Series - 0.0.
Pump
Type
Monel Shaft
MaxBHP
Shaft
Size
Recommended Capacity
BPO (M3~l
862 Series 0.0. 8.62 IM520 637 1.187 12000 . 24000 1908 . 3816 I
IMB75 537 1.187 19000 . 32500 3021 . 5168
950 Series 0.0. 9.50 l!:!.!250 1000 1.50 24000 . 43000 3816 . 5837
Engineering Tables
Request For Information
High GOR Wells or Viscous C!vdes
•
COmpany: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Well Name & No: _ _ _ _ _ _ _ _-::-_ _ _ _ __
Field or Pool: _-:-_ _ _ _ _ _ _ _ _ _---::-_ _ __
Production Formalion: --:--c::-:------ Sand or
T,D,, _ _ _ _ _ _ _ _ ft
Casing:____ In, 0,0, _ _ _ _ _ _ _ __ In 0,0, 11ls,1b,
Present Conditions
Static Bottom Hole Pressure _ _ _ _ _ PSIS, at _ _ _ _ _ tt, Flowing Bottom Hole Pressure: _ _ _ PSIG, at _ _ _ bbls, Iluid/day
_ _ _ _ _ _ _ _ _ _ _ _ _ _ bbls.lPSI drawdown GOA cu. h,/bbl.
Average ProdUCing Aate: _ _ _ _ _ _---=-=-:--:-_bbls, oil/day -:-_--:_ _ _ _ _ _ _ _ _ _ _ _ _ bbls, water/day
Bottom Hole Temperature:-:-_ _ _ _ _ oF API Gravity,-----_,.--:--'-' Well Head Pressure: _ _ _ _ _ _ _ _ _ _ _ _ _ PSIG
Auid Temperature at Well 'F Present Method of Lift:
Hesenoir Inta
Initial Aeservoir Pressure: _ _ _ __ PSIG, at ft, Bubble Point Pressure PSIA
Reserwir Temperature: _ _ _ _ _ _ _ _ _ _ _ __ 'F Original GaR: cu, h.lbbl.
Oil Viscosity: 111 _ _ _ _ _ _ _ _ _ _ _ _ __ c,p" at Temperature: 11) 'F
Oil Viscosity: 121 _ _ _ _ _ _ _ _ _ _ _ _ __ c.p" at Temperature: 12)
•
'f
Water Specific Gravity: Gas Specific Gravity: 'F
P,V ,1. Inlormation
PSIA: FVF: Oil Viscos!!!' C,P,: Solution GOR. SCF/STB:
General Information
Well has had a history of problems due to Ihe following checked conditions: D Sand Production o Severe Corrosion D Paraffin
o Other, such as:
PlIlposed Operating Conditions
Bbl~ Oil/Oav: Bbls. WaterIDay: _ _ _ _ _ _ _ __ Drawdown to _ _ _ _ PSIG at Pump Suction
Vent % free Gas Out Casing h./bbl.
Well Head Pressure: PSIG
One Year Extraploration 01 Operating Conditions
Bbls, Oil/Day: Bbls. WaterlOay: _ _ _ _ _ _ _ _ _ _ Static Bottom Hole Pressure: _ _ _ _ _ PSIG
Drawdown to: PSIG at Pump Suction GaR cu. h.lbbl.
