushing and pulling upper portion of door toward
the oven face. Then check lower portion of the latch
hook, pushing and pulling lower portion of door toward
the oven face. Both results (play in the door) should be
Figure C-7. Latch Switch Adjustments
less than 0.5mm.
22
 R-241CWAA
R-241CWAC
R-241CWAP

DOOR REPLACEMENT
REMOVAL 1. Door latch heads smoothly catch latch hook through
1. Disconnect the power supply cord. latch holes and that latch head goes through center of
2. Open the door slightly. latch hole.
3. Insert a putty knife (thickness of about 0.5mm) into the 2. Deviation of door alignment from horizontal line of cavity
gap between the choke cover and corner portion of door face plate is to be less than 1.0mm.
panel as shown in Figure C-8 to free engaging parts. 3. Door is positioned with its face pressed toward cavity
4. Pry the principles of the lever and lift up the choke cover face plate.
by inserting a putty knife in order shown in figure C-8. 4. Check for microwave leakage around door with an ap-
5. Release choke cover from door panel. proved microwave survey meter. (Refer to Microwave
6. Now choke cover is free. 9 Measurement Procedure.)
0
8 q NOTE:The door on a microwave oven is designed to act as
Choke Cover w an electronic seal preventing the leakage of micro-
7 wave energy from oven cavity during cook cycle. This
6 2 1 function does not require that door be air-tight, mois-
54 3 ture (condensation)-tight or light-tight. Therefore,
occasional appearance of moisture, light or sensing
Putty Knife of gentle warm air movement around oven door is not
Door Frame abnormal and do not of themselves, indicate a leak-
age of microwave energy from oven cavity.
Figure C-8. Door Disassembly Upper

7. Release two (2) pins of door panel from two (2) holes of Pin Oven
Hinge
upper and lower oven hinges by lifting up. Upper Oven
8. Now, door panel is free from oven cavity. Hinge
9. Remove the four (4) screws holding door panel to door
frame.
10.Release door panel from ten (10) tabs of door frame and
remove door frame by sliding the door panel downward.
Door Panel
11.Now, door panel with sealer film is free.
12.Tear sealer film from door panel. Lower Oven
13.Now, door panel is free. Hinge
14.Slide latch head upward and remove it from door frame Choke Cover
with releasing latch spring from door frame and latch
head.
15.Now, latch head and latch spring are free. Lower
16.Remove door screen from door frame. Pin Oven
17.Now, door screen is free. Hinge

RE-INSTALL
1. Re-install door screen to door frame.
2. Re-install latch spring to the head. Re-install latch spring Figure C-9. Door Replacement
to the door frame. Re-install latch head to the door frame.
3. Re-install door panel to door frame by fitting ten (10) tabs SEALER FILM
of door frame to ten (10) holes of door panel. Installation
4. Hold the door panel to door frame with the four (4) 1. Put the adhesive tape on the backing film of the sealer
screws. film as shown in Fig. C-10.
5. Put sealer film on door panel. Refer to "Sealer Film" and 2. Tear the backing film by pulling the adhesive tape.
figure C-10, on how to handle the new film. 3. Put the pasted side of the sealer film on the door panel
6. Catch two (2) pins of door panel on two (2) hole of upper Sealer film
and lower oven hinges. Backing film
7. Re-install choke cover to door panel by pushing.
Note: After any service to the door;
(A) Make sure that 1st. latch switch, 2nd. interlock relay
control switch and monitor switch are operating Adhesive tape
properly. (Refer to chapter "Test Procedures".).
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards.
Figure C-10. Sealer film
After any service, make sure of the following :
23
R-241CWAA
R-241CWAC
R-241CWAP

MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch and
door are completed individually or collectively, the following
leakage test must be performed with a survey instrument
and it must be confirmed that the result meets the require-
ments of the performance standard for microwave oven.
REQUIREMENT
The safety switch must prevent microwave radiation emis-
sion in excess of 5mW/cm2 at any point 5cm or more from
external surface of the oven.
PREPARATION FOR TESTING:
Before beginning the actual test for leakage, proceed as
follows;
1. Make sure that the test instrument is operating normally
as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for
instrumentations as prescribed by the performance stand-
ard for microwave ovens must be used for testing.
Recommended instruments are:
NARDA 8100
NARDA 8200
HOLADAY HI 1500
SIMPSON 380M
2. Place the oven tray into the oven cavity.
3. Place the load of 275 ± 15ml of water initially at 20 ± 5˚C
in the centre of the oven tray. The water container should
be a low form of 600 ml beaker with inside diameter of
approx. 8.5cm and made of an electrically non-conduc-
tive material such as glass or plastic.
The placing of this standard load in the oven is important
not only to protect the oven, but also to insure that any
leakage is measured accurately.
4. Close the door and turn the oven ON with the timer set for
several minutes. If the water begins to boil before the
survey is completed, replace it with 275ml of cool water.
5. Move the probe slowly (not faster that 2.5cm/sec.) along
the gap.
6. The microwave radiation emission should be measured
at any point of 5cm or more from the external surface of
the oven.

SHARP

mW cm 2

mW cm 2

Microwave leakage measurement at 5 cm distance

24
 R-241CWAA
R-241CWAC
R-241CWAP

SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. CLOCK APPEARS ON DISPLAY. NOTE: " " indicates components with potential above 250V.

THERMAL
for R-241CWAP R-241CWAA CUT-OUT
for 95˚C (MG)

POWER TRANSFORMER
(Peru) R-241CWAC

MAGNETRON
FUSE
M8A
COM. N.O.

A1
˜ 60Hz BRN

˜ 50Hz BRN

RESISTOR
MONITOR
INTERLOCK

0.8/20W
RY-1
RY-2
RELAY
LIVE

LIVE

2ND.
220V

220V

CONTROL
EARTH

EARTH

H.V. FUSE
TTM

H.V. RECTIFIER
UNIT

FM
OL
G-Y

G-Y

MONITOR SWITCH

0.6A
TURNTABLE MOTOR
CAPACITOR

FAN MOTOR
OVEN LAMP
0.94µF
AC2000V
NEUTRAL

NEUTRAL

A3 B1 B2 for R-241CWAP
(Peru)
2ND. INTERLOCK CAPACITOR
BLU

BLU

RELAY CONTROL 0.75µF

THERMAL SWITCH AC2100V
CUT-OUT
125˚C (OVEN)

1ST. LATCH
SWITCH

Figure O-1 Oven Schematic-OFF Condition

SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. COOKING TIME PROGRAMMED.
3. START KEY TOUCHED.

THERMAL
for R-241CWAP R-241CWAA CUT-OUT
for 95˚C (MG)
POWER TRANSFORMER

(Peru) R-241CWAC

MAGNETRON
FUSE
M8A

COM. N.O.
A1
˜ 60Hz BRN

˜ 50Hz BRN

RESISTOR
MONITOR
INTERLOCK

0.8/20W
RY-1
RY-2
RELAY
LIVE

LIVE

2ND.
220V

220V

CONTROL
EARTH

EARTH

H.V. FUSE
TTM

H.V. RECTIFIER
UNIT

FM
OL
G-Y

G-Y

MONITOR SWITCH

0.6A
TURNTABLE MOTOR

CAPACITOR
FAN MOTOR
OVEN LAMP

0.94µF
AC2000V
NEUTRAL

NEUTRAL

A3 B1 B2 for R-241CWAP
(Peru)
2ND. INTERLOCK CAPACITOR
BLU

BLU

RELAY CONTROL 0.75µF

THERMAL SWITCH AC2100V
CUT-OUT
125˚C (OVEN)

1ST. LATCH
SWITCH

Figure O-2 Oven Schematic-ON Condition

25
 F
E
D
C

H
B
A

G
R-241CWAC
R-241CWAA

R-241CWAP

for R-241CWAA & R-241CWAC for R-241CP (Peru)

OVEN CAVITY OVEN CAVITY

1
1

BACK PLATE BACK PLATE

POWER POWER
MONITOR RESISTOR SUPPLY SUPPLY
EARTH CORD
CONTROL UNIT RED ORG CORD
G/Y NEUTRAL
OVEN LAMP LIVE LIVE
2ND. INTERLOCK AL
& SOCKET UTR B B B B
NE

