Fosroc® Conbextra HF Standard Resuit ‘AS 147822005 | Consistnoy | WaterAdon | 100) _ “0 = a 7 Bond Siength by Pl OW | EN T542:1000 zaNPa — — [Chloride on Contant | Ew t016-172000 | “008% Fire Rating EN 13607-12002 | Glass Ai Non-Combuatbie Fixural Strength (oduive [AS 1012.11 -2000 | 1 Day 32Pe ot Rupture) 7D a5MPe aeoays 100Mes Indirect Tensile Strength AS 1012, 10,2000 1Day 25 MPa 7oaye 4s Meo 20m aia Setting Time "AS 1082 005 Shows ital aot hours = Fresh Wat Densiiy 7200 ihn dopording on consistency used Atal reactive particles | Rapid Morar Bar Non-reactve Tet (RTA T269) Flow Characteristics as 147022006 | ~~1825 seconds (Fow Gone) Minimum Thickness “0mm Maximum Thickness 125mm Caritcation of property values: The typical properties given above are derived from laboratory testing, Comprossive strengths slated above were measured using cubo samples. Test results obtained wil vary Heartied out to an allemative standard or sample dimensions are used. Note: Compressive strength stalad were measured a bottom end water 09. the 28 day strangth of 62 MPa for flowable consistency ‘was oblained at a wale adlition of 3.6 lies water por 20kg bag of Canbenira HF. Test Results to ASTM Specification C1407: 2001 Method ‘Standar Result Flow Consiateney ‘ASTM C1437:2007 Setting Tima “ASTM C194-2008 ‘B7Shows 8.75 hows laste Volume Change ‘ASTM .C1090:2010 | = Hardened Volume Chang ‘ASTW:CEZ7:2010 0.12% 0.12% 12% 0.12% 0.10% [Compressive Strength ~ ASTM C109:2011 344MPa ‘SMPa 63.7 MPa 70.1 MPa Note: Alests wore caried out at 25°C + 2°C untl the age ofthe test, All above lest results are Independent third party results Copies of thas test results are avalable on requeet. The tests were carced out al a wator adilion rate of 36 res per 20k9. ra ei A constructive solos Poge2 gicFosroc® Conbextra HF Flow properties of mixed grout The flow elstances given balow in (mm) ar intended. guide, Actua fow distances wil vary depending on ste condiions: |” Gap Depth | Flowable 100mm head | Flowable 250mm head | Fluid 100mm head | Fluld 250mm her (nm) (rm) (rm) (um) | (om) =< 360 1200 900 200 SCS 2600 1900 30% 7 000 | “3000 ~ "3000+ ‘3000+ 3000+ a i Preparation Foundation surface “The substrate surface must bo free from oll, grease or any toosely adherent material. Concretelaitance shouldbe removes Using low impact seabbiing or wth needle guns tothe degree ‘whore aggregate is starting to show. Bolt holes of fxing pockets must be blown clean of any dit or dobre, Bol holes shouk also be roughen up using mechanical Pro-sosking ‘Several hours prior to grouting, th area of cleaned foundation ‘shouldbe looded wit rash water. Immediately bafore grouting {akes place, any fee water shouldbe removed. Partcuar care shouldbe taken to blow out all bolt holes and pockets Base plate / grout interface ‘essential thal hiss clean and tree from of, grease, scale, Paint or coating of any kind. Air pressure rll holes should be provided to alow veriing of any isolated high spots. Levelling shims It these are to be removed after the grout has hardened, they shouldbe trated with a thin layer of grease, Formwork ‘The formwork should be constructed to be leakproof as, CConbaxira HF Is a fre flowing grout. This esn be achieved by Ling foam rubber srp or Construction Slicone* beneath the Cconstrcted formvork and betwoon joins In some cases its practical to use a sacrificial semi-dry sand ‘and cement formwork. The formwork should include outlets for the pre-soaking water. “The unrestrained surface aroa ofthe grout must be kept to # minimum. Generally the gap width betwean the perimeter formwork and the plate edge should nat exceed 150 mm on the pouring side and 50 mm on the opposite side. Thore should be no gap atthe ank sides. S constructive solitons Page 3 Mixing For bast results a mechanically powered grout mixer should be used. A forced-action mixar Is essential. Mixing at a slow speed (400/500 pm) stably sized drum using appropriate ‘equipment such the Ransom 140 x 600 M4 Hoical mixing addi productcodo, MH-MORSO)fitedtoaheavy-duty 