PERHITUNGAN

Data
Kiln Feed Rate, [F4] = 303 tph
Raw Mill Feed Rate, [TF] = 361 tph
Fine Coal Feed to Clinker, [F7] = 13,1 tph
Fine Coal Feed to Kiln, [F8] = 7,7 tph
Combustion Heat of Fine Coal, [NHV] = 5385 kcal/kg
Fine Coal Ash, %db, [FCA] = 14,49 %
Raw Coal Ash, %db, [RCA] = 6,79 %

Data Pengamatan
Oxides Tot. Raw Raw Raw EP-Dust Kiln Kiln Act. Fine Coal, Raw Coal,
Mill Feed Meal Meal + from EP Feed Feed + Clinker Moist & Ash Moist & Ash
EP-Dust EP-Dust Composition Composition
[FT] [1] [2] [3] [4] [5] [6] [7] [8]
H2O 7,10 0,62 7,72 17,00
LOI 34,46 34,70 36,39 34,57 34,57
SiO2 13,48 13,45 10,56 13,57 13,57 21,89 33,63 54,01
Al2O3 3,54 3,66 3,56 3,75 3,75 5,70 9,47 25,60
Fe2O3 2,62 2,01 1,93 2,26 2,26 3,43 3,06 7,40
CaO 43,09 43,38 45,52 43,15 43,15 65,99 30,96 3,97
MgO 0,54 0,55 0,56 0,60 0,60 1,43 0,87 0,92
LSF 98,78 100,22 129,97 98,31 98,31 93,94 28,85 2.13
SM 2,19 2,37 1,92 2,26 2,26 2,40 2,68 1,64
AM 1,35 1,82 1,84 1,66 1,66 1,66 3,09 3,46

1. Calculation of the circulaton dust to kiln feed :

[𝐹4]×(𝐶𝑎𝑂(5) −𝐶𝑎𝑂(4) )
Circulation dust to kiln feed, [X] =
(𝐶𝑎𝑂(3) −𝐶𝑎𝑂(5) )

=
303 𝑡/ℎ𝑟×(43,15−43,15
(45,52−43,15)

= 0 ton/hr

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Kiln Feed + Dust to Preheater entrance, [F5] = [F4] + [X]

= 303 ton/hr + 0 ton /hr

= 303 ton/hr

2. Calculation of the circulaton dust to CF-Silo :

H2O, [TF] = Water content of Raw Mill Feed = 7,10 ton/hr

H2O, [1] = Residual moisture of Dry Raw Meal = 0,62

[𝑇𝐹]×(100−𝐻2 𝑂[𝑇𝐹])
Raw Meal extracted from Raw Mill Feed, [F1] =
(100−𝐻2 𝑂(1) )

361 𝑡𝑜𝑛/ℎ𝑟×(100−361 𝑡𝑜𝑛/ℎ𝑟)

= (100−7,10)

= 337,47 ton/hr

[𝐹1]×(𝐶𝑎𝑂(2) −𝐶𝑎𝑂(1) )
Circulation dust to CF-Silo, [Y] =
(𝐶𝑎𝑂(3) −𝐶𝑎𝑂(2) )

337,47 𝑡𝑜𝑛/ℎ𝑟×(43,38−43,09)
=
(45,52−43,38)

= 45,73 ton/hr

Return dust from EP, [F3] = 0 ton/hr + 45,73 ton/hr

= 45,73 ton/hr

Raw Meal + Dust to CF-Silo, [F2] = 337,47 ton/hr + 45,73 ton/hr

= 383,2 ton/hr

3. Calculation of the dust removed from Preheater :

Total of Fine Coal for firing, [FC] = [F7] + [F8]

= 13,1 ton/hr + 7,7 ton/hr

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= 20,8 ton/hr

[𝐹𝐶𝐴]
Coal Ash from Fine Coal, [FA] =
100×[𝐹𝐶]

14,49
=
100×20,8 𝑡𝑜𝑛/ℎ𝑟

= 3,01 ton/hr

(100−𝐿𝑂𝐼(5) )
Kiln Feed + Dust to Preheater on loss free, [F5'] =
100×[𝐹5]
(100−34,57)
=
100×303 𝑡𝑜𝑛/ℎ𝑟