2
RELAY CONTROL L R L R
2

SWITCH U N U N
RED
SP30 WHT
N.O. FUSE AND
THERMAL CUT-OUT Black Mark
GRY HOLDER
IC-1 (OVEN)
COM. NOTE: Nuetral (WHT) wire
GRN THERMAL CUT-OUT
WHT must be connected to the (MG.)
GRN terminal with black mark on the CONNECTOR
RELAY GRN oven light socket.
WHT
RY2 WHT RED RED BLK

3
GRY N
3

"N" label [for R-241CWAA (Argentina) only]

BLK

CN-B CN-A ORG

RED

26
RY1
3 1
CN-A
2 1 3 GRY
2
GRY
1 ORG
GRY

4
4

CN-B
RED HIGH VOLTAGE COMPONENTS
1 GRN FAN MOTOR
2 GRY ORG
ORG
GRY MAGNETRON
N.C. GRY
H.V.
MONITOR RECTIFIER
COM.
SWITCH
HIGH

5
VOLTAGE
5

1ST. LATCH CAPACITOR

SWITCH WHT
N.O.
GRY TURNTABLE
COM. MOTOR ORG
GRY
ORG ORG
HIGH VOLTAGE
GRY GRY FUSE
WHT POWER
TRANSFORMER

6
6

F Figure S-1. Pictorial Diagram

E
D
C

H
B
A

G
 F
E
D
C

H
B
A

G
CONTROL UNIT LIQUID CRYSTAL DISPLAY

1
1

T1 D1~D4:11ES1
A3
1 3 D4 D3

R2 1k
+ +

Q1
2SA933
C5
0.1µ/50v

VRS1
– – COOK DEF KG QTY CHECK

C1 0.1µ/50v
C2 470µ/25v
C3 0.01µ/16v
C4 47µ/16v
2 4 D1 D2
S9
S8
S7
S6
S5
S4
S3
S2
S1
C3
C2
C1

S12
S11
S10

d
ZD1
HZ4C3
R3 15k

a
AC220V

(J1)
R-241CWAA R1 910 1/2w

2
2

50Hz for
R-241CWAC VC

b
D5

R5
15k

R30
3.3k

SP30
60Hz for R-241CWAP

C6 0.01µ/16v

c
R4 15k

(J4)
(J6)
C70
0.01µ/16v

(J2) 3.3k
OVEN LAMP SEG 0 1 42 VDD
Q30 SEG 1 COM 4
SEG 2 40 COM 3

3
TURNTABLE RY1 KRA101M
3

SEG 3 COM 2
MOTOR SEG 4 5 COM 1
Q21 SEG 5 VLC

R20 15k
C20 0.1µ/50v SEG 6 HOLD

(J5)
(J7)
FAN MOTOR KRC243M

D21
–

+
(J3) 4.3k
SEG 7
C71
33p

35 RESET
R70
10kF

SEG 8 X OUT
A1 SEG 9 10 X IN
SEG10 R92
+ SEG11 R91
Q20 R60 30 R90

27
KRA101M R61 R83

R41
4.7k
RY2 – R62 15 R82
R63 R81

C40
0.01µ/16v
NO C21
IC1 IZA906DR

MICRO AIN0 INT2

10µ/35v AIN1 25 R73
R40 15k AIN2 R72

D22
AIN3 PULSE
R80 15k

VSS 21 22 R70

4
COM
4

R22
56 Q22
DTA143ES
2ND. D20
INTERLOCK B1
RELAY C61~C64
CONTROL B2 330pF/50v x 4
D40
R55
15k
R54
15k
R53
15k
R52
15k
R51
15k
R50
15k

SWITCH
G6 G5 G4 G3 G2 G1
C64
C63
C62
C61

5
R64 220k
R63 220k
R62 220k
R61 220k

NOTE : IF NOT SPECIFIED, 1/4w ± 5%

5

Papa DESCONGELACION
G7 Bebida 6 2 Asada AUTOMATICA
R57 15k
IF NOT SPECIFIED, 1SS270A Verdura Nivel de
G8 Congelada 3 5 4 Potencia
R58 15k
(J2) & (J3): Resistor 3.3k (J2) and 4.3K (J3) for R-241CWAA/241CWAC Arroz/ Cronómetro Verdura Detención
Jumper wire (J2) and open (J3) for R-241CWAP (Peru) G9 Pasta Reloj
0 1 Fresca Cancelación
R59 15k
Plato Comienzo
G10 9 8 7 Principal MIinuto Extra
R60 15k
KEY UNIT