Well Head Pressure: PSIG
Mail To: Completed By:
Aeda
P,O, Box 1181
Bartlesville, Dklah\lma 14005-1181
Name:.:,.,_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Date: _ _ _ __
COmpany: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
_________________________________________
•
A
~
~
City:
REDA
Engineering Tables
'f
Calculations indicate a Reda unit designed to pump a desired capacity 01 bblJday total flu,d [oil plus water) againsl a lolal
dynamic head of feet would filthis well's particular characterlS,ics. The calculated total dynamic head is based on 111 a producing fluid level of
_ _ _ _ _ _ _ Ieet plus 11) feet of friction loss rr feel of 0,0, EUEireg. lubing plus 131 _ _ _ __
•
Mail To:
Reda
Name: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Oate: _ _ _ _ __
P,O. Box 1181 Company: _ _ _ _ _ _ _ _ _ _ _ _ _ __
Engineering Tables
API Tubular Goods
•
Size Weight Oi.meter IInchesl Coupling
Nominal 00 Thread L8/FT 00 10 Orih OOIiNI
API Line Pipe:
1-1/4" II-112V 2.30 1.660 1.360 2.054
1-112" 11-112V 2.75 1.900 1.610 2.220
2" 2-3/8" II-112V 3.75 2.375 2.067 2.875
3" 3-1/2" 8V 7.70 3.500 3.068 4.000
4" 3-1/2" 8V 11.70 4.500 4.026 5.200
6" 6-5/8" 8V 19.45 6.625 6.065 7.390
8" 8-8/5" 8V 25.55 8.625 8.071 9.625
API Tubing INon Upset):
1-1/2" 10 RD 2.75 1.900 1.610 1.516 2.200
2' 2-318' 10 RD 4.00 2.375 2.041 1.947 2.875
2-112" 2-718' 10 RD 6.40 2.875 2.441 2.347 3.500
3' 3-1/2' 10 RD 7.70 3.500 3.068 2.943 4.250
3-112" 4" 8 RD 9.50 4.000 3.548 3.423 4.750
4" 4-1/2" 8 RD 12.60 4.500 3.958 3.833 5.200
API Tubing IExtern.1 Upsetl:
1-112" 10 RD 2.90 1.900 1.610 1.516 2.500
2" 2-3/8" 8 RD 4.70 2.375 1.995 1.901 3.063
•
2-112" 2-718" 8 RD 6.50 2.875 2.441 2.347 3.668
3" 3-1/2" 8 RD 9.30 3.500 2.992 2.867 4.500
3-112" 4" 8 RD 11.00 4.000 3.476 3.351 5.000
4" 4-112" 8 RD 12.75 4.500 3.958 3.833 5.563
API Regul" Casing:
4-1/2" 8 RD 9.50 4.500 4.090 3.965 5.000
8 RD 11.60 4.500 4.000 3.875 . 5.000
8 RD 13.50 4.500 3.920 3.795 5.000
5-1/2" 8 RD 14.00 5.500 5.012 4.887 6.050
8 RD 15.50 5.500 4.940 4.825 6.050
8 RD 17.00 5.500 4.892 4.767 6.050
8 RD 20.00 5.500 4.778 4.653 6.050
8 RD 23.00 5.500 4.670 4.545 6.050
6-5/8" 8 RD 17.00 6.625 6.135 6.010 7.390
8 RD 24.00 6.625 5.921 5.796 7.390
7" 8 RD 20.00 7.000 6.456 6.331 7.656
8 RD 23.00 7.000 6.366 6.241 7.656
8 RD 26.00 7.000 6.276 6.151 7.656
8 RD 29.00 7.000 6.184 6.059 7.656
8 RD 32.00 7.000 6.094 5.969 7.656
8-5/8" 8 RD 28.00 8.625 8.017 7.892 9.625
8 RD 36.00 8.625 7.825 7.700 9.625
8 RD 40.00 8.625 7.725 7.600 9.625
8 RD 44.00 8.625 7.625 7.500 9.625
9-5/8" 8 RD 36.00 9.625 8.921 8.765 10.625
8 RD 40.00 9.625 8.835 8.679 10.625
8 RD 43.50 9.625 8.755 8.599 10.625
8 RD 47.00 9.625 8.681 8.525 10.625
•
10-3/4" 8 RD 40.50 10.750 10.050 9.894 11.750
8 RD 55.50 10.750 9.760 9.604 11.750
13-3/8" 8 RD 48.00 13.375 12.715 12.559 14.375
8 RD 68.00 13.375 12.415 12.259 14.375
\'
•
Friction Losses In A.P.I. Tubulars
• •
1000
, " , , ,
,
~ /
" / /
"
1//
,/ /
/ J j 'I IJ / / / /
0>
c:
:c::>
I
-
'0
u..
S
~
;;:. 100
u.. , " " , II ,
'"
U>
.3 , "" " /
/ / " /
c:
.Q
/ / V / L 1/ / /
1> / / / / / I / /
.c:
u..
