9
cal properties of a mixture of immiscible liquids can be pre- Literature Cited
dicted, such a theoretical solution may be possible. More in-
(1) Churchill, J. E., Refrig. Eng., 26, 85-7 (1933).
formation is also needed on the surface properties of metals. (2) Cogan, C.A., M. S. Thesis, Mass. Inst. Tech., 1934.
Nomenclature (3) Hodgman-Lange, Handbook of Chemistry and Physics, 18th
ed., Cleveland, Chemical Rubber Publishing Co., 1933.
= coefficient of heat transfer for mixture, B. t. u./(hr.) (4) Jeffrey, J. O.,Cornel1 Univ. Eng. Expt. Sta., Bull. 21 (1936).
(" F.)(sq. ft.) (5) Keenan, Steam Tables, Am. Soc. Mech. Engrs., 1930.
= coefficient of heat transfer for water, B. t. u./(hr.)( " F.) (6) Kirkbride, C.G., IND.ENQ.CHEM.,25, 1324 (1933).
(sq. ft.) (7) Langen, Forsch. Gebiete Ingenieurw., 2, 359 (1931).
-
= coefficient of heat transfer for second component, (8) McAdams, "Heat Transmission," New York, McGraw-Hill
B. t. u./(hr.)(" F.)(sq. ft.) Book Co., 1933.
quantity of heat transferred by water, B. t. u./hr. (9) Nagle, Bays, Blenderman, and Drew, Trans. Am. I n s t . Chem.
= quantity of heat transferred by second component, Engrs., 31, 593 (1935).
B. t. u./hr. (10) Nesselmann, K.,and Dardin, F., Wiss. Verdfent. Siemena-
= y t i t y of heat transferred by mixture, B. t. u./hr. Konzern, 10,No. 2, 129-54 (1931).
= t erma conductivity, (B. t. u.)(ft.)/(hr.)(" F.)(sq. ft.) (11) Nusselt, W.,2. VeT. deut. Ing., 60, 541 (1916).
= acceleration of gravity, 4.18 X lo8 ft./(hr.j(hr.) (12) Ibid., 60, 569 (1916).
= mean temperature drop through the film, F.
= specific heat, B. t. u./(lb.)(" F.) RECEIVED June 8,1937. Presented before the meeting of the American Insti-
= latent heat of vaporization, B. t. u./lb. tute of Chemical Engineers, Toronto, Canada, May 26 t o 28, 1937. Sub-
= viscosity of condensate, lb./(ft.)(hr.) mitted by Alfred C. Mueller in partial fulfillment for the. Ph.D. degree,
= density of condensate, lb./cu. ft. University of Miohigan.
P
gas as sampled was not r e m o v e d until
after the vapor and liquid were in equilib-
rium or in the first step of the analytical
procedure.
Equilibrium Apparatus 5000 LB.
PRESSURE
The apparatus used to bring the oil GAGE
and gas into equilibrium a t c o n s t a n t
t e m p e r a t u r e and pressure is shown in
Figure 1:
The primary components of the equipment
were the equilibrium bomb, A , the constant-
temperature bath, B, and the mercury pres-
sure reservoir, C .
The equilibrium bomb had a capacity of 1
liter (1 quart) and was bored from solid
hexagonal stock. The dimensions were 41/*
inches outside and 21/1 inches inside for the
lower portion, and 6 inches outside and 31/4
inches inside for the cap. A soft copper
gasket, F, compressed between a '/$*-inch
tongue and groove, served as a satisfactory
seal between the cap and the body of the
bomb. A small electric motor, G, with stirring
shaft and paddles, was mounted inside the
bomb so that equilibrium between the phases
could be obtained quickly and positively.
The motor was built with a minimum of brass
and copper parts and had integral speed-
reducing gears to give the stirring shaft a
speed of about 60 r. p. m. when applying 12
volts. The electricity was conveyed to the ,QUID ANALYZING
APPAR*TUS
motor by means of one high-pressure electrical
connection, H , and a ground wire to the bomb.
Fluid lines to the bomb consisted of a vapor
line, I,a liquid line, J , and a mercury line, K.
These lines were l/s-inch 0. d. seamless steel
tubing with soft iron cones and followers form-
ing the joints.