6
6

Figure S-2. Control Panel Circuit

F
E
D
C

H
B
A

G
R-241CWAP
R-241CWAC
R-241CWAA
R-241CWAA
R-241CWAC
R-241CWAP

1 2 3 4 5 6

A A

B
,F 12
11
B

(J7)
DIP

R61 1 2
(J5)
C61

C70
(J3)
R62

42
R55
R53
R51

C62

3
1
R63 C4 R2
B

C3
C C63
+E C
R54
R52
R50

R64
R3
C64 Q1
5
4

C5
R60

(CF1)
R59
R70
IC1

R58

R30
R57

ZD1
R1
C71

SP30
D D
R40
C40 D5
(J6)
R41

(J4) C6
E Q22 B E
(J2) B
8 7 Q30
21

6
22

D22
E R80 R4 E
D3
9
Q21
C21

B
E

3 4
+
C20
R20
D4
D2

D1

Q20

S
R5

F + P F
B

E
C1

RY2

1 2
T1

D21

+
C2

D20
(J1)
10

D40
G 2 1 G
VRS1

CN - B
3 1
DOOR SW RY1
AC (N) FM TTM OL

H H

Figure S-3. Printed Wiring Board

1 2 3 4 5 6

28
 R-241CWAA
R-241CWAC
R-241CWAP

PARTS LIST
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRIC PARTS
1- 1 QSW-MA131WRE0 1st. latch switch & 2nd. interlock relay control switch 2 AG
1- 2 QSW-MA132WRE0 Monitor switch 1 AH
1- 3 QACC-A102WRE0 Power supply cord for Argentina [R-241CWAA] 1 AU
1- 3 QACC-A077WRE0 Power supply cord for Chile [R-241CWAC] 1 AT
1- 3 QACC-A058WRE0 Power supply cord for Peru [R-241CWAP] 1 AQ
1- 4 QSOCLA022WRE0 Oven lamp socket 1 AG
* 1- 5 FH-DZA082WRK0 High voltage rectifier 1 AQ
* 1- 6 RC-QZA168WRE0 High voltage capacitor 0.94 µF/2000V for Argentina [R-241CWAA] 1 AV
* 1- 6 RC-QZA126WRE0 High voltage capacitor 0.94µF/2000V(Interchangeable)[R-241CWAA] 1 AX
* 1- 6 RC-QZA168WRE0 High voltage capacitor 0.94 µF/2000V for Chile [R-241CWAC] 1 AV
* 1- 6 RC-QZA126WRE0 High voltage capacitor 0.94µF/2000V(Interchangeable)[R-241CWAC] 1 AX
* 1- 6 RC-QZA135WRE0 High voltage capacitor 0.75µF/2100V for Peru [R-241CWAP] 1 AV
1- 7 RMOTEA340WRE0 Fan motor for Argentina [R-241CWAA] 1 AX
1- 7 RMOTEA362WRE0 Fan motor (Interchangeable)for Argentina [R-241CWAA] 1 AY
1- 7 RMOTEA340WRE0 Fan motor for Chile [R-241CWAC] 1 AX
1- 7 RMOTEA362WRE0 Fan motor (Interchangeable)for Chile [R-241CWAC] 1 AY
1- 7 RMOTEA362WRE0 Fan motor for Peru [R-241CWAP] 1 AY
1- 7 RMOTEA291WRE0 Fan motor (Interchangeable) for Peru [R-241CWAP] 1 AX
∆* 1- 8 RV-MZA284WRE0 Magnetron 1 BR
1- 9 RLMPTA069WRE0 Oven lamp 1 AK
