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HOANG LONG JOINT OPERATING COMPANY

TE GIAC TRANG FIELD DEVELOPMENT


H1 WATER HANDLING AND OIL PRODUCTION ENHANCEMENT PROJECT

Document Title: PROCESS EQUIPMENT SIZING CALCULATION REPORT

Document No.: TGT-P-H01-RP-0002

0 15/11/16 Approved for Construction TXQ LCT NVP

B0 13/10/16 Issued for Approval TXQ LCT NVP

A0 21/09/16 Issued for Review TXQ LCT NVP -

REV. DATE DESCRIPTION BY CHECKED APPROVED CLIENT

CLIENT: CLIENT REF:

HOANG LONG JOINT OPERATING COMPANY ……………………………

CONTRACTOR: PVE REF:

PETROVIETNAM ENGINEERING CONSULTANCY JSC ……………………………


Document No. : TGT-P-H01-RP-0002
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TABLE OF CONTENTS
1 INTRODUCTION..................................................................................................................................... 3
1.1 Project Overview ..................................................................................................................................... 3
1.2 Purpose & Scope of Document ............................................................................................................... 4
1.3 References .............................................................................................................................................. 5
2 ABBREVIATION AND DEFINITION ...................................................................................................... 5
2.1 Definitions ............................................................................................................................................... 5
2.2 Abbreviations .......................................................................................................................................... 5
3 BASIS AND ASSUMPTIONS ................................................................................................................. 5
3.1 Production Separator .............................................................................................................................. 5
3.2 Degassing Vessel & Pumps .................................................................................................................... 7
3.3 Produced Water Caisson & Oil Skim Pump ............................................................................................ 7
3.4 Reverse Demulsifier Pump ..................................................................................................................... 7
4 RESULTS ............................................................................................................................................... 8
4.1 Vessel Sizing Results.............................................................................................................................. 8
4.2 Pump Sizing Results ............................................................................................................................... 8
4.3 Heater Sizing Results.............................................................................................................................. 8
5 APPENDICES ......................................................................................................................................... 8

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1 INTRODUCTION
1.1 Project Overview
The Te Giac Trang (TGT or White Rhinoceros) Field is located in the northern part of Block
16-1, in the Cuu Long Basin offshore Vietnam, it is about 100km southeast of Vung Tau
shore base, 20km northwest of the Bach Ho Field and 35km west of the Rang Dong Field.

Figure 1-1: TGT Field Location Map

TGT Field is divided into H1, H2, H3, H4 and H5 fault blocks. Hoang Long Joint Operating
Company (HLJOC) has commenced production from TGT Oil Field since 2011. Currently,
the field facilities of the TGT Field are summarized as follows:
 A 16 slots H1-WHP is located in a water depth of 43.0 m (LAT) over the H1.1, H1.2 and
H2 areas;
 A 16 slots H4-WHP is located in a water depth of 44.77 m (LAT) and middle of the H4
and H3N area;
 A 12 slots H5-WHP is located in a water depth of 43.9 m (LAT) over H5 area;
 A leased FPSO Armada TGT1 is located approximately 2 km southeast of H1-WHP, in a
water depth of 43.4 m (LAT);
 A PLEM and connect subsea pipelines including 4x10” multiphase flow lines, a 10” water
injection flow line and a 8” Gas-lift gas flow line between the H1-WHP and the FPSO;
 A 16” multiphase pipeline, a 8” water injection pipeline, a 6” gas-lift pipeline connecting
H4-WHP to H1-WHP with a length of 7 km each;
 An SSIV and a 8’’ subsea gas export pipeline from the PLEM to the tie-in point with the
12” Gas collection pipeline which is installed and operated by PetroVietnam Gas (PV
Gas);

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 A 12” multiphase pipeline from H5-WHP to H1 Riser base with a length of 12.5km, a 8”
water injection pipeline from H4-WHP subsea tie-in point to H5-WHP and a 6” gaslift
pipeline from H4-WHP to H5-WHP with a length of 5.5km each;
 The WHP’s are normally unattended installations with independent power and control
systems;
 There will be no processing on the WHP’s, i.e. full well streams transferred to the FPSO
Armada TGT1 for processing, storing and export;
 Oil export via by shuttle tanker.
Well stream fluid from H4-WHP is transported to H1-WHP and H5-WHP is transported to
H1-WHP riser base via an infield pipeline, and then commingled with well stream fluids
from H1-WHP. Additionally, well stream fluids from Hai Su Trang (HST)/ Hai Su Den (HSD)
Fields, Block 15-2/01, adjacent to Block 16-1 is also tied-in H1-WHP. The commingled well
stream fluids are sent to the FPSO for processing via four multiphase 10” flow lines. A
leased FPSO Armada TGT1 provides all processing facilities, utilities and storage for export
oil. The produced gas (less fuel gas) is exported to shore via 8” subsea gas export pipeline
and the newly installed 12’’ Gas collection pipeline tied in to existing STV-RD-BH pipeline.
Injection water is supplied from the FPSO via a 10” carbon steel pipeline. The Gas-lift gas
is also supplied from FPSO via an 8” carbon steel pipeline.
Gas lift and water injection for HST/HSD Fields are also provided from FPSO via a gas lift
and a water injection pipelines.