/ v V I / II I
I V
/ / Ij v / / v /
'V
10
/
100
II 1000
j
/ V
I
10000
/ 100000
Flow Rate, BPD
C = 120
REDA
Engineering Tables
Gravity Correction Table
•
Weight A.id Head
IDensityl
Degrees Specific Gallo. Cubic Barrel Pressure Height Buoyancy
API Gravity Foot Per Per Factor
Foot P.und
Totally
P.unds lBISn IN Feet Immersed
60. .139 6.16 46.1 259. .320 3.13 .90S
59. .143 6.20 46.4 260. .322 3.11 .905
5B. .147 623 466 262. .324 3.09 .905
57. .lSI 6.26 46.B 263. .325 3.0B .904
56. .155 6.30 47.1 265. .327 3.06 .904
.159 6.33 47.4 266. .329 3.1)4 .903
"53.
54. .763
.161
6.36
6.40
476
47.9
267.
269 .
.330
332
3.03
3.01
903
.902
51. .771 643 48.1 210. .334 2.99 .901
51. .775 S.46 4B.3 271. .336 1.9B .901
50. .IBO 6.51 4B.1 273. .338 2.96 .901
49. .IB4 6.54 48.9 275. .340 1.94 .900
4B. .l8B 657 49.2 276. .341 2.93 .900
47.
46.
45.
44.
43.
42.
.193
.197
.801
.80S
.Bl1
.BIS
6.S1
6.65
6.S9
6.11
6/6
6.81
49.5
49.8
500
50.3
50.6
50.9
17B.
279.
281.
282.
284.
2B6.
.343
.345
.348
.349
.351
.354
2.91
1.90
1.87
2.87
2.85
2.81
.B99
.898
.898
.B97
.897
.89£
•
41. .B20 6.84 51.2 2B7. .355 2.81 896
40. .B15 6.88 51.5 2B9. .357 2.80 895
39. .830 6.91 51.8 191 .359 2J9 .894
38. .835 9.96 52.1 191. .361 276 .894
31. .840 7.01 52.4 294. .364 2.15 .893
36. .845 7.05 5V 196. .366 213 .892
35. .850 109 53.0 298. .368 2.71 .892
34. .855 7.13 53.3 299. .370 2.10 .891
33. .860 7.17 536 301. .372 1.S9 .891
31. .865 7.11 53.9 303. .375 1.67 890
31. .871 7.26 54.3 305. .377 2.65 .889
30. .B76 7.31 547 301. .380 1.63 .889
19. .881 136 55.1 309. .381 2.61 .881
18. .881 7.40 55.4 311. .384 1.60 .887
n 893 745 55.7 313. .3B7 1.58 .88S
16. .898 7.49 56.0 315. .389 2.57 .BB6
15. .904 7.54 56.4 317. .391 1.55 .885
14. .910 1.59 56.S 319 .394 1.54 .884
23. .916 1.64 51.1 311. .391 m .883
11.
21.
.922
928
7.69
1.74
51.5
51.9
313.
315.
