Service Manual
Revision 6.0
Version information
Ver. System Date Revision description
i
4.1.2 Exploded View of Keyboard Module .................................................................... 4-3
4.1.3 Exploded View of Main Unit Box Module ............................................................. 4-5
4.2 Structure Disassembly............................................................................................ 4-6
4.2.1 Disassemble Top Cover ........................................................................................ 4-6
4.2.2 Disassemble IO Back Cover................................................................................. 4-8
4.2.3 Disassemble and Replace IO Board .................................................................. 4-10
4.2.4 Disassemble Back Cover of Main Unit Box ........................................................ 4-11
4.2.5 Disassemble and Replace Power supply board ................................................. 4-12
4.2.6 Disassemble and Replace Main Board and Probe Board .................................. 4-13
4.2.7 Disassemble and Replace Harddisk(Optional devices) ................................ 4-17
4.2.8 Disassemble and Replace CRT, CRT Adjustment Board and Main Unit
Connection Board ........................................................................................................ 4-19
4.2.9 Disassemble and Replace Monitor Protection Screen ....................................... 4-21
4.2.10 Disassemble Keyboard, Trackball and Speaker ............................................... 4-22
4.2.11 Disassemble and Replace Fan and Dustproof Net .......................................... 4-26
4.2.12 Disassemble USB Extension Line .................................................................... 4-27
4.3 Installation of Optional Devices ............................................................................ 4-28
4.3.1 Installation of Video Printer ................................................................................. 4-28
4.3.2 AC Mobile Power DA-88 ..................................................................................... 4-29
4.3.3 Footswitch........................................................................................................... 4-29
ii
6.4.1 Image Recording and Archiving............................................................................ 6-5
6.4.2 Checking Flow ...................................................................................................... 6-5
6.4.3 Checking Phantom Data ....................................................................................... 6-6
6.4.4 Final Operation Checking and Image Archiving ................................................... 6-6
iii
8.10 Malfunction of Control Panel .................................................................................. 8-5
8.11 Troubleshooting of Power Supply Board ................................................................ 8-6
iv
© 2009-2012 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All Rights Reserved.
For this Service Manual, the issued Date is 2012-09.
I
Responsibility on the Manufacturer Party
Contents of this manual are subject to changes without prior notice.
All information contained in this manual is believed to be correct. Mindray shall not be liable for
errors contained herein nor for incidental or consequential damages in connection with the
furnishing, performance, or use of this manual.
Mindray is responsible for the effects on safety, reliability and performance of this product, only
if:
All installation operations, expansions, changes, modifications and repairs of this product
are conducted by Mindray authorized personnel;
The electrical installation of the relevant room complies with the applicable national and
local requirements;
The product is used in accordance with the instructions for use.
Upon request, Mindray may provide, with compensation, necessary circuit diagrams,
calibration illustration list and other information to help qualified technician to maintain and
repair some parts, which Mindray may define as user serviceable.
Note
Warning
It is important for the hospital or organization that employs this equipment to carry out a
reasonable service/maintenance plan. Neglect of this may result in machine breakdown or
injury of human health.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or other
charges or liability for direct, indirect or consequential damages or delay resulting from the
II
improper use or application of the product or the use of parts or accessories not approved by
Mindray or repairs by people other than Mindray authorized personnel.
III
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to Mindray,
the following procedure should be followed:
1. Obtain return authorization: Contact the Mindray Service Department and obtain a
Customer Service Authorization (Mindray) number. The Mindray number must appear on
the outside of the shipping container. Returned shipments will not be accepted if the
Mindray number is not clearly visible. Please provide the model number, serial number,
and a brief description of the reason for return.
2. Freight policy: The customer is responsible for freight charges when this product is
shipped to Mindray for service (this includes customs charges).
3. Return address: Please send the part(s) or equipment to the address offered by Customer
Service department
Company Contact
Manufacturer: Shenzhen Mindray Bio-medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
IV
Safety Precautions
In this operator’s manual, the signal words DANGER, WARNING and NOTE are used
regarding safety and other important instructions. The signal words and their meanings are
defined as follows. Please understand their meaning before reading this manual.
Symbols Description
Type-BF applied part
The ultrasound transducers connected to this system are Type-BF applied
parts.
"Attention" indicates the points that you should pay attention to. Be sure to
read the operator’s manual concerning these points before using the
system.
V
3. Safety Precautions
Please observe the following precautions to ensure patient’s and operator’s safety when using
this power.
WARNING:
1. Do not charge the device within PATIENT ENVIRONMENT.
2. When the DC input cable is connected to the DC output (cigar lighter of a vehicle)
or the mobile power, do not touch the patient and the metal part of the DC input
cable simultaneously.
3. After charging through the cigar lighter of a vehicle, the connector of the DC input
cable may get hot. Do not touch the metal part of the connector to avoid scald.
4. Electric shock hazard! Refer all servicing to qualified service personnel only.
5. Do not place the device in locations near fire, high temperature, inflammable and
explosive material and locations exposed to direct sunlight.
6. The mobile power is an internally powered device, which
1) will warn when battery low (L2 yellow, dual buzzes every 30 seconds) and stop
AC output automatically when battery exhausted; and
2) may activate self-protection and stop AC output when environment
temperature is high, which will shorten the service time;
so be careful when using the device as a power supply.
7. Do not immerse the device into water. Do not try to put out a fire with water. Do not
block the ventilation slots.
VI
NOTE:
1. After using the device or when the device stops AC output automatically due to exhausted
battery, please switch off the AC OUT to avoid over discharging. Charge the device
immediately if possible to avoid performance degrading or even permanently damage.
2. If the device is not used for a long time, put the device in locations shady and cool with the
battery full of power and the switch of AC output off. Maintain the device by charging
periodically (about every 3 months).
3. Do not connect the device to AC/DC input when using the mobile power as a power
supply, or the device will stop the AC output which may cause data lost.