The constant-temperature bath was heated FIG. I
with two 1000-watt heaters with suitable
rheostats for control. Oil was used in the EQUILIBRIUMBOMB
A N D AUXILIARY EQUIPMENT
bath at temperatures above 100" F.; the
temperature was regulated by manual control MERCURY PUMP
of the heat input. A t 40" F. water was
1074 INDUSTRIAL AND ENGINEERING CHEMISTRY VOL. 29, NO. 9
perature was read with a total immersion thermometer, D,gradu- motor was observed to raise the pressure in the bomb a small
ated in 0.1' C . The accuracy of these thermometers was checked amount without any change in bath temperature. In turn or
by comparison with standards of like scale. The pressures were
measured with 500,1000, or 5000 pounds per square inch, 10-inch simultaneously, vapor and liquid samples were withdrawn
dial Bourdon tube gages, E, from a common manifold. The gages from the bomb, the pressure being maintained constant by al-
were calibrated with a dead-weight tester, and the pressures re- lowing mercury to enter from the reservoir. The vapor
ported were corrected according to the calibration scales deter- sample was conveyed through a trap to ascertain that no
mined.
liquid phase was withdrawn. The vapor passed from the
trap through a small tube to the gas analysis apparatus. The
CITY WILCOX
OF OKLAHOMA
TABLEI. DISTILLATION size of gas samples varied from a maximum of 22 liters a t
CRUDEOIL standard conditions for the high-pressure samples to 6
Saybolt Index of liters for low-pressure determinations. Liquid samples were
Per Cent Gravity Viscosity Refraction" either conveyed directly through a steel tube to the liquid
Temp. over Fraction at 100' F . at 20' C.
F. " A . P . I. Sec. analysis apparatus or transferred by mercury displacement
90 Initial ... .. into a bomb and thence into the analytical apparatus. The
167 3.9 76:3 ... .. latter method had the advantage of giving the volume of the
257 14.0 64.5
347 23.1 53.7 ,.. ... sample from which the density might be calculated. Liquid
392 28.2 48.3 ... ...
482 37.9' 43.0 ... samples were of the order of 40 to 60 ml. which provided ample
527 44.9 39.0 ... :
1 466 material for analysis.
Distillation at 40 Mm. Pressure
Up to 392 48.0 34 2 The atmospheric pressure determinations were carried out
437
482
52.6
58 7
32 6
30 6
45
56
1 469
1 475
in a 3-liter Pyrex glass flask with a suitable manometer and
527 64 5 28 7 85 1 480 connections instead of the bomb because of its limited capacity.
572 71 7 26 8 151
Equilibrium was obtained by shaking in a large constant-
Gravity of crude, 'A. P. I. 3 8 . 4 Conradson oarbon of temperature bath. The liquid and vapor phases were satu-
Sulfur % 0.22 still residue 4.1
Pour dest of crude Below Oo F. Gravity of still resi- rated with water in these cases and samples were taken by
Saybolt viscosity of crude at due, OA. P. I. 19.2
loODF., see. 43.5 water displacement. The pressure of the equilibrium was
a Abbe refractometer. corrected for the vapor pressure of the water. Atmospheric
pressure runs were made only for the 40' and 120' F. series.
The sequence of pressures for the samples at any tempera-
Equilibrium Vapor and Liquid Samples ture started with the highest pressure and was controlled by
the quantities of oil and gas removed. It happened that the
Equilibrium between the vapor and the liquid phases was size of samples chosen gave the desired drop in pressure when
obtained in the bomb, and a sample of each phase was with- the mercury which had been injected during the previous
drawn a t constant pressure by simultaneously admitting an sampling operation was withdrawn. This method of obtain-
equal volume of mercury. Initially the bomb was evacuated. ing samples corresponds as closely as possible to that of ob-
Then about 600 cc. of the well-head crude oil were flashed into taining samples which would come from an oil reservoir of
the chamber. The high-pressure natural gas was then in- falling pressure, when considering the over-all objective of
jected through the gas connection and the stirring motor measuring equilibrium constants.
started. When the crude oil became saturated with gas, a t
about 1100 pounds per square inch, it became necessary to Analytical Methods
pump the high-pressure gas into the bomb, using an auxiliary
bomb and the mercury from the reservoir. Gas was forced The volatile hydrocarbons in both vapor and liquid samples
into the bomb until an equilibrium pressure in excess of 3000 were separated by low-temperature fractionation. The vapor
pounds was reached with the system a t the temperature to be analyses were carried out on a two-column apparatus similar
used in the determinations. to the one described by Fitch (2) and by Oberfell and Alden
Previous to taking each set of equilibrium samples, the (4). The vapor sample was dried and injected into the bot-
bomb was maintained a t the desired temperature for several tom of the larger column. Methane was fractionated and re-
hours, and the stirrer was operated first continuously and then moved overhead while the last portion of the sample was
intermittently. The stirrer was not operated just prior to the being admitted into the column. Ethane and propane were
removal of the equilibrium samples, as the energy input to the usually fractionated in turn in the large column, and the
Heptanes and heavier 50:30 0.04 0,0008 0.00065 56,'85 0.10 O'OO18' 0.00086 0.41 ... ....