Figure 1-2: TGT Field layout

1.2 Purpose & Scope of Document


Purpose of this document is to perform sizing on main equipment on H1 Platform, including:
 Production Separator (H01-10-V-010)
 Degassing Vessel (H01-37-V-015) & Degassing Pumps (H01-37-P-016)
 Produced Water Caisson (H01-37-T-014) & Oil Skim Pump (H01-37-P-013)

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 Reverse Demulsifier Injection Pump (H01-49-006A/B)


1.3 References
1. Scope of Work for Concept Selection Verification
2. TGT 07-0001 - Basis of Design Rev 7
3. API Specification 12J – Specification for Oil and Gas Separators
4. GPSA Engineering Data Book

2 ABBREVIATION AND DEFINITION


2.1 Definitions
Concept Selection Verification for H1 Local water Handling
PROJECT
System
CLIENT/ COMPANY Hoang Long Joint Operating Company (HLJOC)
CONTRACTOR Petro Vietnam Engineering Corporation (PVE)
2.2 Abbreviations
TGT Te GiacTrang Oil Field

BWPD Barrels of water per day

BOPD Barrels of Oil per day

DST Drill Stem Test

CFU Compact Flotation Unit

FPSO Floating production storage and offloading

WHP Well Head Platform

LAT Lowest Astronomical Tide

MSL Mean Sea Level

HAT Highest Astronomical Tide

MMSCFD Millions of standard cubic feet per day

3 BASIS AND ASSUMPTIONS


3.1 Production Separator
Production fluid is coming from two main sources (H1 & H4) and separated into gas, oil and
water with a 3-phase Production Separator. The gas outlet stream from the separator will
be commingled with separated oil stream and the commingled stream will be routed to the
export pipeline. Produced water will be treated further with new handling water system prior
to discharge to sea.
Design case for separator sizing is considered as followed:

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Case 1: Max Oil Case


Facility Oil Water Liquid Associated Gas Lift Total Gas
(BOPD) (BWPD) (BLPD) Gas (MMSCFD) (MMSCFD)
(MMSCFD)
H1 20,000 45,000 65,000 11,5 25 36,5
H4 10,000 15,000 25,000 3,5 10 13,5
H5 By-passed, directed to 1” of 10” production pipeline
TLJOC By-passed, directed to downstream of Production separator
Total 30,000 60,000 90,000 15 35 50
Case 2: Max Water Case

Facility Oil Water Liquid Associated Gas Lift Total Gas


(BOPD) (BWPD) (BLPD) Gas (MMSCFD) (MMSCFD)
(MMSCFD)
H1 15,000 50,000 65,000 7,0 25 32,0
H4 5,000 20,000 25,000 3,0 10 13,0
H5 By-passed, directed to 1” of 10” production pipeline
TLJOC By-passed, directed to downstream of Production separator
Total 20,000 70,000 90,000 10,0 35 45
The Production Separator is designed to remove maximum 70,000 BWPD of produced
water and to handle the maximum liquid flowrate of 90,000 BLPD and 50.0 MMscfd gas. No
design margin is applied for the sizing of the production separator. Sufficient liquid hold-up
volume (between LAH and LAHH) is also required to handle liquid slug volume of 5.5 m3.
The Production Separator is sized based on water retention time of 5 minutes and oil
retention time of 3 minutes.
Nozzle momentum criteria: inlet nozzle and gas outlet nozzle is 7500 kg/m.s2 and 3750
kg/m.s2 respectively. And max velocity in liquid outlet nozzle is 1m/s.
The Production Separator is provided with 1 x 100% electric immersion heater in the oil
compartment to assist in restart after a prolonged shutdown period. The heater shall be
designed on basis of heating oil up WDT (i.e. 60oC + 5oC) from minimum ambient
temperature (17.4oC).
Production Separator Electric Heater
Parameter
(H01-10-V-010) (H01-10-H-018)
Design Pressure 33 barg 33 barg
Design Temperature 100 °C 100 °C
Operating Pressure 19.3 – 23.14 barg 19.3 – 23.14 barg
Operating Temperature 75 – 85 °C 17.4 – 85 °C

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3.2 Degassing Vessel & Pumps


Degassing Vessel is designed to handle Max. 15m3/h of rejected oily water and about 800
Sm3/h (VTA) of flotation gas from CFU. Gas and liquid shall be separated in the degassing
vessel with liquid retention time of 2 minutes. Separated gas is then routed to Flare KOD.
Liquid is pumped back to production pipelines by electric motor degassing pumps designed
at 4x33% and each pump 5m3/h capacity.
Degassing Vessel Degassing Pump
Parameter
(H01-37-V-015) (H01-37-P-016A/B)
Design Pressure 16.0 barg 33.0 barg
Design Temperature 100 °C 100 °C
Operating Pressure 4.0 barg 25.7 barg
Operating Temperature 75 – 85 °C 75 – 85 °C
Nozzle momentum criteria would be applied: inlet nozzle and gas outlet nozzle is
8000kg/m.s2 and 4500 kg/m.s2 respectively. And max velocity in liquid nozzle is 1m/s.
3.3 Produced Water Caisson & Oil Skim Pump
Produced Water Caisson is installed to store at least 1 minute of off-spec produced water
discharged from CFU. Caisson size is determined with basis:
 Oil content of off-spec water is 1000ppm, assuming CFU not working
 Design capacity is at maximum produced water of 70000 BWPD
 Froude Number is 0.3 to avoid gas entrainment.
Produced Water Caisson Oil Skim Pump
Parameter
(H01-57-T-014) (H01-57-P-013)
Design Pressure 0 + Liquid Full 5.0 barg (VTC)
Design Temperature 65 °C 65 °C
Operating Pressure ATM 3.63 barg
Operating Temperature AMB AMB
The oily water will be pumped back to Open Drain Tank during 10 minutes via Oil Skim
Pump at 2 m3/h.
3.4 Reverse Demulsifier Pump
The reverse demulsifier injection system re-uses the exiting Biocide tank. New injection
pumps shall be installed at the position of biocide pumps after they are removed
The reverse demulsifier is injected to inlet of 3-phase separator, downstream of the
Production Separator, upstream of the Compact Flotation Unit to accelerate the
agglomeration of oil droplets and improve their removal. The injection system is designed
based on maximum 20 ppm dosage for upset cases. Normal dosage rates are 5 to 10 ppm.
Maximum produced water flowrate is 70,000 BWPD. The chemical requires 15 seconds
retention time to provide the best effectiveness.
2 x 100% positive displacement pumps are provided for this duty.
TGT-P-H01-RP-0002
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4 RESULTS
4.1 Vessel Sizing Results
Service Vessel Size Nozzle Size
Inlet Nozzle: 18 in