1- 9 RLMPTA029WRE0 Oven lamp (Interchangeable) 1 AL
1-10 RMOTDA173WRE0 Turntable motor 1 AX
1-10 RMOTDA226WRE0 Turntable motor (Interchangeable) 1 AT
1-11 RTHM-A078WRE0 Thermal cut-out 125˚C 1 AK
* 1-12 RTRN-A563WRE0 Power transformer 220V/50Hz for Argentina [R-241CWAA] 1 BP
* 1-12 RTRN-A563WRE0 Power transformer 220V/50Hz for Chile [R-241CWAC] 1 BP
* 1-12 RTRN-A565WRE0 Power transformer 220V/60Hz for Peru [R-241CWAP] 1 BN
1-13 RR-WZA022WRE0 Monitor resistor 0.8Ω 20W 1 AK
* 1-14 QFS-IA004WRE0 H.V. fuse 0.6A 1 AK
1-15 QFSHDA019WRE0 Fuse holder 1 AH
1-16 QFS-CA010WRE0 Fuse M8A 1 AE
1-17 RTHM-A079WRE0 Thermal cut-out 95˚C 1 AL
CABINET PARTS
2- 1 GCABUA696WRP0 Outer case cabinet 1 AY
2- 2 FDAI-A203WRY0 Bottom plate 1 BB
2- 3 GLEGPA074WRE0 Foot 2 AC
CONTROL PANEL PARTS
3- 1 CPWBFA813WRK0 Control unit for Argentina [R-241CWAA] 1 BG
3- 1 CPWBFA813WRK0 Control unit for Chile [R-241CWAC] 1 BG
3- 1 CPWBFA812WRK0 Control unit for Peru [R-241CWAP] 1 BF
3- 1A QCNCMA431DRE0 2-pin connector (A) 1 AC
3- 1B QCNCMA275DRE0 2-pin connector (B) 1 AB
C1 RC-KZA087DRE0 Capacitor 0.1 uF 50V 1 AA
C2 VCEAB31EW477M Capacitor 470 uF 25V 1 AC
C3 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AA
C4 VCEAB31CW476M Capacitor 47 uF 16V 1 AA
C5 RC-KZA087DRE0 Capacitor 0.1 uF 50V 1 AA
C6 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AA
C20 VCEAB31HW104M Capacitor 0.1 uF 50V 1 AM
C21 VCEAB31VW106M Capacitor 10 uF 35V 1 AA
C40 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AA
C61-64 VCKYD11HB331K Capacitor 330 pF 50V 4 AA
C70 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AA
C71 VCCCF61HH330J Capacitor 33 pF 50V 1 AB
D1-4 VHD11ES1///-1 Diode (11ES1) 4 AB
D5 VHD1SS270A/-1 Diode (1SS270A) 1 AA
D20-22 VHD1SS270A/-1 Diode (1SS270A) 3 AA
D40 VHD1SS270A/-1 Diode (1SS270A) 1 AA
IC1 RH-IZA906DRE0 LSI 1 AM
Q1 VS2SA933S//-3 Transistor (2SA933) 1 AB
Q20 VSKRA101M//-3 Transistor (KRA101M) 1 AB
Q21 VSKRC243M//-3 Transistor (KRC243M) 1 AC
Q22 VSDTA143ES/1B Transistor (DTA143ES) 1 AA
Q30 VSKRA101M//-3 Transistor (KRA101M) 1 AB
R1 VRD-B12HF911J Resistor 910 ohm 1/2W 1 AA

