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INSTALLATION MANUAL

Applied Machine:

<Important>
Be sure to correctly follow the procedures in order as explained in this installation manual.
If you do not follow the procedure in order, the image trouble may occur.

I. Outline of installation procedures

PC-104 PC-204 PC-405 DK-504

AU-101
Machine MK-713
AU-201 ✱ Electron system options

Electron system options HD-508 SC-503*

MK-711
FS-609 FS-519 PK-515
EK-603*
PK-501
MT-502 SD-505 *: No particular order in
installation procedures.

OT-602

When installing the machine and associated options as a system, follow the order shown on the upper.
Note:
• For the detailed installation procedures for each option, follow the instructions given in the corresponding
installation manual and perform the procedures correctly.
• When placing the machine on the floor, make sure to use the paper feed cabinet or the desk to secure
the performance and the quality of the product.
• Once the Power Switch is turned ON, do not turn OFF it until the installation work has been completed.
• Lifting the machine in an awkward position or transporting it in a poorly balanced position could result in
personal injury. When transporting the machine, assign an adequate number of persons to the job and
ensure that each person can take a good position of not being excessively loaded.
(mass: approx. 79 kg (174-1/4 lb))

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II. Installation space (unit: mm (inch)) IV. Accessory parts
bizhub C353P + FS-519 + SD-505 + PC-405 No. Name Q’ty
+ MK-713
2049
1. Imaging unit (IU): Y,M,C,K 4
(80-11/16) 2. User’s guide holder 1
191 677 991 190
(7-1/2) (26-5/8) (39) (7-1/2) 3. Quick guide
1
(Copy/Fax/Scan/Box operations) *
4. Installation manual 1 set
5. CD-ROM * 3
6. Paper size label 1
7. Power cord * 1
8. Power cord instruction * 1
9. Connector cover 1
10. Cord clamp * 1
11. Cover
(Mounted when
1148
neither the paper
1
(45-3/16) feed cabinet nor
the desk is
390 708 50
(15-3/8) (27-7/8) (2) mounted.) A02EIXC065DA

12. Screw A
(3 × 8 mm) 1
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13. Screw B *
(3 × 8 mm) 1
(35-1/8)
892

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* Varies depending on the applicable marketing


area.

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After unpacking, be sure to get rid of the


III. Pre-installation check items packaging materials and keep them out of
1. Select a level and stable place for installing the the reach of children.
machine. Putting the head in the plastic bag
2. Be sure to use a power source of the voltage and involves danger of suffocation.
frequency indicated in the product specifications.
Ensure that the current carrying capacity of the
power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.

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V. Removing the machine VI. Removing protective tape, packing and
1. Open the shipping carton and remove the IU car- other shipping materials
ton and machine carton.
1. Remove protective tape from different parts of the
2. Pull out the handles.
machine.

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3. Holding onto the portions shown in the illustra-


tion, remove the machine while maintaining a A02EIXC240DB
level position.

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2. Slide out the 1st drawer and remove protective
Note: tape from the inside of the drawer.
Machine mass: 79 kg (174-1/4 lb)
Make available collective manpower of an appro-
priate size for transporting the machine.
When attaching the machine, as the reference fit
the machine with the corner A and B of the paper
feed cabinet.

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B
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3. Slide out the 2nd drawer and remove protective VII. Installing the IU
tape from the inside of the drawer.
1. Open the front door.

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4. Open the front door and remove protective tape.


2. Tilt the IU to the left and, in that condition, shake it
over a small stroke twice. Then, tilt the IU to the
right and, in that condition, shake it over a small
stroke twice.

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3. Remove the top cap and protective sheet of the


IU.
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4. Keeping the IU in the level position, insert it all VIII. Installing the toner cartridge
the way as far as it will go.
Note: Note:
• Make sure that the color is same between Since cartridge is not furnished with the machine,
inserting port and the IU. purchase toner cartridge (of different colors) sepa-
• Make sure that the blue label position of the IU rately.
is matched with the one of the machine side. 1. Shake the toner cartridge right and left five to ten
times.
Note:
Shake the cartridge adequately. Otherwise, it may
cause trouble.

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5. Push the IU all the way in.


Note:
Make sure that the IU is pushed all the way in. A02EIXC029DA

2. Insert the toner cartridge into the machine.


Note:
• Make sure that the color is same between
inserting port and the toner cartridge.
• Make sure that the blue label position of the
toner cartridge is matched with the one of the
machine side.

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6. Using the same procedure, install all IUs.

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3. Push the toner cartridge all the way in. IX. Connecting the power cord and
Note:
Make sure that the toner cartridge is pushed all the
mounting the accessory parts
way in. 1. Connect the power cord.

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4. Using the same procedure, install the toner car- 2. Fit the cord clamp furnished with the machine
tridges for other colors of toner. over the power cord (one screw B furnished with
5. Close the front door. the machine).
Note:
This step may not be performed depending on the
applicable marketing area.

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3. Plug the power cord into the power outlet.