4. Do not plug in AC INPUT and DC INPUT cables simultaneously.
5. This device is for Mindray portable black-and-white ultrasonic system only. Do not
connect devices other than those specified.
6. Keep the device horizontal to avoid falling.
7. Do not remove protective covers. No user serviceable parts are inside.
8. Electrical and mechanical performance may be degraded due to long usage (such as
current leakage or distortion and abrasion). To ensure the performances of this device,
please perform periodical checks for the device.
9. To dispose of the system or any part, contact Mindray Customer Service Department or
sales representative. Mindray is not responsible for any system content or accessories
that have been discarded improperly.
4. Warning Labels
The warning labels are attached to this system in order to call your attention to potential
hazards.
The symbol on the warning labels indicates safety precautions. The warning labels use
5. Symbol Explanation
VII
Symbol Meaning Position
Mian unit power is off
Power switch
│ Main unit power is on
Video output
USB interface
Network interface
Probe socket A
A
Probe socke
Probe socke B
B
VIII
System Introduction
1 System Introduction
1.2 Contraindication
None.
DP -
Model code
Product code
1-1
System Structure
2 System Structure
2-1
System Structure
No Name Function
4 Gel bottle holder Used for holding the gel bottle provisionally
No Name Function
2-2
System Structure
No Name Function
2-3
System Structure
No Name Function
2-4
System Structure
No Name Function
<11>
<12>
<25>
<2
<18> <19> 4> 6> <30> <31> <32>
<2
<34>
<33> <36> <37>
<35>
<38> <39>
2-5
System Structure
9 Indicator Reserved
10 TGC Time Gain Compensation
2-6
System Structure
2-7
System Structure
2-8
Principle Description
3 Principle Description
80ch Control
Probe RAM
interface For
80ch High-voltage Low-voltage Control
Probe BF
transmitting transmitting
selection drive drive
Probe
structure
80ch Signal
PHV processing RAM
Probe board For
Transmitting/
and control DSC
+5V receiving Control module
switch
Control
Control FPGA
Control panel ATGC
16/8ch DAC Control
TGC Rear of the
Operational 16/8ch
PHV
amplifier
ADC main board
Trackball
PHV
Keyboard control
Communication
Encoder interface
SDRAM
Power module
+5V Hard disk
Low-voltage
AC/DC power Central control CPU bus
SSD
system
MCF5307
FLASH
Power Voltage
monitor
13.5V VGA
CRT
AC
Video
Peripheral Foot
AC IN VGA Video S-Video printer USB Network
interfaces switch
control
Fig
3-1
Principle Description
each part of the system. For example, the monitor only needs the power of 13.5 V.
Control panel (or called keyboard) provides operator-system interface.
Probe board provides the socket for the probe.
The system provides abundant interfaces: VGA, Video, S-Video, USB, network and
footswitch etc.
Transmission circuit includes two parts: transmission sequence and transmission drive.
Transmission sequence generates low-voltage transmitting pulse driven by transmission, and
then it turns to high-voltage transmitting pulse to drive 80 elements.
The test points related to transmission are shown in Table 3-1.
3-2
Principle Description
2 TP28 12V
There are SDRAM, FLASH and FPGA on CPU bus, among which, FLASH is used for storage
of system software and key data, SDRAM is used for storage of software memory and cine
review, FPGA is controlled by CPU and communicates with CPU to implement the control of
functional circuit. In addition, FPGA implements the interface with IDE bus and the operation of
system to SSD and disc. SSD with 512MB memory capacity saves key data and remains
space for user to save general data. HD with 80G is optional part; it is used for image and cine
3-3
Principle Description
storage.
RTC (real time clock) connects with CPU, providing time storage (year, month, day, hour,
minute and second).
BDM interface is CPU debugging interface.
CPU communicates with control panel via serial port.
1) The interface definition between main board and probe board needn’t testing, so it
will not be listed here for the reason of secrecy.
2) The signal description between main board and probe board is shown in Table 3-2.
Table 3-2 Signal Description between Main Board and Probe Board
Name Function
3-4
Principle Description
PRBB_PRT_N
3) The interface definition between main board and connection board is shown in Table
3-3.
Table 3-3 Interface Definition between Main Board and Connection Board
Pin No. A B C
1 PHV PHV PHV
2 NC NC NC
26 VS GND GND
27 HS GND B
3-5
Principle Description
Pin No. A B C
4) The interface definition between main board and IO board is shown in Table 3-3.
1 VIDEO 2 GND
3 Blue_OUT_R 4 Blue_OUT_G
5 Blue_OUT_B 6 GND
7 GND 8 F_VGA_HSYNC
9 FT_SW1 10 F_VGA_VSYNC
11 FT_SW0 12 GND
13 GND 14 S_VIDEO
15 VP_BUSY 16 CI
17 VP_NPRT 18 CT7
19 GND 20 GND
21 TPIP 22 TPOP
23 TPIN 24 TPON
25 GND 26 GND
27 FAN_PWR 28 FAN_SPEED1
29 FAN_SPEED2 30 FAN_SPEED3
5) The signal description between main board and IO board is shown in Table 3-4.