Production Separator 3200 mm ID Gas Outlet Nozzle: 12 in


(H01-10-V-010) 11500 mm Length (T/T) Oil Outlet Nozzle: 12 in
Water Outlet Nozzle: 18 in
Inlet Nozzle: 4 in
Degassing Vessel 1300 mm ID
Gas Outlet Nozzle: 2 in
(H01-57-V-015) 2800 mm Height (T/T)
Liquid Outlet Nozzle: 3 in

Produced Water Caisson 711.2 mm ID


-
(H01-57-T-014) 45000 mm Length
4.2 Pump Sizing Results
Service Power Flow rate Suction/Discharge Line
Suction Line: 2 in
Degassing Pump (H01-37-P-016) 4.6 kW 5 m3/h
Discharge Line: 2 in
Suction Line: 2 in
Oil Skim Pump (H01-57-P-013) - 2 m3/h
Discharge Line: 2 in

Reverse Demulsifier Injection Suction Line: 1 in


0.014kW 10 L/h
Pump (H01-49-006A/B) Discharge Line: ½ in
4.3 Heater Sizing Results
Service Power Inlet/Outlet Temperature
Electric Heater (H01-10-P-018) 10 kW 17.4oC/65oC

5 APPENDICES
Appendix 1 Production Separator & Electrical Heater Sizing Calculation
Appendix 2 Degassing Vessel & Pumps Sizing Calculation
Appendix 3 Produced Water Caisson & Oil Skim Pump Sizing Calculation
Appendix 4 Reverse Demulsifier Injection Pump Sizing Calculation

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APPENDIX 1: PRODUCTION SEPARATOR & ELECTRICAL HEATER SIZING CALCULATION


(09 pages including this page)

Production Separator & Electrical Heater Sizing Calculation


HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.: TGT-P-H01-PR-0002

H1 WATER HANDLING AND OIL REV


PROJECT NAME : PAGE NO.: 1 of 11 0
PRODUCTION ENHANCEMENT NO.:
PV ENGINEERING DATE PRP'D BY CHK'D BY APR'D BY
PROJECT NO.: 304166
28-Oct-16 TXQ LVD LCT

Tag No. : H01-10-V-010


Service : Production Separator

Flowrate and Properties

Properties Unit Gas Oil Water Remarks


Maximum Oil Case
Pressure barg 19.32 19.32 19.32 HYSYS Simulation
o
Temperature C 75.00 75.00 75.00 HYSYS Simulation
Flowrate kg/hr 59,542 177528 403,252 HYSYS Simulation

Molecular Weight 26.31 - - HYSYS Simulation


Viscosity cp 0.01 1.144 0.37 HYSYS Simulation
3
Mass Density kg/m 19.95 780.16 969.22 HYSYS Simulation
Maximum Water Case
Pressure barg 19.32 19.32 19.32 HYSYS Simulation
o
Temperature C 75.00 75.00 75.00 HYSYS Simulation
Flowrate kg/hr 55200 118904 470485 HYSYS Simulation

Molecular Weight 26.47 - - HYSYS Simulation


Viscosity cp 0.01 1.15 0.37 HYSYS Simulation
3
Mass Density kg/m 20.09 780.10 969.22 HYSYS Simulation

Summary
Dimension Max Oil Max water Size selected
Vessel Length T/T 11500 mm 11500 mm 11500 mm
Vessel Internal Diameter (I.D) 3200 mm 3200 mm 3200 mm
Feed Inlet Nozzle 18 in 18 in 18 in
Gas Outlet Nozzle 11 in 11 in 12 in
Oil Outlet Nozzle 12 in 10 in 12 in
Water Outlet Nozzle 16 in 17 in 18 in
Weir Height 2150 mm 2150 mm 2150 mm
Weir Length (T/W) 10000 mm 10000 mm 10000 mm

Level Setting
Water Side
HILL 2050 mm 2050 mm 2050 mm
HIL 1800 mm 1800 mm 1800 mm
NIL 1560 mm 1560 mm 1560 mm
LIL 800 mm 800 mm 800 mm
LILL 450 mm 450 mm 450 mm

Oil Side
HHLL 2500 mm 2500 mm 2500 mm
HLL 2400 mm 2400 mm 2400 mm
NLL 2245 mm 2245 mm 2245 mm
LLL 1400 mm 1400 mm 1400 mm
LLLL 800 mm 800 mm 800 mm
HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.: TGT-P-H01-PR-0002

H1 WATER HANDLING AND OIL PRODUCTION REV


PROJECT NAME : PAGE NO.: 2 OF 11
NO.:
0
PV ENGINEERING ENHANCEMENT
DATE PRP'D CHK'D APR'D PROJEC
304166
28-Oct-16 TXQ LVD LCT T NO.:
HORIZONTAL SEPARATOR

