GP10 FWA Standard Setup (dC 970) NOTE: NVM locations [988-121] [988-122] [988-123] [988-126] [988-127] [988-128]

E: NVM locations [988-121] [988-122] [988-123] [988-126] [988-127] [988-128] [988-

129] and [988-130] [988-400] require input values.
Purpose
The purpose of this procedure is to ensure that the Full Width Array is adjusted correctly and
performing accurate calibrations. The procedure is to be performed from start to finish and
establishes the following parameters:

• LED Intensity - This routine uses the Yellow tile on the WR Roll to record the scanner
response to the lamp at FWA installation or Lamp replacement.
• Gain/Offset - This routine calibrates scanner response to Lamp intensity.
• Shading Profile - This routine sets correction values in the Scanner to compensate for
variations in the Scanner CCD light response.
• Parameters - This routine calibrates the read position, focal point and depth of field for the
Scanner.
• Check Paper Measurement GP 7 - This procedure establishes accurate paper measure-
ment points for the FWA in order to enable accurate performance by FWA applications.
Several other separate routines are embedded in dC 970 and they are performed for the fol-
lowing purpose:

• Calibrate Color Sensor - This routine uses the Yellow tile on the WR Roll to calibrate color
response of the FWA.
• Adjust Replaced Lamp - Performed when the Lamp Assembly is replaced.
• Adjust Replaced Color Calibration Plate - Performed when the WR Roll assembly is
replaced.
Prerequisites
Before performing this routine at installation, ensure that the WR Roll tiles (PL20.1) and both
sides of the Lamp Window (GP9) are clean. Figure 1 WR Bar Code Values

Ensure that there are no IQ defects with the system and that the xerographic subsystem is 3. Check that the values on the Lamp Assembly match the values in NVM. In the example in
operating properly. Figure 2, the value in [988-137] should be 0004 (a zero is added to make four digits).

Procedure
Perform each of the following in order.

NVM / Label Check

1. Enter CE Diagnostics (Entering and Exiting CE mode)
2. Check that the values on the WR Roll Assembly match the values in NVM. In the example
in Figure 1, the value in [988-126] should be 0143; the value in [988-127] should be 0527,
etc.

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 2. Press Start to adjust LED 1 (Figure 4)

Figure 4 Adjust LED Intensity Step 1

3. Press Next and then press Start to adjust LED 2 (Figure 5).

Figure 2 Lamp Bar Code Value

Adjust Lamp Intensity

1. Enter dC 970 and press the Adjust LED Intensity button (Figure 3).

Figure 5 Adjust LED Intensity Step 2

4. Press Next and then press Start to adjust LED 1/2 (Figure 6).

Figure 3 dC 970 Main Screen

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 Table 1
Error Code
Error and Stored in [988-
description Component Action 006]
RGB unbalanced LED 2 Replace the Illumi- 53
LED 1/2 nation Module
RGB unbalanced LED 1&2 Replace the Illumi- 56
LED 1/2 nation Module

Adjust Gain / Offset

1. Enter dC 970 and press the Adjust Gain / Offset button (Figure 7).

Figure 6 Adjust LED Intensity Step 3

5. If there are no NGs, press Save to save the adjustment values. If NGs appear, values are
displayed with a red bar. Refer to Table 1 to troubleshoot the error code stored in [988-
006].

Table 1
Error Code
Error and Stored in [988-
description Component Action 006]
LED intensity too LED 1 Increase Gain 51
low NVM [988-143]
and readjust Figure 7 dC 970 Main Screen
LED intensity too LED 2 Replace the Illumi- 54
low nation Module 2. Press Start to perform the Adjustment with Gain selected in the pulldown menu (Figure
LED intensity too LED 1&2 Increase Gain 57 8).
low NVM [988-143]
and readjust
LED intensity too LED 1 Decrease Gain 52
high NVM [988-143]
and readjust
LED intensity too LED 2 Replace the Illumi- 55
high nation Module
LED intensity too LED 1&2 Decrease Gain 58
high NVM [988-143]
and readjust
RGB unbalanced LED 1 Replace the Illumi- 50
LED 1/2 nation Module

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 5. Select Offset from the pulldown menu and ensue that Current Values fall between the
Minimum and Maximum values (Figure 10).

NOTE: NGs will be displayed in Red.

Figure 8 Gain / Offset Adjustment

3. Select Gain from the pulldown menu and ensue that Current Values fall between the
Minimum and Maximum values (Figure 9).
Figure 10 Offset Values After Adjustment
NOTE: NGs will be displayed in Red.