3-6
Principle Description
CT7 Tap
VGA BLUE_R
Video output BLUE_G VGA signal output
BLUE_B
Footswitch FT_SW0
FT_SW1
Uncovering Inspection CI
3-7
Principle Description
3-8
Principle Description
2 1V5 1V5
3 2V5 2V5
4 A+3 A+3
5 A+5 A+5
6 A1V8 A1V8
7 A3V3 A3V3
8 AVCC AVCC
9 AVDD AVDD
10 AVPP AVPP
11 CLK45M FPGA_CLK45_NORM
12 CLK_CPU CPU_CLK_I
13 FPGA_RST FPGA_RSTI
14 GND GND
15 M13V5 13V5
16 NA1V5 NA1V5
17 NA5V NA5V
18 PHV PHV
19 RST_CPU CPU_RSTI_N
20 SCL SCL
21 SDA SDA
22 POUT41 POUT41
23 TP1 IDE_DMAREQ
24 TP2 IDE_DMACK_N
25 TP5 SPI_5625_CLK
26 TP8 IO_RESET_N
27 TPU71 TPU71
28 TP10 IO_DQS3R_CDPCLK4
29 TP11 UAI
30 TP12 UAO
31 TP13 IDE2SATA_CLK
32 TP14 SCIDIN
33 TP15 SCICLK
34 TP16 IO_DIFFIO_DQS1R_DPCLK6
3-9
Principle Description
35 TP17 SCIDOUT
36 TP18 SPI_5626_DIN
37 TP19 SPI_5626_CS
38 TP20 SPI_714_CS
39 TP21 SPI_714_CLK
40 TP22 CPU_ADDR0
41 TP24 VDD
42 TP27 GND
43 TPU75 TPU75
44 TPU79 TPU79
45 VCC VCC
3-10
Principle Description
Control circuit connection of DPDT (double-pole double-throw relay) is shown in the above
figure. Control signals are RC1, RC2, RO1 and RO2, respectively controls 10 relays, totally 40
relays and 80 channels.
3-11
Principle Description
field-effect transistor Q1 is conducted, and then it will drive the normally open contact
of relay K41 close. RC1 and RC2 are susupended, and the normally close contacts
of 20 relays under their control are closed. Now, probe A is selected.
2) When PROBE_SWITCH signal is in low electrical level, N slot enhancement-mode
field-effect transistor 2 is not conducted, and then it will drive the normally close
contact of relay K41 close. RC1 and RC2 are connected with VCC, and the normally
open contacts of 20 relays under their control are closed. Now, probe B is selected.
Table 3-6 Signal Description between Main Board and Probe Board
Name Function
POUT[80:1] High-voltage transmitting and receiving
PRBA_PRT_N
Probe on-site signal
PRBB_PRT_N
No. A B C
1 PHV PHV PHV
2 NC NC NC
3-12
Principle Description
No. A B C
26 NC GND GND
27 NC GND NC
29 NC GND NC
The ports communication signal with 3.3 V LVTTL level between keyboard and main board is
transferred via connection board. +5V power supply of keyboard is from D+5 of connection
board. Connection board provides an 8 pin socket; the definition is shown in Table 3-8.
4 GND Ground
3-13
Principle Description
5 GND Ground
6 GND Ground
7 D+5 D+5V power
The signals main board sending to monitor are transferred via connection board. +13.5V
power supply is from 13V5 of connection board. Connection board provides a 6 pin socket and
a 4 pin socket; the interface definition of monitor signals is shown in Table 3-9.
4 VS Field locking
5 GND Signal ground
6 B BLUE signal
3.2.4 IO Board
IO board is fixed on sheet-metal. Except USB port is on the side of the device, footswitch
socket is on the sheet-metal at the back of the device; all other external IO interfaces (Video,
S-Video, VGA, Remote and network) are on IO board.
3-14
Principle Description
Main board
Cable Fan 1 2
&3
Socket
Network
Remote Network
transformer
Socket
IO board for foot
switch
IO board is connected with main board by wires. The interface definition is shown in Table
3-11.
1 VIDEO 2 GND
3 Blue_OUT_R 4 Blue_OUT_G
5 Blue_OUT_B 6 GND
7 GND 8 F_VGA_HSYNC
9 FT_SW1 10 F_VGA_VSYNC
11 FT_SW0 12 GND
13 GND 14 S_VIDEO
15 VP_BUSY 16 CI
17 VP_NPRT 18 CT7
19 GND 20 GND
21 TPIP 22 TPOP
23 TPIN 24 TPON
25 GND 26 GND
27 FAN_PWR 28 FAN_SPEED1
29 FAN_SPEED2 30 FAN_SPEED3
The signal definition of connection socket of footswitch cable is shown in Table 3-12.
3-15
Principle Description
No. Name
1 ROW
3 FT_SW0
5 FT_SW1
7 GND
Figure 3-10.
3-16
Principle Description
3-17
Principle Description
3-18
Principle Description
Thin-film switch adopts the three layers implementation method of upper wiring film, lower
wiring film and middle insulation film. The middle insulation film takes the function of
separation and opens a hole at key contact. The upper and lower wiring film form two poles at
key contact. When pressing the key, the up and down poles are conducted. When the key is
unpressed, for the separation of middle insulation film, the up and down poles are
unconnected.
3-19
Principle Description
1 +5V 5V power
2 +5V 5V power
Socket of
3 GND System ground
keyboard
4 RXD_KEY_IN Main unit serial
J5 and
port signal output
connection
5 GND System ground
board
6 TXD_KEY_OUT Main unit serial
port signal input
2 VCC 5V power
3 TRACK_HBALL0 Trackball signal
interface 0
Trackball 4 TRACK_HBALL1 Trackball signal
J3
socket interface 1
1 NC 2 NC FKEY_ROW:
key scanning
signal in row
NC:
connectionless
3 FKEY_ROW13 4 NC
Socket
5 FKEY_ROW12 6 NC
definition of
7 FKEY_ROW11 8 NC
thin-film
J2 9 FKEY_ROW10 10 NC
switch
11 FKEY_ROW9 12 NC
upper
13 FKEY_ROW8 14 NC
wiring
15 FKEY_ROW7 16 NC
17 FKEY_ROW6 18 NC
19 FKEY_ROW5 20 NC
21 FKEY_ROW4 22 NC
23 FKEY_ROW3 24 NC
25 FKEY_ROW2 26 NC
3-20
Principle Description
27 FKEY_ROW1 28 NC
29 FKEY_ROW0 30 NC
1 NC 2 KEY_LINE3 KEY_LINE:
key scanning
signal in line
NC:
connectionless
3 NC 4 KEY_LINE2
5 NC 6 KEY_LINE1
Socket
7 NC 8 KEY_LINE0
definition of
9 NC 10 KEY_LINE4
thin-film
J6 11 NC 12 KEY_LINE5
switch
13 NC 14 KEY_LINE6
lower
15 NC 16 KEY_LINE7
wiring
17 NC 18 NC
19 NC 20 NC
21 NC 22 NC
23 NC 24 NC
25 NC 26 NC
27 NC 28 NC
29 NC 30 NC
1 TCK JTAG clock
3.2.6.1 Overview
Power system is the power supply for whole ultrasonic diagnostic system. It mainly supplies
3-21
Principle Description
the system with +5V (D+5V and A+5V), -5V, +12V, +13.5V, +3.3V, +1.5V, +2.5V and
programmable high-voltage, totally 9 groups DC output.