INPUT OUTPUT
Feed GAS OIL WATER RESIDENCE TIMES Specified Actual
Flow (kg/hr)Note : 100% (No Margin) 59542 177528 403252 secs (mins) (mins) Water cut 69.43%
Density (kg/m3) 19.9493 780.2 969.2 Gas 17.6
Viscosity (cP) 0.0127 1.14 0.37
Droplet Size (m) Liquid in Gas 150 Above Weir
Droplet Size (m) Cond. in Water 450
Droplet Size (m) Water in Conds. 450 HHLL-HLL 1.0 1.0 OK
HLL- NLL 1.00 1.5 OK
r.v2 max for inlet nozzle (kg/m.s2) 7500 NLL- Weir N/A 0.8 OK
r.v2 max for gas outlet nozzle (kg/m.s2) 3750
Max vel. in Oil out nozzle (m/s) 1.00 Downstream Side of Weir
Max vel. in water out nozzle (m/s) 1.00 NLL - LLL 1.0 1.8
K Factor (m/s) 0.1037 LLL-LLLL 1.0 1.35 OK
Total Mixture density (kg/m3) 176.48 176.48 LLLL-Bottom N/A 0.8 OK
Liquid Mix density (kg/m³) 902.38 RESIDENCE TIMES Specified Actual
VESSEL SIZING CRITERIA m/s (mins) (mins)
Horizontal Gas Velocity - calculated 0.64 Upstream Side of Weir
Weir-HHIL N/A 0.5 OK
K Factor Method Gas Velocity Vmax 1.43 HHIL-HIL 1.0 1.2 OK
HIL-NIL 1.0 2.0 OK
Gravity Settling Method Droplet Vertical Velocities NIL-LIL 1.0 2.8 OK
Liquid. from Gas Vt 0.265 LIL-LLIL 1.0 1.3 OK
Water from Conds. 0.015 LLIL-Outlet N/A 1.0 OK
Conds. Oil from Water 0.025

DROPLET FALL TIMES (Upstream Side of Weir) Conds.Res.Time (NLL to NIL) N/A 7.3 OK
Liquid. in Gas (Top-Liquid) 2.6 secs OK Conds.Res.Time (NLL to NIL) OK
Water in Conds. (Weir to NIL) 0.8 mins OK Water Res. Time (NIL to Btm) 5.0 5.1 OK
Conds. in Water (Btm to NIL) 0.9 mins OK
Surge Volume (m3) 5.5 5.64 OK
Gas Residence Time 17.6 secs OK

TEMPLATE NO.: TRY-FM-021 FILE NAME: 2006-4200-9H-0004


HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.: TGT-P-H01-PR-0002

H1 WATER HANDLING AND OIL PRODUCTION REV


PROJECT NAME : PAGE NO.: 3 OF 11
NO.:
0
ENHANCEMENT
PV ENGINEERING
DATE PRP'D CHK'D APR'D PROJEC
304166
28-Oct-16 TXQ LVD LCT T NO.:

HORIZONTAL SEPARATOR

SKETCH

Gas = 1429016 kg/d


3
2985 Am /h
59542 kg/hr
Inlet Nozzle ID Gas Outlet
18 in nozzle ID
457.20 mm Distance between feed inlet and gas outlet nozzle = 11233 mm 11 in
Length S/S = 11500 mm = 11.5m 279.4 mm

Vol. (m3) Ht.(mm) GAS Ht(mm) Vol. (m3)

2500 HHLL
3.31 (HHLL-HLL) 2385 HLL 0.66 (HHLL-HLL)
4.71 (HLL-NLL) 2230 NLL 0.93 (HLL-NLL)
2.49 (NLL-Weir) 2150 Weir 0.47 (NLL-Weir)
3.21 (Weir-HHIL) 2050 HHIL
8.32 (HHIL-HIL) 1800 HIL I D =
13.60 (HIL-NIL) 1400 NIL 3200 mm
19.18 (NIL-LIL) 800 LIL LLL 1600 3.70 (NLL-LLL)
9.23 (LIL-LLIL) 450 LLLL LLLL 800 5.13 (LLL-LLLL)
7.12 (LLIL-Out) 2.98 (LLLL-Bottom)
WATER OIL

Cond. Outlet nozzle ID


T/W = 10000 mm = 10.0 m Water outlet 12 in
(If 2 phase set Hw=0, t/w=t/t) Nozzle ID 305 mm
L/D = 3.59 Water = 9678039 kg/d 16 in Conds = 4260681 kg/d
416 m3/h 406.4 mm 228 m3/h
403252 kg/hr 177528 kg/hr
NOTES :
1. Maximum allowable vapour velocity is calculated from the equation in GPSA Handbook, Volume 1, Section 7:
VMAX = K [ (rl - rv) / rv ] 0.5
2. Settling times for water and oil on the left hand side of the separator are based on the normal interface level (NIL).
3. Information for partial volumes and dished ends was from GPSA handbook Sections SI - 13.5 to 13.10, and in particular, fig. 13.6.
4. Calculations for gas residence time and area/volume calculations use the weir height as the height basis. End volumes ignored for gas volume calculations.

TEMPLATE NO.: TRY-FM-021 FILE NAME: 2006-4200-9H-0004


HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.: TGT-P-H01-PR-0002

H1 WATER HANDLING AND OIL PRODUCTION REV


PROJECT NAME : PAGE NO.: 7 OF 11
NO.:
0
PV ENGINEERING ENHANCEMENT
DATE PRP'D CHK'D APR'D PROJEC
304166
28-Oct-16 TXQ LVD LCT T NO.:
HORIZONTAL SEPARATOR