.399
.402
2.51
2.49
.883
.882
~
•
REDA
Engineering Tables
•
API 1,01 840 61.8 353. 436 1.29 ,812
Or 1.03 8,60 64,3 361, ,441 1.24 .869
Pure 1.06 8,80 65,8 310, ,451 2,19 ,866
Water 1.08 9.00 61.3 318, 468 2.t4 ,861
110 9.20 68.8 386, .418 1,OS .860
113 940 10,3 395, 4.88 2,05 ,856
Safi US 9.60 11.8 403. ,499 1,00 ,853
Waler 1.154 9625 no 404. .500 200 ,853
1.18 9,80 13.3 412, ,S09 1.96 .850
1.20 10.0 14,8 420. .519 1.93 .841
1.12 101 163 428, .530 1.89 ,844
l.15 1M 17.8 431, .540 t.85 .841
l.21 10,6 19,3 445, .551 1.81 .838
1.29 10,8 808 454, ,561 1.18 .835
1.32 11.0 82.3 461. .511 1.15 ,831
1.34 1L2 83,8 410 ,581 1.71 829
1.31 11,4 85,3 479, ,591 1.69 .816
1.39 11.6 868 481 .603 1.66 .813
1.41 11.8 88.3 496, ,613 1.63 .810
1.44 12,0 89,8 504, .623 1.61 .817
1.46 12,2 91.3 512, .634 1.58 ,814
1.49 11,4 92,8 521. .844 1.55 ,810
1.51 12,6 94.3 519, .655 1.53 ..808
1.53 12,8 95,8 538, ,665 1.50 ,804
1.56 13.0 97.2 546. .675 1.48 .801
1.58 131 98.1 554, .686 1.46 .198
1.61 134 100 563, 696 1.44 795
1.63 13.6 102 511. .106 1.42 .191
1.65 13.8 103, 580. .117 1.39 .189
REDA
Engineering Tables
Oil/Water Gravity Chart
•
141.5
141.5 Specifit Gravity 60 Degrees/60 Degrees F ~ 131.5 + Ga
141.5 -131.5
GA Degrees API ~ Sp. Gr. 60 Degrees/60 Degrees F
Rough Temperature Correction IFor Oil): For temperatures not tar from 60 Degrees Fan approximate correction to 60 Degrees Fmay be made by deducting 1Degrees
API for each 13 Degrees Fthat the observed temperature ~ above 60 Degrees For adding 1 Degree API for each 13 Degrees Fbelow.
'BuoyanC\' Fattor is for converting weighl of steel in air to weight in liquid - for checking dead weight on hook. Actual load ~ length of string x weight per foot x
buoyancy factor. IApplies only to strings of pipe which are completely filled with liquid, while handling.1
•
Effect of Water Content on Gravity of Crude Oil
v;ith Conversion Scales fOl Density ami Hydostatic Pressure Gradiant I
IA¥\!n.~~~ Stine)
US tH U31.12 U1 UO I.U9 , Ire U17 UlS 1.115 1.1)11 '.OJ Hit un HIll .... Specific Gravitv 01 Water Conlent
'00 ,,
..
,,
,,
INSTRUCTIONS
.
so
,, ;'ol".'If- t'l""',Y II'\C ~1l«;U" 9,.d fl.1 uI "I~.' _1 0' ;;1\'
.l:
" ,r, ,, EXAMPLE
G,l>tn ~ -.tl rlurt ("~H\WI "{i!h 1/I'j Willf' 01 11(1 sn~c,"~
,, ~'avll' ~~d 11'\' o~ ul 18 I!e9'~~J ~M ~,ao,{11
J
" ,, ,, RrQu{,ed !h~ ,'IMII ~"~ ~'~Iw:e 9f~t!I~n' ,I <I ~ N~I
E
~
. ,
,,
,,
(,~dc
S~I"I'Q' 0"", ~ ~,~t'O,',jII.n" IIG'" 1 ID S"ettllr G.."I\' al
Wilt' CO~le~' Q" \nlt a\ i~O~! (ho'l \0 1~ d"~(e~~ "PI
,,
.
0 qH,••il 0" lu1e ill ~wom of ~~~'I
U
rra,~(\ a ron!Q(Ol,1 h"~ i,~," ~ ""~I~f mmom 01 os-, Olt
ill " ,~ ,, i~C vellotal snl! a1 Idl IQ ,'''ell'''' ,h,\ ojlaQt;~~1 t,na
~ ,Ie. ... UrI' O,~p l .t'''U' I'"~ ht'" I~t ''''t'I!'.;! "". :.W1~ ''If
" ,-=-'
... 4}/I
...
',-,..
ti~
, , 'h'
"~,Ii >l'llf 31 ~5 <lb,,~el ~rJ ~Sp G, l:1:W ~n;; I~~
~'a~'1!f\1 foUl!! i>'," .... I"~ d d~ 11" "SI .~, ~)l
" ,:~
Spuilie Gravity Utn~'lr 11)_ J'!~ ~ rN~ JI ' iOO ~~.~d. ~"' ~.h"
• US un
API GHW(ty-Ol!IIII!I!' ~
'" 1.00
." 90"" ""
" .,
0 5
DenSIty, POllod$ Pel Callons " 15 10
" I.S " "
U
""11"",,,,,,,,,,1,,,,1",,,,,, ~n
,',,,II, "';, 1111 ,,',,"',,,dm;i-,u
~
,', ," ," ," I.'