0 Values lie outside the limits of probable error.
b Heptane and heavier.
SEPTEMBER, 1937 INDUSTRIAL AND ENGINEERING CHEMISTRY 1075
Results Obtained
A total of twenty-three pairs of liquid- and vapor-phase
samples were analyzed. The equilibria at three temperature
levels (40", 120°, and 200" F.) were investigated. The pres-
sures ranged from above 3000 pounds per square inch down to
atmospheric. The data obtained are given in Tables 11, 111,
and IV as mole fraction vapor analyses with the corresponding
mole fraction liquid analyses. At the time the liquid analyses
were obtained (April to July, 1934) they were particularly in-
teresting because of the high concentrations of methane found
in the liquids of high vapor pressure. The liquid analyses
show that they provide a more reliable method of analyzing
for several of the volatile constituents than do gas analyses
because there is a higher concentration of these constituents
in the liquid phase, and hence no small quantities must be
separated or measured.
The ratios of the mole fraction of each constituent in the
vapor phase to the mole fraction of that constituent in the
liquid phase at the indicated temperature and pressure are
also given in Tables I1 to IV. These equilibrium constants
were the desired data of the project. A convenient way of
plotting the data is as an isotherm showing the logarithm of
the equilibrium constant K against the logarithm of the abso-
lute pressure. The data are plotted as circles on Figures 2,3,
and 4 for the three temperatures investigated. The rise in K
for all constituents except methane with increasing pressure
above 600 to 1200 pounds per square inch shows clearly the
1076 INDUSTRIAL AND ENGINEERING CHEMISTRY VOL. 29, NO. 9
111. PHASBEQUILIBRIUM
TABLB AT 120' F.
DETERMINATIONB
Compn.i Exptl. K from Compn Mole Exptl.K from Compn., Mole ExDtl. K from
% K Vapor F i n i s h 4 A Vapor K - Finished jy - Vapor Finished
Component Liquid Vapor Liquid Charts Liquid Liquid Charts Idquid%Vapor Liquid Charts
c E x e t . 6, 3212 Lb./Sq. In, Abs.- -Expt. 7, 2125 Lb./Sq. In. A b s . 7 T - E x p t . 8, 1226 Lb./Sq. In. Abs.-
Methane 4 3 . 2 1 - 87.02 2.01 2.00 33.53 88.21 2.62 2.60 22.08
7.39 87.79
7.03 3.97
0.951 3.9
Ethane 7.61 6.56 0.862" 0.82 7.70 6.35 0.8250 0.86 0.99
Propane 6.27 3.38 0.539" 0.58 6.71 3.04 0.453a 0.48 7.75 3.08 0.3974 0.45
Butanes 4.40 1.55 0.362" 0.37 5.49 1.32 0.2400 0.260 6.23 1.31 0.210 0.212
Pentanes 3.11 0.69 0.222'3 0.240 3.56 0.51 0.143 0.143 4.40 0.40 0.91 0.092
Hexanes 3.47 0.28 0.084" 0.170 3.78 0.26 0.069° 0.086 4.77 0.20 0.0420 0.049
Heptanes 0.32 0.126 ... 0.058 ... 0.0288
Heptanea and heavier 35:40 0.52 0:0i47a 0,0189 39:2l 0.31 0:0079" 0.0087 47:38 0.19 0:0040 0.0043
---ExDt. . . In. Abs.-
1. 863 Lb./Sq. -Expt. 2, 530 Lb./Ss. In. Abs.- --ExrJt. 3, 312 Lb./Sq. 1 n . i A b s . p