INPUT OUTPUT
Feed GAS OIL WATER RESIDENCE TIMES Specified Actual
Flow (kg/hr)Note : 100% (No Margin) 55200 118904 470485 secs (mins) (mins) Water cut 79.83%
Density (kg/m3) 20.0909 780.1 969.2 Gas 19.2
Viscosity (cP) 0.0127 1.15 0.37
Droplet Size (m) Liquid in Gas 150
Droplet Size (m) Cond. in Water 450 Above Weir
Droplet Size (m) Water in Conds. 450 HHLL-HLL 1.0 1.4 OK
HLL- NLL 1.00 2.2 OK
r.v2 max for inlet nozzle (kg/m.s2) 7500 NLL- Weir N/A 1.4 OK
r.v2 max for gas outlet nozzle (kg/m.s2) 3750
Max vel. in Oil out nozzle (m/s) 1.00 Downstream Side of Weir
Max vel. in water out nozzle (m/s) 1.00 NLL - LLL 1.00 3.4 OK
K Factor (m/s) 0.1037 LLL-LLLL 1.00 1.49 OK
Total Mixture density (kg/m3) 190.41 190.41 LLLL-Bottom N/A 1.2
Liquid Mix density (kg/m³) 924.03 RESIDENCE TIMES Specified Actual
VESSEL SIZING CRITERIA m/s (mins) (mins)
Horizontal Gas Velocity - calculated 0.59 Upstream Side of Weir
Weir-HHIL N/A 0.4 OK
K Factor Method Gas Velocity Vmax 1.44 HHIL-HIL 1.0 1.0 OK
HIL-NIL 1.0 1.01 OK
Gravity Settling Method Droplet Vertical Velocities NIL-LIL 1.0 3.0 OK
Liquid. from Gas Vt 0.269 LIL-LLIL 1.0 1.14 OK
Water from Conds. 0.015 LLIL-Outlet N/A 0.9 OK
Conds. Oil from Water 0.025

DROPLET FALL TIMES (Upstream Side of Weir) Conds.Res.Time (NLL to NIL) 5.0 8.9 OK
Liquid. in Gas (Top-Liquid) 2.6 secs OK Conds.Res.Time (NLL to NIL) OK
Water in Conds. (Weir to NIL) 0.6 mins OK Water Res. Time (NIL to Btm) 5.0 5.1 OK
Conds. in Water (Btm to NIL) 1.0 mins OK
Surge Volume (m3) 5.5 5.50 OK
Gas Residence Time 19.2 secs OK

TEMPLATE NO.: TRY-FM-021 FILE NAME: 2006-4200-9H-0004


HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.: TGT-P-H01-PR-0002

H1 WATER HANDLING AND OIL PRODUCTION REV


PROJECT NAME : PAGE NO.: 8 OF 11
NO.:
0
PV ENGINEERING ENHANCEMENT
DATE PRP'D CHK'D APR'D PROJEC
304166
28-Oct-16 TXQ LVD LCT T NO.:
HORIZONTAL SEPARATOR

SKETCH

Gas = 1324796 kg/d


3
2748 Am /h
55200 kg/hr
Inlet Nozzle ID Gas Outlet
18 in nozzle ID
457.20 mm Distance between feed inlet and gas outlet nozzle = 11233 mm 11 in
Length S/S = 11500 mm = 11.5m 279.4 mm

Vol. (m3) Ht.(mm) GAS Ht(mm) Vol. (m3)

2500 LAHH
2.90 (HHLL-HLL) 2400 LAH 0.59 (HHLL-HLL)
4.63 (HLL-NLL) 2245 NLL 0.87 (HLL-NLL)
2.99 (NLL-Weir) 2150 Weir 0.59 (NLL-Weir)
3.21 (Weir-HHIL) 2050 HHIL
8.32 (HHIL-HIL) 1800 HIL I D =
8.18 (HIL-NIL) 1560 NIL 3200 mm
24.60 (NIL-LIL) 800 LIL LLL 1400 5.04 (Weir-LLL)
9.23 (LIL-LLIL) 450 LLLL LLLL 800 3.79 (LLL-LLLL)
7.12 (LLIL-Out) 2.98 (LLLL-Bottom)
WATER OIL

Cond. Outlet nozzle ID


T/W = 10000 mm = 10.0 m Water outlet 10 in
(If 2 phase set Hw=0, t/w=t/t) Nozzle ID 254 mm
L/D = 3.59 Water = 11291639 kg/d 17 in Conds = 2853693 kg/d
485 m3/h 431.8 mm 152 m3/h
470485 kg/hr 118904 kg/hr
NOTES :
1. Maximum allowable vapour velocity is calculated from the equation in GPSA Handbook, Volume 1, Section 7:
VMAX = K [ (rl - rv) / rv ] 0.5
2. Settling times for water and oil on the left hand side of the separator are based on the normal interface level (NIL).
3. Information for partial volumes and dished ends was from GPSA handbook Sections SI - 13.5 to 13.10, and in particular, fig. 13.6.
4. Calculations for gas residence time and area/volume calculations use the weir height as the height basis. End volumes ignored for gas volume calculations.

TEMPLATE NO.: TRY-FM-021 FILE NAME: 2006-4200-9H-0004


Calculation Sheet

Client Hoang Long J.O.C Project No.


Project Title H1 WATER HANDLING AND OIL PRODUCTION Calculation No. TGT-P-H01-RP-0002
ENHANCEMENT PROJECT
Phase Page 1 of 3
Calculation Title Production Separator Heater Sizing Rev. B0

7.Heater Sizing
7.1 Sizing Basis

1. Based on H1 Wax Management Study, the maximum melting point is expected to be 60.0 °C,
5 °C as margin should be added to this figure. So, the melting point will be considered as 65.0 °C
2. The calculation determines the required heat loads based on heating fluid which heat up to 65.0 °C
3. The average minimum ambient temperature is 17.4 °C [Refer to Basis of Design]
4. Heater load sizing is based on duty required to heat up the maximum amount of fluid in vessel from
17.4 °C to 65.0 °C within a "reasonable period" of time.