~, 'A 4~ ;.
" :'bII!.I.~.~~.~:!!!!!!
!A¥trIlB"
. ",.) 46
If,g'WirtI( f>renu~
43'
Grailiell! - PSI per 100 Fnt
" " " " " " "
REDA
Engineering Tables
2, The head varies as the square of the speed, If the liquid has a specific gravity other than water 11.01 multiply the brake
3. The brake horsepower varies as the cube of the speed. horsepower for the water by the specific gravity of the liquid to be handled.
Effect 01 small changes 01 impeller diameter A centrifugal pump always develops the same head in feet no matter what the
IBy trimming] specific gravity of the tiquid pumped, However, the pressure lin pounds per
1. The capacity varies directly as Ihe diameter square inchl will be increased or decreased in direct proportion to the specific
2, The head varies as the square of the diameter, gravity.
3. The brake horsepower vanes as the cube of the diameter.
Effect 01 vfscosily
Viscous liquids tend to reduce pump capacity head and efficiency and to
mcrease pump brake horsepower and increase line pipe line friction, Consult
factory for recommendation when pumping viscous liquids,
Horsepower
liquid HP Equals - HP required to litt liquid at a definite rate to a given distance assuming 100% efficiency,
= GPM x PSI
1715
• Brake HP Equals
HP Input Equals
- HP delivered by motor
- HP reqUlfed by pump
= liquid HP
Pump effic~ncy
- HP input to motor
Efficiency
Power Input
3960 x BHP
lei Taking any point on the 60 cycle curve, multiply by capacity by 0,8333 and head
Horsepower - Take any point on 60 cycle curve Irelated to capacitvl, multiply by 0,518 and locate on
Efficiency , 50 cycle efficiency will be of the same magnitude as 60 cycle efficiency, but locate
•
points at 83,33% of the 60 cycte capacity,
REDA
Engineering Tables
•
• • •
Velocity Of Fluid Passing A Motor
30
28
/ I /'
V
26
il
II V ,,#~'
/ / V ",b.~
~ ~~
24 v
22
/ .:; fj
G'
'l,. /'
"'"
/ ~/
~ / I
Ii&'/
20 v
18 ~
..... I V
/ /
16
I!lj / ./ V
14
/ J V V .~-
-
./
12
/ 1/ / v V .......... ~ lJ, t.S\~~
....-
-- - -
10
./ ,~~~~
8
/ L V ./ r
~a>i~9
13~ ::.--
~
/ / / V/ l--- .... ~
6
2W~
1/ v/ - - I....-~
/I~
./
-
v
/'
~ ~
- ~ ~
S4~ 9.61S' casiu§
oT I
o 4 8 12 16 20 24 28
(Thousands)
Flow In BPD
Velocity Of Fluid Passing A Motor
2.8
I
II
I ,/
/
2.6
45Y
V-
/ 540 7" casin
/'
y
2.4
375 4.5" casingl 5.5" casing
738 8.625" c a y
/ /'
/'
2.2
I I .,/
....
CI)
.... 2
I /
V
/ /
-
oS
C>
1.8
/ / / /
C>
::iE
/ I / /'
....-...
1.6
/
en
~ 1.4
I / V V 7389.~
·u
I I / ..,. ..,./
...-
-
C>
a;
> 1.2
I / / V I
...-- ...-
.."