1800 tich as Ransom 1602 E (product code: MH-EVIG0E) ‘ccaptable for one-bag mixes, Larger quantities wil require a high shear vane mixer. Do not use a collldal impeller mixer. itisossentalthatmachine mixing eapectyandiabouravatsbilty {is adequate to enable grouting operation to be cared out continuously. This may roqulro the use of a holding tank with provision for gonile agitation to maintain ticity. “Tne solected water content should be accurately measured into the mixer. Slowly add the total contents of the Conbextra HF bag, mix continuously for § minutes, ensuring a smooth, ‘oven consistency is obtained, Deeper grout pours Where grout gap depth isn excess of 125 mm up to 500 mm, Conbestra Deep Pour should be used. Piecing, Place the grout within 15 minutes of mixing to gain the full benef ofthe expansion process. CConbextra HF can be placed in thicknesses from 10 mm upto 425 mm ina single pour when used as an underplate grout Ware the grouting gap beneath the baso plate exceeds the ‘maximum thickness allowed, then the grout can filed / bulked Dut wth Conbextra Grout Agaregate” to minimise exotherm Freat build up, Alleratvely Conbaxtra Deep Pour is available for pours up to 500 mm thick. Ftingfbulkng out oft grout should not oxcwed a rato of 1: ease rater tothe Conbextra Grout Aggregate TOS for more ‘guidance on buiking out of coment based grout. Any bolt pockete must be grouted prior o grouting between the ‘subetrate and thebase pale. Continuous grou iowis essentialFosroc® Conbextra HF For larger pours the grout may be hand piaced or pumped Into 8 removable hopper (rough). ‘Sulficlent grout must be avallable porto starting andthe time {akon to pour a batch must be regulated to tho time taken to prepare thenext one, Continual grout pour musi be ensured ‘Tho mixed grout should be poured only from one side of the ‘old to ekminate the entrapment of alr or surplus pro-soaking \aler. This is best achieved by pouring the grout across the shortest dletance of travel. ‘The grout head must be maintained at all times so that 2 ‘continuous grout font a achieved. Please rer to he Conbaxtra Cemanttous Grouts Applation Gude for further information. This is avallable rom the weballo for your local Parchem branch, Pumping ‘Where arge volumes have tbe placed Conbextra HF may be pumped. A heavy duty diaphragm pump Is recommended for {tis purpose. Screwfeedandplsion pumpemay alsobesutabie, ‘Maximum aggregate is 2.5 mm, Ensure pump is capable of ‘pumping this size aggregate Curing ‘On completion ofthe grouting operation, exposed areas should bethoroughly cured. This shouldbe done bythe usBof Conoure ‘A99 curing membrane or wet hessian, jeaning CConbexira HF should bo removed from tools and equipment with claen wator mmeciately ter use, Cured material can be removed mechanically. Inert netee ‘de io wna a ona en aon Limitations Low temperature working When the airor contact sufoce tamporatures are 5°C or below ‘onatling thermometer warm water (30-40°C)lerecemmended to accelerate strangth development For amblont temperatures below 10°C the grout consistancy shouldbe fowable andthe formwork should be maintalned in place for at least 26 hours. [Normal precautions for winter working with cementitious ‘materials should then be adopted. High temperature working ‘At ambiont temperatures above 36°C the mixed grout should be stored In the shade. Cool water (below 20°C) should be ‘used for mixing the grout. Estimating ‘Supply PC:201050 - Conbextra HF 20 kg bags. Viel Consistency Yield (As 14782-2008 Tabt (Litres of mixed 41.22) ‘matertal) +408 ives 407 bree 108 tres so9 wee CConloaxtra HF has @ shelf fe of 24 months from date of ‘manufacture if kept in a dry slore inthe original, unopened ‘bags or packs. Refer tothe Use by Date indicated onthe packaging. If stored in high temperature and high humilty locations the shelf ile may be reduced. hyo sales Cae sa S158 wu emt rar sa” Thc to ncn ay ene ae wn ne sta (0) sno ee Pee eng nt at dy aa a arin ia an You archer Cnatrection upgten Py