7.2 Sizing Calculation

Heater Calculation :

Fluid Volume (Only Oil compartment)


The maximum amount of liquid in the Production Separator is at level LLL to bottom of vessel
The liquid volume calculated considering this level is 6.77 m3

Fluid Properties
Two cases will be considered. Physical properties are based on Hysys Simulation as follow:

1) Water
Density,ρ 961.1 kg/m3
Heat Capacity, Cp 4.35796531 kJ/kg °C
2) Oil
Density, ρ 772.4 kg/m3
Heat Capacity, Cp 2.256 kJ/kg °C

Required Energy
The energy required to heat up the volume of fluid in the Separator is defined by the following equation:

E = M . Cp . ∆T =ρ . V . Cp . ∆T (equation 1)

The heat load (duty) and required energy are related by the following equation:

Q=E/t (equation 2)

Where:
E Required Energy kJ
Q Heat Load (duty) kJ/s =kW
M Mass of fluid in Separator being heated kg
Cp Fluid Heat Capacity kJ/kg °C
∆T Difference in fluid and environment temperature °C
t Time s
ρ Density kg/m3

\\192.168.8.16\Projects On_going\H1 Local Water Handling System\5. Discipline working\01. Process\05. Reports\Process Equipment Sizing
Calculation Report\IFA\Appendix 1 - Production Separator Heater Sizing
Calculation Sheet

Client Hoang Long J.O.C Project No.


Project Title H1 WATER HANDLING AND OIL PRODUCTION Calculation No. TGT-P-H01-RP-0002
ENHANCEMENT PROJECT
Phase Page 2 of 3
Calculation Title Production Separator Heater Sizing Rev. B0

Assuming the environment is at the minimum ambient temperature of 17.4 °C and the heater
is required to heat the fluid up to 65.0 °C

Therefore, ∆T = 47.6 °C

Required energy (E) is determined as below (using equation 1):


Case 1: Water E= ρ . V . Cp . ∆T = 1349733.314 kJ
Case 2: Oil E= ρ . V . Cp . ∆T = 561535.195 kJ

During the heating, a yeild of heat will be lost to environment. The heat loss is calculated as follow: [Ref 1]

For this case, ∆T = 47.6 °C = 117.68 °F, isulation thickness of 2", the Heat loss
is assumed as 4.0 W/ft2 = 43.056 W/m
2

Vessel weted area = 11.98 m2 [refer to Separator sizing calculation]


Insulation factor = 1.06 for mineral wood [Ref 1, table 3 & Ref 2]
Heat loss through Manhole = 1120 W for ∆T = 100 °F [Ref 1, table 4A]
Design margin (support, piping) = 1.2
Total heat loss = 2000.11 W = 2.0 kW

The heater load is performed as following formula:

Qheater =Qsensible + Qloss


where, Qsensible = heat used to increase fluid temperature
Qloss = heat loss to atmosphere
The table below shows the required heating load, for different time periods (calculated by using equation 2).
It is assumed that the vessel is insulated and heat loss to atmosphere is considered negligible .
Therefore, total heater load is equal to sensible heat available.

Table 3: Summarises the required heater duties with respect to time

Time Period, h 1 2 3 4 5 6 7 8 11 13 15 17 19

Q sensible (water), kW 375 187 125 94 75 62 54 47 34 29 25 22 20

Q heater (water), kW 377 189 127 96 77 64 56 49 36 31 27 24 22

Q sensible (oil), kW 156 78 52 39 31 26 22 19 14 12 10 9 8

Q heater (oil), kW 158 80 54 41 33 28 24 21 16 14 12 11 10

\\192.168.8.16\Projects On_going\H1 Local Water Handling System\5. Discipline working\01. Process\05. Reports\Process Equipment Sizing
Calculation Report\IFA\Appendix 1 - Production Separator Heater Sizing
Calculation Sheet

Client Hoang Long J.O.C Project No.


Project Title H1 WATER HANDLING AND OIL PRODUCTION Calculation No. TGT-P-H01-RP-0002
ENHANCEMENT PROJECT
Phase Page 3 of 3
Calculation Title Production Separator Heater Sizing Rev. B0

From Table 3, if heater duty of 10 kW is selected, the time required to heat the water to the desired
temperature is about 19 hours
This is considered a reasonable period of time for the heater to be operational.
The heat duty of 21 kW is selected if only oil is required to heat up.

The above table clearly shows that a heater duty of around 10 kW is adequate to heat up the oil
content reach to temperature of melting point

8. References

1. Raychem Design Guide for Tank Heating System


2.Insulation Specification

\\192.168.8.16\Projects On_going\H1 Local Water Handling System\5. Discipline working\01. Process\05. Reports\Process Equipment Sizing
Calculation Report\IFA\Appendix 1 - Production Separator Heater Sizing
Document No. : TGT-P-H01-RP-0002
Process Equipment Sizing Calculation Report Revision :0
Page : 1 of 1

APPENDIX 2: DEGASSING VESSEL & PUMPS SIZING CALCULATION


(09 pages including this page)

Degassing Vessel & Pumps Sizing Calculation


Client: 2 phase Vertical Contractor:
PVENGINEERING
Separator Sizing
Rev Description Date By Check Appr Project H1 Water Handling and Oil Production Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc/cal. No. TGT-P-H01-RP-0002
Page
Vessel: Degassing Vessel Design Case Max Oil
FLUID PROPERTIES

Vapour Liquid Operating pressure kPag 390


Maximum Flowrate kg/h 969.58 11499.58 Operating temperature deg.C 75
Design margin % 10 10
Design Flowrate kg/h 1066.54 12649.53 Is Separator handle slug? No
Density kg/m³ 4.57 964.674 Slug volume handle 3 m3
Viscosity cP 0.0120 0.3946 Is De-gassing required for liquid? Yes
Mixture density kg/m³ 55.66