.:;; 540 8.625" casi~
./
;:;:
/ /'
L--- ~I
0.8
I/ /
-
/
v./ / '
....-- - - - - /
....-- V" ~
738 10.75" casi~
~
~40 9.625" casin~
-
0.6 'I V I- ~
II ,/ / /
0.4
0.2
0
II ~
~
o 0.4
"
- ~~
2.8
IThousands)
Flow In BPD
• • •
REDA
Engineering Tables
Impottant to provide the most efficient and reliable operation, interference and turbulence in the well bore, Over moderale
The following is a guide and checklist to aid in this selection, drawdown or SPD/A drawdown. produces a reasonable
Complete, accurate wen data should be carefuUy evaluated to approximation 01 capacity. The rocommended Vogel technique
arrive at the most economical and efficient installation, yields an IPR capacity that Is correclad for well bore interference
1. Pltyeleal Deocrlpllon
a. Casing size and weight Total Dynamic Head
b. Tubing size, type and thread In order to determine the number of stages required in the pump.
c. Tolal depth the Total Dynamic Head at a projected rate must be determined.
d. Depth of perforation The TOH is the sum 01 (1) foot of lift-dislance from the surface to
e, Unusual mechanical conditions pumping Huid lovel, (2) friction loss in the tubing, end (3) tubing
2. Producuon Data
a. Stallc fluid level and/or static botlom~ole pre..ure Pump Selection
b. Pumping fluid level and/or Howing botlomhOla Selection of the pump is based on the es1imated pumping rate at
pressure a Specified total dynamic head and casing size limitations, The
e. Present producing rate most economical choice is usually the largest sedea (diameter)
d, Bottomhole temperature which Ihe casing will parma. The pump selected should have the
•
e. Ga,/oil ralio desired capacity within its optimum limits and nearest its peak
g. Surlaoo back pressure requirements near peak efficiency, f!nal selection may be based
3 Wen Fluid Data requirements (which may reflect motor price differential).
a. Surfeoo vonago, pha...nd cycle calculations are no longer as above, but as a function 01 the
b. Uno capecity P.V. T. and/or viscosity data for the particular reservoir fluid to be
produced, For these wells, pump selection calculations are more
5. Unu.....1Condition. e.'ily handled by Reda COMP$EL..... computerized pump
8. Abrasives
..Ieelor. (Contact your Reda ""plication Enginee,.)
b, Corrosion
C, Paraffin
Pump Size
d. emulsion
To determine lhe number of stag.. for the desired capacity, refer
e, Seale forming tendencies
to the head capaoity curve (shown on the performanoo curves)
for the ..lected pump typo. Tho.. Ou"'O' are based on !he
Use of the Request For Intormation form in the front of thls
performance of 100 stage pumps in fresh water. The number of
section will1acUitate obtaining and recording the necessary
stages required is caloulatod by dividing the TDH by the head
information.
per stage from the head-capa",ty ourve for the typo of pump
..Iected.
Well Capacity
Accurate determination of the well's eapacity to produce is a
Motor Selection
major factor in the prope, selection 01 Reda submergibie
Moto.. are available in a broad range of voltage. to give the
pumping systems, The data required is an accurate static
greataat varsatility at switchboard and cable selection for various
(lservoir prassure, a produoing bottomhola pressure, and an
depth.. Setting depth is a dOierminlng facto, In motor voltage
accurate fluid (oil, water and ga.) producing rate. Uquld level
..Iectlon due 10 Ihe voltage loss at a particular amperega and
data may sometimes be used a& a substitute for static and
cable. When !he voltage 10"" be<:ome. _ groat, a higher
producing bottomhole pressures. In welfs with low oil cuts and
voltage ~owor amperage) motor is (equired. In deeper wells,
little or no gas, fluid leve4s are offen acceptable. In many eases,
economict be(X)mes a factor in that, with a higher vottage motOI',
erroneous and mi$leading pressure data can be inferred from
it is possible to use a smaller,less expensive cable. However! a
liquid dllla due to foaming and a tendency for the oil to raplaoo
higher voHage swilchboard may have to be used.
the water. Most oil and many water wells will not exhibit a true
REDA
Engineering Tables
Reds stocks electric round and flat cable in copper oonductor Stetio Fluid lavel: 1820 teet
sizes from I/O through No.6. Th. proper cablellize is governed P1: 0.9 BPD/plll
by thO .mperag., voltage drop .nd space .vallable between the Downhol. Temp: 260"F
tubing collar and casing. Th. best cable type is based on the W.llh.ad Pressure: 100 psi
• Engineering Tables
data.
