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Systems CFB MULTIFUEL BOILER

TABLE OF CONTENTS

2.6 SAND SYSTEM............................................................................................. 2

2.6.1 Purpose of the system ................................................................................ 3

2.6.2 General description of the system............................................................. 3

2.6.3 Design criteria.............................................................................................. 3

2.6.4 Equipment specification ............................................................................. 4

2.6.4.1 Sand hopper .................................................................................................. 4

2.6.4.2 Screw feeder ................................................................................................. 5
2.6.4.3 Belt bucket elevator ....................................................................................... 7
2.6.4.4 Rotary feeder................................................................................................. 7
2.6.4.5 Fall pipe......................................................................................................... 8

1 2005 - 08 - 30 T. Anttonen
0 2005 - 03 - 09 T. Anttonen
Muut. Pvm Laatinut Pvm Tarkastanut Pvm Hyväksynyt
Rev. Date Prepared by Date Reviewed by Date Approved by

KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\koulutus\Training Manuals\Folder 1\2.6 Sand system(1).doc

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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Power Generation RAPP PB3 PROJECT 2 (8)

Systems CFB MULTIFUEL BOILER

2.6 SAND SYSTEM

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
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Power Generation RAPP PB3 PROJECT 3 (8)

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Flowsheet: T582-00024 Sand feeding equipment

2.6.1 Purpose of the system

The purpose of the sand handling system is to supply to the

boiler make-up sand necessary in fluid bed combustion.

2.6.2 General description of the system

Sand is received to the hopper (283T015) (volume 20 m3),

which also serves as a small storage. To this hopper comes also
sieved ash from the bottom ash screening. Sand is discharged
from the hopper via screw (283C026) into the elevator
(283C027) which lifts sand up enough to be able to gravitation
fed it via rotary feeder (283E088) and piping to fuel feeding
screw (283C025) located on the front wall of the furnace
(283E065).

2.6.3 Design criteria

Sand

Required make-up sand amount during normal operation

depends mainly on fuel ash content.

Fluidized bed make-up sand shall be of natural sand with the

amount of quarz as mineral less than 70%.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
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Power Generation RAPP PB3 PROJECT 4 (8)

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Typical size distribution is as follows:

100 % mm < 4,76

99,6 % mm < 2,38
98,5 % mm < 1,19
88,0 % mm < 0,59
43,1 % mm < 0,297
5,0 % mm < 0,149
1,3 % mm < 0,074

Assumed maximum moisture content % 83

2.6.4 Equipment specification

2.6.4.1 Sand hopper

Equipment number 283T015

Number pcs 1
Manufacturer RAPP (Raumaster design)
Material Carbon steel
Volume m3 P P 20
Lenght m 5
Height (with support) m 3,2

Hopper is equipped with covers, which are equipped with hand

operated winches.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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Power Generation RAPP PB3 PROJECT 5 (8)

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2.6.4.2 Screw feeder

Equipment number 283C026

Number pcs 1
Manufacturer Raumaster Oy
Capacity m3/h P P 20
Rotation speed rpm 10
Materials
- screws, flights 10 mm AISI 304
- shaft pipe D = 273 x 10 mm Carbon
steel, AISI-lined
-spout AISI 304
Motor 7,5 kW, 1500 rpm

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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Figure 1 Belt bucket elevator

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
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Power Generation RAPP PB3 PROJECT 7 (8)

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2.6.4.3 Belt bucket elevator

Equipment number 283C027

Number pcs 1
Manufacturer Raumaster Oy
Capacity m3/h P
P
20
Belt speed m/s 1,3
Belt width mm 300
Elevator height m 20
Materials
- frame Carbon steel
- bucket Carbon steel + Hardox
400
Motor 7,5 kW, 1500 rpm

2.6.4.4 Rotary feeder

Equipment number 283E088

Number pcs 1
Manufacturer Raumaster Oy
Capacity m3/h P P 20
Manufacturer’s type ALF 30/30
Speed rpm 16
Material Carbon steel
Motor 2,2 kW, 1500 rpm

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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2.6.4.5 Fall pipe

Number pcs 1
Manufacturer Raumaster Oy (Kvaerner
design)
Diameter 219,1
Height (about) m 5
Material 4 mm stainless steel

Fall pipe is equipped with expansion joint. Fall pipe feeds sand
to the fuel feeding wall screw 6 (283C025).

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005