= 198,25 ton/hr

100
CaO(5) loss free = C(5) = × 𝐶𝑎𝑂(5)
(100−𝐿𝑂𝐼(5) )

100
= × 43,15
(100−34,57)

= 65,05 %

100
CaO(3) loss free = C(3) = × 𝐶𝑎𝑂(3)
(100−𝐿𝑂𝐼(3) )

100
= × 45,52
(100−36,39)

= 71,56 %

Dust remove from preheater, [Z]

{[𝐹5′ ]×(𝐶(5) −𝐶𝑎𝑂(6) )+[𝐹𝐴]×(𝐶𝑎𝑂(7) −𝐶𝑎𝑂(6) )} 100

= 100 ×
(𝐶(3) −𝐶𝑎𝑂(6) )×(𝐿𝑂𝐼 ) [𝐹4]
(3)
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𝑡𝑜𝑛
198,52 ℎ𝑟 ×(69,95−65,99)+3,01𝑡𝑜𝑛/ℎ𝑟×(30,96−65,99)} 100
= 100 𝑥 303 𝑡𝑜𝑛/ℎ𝑟
(71,56−65,99)×( )
36,39

= 32,12 ton/hr

4. Calculation of the actual Feed to Kiln :

The Actual Feed to Kiln, [F9] = 303 ton/hr – 32,12 ton/hr

= 270,88 ton/hr

(100−𝐿𝑂𝐼(5) )
Clinker Production, [F6] =
100×[𝐹9]

(100−34,57)
=
100×270,88 𝑡𝑜𝑛/ℎ𝑟

= 177,23 ton/hr

[𝑭𝟒]
Factor Kiln Feed/Clinker, [f] =
[𝑭𝟔]

𝟑𝟎𝟑 𝒕𝒐𝒏/𝒉𝒓
=
𝟏𝟕𝟕,𝟐𝟑 𝒕𝒐𝒏/𝒉𝒓

= 1,71 ton kf/ton clinker

[𝐹𝐴]
Coal Ash Factor, [F] =
[𝐹6]

3,01 𝑡𝑜𝑛/ℎ𝑟
=
177,23 𝑡𝑜𝑛/ℎ𝑟

= 0,02 kg/kg clinker

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The actual Feed to Kiln composition :

(100−𝐿𝑂𝐼(5) ) 1
[SiO2] = ×
100×(𝑆𝑖𝑂2(6) −(𝐹×𝑆𝑖𝑂2(7) )) (1−𝐹)

(100−34,57) 1
= ×
100×(21,89−(0,02×33,63)) (1−0,02)

= 14,19 %

(100−𝐿𝑂𝐼(5) ) 1
[Al2O3] = ×
100×(𝐴𝑙𝑂3(6) −(𝐹×𝐴𝑙𝑂3(7) )) (1−𝐹)

(100−34,57) 1
= ×
100×(5,70−(0,02×9,47)) (1−0,02)

= 3,69 %

(100−𝐿𝑂𝐼(5) ) 1
[Fe2O3] = ×
100×(𝐹𝑒2 𝑂3(6) −(𝐹×𝐹𝑒2 𝑂3(7) )) (1−𝐹)

(100−34,57) 1
= ×
100×(3,43−(0,02×3,06)) (1−0,02)

= 2,25 %

(100−𝐿𝑂𝐼(5) ) 1
[CaO] = ×
100×(𝐶𝑎𝑂(6) −(𝐹×𝐶𝑎𝑂(7) )) (1−𝐹)

(100−34,57) 1
= ×
100×(65,99−(0,02×30,96)) (1−0,02)

= 43,57 %

(100−𝐿𝑂𝐼(5))
[MgO] = × 1
100×(𝑀𝑔𝑂(6)−(𝐹×𝑀𝑔𝑂(7))) (1−𝐹)
(100−34,57) 1
= ×
100×(1,43−(0,02×0,87)) (1−0,02)
= 0,94 %