7. Select motor
Intermediate motor
•
8. Calculate proteclorlhrual bearing (TB)1oad and
_protector
1042 lb•.
amps
drop.
Choose 14
•
twA transformers
..., ~
REDA
Engineering Tables
0'
Effect Variable Speed on the
Electric Submergible Pump
•
Pump Performance Protector Thruat Bearing Load and Performance
The ellect of a speed change on pump pertonnance can be The thrust load varies approxlmalely as the square of speed.
calculated from a set of 1_ known as tha pump affinity laws for (The !eroaa lhat do not very _ speed are amaJlenough to
speed, Tho laws stato: ignore.)
-<:apacity Of flow varies directly aa tho speed
-head varies as the square of speed $peed changes ~ava a complex _ on lhruOl bearing
4>ra~e ~orsepower required by the pump varies aa tho periormanoo. Depending on lhe bearing type and the
cube of speed temperature, a $peed Increase can Increase. decrease, or have
Th. affinity 1_ for speed can olao be expreosod in equadon no chango on the bearing rating, Conauh the graphs In lha
!erm proteelor seedon to de""mlne thrust bearing periormenoo.
Motor Performance
The beat motor performance results when the motor voltage is
varied dirtctJy proportional to frequenoy, The result is a motor
wHh the following ratings:
Horsepower rating varie. directly a. frequency
$peed variea dlroclty as freq"oncy
Vohage rsting varlo. directly as froquoncy
c.",ont rating doe. not vary with frequoncy
Vihere
0= flow
•
Intornal temperaturo limit. do not vary with freq"oncy, AI high
H = h.ad
VIIh.,o
SHP = abaft horsepower radng
Sinoo tho power required by tho pump i"",eases more then the
shaft horsepower rating does w~ • speed in""",sa, shaft
loading should always be chec~ed at !he maximum frequency,
REDA
Engineering Tables
Variable Speed Pump Sizing Procedure
(High Water Cut)
1. Collect data (well, production, fluid. electrical). 3. Ca"",lo" TOH at 1800 apo
2. Determine production capacity of well,
3. Calculate Total Dynamic Head (TOH) and determ'lOe tubing Rowing Uuid level at 18CO BPD : : :. stat fluid lwei +
size. drawdown
4. Select maximum frequency of operation. Drawdown psi = t500 8PD/(2 ePD/psi) = 900 psi
5. Select pump slage iyp&. Drawdown feet. 900 psi / (.434 psi/It) .2074 feet
6. Calculate number of stages req\Jlrsd at the maximum Rowing fluid level = 1250 feel + 2074 feet "" 33241&81
frequency. By examining friction loss chan
7. Calculate motor horsepower required at the maximum Friction loss = 25 feet par tk feet. 4K \eel 100 feel
frequency. WHP (well head pressure) = 100 psi I (.434 psI/it) 230
8. Calculate required 60 Hz rating of motor. leet
9, Select motor. TDH .1 1500 ePD = 3324 + 100 + 230 = 3654 feel
10 Calculate motor amps.
11,
12.
Determine cable size,
pump shaft loading. and housing pressure have been left out.
For the purpose of this example the maximum frequency is
chosen to be 70 Hz.
Static Auid Le""I: 1250 \eel No. stages. TDH/Hd per stage = 3654/21 = 174.tages,
PI: 2 epo/PSI tn the catalog, the nearest pump site available is 185
2. Determine Production Capacity 0' Wen 7. Calculate 'the motor horsepower required at 'the
maximum frequency.
Flowing Fluid Leve! Stat fiuid level + drawdown
Max dr.wdown (to parts) • 4500 (pert depth)· 1250 (stat By examination of the 70 Ht horsepower curve of the
fluid lovel) • 3250 foet DNI300 al 1800 epo, il can be determined that Ihe
Max. drawdown psi • 3250 I.ot x.434 psi/It(grod) = 1410 horsepower per stage is 0,475, (The horsepower OUNe is
psi based on pumping water with a speclfic gravity of 1.0.)