The performance index of each output is shown in Table 3-14.
Analog
1 A+5V 3A 0.5A part/keybo
<30m ard
V Keyboard/
2 D+5V 3.5A 1.0A
USB
3.2.6.2 Principle
The schematic diagram of power supply board is shown in Figure 3-14.
3-22
Principle Description
Forward
transformer
EMI filter BOOST
Magnetic
AC &surge APFC
+13.5V output
current amplification
input suppression circuit adjustment 1 OCP&OVP
circuit
Magnetic
+12V output
amplification
adjustment 2 OCP&OVP
Just as shown in the above figure, power supply board includes four parts: input part, PFC
front end, FORWARD transformer and inferior DC-AC circuit.
AC input firstly goes through EMI filter and surge current suppression circuit, and
then it is regulated by BOOST APFC for power factor, simultaneously it outputs
steady 390V DC power as the input of inferior FORWARD transformer. The
FORWARD transformer which can output +5V, -5V, +13.5V and +24V, among which,
+24V is the input of programmable high-voltage PHV, +13.5V is dropped to +12V via
two diodes, while +5V is diverted to A+5V and D+5V as the input of +3.3V, +1.5V etc.
DC-AC transformer, at last, +3.3V is regulated to +2.5V via linear stabilizing.
PFC circuit adopts UC3845 produced by TI Company as control chip, and is BOOST
transformer based on mean current mode controlling with excellent and reliable
performance. In addition, switching tube adopts IRFPC60LC produced by IR with the
parameter of 600V/16A and fly-wheel tube adopts ISL9RL1560G2 produced by
FAIRCHILD with the parameter of 600V/15A.
The controlling chip U3 of FORWARD is MB3769A produced by FUJITSU, which is a
controlling chip of voltage type. Transformer T1 also meets the requirements of
safety insulation. Switching tube adopts 2SK2485 produced by NEC with the
parameter of 900V/6A. The main feedback output of FORWARD transformer is +5V,
3-23
Principle Description
while +13.5V is exactly regulated via magnetic amplifier, -5V output is regulated via
LM337 linear stabilizing.
HV output is obtained by BOOST transformer. Controlling chip is TL594 produced by
ON-SEMI, which is a controlling chip of voltage type. HV output voltage is controlled
by 0~4V analog signals and changed linearly corresponding to the change of
controlling signals.
+3.3V and +1.5V output adopots BUCK variator based on synchronous rectification with high
efficiency and reliability. Controller adopots EL7566 produced by INTERSIL, which is a device
integrating controlling chip and on-off device as a whole. +3.3V output is turned to +2.5V after
linear stabilizing, which is implemented by discrete devices with the merit of low voltage
difference.
The power supply board has the following protection functions: PFC output overvoltage
protection, overtemprature protection, +5V output overvoltage/overcurrent/short circuit
protection, +13.5V output overvoltage/overcurrent/short circuit protection, HV output
overvoltage /overcurrent /short circuit protection, and short circuit protection function of all
other output groups. The responses of the board after each protection taking effect are as
follows:
1. When PFC output overvoltage protection, overtemprature protection or +5V output
overvoltage/overcurrent/short circuit protection take effect, the power supply board
will stop all output and maintain locking. Only when AC input is off and the
malfunction is corrected, the board can normally work after its restarting.
2. When +13.5V output overvoltage/overcurrent/short circuit protection takes effect,
+13.5V and HV will stop output and maintain locking. After the malfunction is
corrected and all loads of +13.5V output are disconnected, the board can output
normally.
3. When +3.3V short circuit protection takes effect, +3.3V and HV will stop output. After
the malfunction is corrected, the output can be recovered automatically.
4. When HV output overvoltage /overcurrent /short circuit protection, -5V overcurrent
/short circuit protection, +1.5V short circuit protection or +2.5V overcurrent /short
circuit protection take effect, each group will stop its output and won’t affect other
output. Except HV maintains locking, other groups will be recovered after the
malfunction is corrected.
3-24
System Structure and Assembly / Disassembly
4 System Structure
Assembly / Disassembly
and
4-1
System Structure and Assembly / Disassembly
3 IO module 2304-30-89219
4-2
System Structure and Assembly / Disassembly
4-3
System Structure and Assembly / Disassembly
4-4
System Structure and Assembly / Disassembly
4-5
System Structure and Assembly / Disassembly
If two probes are selected, there is no part 8 (sealing board of probe socket), part 6 will be
changed to main board and probe board modules (for two probes).
4-6
System Structure and Assembly / Disassembly
4-7
System Structure and Assembly / Disassembly
4-8
System Structure and Assembly / Disassembly
4-9
System Structure and Assembly / Disassembly
2) Remove five M3X6 screws which are used to secure IO board can replace it.
4-10
System Structure and Assembly / Disassembly
Figure 4-11 Sketch Map of Back Cover of Main Unit Box Disassembly (1)
Figure 4-12 Sketch Map of Back Cover of Main Unit Box Disassembly (2)
4-11
System Structure and Assembly / Disassembly
3) Remove six M3X6 screws which are used to secure top cover of power box and open
it.
4-12
System Structure and Assembly / Disassembly
4) Remove seven M3X8 screws which are used to secure power supply board, and
then remove power supply board.
