API 682 Presentation Beginer 2011

CORPORATE TRAINING DEPARTMENT
API 682 - 3 / ISO21049
Pumps – Shaft Sealing Systems
For
Rotary and Centrifugal Pumps

Contents : ISO 21049 / API 682 2nd. Edn.
) Background to API 682

) Scope of 3rd edition
) New Flush Plans
) New Seal Code
Corporate Training – EagleBurgmann India Prepared by : Surajit Ray © EagleBurgmann 2009 1st. July,’09 2
History of API 682
Pump Specifications Mech. Seal Specifications
ISO 13709 ISO 21049
2004 - API 610 10th. Edition (no seal section) API 682 3rd. Edition
2003 - API 610 9th. Edition (no seal section)
2002 - API 682 2nd. Edition
2001 -
2000 -
1999 -
1998 -
1997 -
1996 - API 610, 8th Edition (also seal section)
1995 - API 682, 1st Edition
1994 -
1993 -
1992 -
1991 -
1990 - API 610, 7th Edition (with seal section)
Corporate Training – EagleBurgmann India Prepared by : Surajit Ray © EagleBurgmann 2009 1st. July,’09
Background to API 682 General - 1.1
ISO 21049 / API 682

is a guideline
for the minimum requirement for
Shaft Sealing Systems

for Centrifugal and Rotary Pumps
used in petroleum, natural

gas and chemical industry
Background to API 682 Task Force
USERS
1. Joe Thorp Chairman Aramco

2. Tom Arnold Vice Chairman Aramco
3. Rick Eickhoff Vice Chairman Exxon
4. Joe Shea Administrative Director Equilon
5. Roger Jones Chairman TF 610 Shell
6. Todd Monroe C.R.Gregg & Ass‘ts
7. Bob Heyl Texaco
8. Francis H. Kludt, P.E. Celanese
9. Robert C. Rollings, P.E. DuPont Engineering
10. Cesar L. Fernandez Repsol
11. Faith L. Polk Dow Chemical
12. David Vasil BP Amoco Oil
13. Randall W. Estep Union Carbide Corp
Background to API 682 Task Force
MANUFACTURERS
14. Neil Wallace Flexibox

15. Walter Schmöller Burgmann
16. Gordon Buck John Crane
17. Bill Goodmann ITT Goulds
18. Ken Lavelle Flowserve
19. Henri Azibert Chesterton
20. Brian Simmons Isomag
21. Mike Huebner Flowserve
CORRESPONDING MEMBERS
22. Chris Fone European Sealing Association (J.Crane)
23. Peter Petrunich Fluid Sealing Association
Scope of API 682 / 3 Objectives - 1.3
• Inner seals should run for at least 25000 hours
• Arrangement 1 seals should not allow more than

1000 ml/m³ (1000 ppm vol) of emission leakage
concentrations (measured by EPA Method 21)
• Containment Seals should run for at least

- 25000 hours at 1,7bara (25psia) max
- 8 hours at full process conditions
PURPOSE OF THE STANDARD
TO PROVIDE THE CUSTOMER RECOMMENDATIONS

FOR SEALING SYSTEMS THAT WILL GIVE HIM QUALIFIED PRODUCTS
CAPABLE TO -
1. PERFORM RELIABLY
2. REDUCE EMISSIONS
3. REDUCE THE LIFE CYCLE COSTS
SCOPE OF THE STANDARD
•SHAFT SIZES – 20 MM TO 110 MM

•APPLICABLE FOR NEW EQUIPMENTS
•APPLICABLE FOR MODIFIED EQUIPMENTS
•APPLICABLE FOR SPARE PARTS
OBJECTIVES OF THE STANDARD
MINIMUM 25000 HRS. LIFE WITHOUT REPLACEMENT
25000 HRS. LIFE FOR CS AT A PRESSURE IN CONTAINMENT CHAMBER <=

SEAL LEAKAGE PRESSURE SWITCH SETTING OF 0.7 BAR GAUGE MAX
8 HRS LIFE FOR CS AT FULL SEAL CHAMBER CONDITION
EMISSION <= 1000 PPM BY VOLUME
Scope of API 682 / 3 General - 1.1
ISO 21049 covers seals for shaft diameters
from 20 mm (0,75 in)
to 110 mm (4,3 in)
Scope of API 682 / 2 Seal categories - 1.2
Category 1
• for non-ISO 13709, i.e., ISO 3069 / ASME B 73.1, 73.2
Seal Chambers
• temps from -40°C (-40°F) to 260°C (500°F)
• absolute pressures up to 22 bar (315 psi)