GRAD = .433. 1.003 (SG) .434 HP = HP po< stag. x Number of stages x SG
Max flow (drawdown 10 perfs) = 1410 psi x 2 BPD/PSI • HP = 0.475 x l65x 1.003 sa HP
2820 SPD
•
REDA
Engineering Tables
9. SeI«:tMotor
Input transformer minimum twA rating
From the table of 456 maIO'" a 75 horsepower 21eo voij 22 VSD KVAx 1.15
amp motor Is chosen as being the clOMst available. = I02KVA.U5
= 117 KVA
10. Calculate Motor AmP" From the list of available Input transformer. a 130 KVA
input transformer is chosen.
Motor amps = Motor nameplate amps )( requlr&d 60 Hz HP
,adng/actuai eo Hz HP rating
Motor ampa 22 x 75f75 = 22 ompa
amps a No. 6 cable will give a voltage drop that is Ie.. than
•
the 30 volts par 1000 feet maximum alliowable.
transformer.
=
VSD KVA 98.7.1.03 102 KVA
•
• • •
DN1300 185 Stage
60 Hz = 3500 RPM
9 r-----------~----------~------------~----------~----------~
ti
I'<l '"
"0 5
c
""Z- '"'"0
::J
Q
-< ~ 4
I'<l
:=
3
o
o 500 1000 1500 2000 2500
FLOW IN BPD
Engineering Tables
General Conver.nons
Note: Galions are US galions unless otherwise specified. Barrels are 42 US gallons.
•
Cubic Feet 0.01831 Cubic Meters liters 0.03531 Cubic feel
Cubic Feet 7.480 Gallons liters 61.025 Cubic Inches
Cubic Feel 28.316 liters liters Per Second 2.1189 Cubic Feet Per Minute
Cubic Feet Per Minute 0.4119 liters Per Second liters Per Second 15.8501 Gallons Per Minute
Cubic Feet Per Minute 0,028311 Cubic Meters Per Minute MeIers 3.2808 feet
Cubic Feet-Water 62.366 Pounds IAVDP) Meters 39.310 Inches
160 Degrees F) Meters L0936 Yards
Cubic Inches 16.387 Cubic Centimeters Miles /Statute) L6093 Kilometers
Cubic Inches 0.01639 liters Millimeters 0.03937 Inches
Cubic Meters 6.289 Barrels Pounds (AVDP) 0.4536 Kilograms
Cubic Meters 35.3146 Cubic Feet Pounds Per 70.069 Grams Per
Cubic Meters 1.30795 Cubic Yards Square Inch Sq Centimeters
Cubic Meters 264.172 Gallons Pounds Per 0.07031 Kilograms Per
Cubic Meters Per Hour 4.4018 Gallons Per Minute Square Inch sa Centimeter
Fahrenheit (Oegreesl ('Fx5/91-31 Centigrade (Degrees) PSI 6.895 Kilopascals (,Pal
Feet 30.48 Centimeters SCFIBBl 0.1771 M31M3
Feet 0.3048 Meters sa Centimeters 0.155 Square Inches
Gallons 0.01381 Barrels Square Feet 0.0929 Square Meters
Gallons 0,003185 Cubic Meters Square Inches 6.4516 sa Centimeters
Galions 131.0 Cubic Inches Square Inches 645.16 Square Millimeters
Gallons 3.185 Liters sa Kilometers 03861 Square Miles
Gallons Per Minute 34.296 Barrels Per Day Square Meters 101639 Square Feet
Gatlons Per Minute 2ll.1 liters Per Hour Square Meters 1.1959 Square Yaros
Gallons Per Minute 006309 liters Per Second Square Miles 640 Acres
Gallons liMp) 1.201 Gallons sa Millimeters 0.00155 Square Inches
Gallons Water 8.331 Pounds (AVDP) Square Yards 0.8361 Square Meters
160 Degrees fl Tons IShortl 901.184 Kilograms
Grams 0.0353 Ounces Tons IShort) 0.907184 Tons IMetricl
Grams Per Cubic 0.0361 Cubic Inch Pounds Per Cubic Inch TOIlS )Metric! 2204.621 Pounds IAVDPI
•
Centimeter Tons IMetric) 1.1023 Tons (Short)
Grams Per Square 0.01421 Pounds Per Square Inch Walls 0.00134 Horsepower