4-13
System Structure and Assembly / Disassembly
3) Remove eight M3X6 screws which are used to secure probe socket and one M3X6
screw which are used to secure main board.
Figure 4-16 Sketch Map of Probe Board and Mian Board Disassembly (1)
Figure 4-17 Sketch Map of Probe Board and Mian Board Disassembly (2)
4-14
System Structure and Assembly / Disassembly
Figure 4-18 Sketch Map of Probe Board and Mian Board Disassembly (3)
5) Remove two M3X6 connection scews of main board and probe board module, and
then remove main board from probe board.
Figure 4-19 Sketch Map of Probe Board and Mian Board Disassembly (4)
a) Remove three M3X6 screws which are used to secure ground sheet-metal and
sheet-metal itself.
b) Remove respectively two stationary barriers of main board and four M3X6 screws.
c) Remove the M3X6 screw which are used to secure stationary holder of main board
and the holder itself, and then replace the main board.
4-15
System Structure and Assembly / Disassembly
Figure 4-20 Sketch Map of Probe Board and Mian Board Disassembly (5)
a) Remove seven M3X6 screws which are used to secure shielding cover of probe
board, and remove shielding cover.
Figure 4-21 Sketch Map of Probe Board and Mian Board Disassembly (6)
b) Replace probe board after removing four M3X6 screws which are used to secure
probe board.
4-16
System Structure and Assembly / Disassembly
Figure 4-22 Sketch Map of Probe Board and Mian Board Disassembly (7)
(Optional devices)
4.2.7 Disassemble and Replace Harddisk( )
1) Implementing procedures 1 to 6 of 4.2.6, remove main board.
2) Remove four M3X6 screws which are used to secure harddisk module, and remove
harddisk module.
4-17
System Structure and Assembly / Disassembly
3) Remove four M3X4 screws to remove stationary barrier of harddisk and replace
harddisk.
4-18
System Structure and Assembly / Disassembly
4 Philips pan head screw GB/T818-2000 M3X4 antirust nickel plating M04-051001-01
3) Remove CRT signal wire, keyboard connection wire, CRT power wire and CRT
adjustment tie.
4-19
System Structure and Assembly / Disassembly
4) Remove eight M3X8 screws which are used to secure CRT to remove CRT
assembly.
5) Remove CRT adjustment knob and four PT3X8 screws which are used to secure
CRT adjustment board, and remove CRT adjustment board.
6) Remove eight M3X6 screws which are used to secure connection board of main unit
to remove the connection board.
4-20
System Structure and Assembly / Disassembly
4-21
System Structure and Assembly / Disassembly
2) Remove upwards the top cover of keyboard by putting hands on the position shown
in the figure below.
4-22
System Structure and Assembly / Disassembly
3) Pull out the tie of keyboard connection wire and remove top cover of keyboard.
4) Pull out the tie near to trackball connection wire, and remove four ST3x14 tapping
screws which are used to secure trackball, and then remove trackball.
4-23
System Structure and Assembly / Disassembly
5) Pull out keyboard knob A, two keyboard knobs B, keyboard knob C and eight
keyboard knobs.
6) Pull out the tie of speaker connection wire, and remove fourteen ST3x8 screws which
are used to secure keyboard, and then remove silicon rubberkey to remove keyboard
PCB. Remove two ST2x6 screws which are used to secure speaker to remove the
speaker.
4-24
System Structure and Assembly / Disassembly
4-25
System Structure and Assembly / Disassembly
3) Remove the tie of fan on back board and eight M3X30 screws to remove the fan.
4-26
System Structure and Assembly / Disassembly
3) Remove two PT3x8 screws which are used to secure USB press plate, and remove it
to take out USB extension line.
4-27
System Structure and Assembly / Disassembly
4-28
System Structure and Assembly / Disassembly
4.3.3 Footswitch
4-29
Maintenance Requirements
5 Maintenance Requirements
Cleaner
Consumables
Aluminum foil 1
Neutral cleanser
Soft cloth
5-1
Maintenance Requirements
Tools
Consumables
Solder stick
5-2
Checking
6 Checking
Check times
installation installation
DP-4900/6900/SK-40 - 1
If the insulation feature of the system degrades as the service time increases or due to the
system malfunctions, the deflection range of measurement result may increase as the humidity
increases.
6-1
Checking
6-2
Checking
Check all keys on the control panel from left to right and from up to down to see if they can
work properly.
If a video printer is connected to the system, check if the [Print] key can work normally.
Press the [Freeze] key to enter the image freeze status. Press the [Measure] key to enter
the measurement status.
Measure the vertical distance and horizontal distance to see if the trackball can work
normally.
Check if the probes can be pulled out properly. Check if the probes can work normally
after been connected to the main unit.
Check if the system fan (fan in the main unit) can work normally after the main unit is
powered on.
Check if the fans make any abnormal noise when they are working.
6.3.1.1 Evaluation
Perform the evaluation by eye-measuring and checks.
6-3
Checking
If the check result is “fail”, the system is in abnormal status. Stop the system and adopt proper
measures.
6-4
Checking
6-5
Checking
6.4.3.2 Penetration
1) Put some gel on the phantom and then scan the phantom with a probe.
2) Adjust the gain to make the soft tissue spot displayed at the deepest position.
3) Measure the depths of noise and of the soft tissue boundary, and record the images for
the measurement.
6-6
Checking
6-7
System Maintenance
7 System Maintenance
7-1
System Maintenance
Use neutral cleanser to remove the dust on the enclosure of main unit and on the control panel.
If it is difficult to clean the control panel, disassemble the keys first and then use neutral
cleanser to clean it.
Make sure the screen is not skew and the fixing mechanism is secured.
Using a soft cloth, apply a glass cleaner directly to the cloth and wipe down the screen to
remove finger marks, dust and smudges. Allow the monitor to air-dry.