Seal Types : APITEX / H75N / MFL85N / MFL WT80
Scope of API 682 /2 Seal categories - 1.2
Category 2
• for ISO 13709 / API Seal Chambers (Table 1 only)
Seal Type : H75VN / MFL85N / MFL65
Scope of API 682 /3 Seal categories - 1.2
Category 3
• for ISO 13709 Seal Chambers (Table 1 only)
• must meet full spec (incl. documentation)
Seal Type : H75VN / MFL85N / MFL65
Scope of API 682 /3 Seal arrangements - 1.2
• Arrangements: covered by ISO 21049

• Arrangement 1: one seal per cartridge assembly
• Arrangement 2: two seals per cartridge assembly

with a containment seal chamber at a pressure
less than the inner seal pressure.
• Arrangement 3: two seals per cartridge assembly

with externally supplied barrier fluid
ARRANGEMENT 1
1 CW-FX or 1 CW-FL RECOMMENDED API PLANS
TYPE: A/B/C Process side -

02,11,13,14, 21, 23, 31 or 32
Atmospheric side - 61,62 or 65
FIXED(FX) BUSH
FLOATING(FL) BUSH
SINGLE (1)
CONTACTING WET SEAL (CW)
ARRANGEMENT 2
2 CW-CW or 2 CW-CS or 2NC-CS RECOMMENDED API PLANS
TYPE: A/B/C I/B: 02,11,13,14, 21, 23, 31 or 32

O/B: 52, 72, 75 or 76
NON-CONTACTING SEAL (NC)
CONTAINMENT SEAL (CS)
ARRANGEMENT 3
3 CW-FB, 3 CW-BB, 3 CW-FF

RECOMMENDED API PLANS
TYPE: A/B/C I/B– 11,13,14, 21, 23 OR 32
O/B- 53A, 53B, 53C OR 54
DUAL PRESSURISED (3)

CONTACTING WET SEALS (CW)
ARRANGEMENT 3
3 NC-FB, 3 NC-BB, 3 NC-FF RECOMMENDED API PLANS

TYPE: A/B/C I/B– 02
O/B- 74
DUAL PRESSURISED (3)

NON-CONTACTING SEALS (NC)
Scope of API 682 / 2 Seal types - 1.2
• Type A
• balanced
• inside-mounted
• cartridge
• pusher
• multiple springs
• flexible element rotating (opt. stationary)
• secondary sealing by elastomeric o-rings
Seal Type : H75VN
• Type B
• balanced
• inside-mounted
• cartridge
• non-pusher (metal bellows)
• flexible element rotating (opt. stationary)
• secondary sealing by elastomeric o-rings
Seal Type : MFL85N
• Type C
• balanced
• inside-mounted
• cartridge
• non-pusher (metal bellows)
• flexible element stationary (opt. rotating)
• secondary sealing by flexible graphite
Seal Type : MFL65
Scope of API 682 / 2 Seal technology - 1.2
• ISO 21049 covers 3 designs and methods:

• Contacting Wet seals (CW)
• Non-Contacting seals (wet or dry, NC)
• Containment Seals
(contacting or non-contacting, CS)
Scope of API 682 / 2 Seal orientations - 1.2
ISO 21049 covers 3 orientations for Arrangements 2 & 3:
Face-to-Back (FB)
(Arr.2 default selection & Arr. 3 wet seals) Process seal Backup seal
Back-to-Back (BB)
(Arr. 3 default for gas seals; option for wet seals) Process seal Barrier fluid seal
Face-to-Face (FF)
(Arr.3 optional selection for wet or gas seals) Process seal Barrier fluid seal
Scope of API 682 / Seal configurations - 1.2
CATEGORY 2 and 3 SEALS (seal chamber dimensions to API 610 9th ed / ISO 13709)
Arrangement 1 Arrangement 2 Arrangement 3

Two seals per cartridge with
Two seals per cartridge that
One seal a containment seal chamber at
utilize an externally supplied
per cartridge a pressure less than
pressurised barrier fluid
the inner seal pressure
Gas buffer or
Liquid buffer Liquid barrier Gas barrier
no buffer
Default Selections
Contacting Dual Contacting Contacting Non-contacting

wet seal with contacting wet seal with wet seals seals
a fixed throttle wet seals a containment face-to-back back-to-back
1CW-FX 2CW-CW 2CW-CS 3CW-FB 3NC-BB
Scope of API 682 / 2 Seal configurations - 1.2
CATEGORY 2 and 3 SEALS (seal chamber dimensions to API 610 9th ed / ISO 13709)
Arrangement 1 Arrangement 2 Arrangement 3