SEPARATOR DIMENSIONS

Min. ID required, mm 205.37


Min. (T/T) required, mm 2800.00
Selected Vessel dimension:
Vessel ID mm 1300 Demister to be installed Yes
Length (T/T) mm 2800 Demister type Vane

Level setting Min. Selected accumulation


Demister-top mm 150 150 2800
Demister 150 150 2650
Inlet noz.-demister mm 900 900 2500
Inlet nozzle 100 1600
HHLL-inlet noz. mm 600 600 1500
HHLL mm 150 150 900
HLL mm 150 150 750 Base K - Factor m/s 0.135
NLL mm 150 150 600 K factor override m/s
LLL mm 150 150 450 Applied K Factor m/s 0.135
LLLL mm 300 300 300
L/D ratio 2.2 OK Inlet device Schoepentoeter
Nozzle Schedule: 40
Max. r.v² for Inlet Nozzle (Pa) 8000 Min. Inlet Nozzle ID, in 3.4 Selected (ND), in 4
Max. r.v² for Gas Outlet Nozzle (Pa) 4500 Min. Gas Outlet Nozzle ID, in 2.0 Selected (ND), in 2
Max vel. In liquid out nozzle (m/s) 1.0 Min. Liquid Outlet Nozzle ID, in 2.7 Selected (ND), in 3

RESIDENCE TIMES & SKETCH


Gas Outlet Nozzle Min. diameter = 2.0 in
Volume Residence time (Min)
m³ Minimum Actual Status
Vapour space 3.5
HHLL - HLL 0.2
HLL - NLL 0.2 Inlet Nozzle ID= 1300 mm
NLL - LLL 0.2 2.0 2.73 OK Min. Dia = 3.4 in
LLL - LLLL 0.2 H= 2800 mm
LLLL - bottom 0.4 HHLL 900 mm
HLL 750 mm
Max. allowable gas velocitym/s 1.9565 NLL 600 mm
Actual gas velocity m/s 0.0488 OK LLL 450 mm
Checking for slug volume LLLL 300 mm
Slug volume store in LLL-HHLL
Height from LLL-HHLL 450 mm
Liquid volume cover 0.60 m3
Checking for degassing
vl m/s 0.0025 OK Liquid Outlet Nozzle Min. diameter = 2.7 in
vt m/s 0.053036
Client: 2 phase Vertical Contractor:
PVENGINEERING
Separator Sizing
Rev Description Date By Check Appr Project H1 Water Handling and Oil Production Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc/cal. No. TGT-P-H01-RP-0002
Page
Vessel: Degassing Vessel Design Case Max Water
FLUID PROPERTIES

Vapour Liquid Operating pressure kPag 390


Maximum Flowrate kg/h 1018.44 14301.00 Operating temperature deg.C 85
Design margin % 10 10
Design Flowrate kg/h 1120.28 15731.10 Is Separator handle slug? No
Density kg/m³ 4.45 956.666 Slug volume handle 3 m3
Viscosity cP 0.0122 0.3475 Is De-gassing required for liquid? Yes
Mixture density kg/m³ 62.78

SEPARATOR DIMENSIONS

Min. ID required, mm 212.39


Min. (T/T) required, mm 2800.00
Selected Vessel dimension:
Vessel ID mm 1300 Demister to be installed Yes
Length (T/T) mm 2800 Demister type Vane

Level setting Min. Selected accumulation


Demister-top mm 150 150 2800
Demister 150 150 2650
Inlet noz.-demister mm 900 900 2500
Inlet nozzle 100 1600
HHLL-inlet noz. mm 600 600 1500
HHLL mm 150 150 900
HLL mm 150 150 750 Base K - Factor m/s 0.135
NLL mm 150 150 600 K factor override m/s
LLL mm 150 150 450 Applied K Factor m/s 0.135
LLLL mm 300 300 300
L/D ratio 2.2 OK Inlet device Schoepentoeter
Nozzle Schedule: 40
Max. r.v² for Inlet Nozzle (Pa) 8000 Min. Inlet Nozzle ID, in 3.6 Selected (ND), in 4
Max. r.v² for Gas Outlet Nozzle (Pa) 4500 Min. Gas Outlet Nozzle ID, in 2.1 Selected (ND), in 3
Max vel. In liquid out nozzle (m/s) 1.0 Min. Liquid Outlet Nozzle ID, in 3.0 Selected (ND), in 3

RESIDENCE TIMES & SKETCH


Gas Outlet Nozzle Min. diameter = 2.1 in
Volume Residence time (Min)
m³ Minimum Actual Status
Vapour space 3.5
HHLL - HLL 0.2
HLL - NLL 0.2 Inlet Nozzle ID= 1300 mm
NLL - LLL 0.2 2.0 2.18 OK Min. Dia = 3.6 in
LLL - LLLL 0.2 H= 2800 mm
LLLL - bottom 0.4 HHLL 900 mm
HLL 750 mm
Max. allowable gas velocitym/s 1.9758 NLL 600 mm
Actual gas velocity m/s 0.0527 OK LLL 450 mm
Checking for slug volume LLLL 300 mm
Slug volume store in LLL-HHLL
Height from LLL-HHLL 450 mm
Liquid volume cover 0.60 m3
Checking for degassing
vl m/s 0.0031 OK Liquid Outlet Nozzle Min. diameter = 3.0 in
vt m/s 0.059731
CLIENT CONTRACTOR
PUMP SIZING SPREADSHEET