4) Probe
Please refer to the corresponding probe manual to clean, disinfect and sterilize the probe.
5) Cable / cord
a) Disassemble
Press the bulges on the clamping ring by both the hands and turn the ring about 45°
clockwise until it lifts. Take out the ring and the rotary ball. Be careful not to drop the ball.
Shown as follows:
Rotary ball
b) Cleaning
Clean the two long shafts, the bearing and the rotary ball with soft dry cloth or paper.
7-2
System Maintenance
Long shaft
c) Installation
Put the rotary ball back in the trackball and then align the clamping ring click with the
top cover notch. Press the bulges on the ring with both hands and turn the ring about
45°counterclockwise until the ring clicks. As the bulges are flush with the top cover, the
ring is secured.
Top cover
notch
Note: 1 Don’t spill water or other liquid into the system while you perform the cleaning.
Otherwise, it may cause malfunction or electric shock.
2 Please contact Mindray Customer Service Department when you need to clean
the connector, other connectors of TGC control and peripherals. It may cause
malfunction or reduce the performance if you clean it by yourself.
7-3
System Maintenance
7.2.1 Preset
Press [Setup] key to pop up the [Preset] menu.
7-4
System Maintenance
Be sure to confirm the system information before and after the software
NOTE
maintenance.
Mark Function
7-5
System Maintenance
3. Press [Set] to pop up the following dialog box. Enter the correct password, select [OK],
and press [Set] to enter to [Maintenance] menu.
7-6
System Maintenance
7.2.5.1 Updating
This updating is done through an updating pack, the content to be updated is the content
changed in the last version prior to the updating pack.
1. Copy updating files into U flash drive, and connect it to the system to be updated.
2. Enter the maintenance status (refer to 7.2.4 Maintenance Status).
3. Select [Update] and press [Set].
4. Select the content of updating pack storage in U flash drive in the dialog box and select
the script file (*.TXT) of updating pack, and then click [OK], the system will start updating.
5. After starting updating, there is no need of other operations; the system can automatically
implement the updating process for specified updating item in script until its end. When it
promptes “System updating finished, please restart the system”, click [OK] to confirm the
updating.
6. Exit maintenance status, return and restart the system to let the updating take effect.
7-7
System Maintenance
4. Select the item to be updated, press [Set] to enter [Load file] dialog box, select the
updating file in U flash drive according to the selected file type and click [OK] to start
updating. The progress will be displayed. After the updating is completed, “Single update
finished, please restart the system” will be prompted.
5. Exit maintenance menu, return and restart the sysytem to let the updating take effect.
Devices
7-8
System Maintenance
4. Click [OK] to exit the current page. Enter [System Preset] menu again to review that
[DICOM] is not in [System Preset] menu and “not installed” is displayed in [DICOM].
ADS5277 test
VCA8617 test
TLV5626 Test
2. Power Voltage Test item: automatic self test; output results: testing voltage value of
PIN, including three items:
7-9
System Maintenance
3. Clock Battery Test Item: automatic self test; output results: voltage value of main
board battery. (because the influence of diode voltage, the voltage value of main
board battery is not exact, eg. the reading of no battery is 0.624V):
4. Fan Status Test Item: automatic self test; output results: pass or fail; if fan is blocked
or power is off, the result is fail.
5. Hard Disk Test Item: automatic self test; output results: model of optional harddisk or
no its information.
6. SSD Test Item: automatic self test; output results: capacity and model of SSD
harddisk or no its information.
7. USB Test Item: automatic self test; output results: USB chip ID, or chip malfunction
information.
8. Ethernet Test Item: automatic self test; output results: network chip ID, or chip
malfunction information.
9. Probe Status Test Item: automatic self test; output results: probe model in A or B
socket, or no probe is found.
10. Key Board Test Item: manual interactive self test; output results: select Pass or Fail
according to the self test situation.
11. Other information: probe board ID, Board ID (main board ID), keyboarded (keyboard
ID) etc. will be saved in self test log file with system information.
7-10
System Maintenance
CAUTION: Do not turn off the power supply in the process of self test; otherwise,
it will damage the system.
7. Self test log review: click [Close] on the screen of [Self test Report] to exit, and then pop
up a dialog box, in which, shows the saved self test log including system information
7-11
System Maintenance
8. On the screen of [Shut down information], there is no response after pressing any key;
you can only disconnect the power.
7-12
Troubleshooting
8 Troubleshooting
8-1
Troubleshooting
8-2
Troubleshooting
Figure 8-2 Examine and Repair Flow When No Image Displayed in the Image Area
If the wrong value recorded in the log is 0V, it indicates this power is broken circuit.
You can check if the cooresponding fuse on the main board is burn out.
If the voltage value recorded in the log is higher or lower, you should firstly try to
change power module and do self test to check if there is abnormality. If there is, it
indicates the relating circuit on the main board is damaged. If not, it indicates the
power module is damaged.
If the power monitoring circuit is damaged, the system will pop up the dialog box to
warn the user to avoid serious malfunction.
8-3
Troubleshooting
If the self test result is abnormal, it indicates relating function chip on main board is
damaged. Please replace the main board.
8-4
Troubleshooting
The incorrect response of specified key can be cheked by self test and can be maintained by
replacing thin-film switch.
8-5
Troubleshooting
control panel.
2) Malfunction description: keyboard dosen’t work normally and D3 of LED is on, but D63 is
not on.
Troubleshooting:
a) FPGA configuration is not succeeded. There is no writing file. Write it.
b) Corfirm FPGA voltage is normal or not. Measure the voltage drop from two sides of
C125. The standard value is 1.2V, if it is not reached, replace U3.
c) Corfirm FLASH voltage is normal or not. Measure the voltage from two sides of C127.
The standard value is 3.3V, if it is not reached, replace U28.
d) FLASH is in failure. Replace U26.
e) FPGA is in failure. Replace U27.
3) Malfunction description: main unit can’t communicate with control panel.