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4. Insert the cover two projections into the holes on X. Installing the user’s guide holder
the right side of the machine as shown in the
illustration. Secure the cover with the screw (one Install the user’s guide holder.
screw A furnished with the machine).
Note:
This operation should be performed only when the
paper feed cabinet and the desk are not mounted.

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XI. Installing the MK-713 (mount kit)


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Open the manual bypass tray and set the MK-713
(mount kit).

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XII. Setting up the servicing equipment XIV. Starting the PC and the printer
Set up the equipment in order to print a test pattern Note:
and make the necessary adjustments. • The notebook PC should be started up, and the
Note: printer should be turned on before the External
Do not turn on any equipment until you are Panel Controller is started up.
instructed to do so. • If an error message appears, follow the instruc-
(2) tions described in the message.
• Do not quit the External Panel Controller while
it is being used. If it is quit, restart the machine
and the External Panel Controller.
1. Turn on the machine.
2. Press Menu/Select key.
3. Press the T key to select “Service Mode.”
4. Press Menu/Select key.
5. Input the password, and press Menu/Select key.
(1) 6. Check that “System Settings” is selected and
press Menu/Select key.
7. Press the T key to select “SoftwareSWSetting.”
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8. Press Menu/Select key.
9. Select Software-SW “62” and press Menu/Select
(1) Notebook PC
key.
Starts the External Panel Controller for adjust-
10. Press the T key to select “Set by Hex.”
ment.
(2) Network cable 11. Change the setting from “00” to “01” and press
Connects the PC to the printer. Menu/Select key.
12. Press the Cancel key.
13. Turn off the machine.
14. While the printer remains OFF, turn ON the PC.
XIII. Connecting the equipment cables 15. Check that the computer’s IP address and sub-
Connection between the PC and the printer: net mask are set as follow:
Connect the PC to the printer with a network cable. IP address: 192.168.1.100
Subnet mask: 255.255.255.0
16. Turn ON the main power switch of the printer
and start External Panel Controller on the PC.
Note:
It may take some time to start External Panel Con-
troller.
17. Check that the External Panel Controller
appears in the computer screen.
Note:
If the External Panel Controller does not appear in
the computer screen, turn the printer off, then on
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again, and then restart the External Panel Control-
ler.

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XV. Date/Time setting XVII. Serial number input
1. Click the Reset key, and then make sure that the Note:
Service Mode screen appeared. Serial number input is needed only for optional
2. Display the Date & Time Setting screen. devices that will be installed later.
(To display the Date & Time Setting screen, click 1. Select the Serial Number input function as fol-
Stop → 1 → 1 → 4 → 4 → Clear.) lows: System 1 → Serial Number.
3. Click the clear key. 2. Click the item you want to enter and input the
4. Enter the data for the year, month, day, and time- serial number.
of-day from the 10-key pad. 3. Click “END.”
5. Click “Entry.”
Note:
Clicking the Entry key returns the figures in the
Date & Time Setting screen to 0 and Date & Time
Setting has been completed.

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4. For other devices, enter their serial number in the


same way.
5. Click “END.”
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6. Click “END.”
XVIII. Unit change
Note:
XVI. Install date This function allows the user to select the type of
message that will appear when the replacement
1. Select the Install Date function as follows: time arrives for each of the different units.
System 1 → Install Date.
2. Click the clear key. 1. Select the Unit Change function as follows:
3. Enter the data for the year, month, and day from System 2 → Unit Change.
the 10-key pad. 2. Select the appropriate message type for each
4. Click “Entry.” unit.
Note:
Clicking the Entry key returns the figures in the
Install Date screen to 0 and Install Date has been
completed.

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3. Click “END.”

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5. Click “END.”

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XIX. List output XX. Disconnecting service tools
1. Load the 1st drawer with A4 or Letter 1. Hold down the Menu/Select key in the control
paper. panel, and then turn on the printer.
2. Click “List Output.” Note:
3. Click the “Machine Management List” and then Continue to press Menu/Select key until “•”
click the start key. appears at the top right of the screen.
The list will be output. 2. Check that “Trouble Reset” screen appears.
4. Output “Adjustments List” also by clicking the 3. Press the T key to select “Release Ext. APP.”
respective display and clicking the start key. 4. Press Menu/Select key.

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5. Turn OFF and then ON the Main Power Switch of


the machine.

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5. Click “END.”
6. Click “Exit” on the Service Mode Screen.
7. Turn OFF and ON the Main Power Switch. A02EIXE214DA
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.