29
R-241CWAA
R-241CWAC
R-241CWAP

Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
R2 VRD-B12EF102J Resistor 1.0k ohm 1/4W 1 AA
R3-5 VRD-B12EF153J Resistor 15k ohm 1/4W 3 AA
R20 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA
R30 VRD-B12EF332J Resistor 3.3k ohm 1/4W 1 AA
R40 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA
R41 VRD-B12EF472J Resistor 4.7k ohm 1/4W 1 AA
R50-55 VRD-B12EF153J Resistor 15k ohm 1/4W 6 AA
R57-60 VRD-B12EF153J Resistor 15k ohm 1/4W 4 AA
R61-64 VRD-B12EF224J Resistor 220k ohm 1/4W 4 AA
R70 VRN-B12EK103F Resistor 10k ohm 1/4W 1 AA
R80 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA
(J2) VRD-B12EF332J Resistor 3.3k ohm 1/4W for Argentina [R-241CWAA] 1 AA
(J2) VRD-B12EF332J Resistor 3.3k ohm 1/4W for Chile [R-241CWAC] 1 AA
(J3) VRD-B12EF432J Resistor 4.3k ohm 1/4W for Argentina [R-241CWAA] 1 AA
(J3) VRD-B12EF432J Resistor 4.3k ohm 1/4W for Chile [R-241CWAC] 1 AA
RY1 RRLY-A111DRE0 Relay (JV12S-KT) 1 AL
RY2 RRLY-A094DRE0 Relay (OMIF-S-112LM) 1 AN
SP30 RALM-A014DRE0 Buzzer (PKM22EPT-CA) 1 AG
T1 RTRNPA114DRE0 Transformer 1 AS
VRS1 RH-VZA032DRE0 Varistor (10G471K) 1 AE
ZD1 VHEHZ4C3///-1 Zener diode (HZ4C-3) 1 AA
3- 2 FPNLCB454WRK0 Control panel frame with key unit and LCD 1 BC
3- 2-1 FUNTKA957WRE0 Key unit 1 AY
3- 2-2 RLCDSA062DRE0 Liquid crystal display 1 AM
3- 3 QCNC-A012WRE0 Rubber connector 1 AF
3- 4 XEPSD30P08XS0 Screw; Control unit mtg. 4 AA
OVEN PARTS
∆ 4- 1 PHOK-A105WRF0 Latch hook 1 AL
4- 2 LANGQA477WRW0 Light mount plate 1 AY
4- 3 PCUSUA502WRP0 Waterproof cushion 1 AD
4- 4 LBNDKA038WRP0 Capacitor holder 1 AF
4- 5 NFANJA029WRE0 Fan blade 1 AK
4- 6 PDUC-A694WRF0 Fan duct 1 AG
∆ 4- 7 FOVN-A415WRT0 Oven cavity 1 BL
4- 8 GLEGPA073WRF0 Leg 1 AD
4- 9 LANGTA318WRP0 Chassis support 1 AE
4-10 PCUSGA389WRP0 Cushion 1 AG
4-11 PCOVPA276WRE0 Waveguide cover 1 AM
4-12 PCUSUA500WRP0 Cushion 1 AC
4-13 PPACGA097WRE0 O-ring 1 AG
4-14 PCUSUA443WRP0 Cushion 1 AE
DOOR PARTS
∆ 5- 1 FDORFA321WRT0 Door panel 1 AT
∆ 5- 2 GWAKPA628WRF0 Door frame 1 AY
5- 3 HPNL-A688WRR0 Door screen 1 AV
∆ 5- 4 LSTPPA175WRF0 Latch head 1 AE
5- 5 MSPRTA084WRE0 Latch spring 1 AB
5- 6 PSHEPA622WRE0 Sealer film 1 AG
5- 7 GCOVHA390WRF0 Choke cover 1 AK
5- 8 XCPSD40P08000 Screw : 4mm x 8mm 4 AA
MISCLANEOUS
6- 1 FROLPA090WRK0 Turntable support 1 AQ
6- 2 NTNT-A094WRE0 Turntable 1 AN
6- 3 TINSSA010WRR0 Instruction book 1 AF
6- 4 FW-VZB605WRE0 Switch harness 1 AH
6- 5 FW-VZB688WRE0 Main wire harness 1 AU
6- 6 TCAUAA247WRR0 Argentina caution label for Argentina [R-241CWAA] 1 AD
6- 6 TCAUHA214WRR0 K caution label for Chile [R-241CWAC] 1 AC
6- 6 TCAUHA214WRR0 K caution label for Peru [R-241CWAP] 1 AC
6- 7 TSPCNC800WRR0 Rating label for Argentina [R-241CWAA] 1 AD
6- 7 TSPCNC799WRR0 Rating label for Chile [R-241CWAC] 1 AD
6- 7 TSPCNC801WRR0 Rating label for Peru [R-241CWAP] 1 AD
6- 8 QTANP0020YBE0 Connector 1 AA
6- 9 TLABSA029WRR0 M8A label 1 AC
6-10 TLABSA081WRR0 Argentina label for Argentina [R-241CWAA] 1 AD
6-11 TCAUAA231WRR0 AC cord caution for Argentina [R-241CWAA] 1 AF
6-12 QW-QZA177WRE0 Earth wire for Peru [R-241CWAC] 1 AK