Troubleshooting:
a) The wire between keyboard and connection board is in failure. Check if the wire is
connected right or not.
b) The control circuit is in failure.
4) Malfunction description: there is no any sound when pressing the key.
Troubleshooting:
c) The wire of speaker is in failure. Check if the wire is connected right or not.
d) Speaker is damaged. Pull it out, connect positive electrode of dry battery of size 5 to
“+” on the speaker with wire, and then touch “-“point of the speaker with negative
electrode of battery. If you can hear ringing “dada” sound, it indicates the function of
speaker is normal, otherwise it’s in failure.
5) Malfunction description: trackball can’t work.
Troubleshooting:
a) The wire of trackball is in failure. Check if the wire is connected right or not.
b) Trackball is damaged. Check if there is much dust in trackball or it is damaged.
6) Malfunction description: key can’t be responsed.
Troubleshooting:
a) The connection of thin-film switch is in failure. Check if the socket of thin-film switch
is pluged well or not.
b) Thin-film switch key is damaged. Check if the silk screen of thin-film switch key is
broke or not.
8-6
Troubleshooting
Because there are many output channels on the board, considering practical situation, you can
only connect load to +5V, +13.5V and HV. In addition, in order to be convenient for debugging,
it’s recommended to begin the debugging with higher load than the nominal one. During the
debugging process, increase the load according to the real situation. After confirming the
connection of boards is correct, you can troubleshoot the malfunction based on flow in Figure
8-4
8-7
Troubleshooting
Figure 8-4.
8-8
Troubleshooting
Of course, considering the complexity of boards, the flow described above is only for basic
instruction. You should analyse the detailed reason based on the specified malfunction
phenomenon.
8-9
Troubleshooting
8-10
Electrical Safety Inspection
All tests can be performed using commercially available safety analyzer test equipment.
These procedures assume the use of a 601PROXL International Safety Analyzer or equivalent
safety analyzer. Other popular testers complying with IEC 60601-1 used in Europe such as Fluke,
Metron, or Gerb may require modifications to the procedure. Follow the instructions of the
analyzer manufacturer.
The consistent use of a safety analyzer as a routine step in closing a repair or upgrade is
emphasized as a mandatory step if an approved agency status is to be maintained. The safety
analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line voltage
and grounding, as well as total current loads.
A-1
Electrical Safety Inspection
TEST PROCEDURE
A-2
Electrical Safety Inspection
TEST PROCEDURE
Visual Inspection
Contextual Inspection
A-3
Electrical Safety Inspection
3- Device Labeling
TEST PROCEDURE
Check the labels provided by the manufacturer or the healthcare facility are present and
legible.
Main Unit Label
Integrated Warning Labels
Slope and High Voltage Caution Label
Don’t Stress Label
A-4
Electrical Safety Inspection
VOERVIEW
Protective Earth Resistance is measured using the RED test lead attached to the DUT
Protective Earth terminal or enclosure. Select the test current by pressing SOFT KEY 3 to toggle
between 1AMP, 10AMP, and 25AMP. The front panel outlet power is turned off for this test.
TEST PROCEDURE
Prepare
1) First select the test current that will be used for performing the Protective Earth Resistance
test by pressing AMPERES (SOFT KEY 3).
2) Connect the test lead(s) between the RED input jack and the GREEN input jack.
3) Press CAL LEADS. The 601PRO will measure the lead resistance, and if less than 0.150 Ohms,
it will store the reading and subtract it from all earth resistance readings taken at the
calibrated current.
4) If the calibration fails, the previously stored readings will be used until a passing calibration
has occurred.
WARNING
During Earth Resistance testing, the DUT must be plugged into the 601PRO front outlet. If
the DUT fails Earth Resistance, discontinue tests and label the device defective.
A-5
Electrical Safety Inspection
1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO front
panel outlet.
2) Attach the 601PRO RED input lead to the device’s Protective Earth terminal or an exposed
metal area.
4) Press SOFT KEY 3 to select a test current (1AMP, 10AMP, or 25AMP). The selected test
current is displayed in the upper right corner of the display.
5) Press START TEST to start the test. The test current is applied while resistance and current
readings are taken. This takes approximately 5 seconds.
6) Press the print data key at any time to generate a printout of the latest measurement(s).
Note
When "Over" is displayed for Ohms, this signifies that a valid measurement was not
obtained because either an open connection was detected or that the measurement was not
within range. Readings greater than 9.999 Ohms will be displayed as Over.
Failure
Once it reaches the limitation, stop using and inform the Customer Service Engineer for analysis
and disposal.
LIMITS
A-6
Electrical Safety Inspection
OVERVIEW
Run an Earth Leakage test on the device being tested before performing any other leakage
tests.
♦ Earth Leakage Current, leakage current measured through DUT outlet Earth
♦ Earth Leakage Current AP-EARTH (ALL Applied Parts connected to Earth), leakage current
measured through DUT outlet Earth
There is no need to attach a test lead; the 601PRO automatically connects the measuring
device internally.
TEST PROCEDURE
1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO front
panel outlet, and turn on the device.
2) Attach the device's applied parts to the 601PRO applied part terminals if applicable.
3) Press shortcut key 4.The Earth Leakage test appears on the display, and the test begins
immediately:
SOFT KEY 1 toggles the DUT outlet Polarity from Normal to Off to Reverse.
SOFT KEY 2 toggles the DUT outlet from Earth to No Earth.
SOFT KEY 3 toggles the DUT outlet from L2 to No L2.
SOFT KEY 4 toggles the AP to Earth to No AP to Earth.
4) Press the print data key at any time to generate a printout of the latest measurement.
Failure
Check any broken of the AC/DC adapter and its cable. Replace a new one if any portion
defective.
A-7
Electrical Safety Inspection
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify the
user or owner to correct any deviations. As a work around, check the other outlets to see if they
could be used instead.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit from
operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
A-8
Electrical Safety Inspection
OVERVIEW
Patient leakage currents are measured between a selected applied part and mains earth. All
measurements may have either a true RMS or a DC-only response.