Two seals per cartridge with
Two seals per cartridge that
One seal per a containment seal chamber at
utilize an externally supplied
cartridge a pressure less than
pressurised barrier fluid
the inner seal pressure
Gas buffer or
Liquid buffer Liquid barrier Gas barrier
no buffer
Contacting wet Non-contacting Contacting wet Non-contacting

seal with a seal with seals seals
floating throttle a containment face-to-face face-to-face
Optional Selections
1CW-FL 2NC-CS 3CW-FF 3NC-FF
Contacting wet Non-contacting

seals seals
back-to-back face-to-back
3CW-BB 3NC-FB
Scope of API 682 / 2 Materials - 6.1.6 & Annex C
Category 1 Category 2 Category 3
Mech. Seal Face Carbon Carbon Carbon
Mating Ring SSSiC RBSiC RBSiC
(Buka 22) (Buka 20) (Buka 20)
Hard / Hard SSSiC/ RBSiC/ RBSiC/
SSSiC RBSiC RBSiC
Secondary elements Fluoroelastomer
Perfluoroelastomer
(alt: PTFE, Nitrile, EP)
Flexible graphite
Springs Alloy C-276 or Alloy C-4
(single: SS 316 or 1.4571)
Bellows Alloy C-276 (Type B)
Alloy 718 (Type C)
Sleeves SS 316 or 1.4571
Housing SS 316 or 1.4571
SEAL QUALIFICATION TESTING
THE PURPOSE
“TO PROVIDE THE END USER WITH A
HIGH DEGREE OF CONFIDENCE THAT
THE SEAL TYPE BEING OFFERED WILL
PERFORM AS REQUIRED BY THIS
STANDARD
EACH SEAL OR SYSTEM SHALL BE
SUITABLY TESTED PRIOR TO ITS
MARKET AVAILABILITY
THE INTENT IS NOT TO TEST EVERY
INDIVIDUAL SEAL SIZE IN ALL FLUIDS,
BUT TO QUALIFY THE OVERALL
DESIGN”
SEAL QUALIFICATION TESTING
EBIPL API SEALS ARE DESIGNED FOR

9LOWER HEAT GENERATION
9LESSER WEAR & LONGER LIFE
9USING CAD & FEM TOOLS

9
9FOLLOWED BY RIGOROUS TESTING
Scope of API 682 / 2 Resevoirs - 8.5.4.3 & Fig D.26
Barrier / buffer fluid reservoirs (cont.)
z Pressure switch and pressure gauge to be provided to monitor the

high liquid level (HLL)
z Low level alarm switch to be provided (LLA)
z Volume of liquid in reservoir:

Seal shaft size Volume of liquid
up to 60 mm (up to 2,5 in) 12 l (3 gal)
> 60 mm (2,5 in) 20 l (5 gal)
New Flush Plans Annex A.4.12 & D.15
New Flush Plan 53A
New Flush Plan 53B
New Flush Plan 53C
New Flush Plan 71
New Flush Plan 72
New Flush Plan 74
New Flush Plan 75
New Flush Plan 76
New Seal Code Annex J
• Annex J Mechanical seal codes
• First character pair:Seal Category (C1, C2 or C3)

• Second character pair: Seal Arrangement (A1, A2 or A3)
• Third letter: Seal Type (A, B, C)
• Fourth set of numbers: Flush Plans (01...76)
• Example C2A1A1161:
•
• C2 = Category 2 (box dimns ISO 13709)
• A1 = Arrangement 1 (single seal)
• A = Type A (pusher seal)
• 1161= Flush Plans 11 and 61
Category 2 or 3, Arrangement 1, Type A Code: C2A1A1161
Press: 0.. 42 bara /

0.. 615 psia
Temp: -40°C..+176°C /
-40°F.. +350°F
Speed: 23 m / 75 ft
per second
EagleBurgmann seal type: H75 range Config. 1CW-FL
Category 2 or 3, Arrangement 1, Type B Code: C2A1B1161

0.. 320 psia
Temp: -40°C..+176°C /
-40°F.. +350°F
Speed: 23 m / 75 ft
per second
EagleBurgmann seal type: MFL85 Config. 1CW-FL
Category 2 or 3, Arrangement 1, Type C Code: C2A1C0262