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XXI. Setting the date/time from the control XXIII. Adjusting registration of paper
panel source options
1. Press the Menu/Select key in the control panel. <1 way paper feed cabinet, large capacity cabinet>
2. Press the T key to select “System Settings.” 1. Display the Service Mode screen.
3. Press Menu/Select key. (For details of how to display the Service Mode
4. Input the password, and press Menu/Select key. screen, see the service manual.)
5. Check that “System Settings” is selected and 2. Select the function to be used as follows:
press Menu/Select key. Machine → Printer Area → Centering → 3rd.
6. Check that “Date/Time Settings” is selected and 3. Click the start key.
press Menu/Select key. A test print will be produced.
7. Check that “Date Setting” is selected and press
Menu/Select key.
8. Specify the date, and then press the Menu/Select
key.
9. Press the T key to select “Time Setting.”
10. Specify the time, and then press the Menu/
Select key.
11. Press the T key to select “Time Zone Setting.”
12. Specify the time zone, and then press the Menu/
Select key.
13. Press the Cancel key.
14. Turn OFF and ON the Main Power Switch.
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4. Measure width A from the edge of the paper to


XXII. Affixing the paper size label the pattern printed on the test print and check that
Affix the paper size label. it falls within the specified range.
Specifications: 3.0 mm ± 1.0 mm

Paper exit
direction

A
Paper size label
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For loading the paper as well as setting the paper


type, refer to the user’s guide. 5. If the measured width A falls outside the specified
range, enter the correction value using the
or key.
6. Produce another test print and check to see if
width A falls within the specified range.

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7. Select the function to be used as follows: <2 way paper feed cabinet>
Centering (Duplex 2nd side) → 3rd. 1. Display the Service Mode screen.
8. Click the start key. (For details of how to display the Service Mode
A test print will be produced. screen, see the service manual.)
2. Select the function to be used as follows:
Machine → Printer Area → Centering → 3rd.
3. Click the start key.
A test print will be produced.

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9. Measure width A of the test pattern on the back-


side of the test print produced and check that it
falls within the specified range. A02EIXE049DA

Specifications: 3.0 mm ± 2.0 mm


4. Measure width A from the edge of the paper to
the pattern printed on the test print and check that
it falls within the specified range.
A Specifications: 3.0 mm ± 1.0 mm
Paper exit
direction Paper exit
direction

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10. If the measured width A falls outside the speci- A


fied range, enter the correction value using the
or key. 4061IXC147DA

11. Produce another test print and check to see if


width A falls within the specified range. 5. If the measured width A falls outside the specified
12. Click “END.” range, enter the correction value using the
13. Click “Exit” on the Service Mode screen. or key.
14. Turn OFF and ON the Main Power Switch. 6. Produce another test print and check to see if
Note: width A falls within the specified range.
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.

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7. Select the function to be used as follows: XXIV. Attaching the connector cover
Centering (Duplex 2nd side) → 3rd.
8. Click the start key. Attach the connector cover furnished with the
A test print will be produced. machine.

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9. Measure width A of the test pattern on the back-


side of the test print produced and check that it XXV. Check through test print
falls within the specified range.
Specifications: 3.0 mm ± 2.0 mm Make operation checks using Setting Information
Print.
1. Press the Menu/Select key in the control panel.
2. Press the T key to select “User Setting.”
A 3. Press Menu/Select key.
Paper exit 4. Input the password, and press Menu/Select key.
direction 5. Check that “Print Reports” is selected and press
Menu/Select key.
6. Check that “Configuration” is selected and press
Menu/Select key.
7. Select a single-sided print and check the printing
is completed.
8. Press the Cancel key.
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10. If the measured width A falls outside the speci-


fied range, enter the correction value using the
or key.
11. Produce another test print and check to see if
width A falls within the specified range.
* Perform the same adjustment procedure also for
the “4th.”
12. Click “END.”
13. Click “Exit” on the Service Mode screen.
14. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.

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XXVI. Connecting cables XXVII. Network setting
1. Connect the networking equipment (HUB) using Make the TCP/IP address setting for the network.
the network cable. IP Address: IP address of the controller.
Note: Subnet Mask: Subnet mask of the network, to
The following shows the recommended network which the machine is connected.
cables that correspond to each communication Gateway address: IP address of the default gate-
speed. way.
• 10BaseT/100BaseTX: Category 5 Note:
• 1000BaseT: Category 5E, Category 6 Consult the network administrator for the setting
value to be entered and make settings as
Networkport required.
1. Press the Menu/Select key in the control panel.
LED1 2. Press the T key to select “System Settings.”
3. Press Menu/Select key.
4. Input the password, and press Menu/Select key.
5. Press the T key to select “Network Settings.”
6. Press Menu/Select key.
7. Check that “TCP/IP” is selected and press Menu/
LED2 Select key.
8. Press the T key to select “IP Settings.”
9. Press Menu/Select key.
10. Check that “ApplicationMethod” is selected and
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press Menu/Select key.
11. Press the key to select “Manual Input.”
T
2. Check LEDs for lighting conditions.
12. Press the T key to select “Manual Input.”
LED1:
Should light up steadily if the link network con- 13. Press Menu/Select key.
nection has been made. 14. Check that “IP Address” is selected and press
LED2: Menu/Select key.
Should blink according to the communications 15. Type in the IP address, and then press the
status of the ACT network. Menu/Select key.
16. Press the T key to select “Subnet Mask.”
17. Type in the subnet mask, and then press the
Menu/Select key.
18. Press the T key to select “Default Gateway.”
19. Type in the default gateway, and then press the
Menu/Select key.
20. Press the Cancel key.
21. Turn OFF and ON the Main Power Switch.

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