TEST PROCEDURE
Prepare
WARNING
If all of the applied parts correspond to the instrument type, the applied parts will be tied
together and one reading will be taken. If any of the applied parts differ from the instrument
type, all applied parts will be tested individually, based on the type of applied part. This applies to
Auto and Step modes only.
1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO front
panel outlet, and turn on the device.
3) Press shortcut key 6. The Patient Leakage test is displayed, and the test begins immediately.
A-9
Electrical Safety Inspection
4) Press APPLIED PART (SOFT KEY 4) at any time to select the desired applied part leakage
current.
5) Modify the configuration of the front panel outlet by pressing the appropriate SOFT KEY on
the 601PRO.
6) Press the print data key at any time to generate a printout of the latest measurement.
Note
If the current test standard being used does not include Patient Leakage DC readings, or the
DC option is not enabled, then DC readings will not be available through the APPLIED PART SOFT
KEY selections. Refer to Chapter 8, Standards and Principles.
Failure
Check any broken of the AC/DC adapter and its cable. Replace a new one if any portion
defective.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify the
user or owner to correct any deviations. As a work around, check the other outlets to see if they
could be used instead.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit from
operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
A-10
Electrical Safety Inspection
LIMITS
For BF :transducer
A-11
Electrical Safety Inspection
OVERVIEW
The Mains on Applied Part test applies a test voltage, which is 110% of the mains voltage,
through a limiting resistance, to selected applied part terminals. Current measurements are then
taken between the selected applied part and earth. Measurements are taken with the test
voltage (110% of mains) to applied parts in the normal and reverse polarity conditions as
indicated on the display.
The following outlet conditions apply when performing the Mains on Applied Part test.
Normal Polarity;
Reversed Polarity
TEST PROCEDURE
Prepare
To perform a calibration from the Mains on Applied Part test, press CAL (SOFT KEY 2).
1) Disconnect ALL patient leads, test leads, and DUT outlet connections.
2) Press CAL to begin calibration, as shown:
If the calibration fails, the previously stored readings will be used until a passing calibration has
occurred. Also, the esc/stop key has no effect during calibration.
3) When the calibration is finished, the Mains on Applied Part test will reappear.
WARNING
1) A 2-beep-per-second signal indicates high voltage present at the applied part terminals
while a calibration is being performed.
2) High voltage is present at applied part terminals while measurements are being taken.
A-12
Electrical Safety Inspection
Performance
1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601
2) Attach the applied parts to the 601PRO applied part terminals.
3) Attach the red terminal lead to a conductive part on the DUT enclosure.
4) Press shortcut key 7. The Mains on Applied Part test is displayed.
5) Select the desired outlet configuration and applied part to test using the appropriate SOFT
KEYS:
6) Press START TEST (SOFT KEY 1) to begin the test.
7) Press the print data key to generate a printout of the latest measurement.
Note
If all of the applied parts correspond to the instrument type, the applied parts will be tied
together and one reading will be taken. If any of the applied parts differ from the instrument
type, all applied parts will be tested individually, based on the type of applied part. This applies to
Auto and Step modes only.
Failure
Check any broken of the AC/DC adapter and its cable. Replace a new one if any portion
defective.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify the
user or owner to correct any deviations. As a work around, check the other outlets to see if they
could be used instead.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit from
A-13
Electrical Safety Inspection
operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
5000µA
A-14
Electrical Safety Inspection
OVERVIEW
Patient Auxiliary currents are measured between any selected ECG jack and the remaining
selected ECG jacks. All measurements may have either a true RMS or a DC-only response.
TEST PROCEDURE
Prepare
1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO front
panel outlet, and turn on the device.
2) Attach the patient leads to the 601PRO ECG jacks.
3) Define the Lead Types from the View Settings Option (refer to: Lead Type Definitions in
Section 5 of this chapter).
4) Press shortcut key 8. The Patient Auxiliary Current test is displayed, and the test begins
immediately. Display values are continuously updated until another test is selected.
Note
If the current test standard being used does not include Patient Auxiliary Current DC
readings, or the DC option is not enabled, then DC readings will not be available through the
APPLIED PART SOFT KEY selections.
Failure
Check any broken of the AC/DC adapter and its cable. Replace a new one if any portion
A-15
Electrical Safety Inspection
defective.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify the
user or owner to correct any deviations. As a work around, check the other outlets to see if they
could be used instead.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit from
operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
A-16
Electrical Safety Inspection
Overall assessment:
Location: Technician:
Equipment: Control Number:
Manufacturer: Model: SN:
Measurement equipment /SN: Date of Calibration:
INSPECTION AND TESTING Pass/Fail Limit
1 Power Cord Plug
2 Device Enclosure and Accessories
3 Device Labeling
4 Protective Earth Resistance Ω Max 0.2 Ω
Normal Max:
Earth NC: 300µA(refer to
condition(NC) ____µA
UL60601-1) *
5 Leakag
Single Fault NC: 500µA(refer to
e ____µA IEC60601-1) *
condition(SFC)
SFC: 1000µA
Patient Normal Max:
□BF____µA
Leakag condition(NC) BF applied part:
6
e Single Fault NC:100µA, SFC:
□BF____µA
Current condition(SFC) 500µA
Max:
Mains on Applied Part
7 □BF____µA BF applied part:
Leakage
5000µA
Normal Max:
Patient □BF____µA
condition(NC) BF applied part:
8 Auxiliary
Single Fault NC:100µA, SFC:
Current □BF____µA
condition(SFC) 500µA
Note:
The equipment which sell to America shall comply with the requirement of UL60601-1,
others shall comply with the requirement of IEC60601-1.
Name/ Signature: ____________________ Date: _______________________
A-1-1
P/N: 046-000009-00 (V6.0)
P/N: 2108-20-65971 (V1.4)