30
 R-241CWAA
R-241CWAC
R-241CWAP

REF. NO. PART NO. DESCRIPTION Q'TY CODE

6-13 TLABPA032WRR0 Earth label for Peru [R-241CWAC] 1 AG
6-14 TLABSA073WRR0 N label for Argentina [R-241CWAA] 1 AB
SCREWS AND WASHERS
7- 1 XHPSD40P08K00 Screw : 4mm x 8mm for Argentina [R-241CWAA] 7 AA
7- 1 XHPSD40P08K00 Screw : 4mm x 8mm for Chile [R-241CWAP] 7 AA
7- 1 XHPSD40P08K00 Screw : 4mm x 8mm for Peru [R-241CWAP] 6 AA
7- 2 LX-EZA042WRE0 Special screw 2 AB
7- 3 LX-WZA028WRE0 Special washer 1 AB
7- 4 LX-CZA078WRE0 Special screw 4 AC
7- 5 XHTSD40P08RV0 Screw : 4mm x 8mm 5 AA
7- 6 XHPSD30P06000 Screw : 3mm x 6mm 1 AA
7- 7 XOTSD40P12RV0 Screw : 4mm x 12mm 3 AA
7- 8 XOTSD40P12000 Screw : 4mm x 12mm 5 AA
7- 9 XOTSE40P08000 Screw : 4mm x 8mm 4 AA
7-10 LX-CZA076WRE0 Special screw 2 AC
7-11 LX-CZ0052WRE0 Special screw 2 AA
7-12 XHPSD30P10000 Screw : 3mm x 10mm 1 AA

HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION

TOP PAD ASSEMBLY

FPADBA377WRK0
PACKING AND ACCESSORIES

DOOR PROTECTION SHEET

SPADPA580WRE0 POLYETHYLENG BAG
SSAKHA014WRE0

INSTRUCTION BOOK

TURNTABLE TRAY

MICROWAVE OVEN
BOTTOM PAD ASSEMBLY
FPADBA378WRK0

TURNTABLE SUPPORT
INTO THE
OVEN CAVITY

PACKING CASE
Not replaceable items. SPAKCD283WRE0 [R-241CWAC]
TRAY PAD ASSY SPAKCD284WRE0 [R-241CWAA]
(CPADBA244WRK0) SPAKCD285WRE0 [R-241CWAP]

31
R-241CWAA
R-241CWAC
R-241CWAP

1 2 3 4 5 6

OVEN AND CABINET PARTS 7-4

7-4
A A
2-1 7-4

1-4
1-9
7-9
1-13
4-3
7-8 7-4
B B
7-8 7-12

1-16 7-1
4-14 4-2
1-15
6-7
C
1-17 C
7-6 1-8 6-6 7-9
C
WA
A /C 6-11
7-1 CWA
6-9 41 1-3
1-3 R-2 4-5
for
1-11 6-10

6-13
D D
7-5
4-6
4-7

7-5
4-11
6-12
1-7
E E
1-5 7-1
6-2 1-6

7-3 4-9
6-4 1-14
4-13
7-11
4-10
1-10 7-1 4-4
F F
6-1
7-2
7-1 1-1
4-1
4-12 7-8
1-2
1-1

4-8
1-12
G G

2-2
7-10
7-7

2-3

H 7-7 H
7-8 7-10

2-3

1 2 3 4 5 6

32
 R-241CWAA
R-241CWAC
R-241CWAP

1 2 3 4 5 6

Before attaching Control unit to

Control panel, foil side of Control
unit must be cleaned by ethyl- CONTROL PANEL PARTS
A A
alcohol.

3-4
3-1
3-2 3-3
3-2-2
B B

3-4

3-4

DOOR PARTS
C C

3-2-1
5-6
5-8
D D
5-7

E 5-1 E

5-8
5-2

5-3
F F

5-4

MISCELLANEOUS
5-5

G G

6-4
6-5 6-8

H H

Actual wire harness may be different than illustration.

1 2 3 4 5 6

33
R-241CWAA
R-241CWAC
R-241CWAP

'99SHARP CORP. (7S0.120E) Printed in U.S.A.

34