6. If the values are OK, press Save to save the values and proceed to Update Shading
Profile. If the values are NG, continue with this procedure.
7. Remove the Lamp Window and clean both sides of the glass with Lens and Mirror
Cleaner and a lint free cloth GP9.
8. Access the dC330 and ensure that the Lamps light [045-002]. Troubleshoot electrical con-
nections or replace the Assembly (BSD 6.11).
9. Repeat the Gain / Offset adjustment.
Update Shading Profile
1. Enter dC 970 and press the Update Shading Profile button (Figure 11).

Figure 9 Gain Values After Adjustment

4. If the values are OK, proceed to step 5. If the values are NG, continue with step 7.

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 NOTE: Shading failures will result in NVM [988-006] having a value of 29.

5. If there are values greater than 1, perform GP15 (WR Roll Evaluation) and GP6 Window
Cleaning and repeat the adjustment. If the adjustment fails again, replace the WR Roll
Assembly (REP 6.5).
Adjust Parameters
1. Enter dC 970 and select Adjust Parameters (Figure 13)

Figure 11 dC 970 Main Screen

2. Press Start to begin the adjustment.

3. Check for values greater than 1 in both the Window Stain and Shading Stripe pulldown
menus. (Figure 12)

Figure 13 dC 970 Main Screen

2. Press Start to begin the adjustment.

3. Ensure that there are no NGs displayed in the Gain values (Figure 14). If NGs are dis-
played, go to steps 7and 8 to resolve.

Figure 12 Shading Profile Adjustment

4. If there are no NGs, press Save to save the adjustment values and proceed to Adjust
Parameters.

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 Figure 14 Gain Parameters Figure 16 Scan Position Detection Surface Values

4. Ensure that there are no NGs displayed in the Illumination Depth Detection Surface val- 6. Ensure that there are no NGs displayed in the Focus Detection Surface values are (Fig-
ues (Figure 15). If NGs are displayed, go to steps 7and 8 to resolve. ure 17). If NGs are displayed, go to steps 7and 8 to resolve.

Figure 15 Illumination Depth Detection Surface Values Figure 17 Focus Detection Surface Values

5. Ensure that there are no NGs displayed in the Scan Position Detection Surface values 7. If the any of the adjustments fail after the first attempt perform the following:
(Figure 16). If NGs are displayed, go to steps 7and 8 to resolve. • Clean FWA window per GP9
• Clean the WR Roll

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 • Check/Rerun “Adjust Gain / Offset” adj again GP11 Transfer Drawer Service Position
8. If the adjustment fails again, perform the following:
Purpose
• Check the WR Roll position per GP15
This procedure will place the Transfer Drawer to the fully extended service position.
• Ensure that the WR NVM / Barcode values are correct (Steps 3 and 4).
• Check operation of the LED Light assembly WARNING
• Replace the LED Lamp assy (REP 6.6)
Do not perform repair activities with the power on or electrical power supplied to the
• Replace Top FWA assembly (REP 6.7) machine. Some machine components contain dangerous electrical voltages that can
9. Perform GP 7 to ensure accurate position FWA readings when creating “Alignment Pro- result in electrical shock and possible serious injury.
files”. DANGER: Ne pas effectuer de dépannnage avec le contact principal activé ou avec l'ali-
mentation électrique appliquée à la machine. Certains éléments de la machine compor-
tent des tensions électriques dangereuses qui peuvent causer un choc électrique et de
graves blessures.
AVVERTENZA: Non effettuare alcuna riparazione con l'alimentazione elettrica inserita.
Alcuni componenti contengono corrente ad alta tensione che può provocare forti
scosse e gravi ferite.
VORSICHT: Es dürfen erst Reparaturarbeiten durchgeführt werden, wenn das Gerät aus-
geschaltet ist oder der Netzstecker nicht mehr mit der Stromquelle verbunden ist. Ein-
ige Komponenten des Gerätes sind stromführend und können daher zu ernsthaften
Verletzungen oder Stromschlägen führen.
AVISO: No realice reparaciones con la máquina encendida o conectada a la corriente.
Algunos componentes de la máquina contienen voltajes eléctricos peligrosos que
pueden producir una descarga eléctrica y causar daños graves.
CAUTION
Do not pull out the Transfer Drawer with power supplied to the machine. This could result in
electrical damage to the machine.,
Procedure
1. Power off the machine by performing the following:
a. Press the ON/OFF button on the right side of the Control Panel.
b. When the light near the ON/OFF button stops blinking, open the Left Front Door and
the Center Front Door, and switch off the circuit breaker.
2. Turn the locking handle clockwise and pull out the Transfer Drawer.
3. Extend the drawer to the service position:
1. Press the release latch on each side with a screwdriver blade and pull the drawer
outward until it stops (Figure 1).

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