0.. 320 psia
Temp: -40°C / +400°C

-40°F / +750°F
Speed: 50 m / 165 ft.

per second
EagleBurgmann seal type: MFL65 Config. 1CW-FL
Category 2 or 3, Arr. 2 or 3, Type A Code: C2A2A1152
or C2A3A1153

0.. 615 psia
Temp: -40°C..+176°C /
-40°F.. +350°F
Speed: 23 m / 75 ft
per second
EagleBurgmann seal types: H75K & H75F Config. 2CW-CW or

3CW-FB
Category 2 or 3, Arr. 2 and 3, Type B Code: C2A2B1152
or C2A3B1153
Press.: 0.. 22 bar abs. /

0.. 320 psi abs.
Temp.: - 40°C..+176°C /
- 40°F.. +350°F
Speed: 23 m / 75 ft.
per second
Config. 2CW-CW or
EagleBurgmann seal type: MFL85N + MFL85F 3CW-FB
ISO 21049 / API 682 2nd. edn
That‘s it !
Or is it ?
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CORPORATE TRAINING DEPARTMENT

API 682 - 3 / ISO21049

Pumps – Shaft Sealing Systems

Rotary and Centrifugal Pumps

) Background to API 682

ISO 21049 / API 682

for the minimum requirement for

Shaft Sealing Systems

used in petroleum, natural

1. Joe Thorp Chairman Aramco

14. Neil Wallace Flexibox

• Inner seals should run for at least 25000 hours

• Arrangement 1 seals should not allow more than

• Containment Seals should run for at least

TO PROVIDE THE CUSTOMER RECOMMENDATIONS

•SHAFT SIZES – 20 MM TO 110 MM

MINIMUM 25000 HRS. LIFE WITHOUT REPLACEMENT

25000 HRS. LIFE FOR CS AT A PRESSURE IN CONTAINMENT CHAMBER <=

8 HRS LIFE FOR CS AT FULL SEAL CHAMBER CONDITION

EMISSION <= 1000 PPM BY VOLUME

ISO 21049 covers seals for shaft diameters

from 20 mm (0,75 in)

to 110 mm (4,3 in)

• temps from -40°C (-40°F) to 260°C (500°F)

• absolute pressures up to 22 bar (315 psi)

• temps from -40°C (-40°F) to 400°C (750°F)

• absolute pressures up to 42 bar (615 psi)

Seal Type : H75VN / MFL85N / MFL65

• temps from -40°C (-40°F) to 400°C (750°F)

• absolute pressures up to 42 bar (615 psi)

• must meet full spec (incl. documentation)

Seal Type : H75VN / MFL85N / MFL65

• Arrangements: covered by ISO 21049

• Arrangement 2: two seals per cartridge assembly

• Arrangement 3: two seals per cartridge assembly

1 CW-FX or 1 CW-FL RECOMMENDED API PLANS

TYPE: A/B/C Process side -

2 CW-CW or 2 CW-CS or 2NC-CS RECOMMENDED API PLANS

TYPE: A/B/C I/B: 02,11,13,14, 21, 23, 31 or 32

NON-CONTACTING SEAL (NC)

CONTAINMENT SEAL (CS)

3 CW-FB, 3 CW-BB, 3 CW-FF

DUAL PRESSURISED (3)

3 NC-FB, 3 NC-BB, 3 NC-FF RECOMMENDED API PLANS

DUAL PRESSURISED (3)

Seal Type : H75VN

Seal Type : MFL85N

Seal Type : MFL65

• ISO 21049 covers 3 designs and methods:

• Non-Contacting seals (wet or dry, NC)

ISO 21049 covers 3 orientations for Arrangements 2 & 3:

Arrangement 1 Arrangement 2 Arrangement 3

Contacting Dual Contacting Contacting Non-contacting

1CW-FX 2CW-CW 2CW-CS 3CW-FB 3NC-BB

Arrangement 1 Arrangement 2 Arrangement 3

Contacting wet Non-contacting Contacting wet Non-contacting

1CW-FL 2NC-CS 3CW-FF 3NC-FF

Contacting wet Non-contacting

EBIPL API SEALS ARE DESIGNED FOR

9LESSER WEAR & LONGER LIFE

9USING CAD & FEM TOOLS

Barrier / buffer fluid reservoirs (cont.)

z Pressure switch and pressure gauge to be provided to monitor the

z Low level alarm switch to be provided (LLA)