Methane 1 7 . 2 8 85 .'52 4.95 5.0 11.40 81.87 7.78- 7.6 6.36 75.46 11.86a 12.5
Ethane 7.19 8.54 1.19 1.17 6.99 10.51 1.50 1.53 5.90 13.90 2.36 2.40
Propane 8.35 3.67 0.439'3 0.46 8.64 4.92 0.570 0.56 8.34 6.91 0.829 0.81
Butanes 7.06 1.52 0.215 0.202 7.75 1,83 0.236 0.23 7.60 2.57 0.338a 0.316
Pentanes 5.18 0.51 0.098" 0,083 5.68 0.50 0.088 0.086 6.27 0.61 0.097a 0.112
Hexanes 0.09 0.038 6.04 0.20 0.033 0.038 6.27 0.32 0.051 0.048
Hentanes
Heptanes and heavier
54:94b
... 0.24'~
0.15
0.0233
.... 53 50
0.10 .... 0.020 0.13 0.0243
0.17 0.0032 0.0030 59: 26 0.23 0: 039 0.0037
--Exot. . - In. Abs.-
4. 135 Lb./Sa. -Exut. . - In. Ab&-
6.49.6 Lb./Sa. -Exot. 9. 1 2 . 8 Lb./Sa.
. - In. -4bs.-
Methane 2.48
4.48
. 60:18 24.3"
4.54"
28.9 0.37 28196 . 7 8 . 3 79.0 0.106 30.87 208.7 310.0
Ethane 20.35 5.2 1.69 27.47 16.3a 14.0 0.226 14.22 62.9a 54.0
Propane 7.97 12.60 1.58" 1.68 6.85 26.18 4.47 4.4 1.222 20.13 16.5 16.8
Rutanes 7.77 4.69 0.604 0.63 7.34 12.17 1.66 1.65 3.282 18.39 5.61° 6.1
Pentanes 6 20 1.28 0.206 0.215 6.46 3.42 0.530 0.54 4.82 9.44 1.96 2.00
Hexanes 6.53 0.49 0,075" 0.088 6.93 0.96 0.138" 0.22 5.97 4.30 0.720" 0.83
Heptanes 0.28 0.044 0.65 0.106 1.92 0.40
Heptanes and heavier 6k:b7 0.41 0:064 0.0066 7i:h 0.85 o:oii9 0.0159 2.65 0:03140 0.060
a Values lie outside the limits of probable error.
Hexanes and heavier.
range of retrograde condensation and the effect of the ap- This type of chart was developed by Brown and co-workers
proaching critical pressure on K a t the higher pressures. (6). A cross plot of the curves on Figures 2, 3, and 4,using
temperature vs. logarithm of K with lines of constant pressure
Correlation of Experimental K Values is the form employed. The X chart for pentane is shown by
The method of analysis did not allow checking of experi- Figures 5 and 6. The two plots are desirable for all constitu-
mental results.' Errors in either the liquid or vapor analysis ents which have the same value for K a t two different pres-
would be reflected in K . The possibilities of error in K for sures. Figures 5 and 6 were plotted using the general equa-
any one constituent demanded that a thorough method of tion covering the data and extrapolating the data to -30"
correlation be devised which would eliminate any doubtful and 270" F. by means of the equation. The charts for meth-
ane, ethane, propane, butanes, hexanes, heptanes, and heavier
were similarily plotted. The charts giving the K values over
the range of temperature -30" to 270" F. and pressures 5
to 3000 pounds absolute cover most vaporization conditions
encountered in crude oil and natural gasoline production and
are the essence of the entire project.
The possible errors in each step of the analytical procedure
were evaluated and the probable error was calculated for
vapor and liquid analyses in terms of each constituent. I n
Tables 11,111,and IV the smoothed K values taken from the
charts are tabulated opposite the experimental values.
Those experimental K values which deviate from the smoothed
data more than the probable error are marked a. Figures
2, 3, and 4 also give a clear picture of the consistency and ac-
curacy of the data.
0.5
O.?
0.2
01
007
0.08
represented by the curves drawn through the data on Figures TEMPERATURE ' F
2 to 4. The irregularity of the data increased with the con-
stituents of higher molecular weight which were present in the No rigorous separation of the isomeric butanes or of the
vapors in decreasing amounts, in most cases. The data were pentanes was made in the analysis, and hence K is not given
in rather good agreement for analyses of this type, especially for the separate isomers. A few analyses were run more care-
as shown by the heptanes and heavier in Figure 4. fully to determine the relative quantities of isomers present in
I n the use of K , it is convenient to have a plot covering all the Oklahoma City crude oil. A value of 27 per cent for the
pressures and temperatures for the several constituents. percentage of isobutane in the total butane vapor may be
SEPTEMBER, 1937 INDUSTRIAL AND ENGINEERING CHEMISTRY 1077