H1 Water Handling and Oil


Rev Description Date By Check Appr Project :
Production Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc./Cal. No. : TGT-P-H01-RP-0002
Page : -
1 Equipment Number H01-37-P-016A/B Service Degassed Oil
2 Fluid Pumped Condensate Duty 4 x 33%
3 BASIS AND ASSUMPTION
4 1. The atmospherical pressure is supposed equal 1.013 bara
5
6
7
8
9
10 PHYSICAL PROPERTIES
11 Fluid Temperature, T 75.3 °C Max. 85.0 °C
12 Viscosity @ T 0.394 cP
3
13 Density @ T 964.6 kg/m
14 Vapour Pressure @ max T 479.3 kPa
15
16 PUMP SPECIFICATION
17 Volumetric Flowrate 5.00 m³/h Pump speed (rpm) 0.0 (*)
18 Design Margin, Flow 0.0 % Reciprocating Pump Acceleration Head Factors
19 Design Flowrate 5.00 m³/h C 0.066 (*)
20 Pump Type Reciprocating k 2.000 (*)
21 Pump Centre Line Elevation 0.000 m
22
23 SUCTION CONDITIONS PUMP SKETCH
24 Suction Vessel Pressure 491.300 kPa 51.919 m
25 Suction Liquid Level Elevation 35.959 kPa 3.800 m
26 Maximum Vapour Pressure 479.300 kPa 50.651 m
27 Line / Fittings Pressure Drop 0.121 kPa 0.013 m
28 Equipment Pressure Drop 0.0 kPa 0.000 m
29 Acceleration Head 0.000 kPa 0.000 m no acceleration head calculated
30 Suction Head 527.138 kPa 55.706 m
31 Available NPSH 47.838 kPa 5.055 m
32 NPSH Design Margin 4.542 kPa 0.480 m
33 Required NPSH 43.295 kPa 4.575 m LC

34
35 DISCHARGE CONDITIONS
Degassing
36 Line / Fittings Press. Drop 1.006 kPa 0.106 m
LZALL = 0.3 m Vessel
37 Equipment Pressure Drop 160.0 kPa 16.908 m
other pumps
2"
38 Discharge Vessel Pressure 2414.000 kPa 255.102 m
Export Pipeline
39 Discharge Liquid Level Elevation 104.092 kPa 11.000 m 4" ΔP=1.5
40 Discharge Head 2679.098 kPa 283.116 m 4"
41 4m 11 m
2"
42 POWER
0.5
Main Deck
43 Differential Head 2151.960 kPa 227.411 m
(EL XXX)
44 Flowrate 5.000 m³/h
45 Hydraulic Power 2.989 kW
46 Pump Efficiency 65.0 %
47 Estimated Power 4.598 kW
48
49 REMARKS
50
51 (*) These values is used for Reciprocating Pump Acceleration Head Calculation, User put "N/A" for
52 another Pump Type Sizing.
53
54
55
56
57
58
59
60
61
62
PETROVIETNAM ENGINEERING JOINT STOCK CORPORATION
CLIENT CONTRACTOR
PROCESS LINE SIZING SPREADSHEET
FOR PUMP SUCTION

H1 Water Handling and Oil Production


Rev Description Date By Check Appr Project :
Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc./Cal. No. : TGT-P-H01-RP-0002
Page :
1 Line Description : Degassing Pump Suction Line (see isometric for detail)
2 P&ID : TGT-P-H01-PID-0004
3 INPUT DATA
4
5 PARAMETER Units Units Maximum Flowrate
6 Oil
3 3
7 Volumetric flowrate @ T & P (m /s) 0.00139 (m /hr) 5.00 5.00
8 Density @ T & P (kg/m3) 964.62
9 Dynamic viscosity @ T & P (cP) 0.3945
10 Water
11 Volumetric flowrate @ T & P (m3/s) 0.00000 (m3/hr) 0.00
12 Density @ T & P (kg/m3) 960.38 Design Margin
13 Dynamic viscosity @ T & P (cP) 0.3295
14
15 Pipe Data Pipe Size Option
16 Nominal diameter (inches) 3 Nonstandard 4 Nonstandard 6 Nonstandard
17 Pipe schedule or W.T. (mm) - 80 Pipe ID (m) 40 Pipe ID (m) 40 Pipe ID (m)
18 Internal diameter (m) 0.0737 N/A 0.1023 N/A 0.1541 N/A
19 Absolute roughness (m) 0.00005 0.00005 0.00005
20
21 CALCULATION
22
23 Liquid mixture density/viscosity/flowrate
24 Volumetric flowrate total liquid @ T & P (m3/s) 0.001 0.001 0.001
25 Mass flowrate oil (kg/s) 1.340 1.340 1.340
26 Mass flowrate water (kg/s) 0.000 0.000 0.000
27 Mass flowrate total liquid (kg/s) 1.340 1.340 1.340
28 Liquid mixture density @ T & P (kg/m3) 964.616 964.616 964.616
29 Liquid mixture viscosity @ T & P (cP) 0.394 0.394 0.394
30 Friction factor
31 Relative roughness - 0.001 0.000 0.000
32 Reynolds number - 5.87E+04 4.23E+04 2.81E+04
33 A(constant for friction factor) - 2.41E+20 1.96E+20 1.21E+20
34 B(constant for friction factor) - 7.78E-04 1.48E-01 1.04E+02
35 Fanning Friction factor [ 1 ] - 0.006 0.006 0.006
36 Friction factor (Darcy) - 0.023 0.023 0.025
37 Velocity/pressure drop
38 Flow velocity (m/s) 0.326 0.169 0.075
39 (ft/s) 1.069 0.555 0.244
40 Unit pressure drop (kPa / 100 m) 1.576 0.314 0.043
41 (psi / 100 ft) 0.070 0.014 0.002
42 Straight Pipe Length (m) 11.23 11.23 11.23
43 Equivalent Length Le for Valves and Fittings (m) 20.57 27.43 41.15
44 Ball valve Reduced bore 40mm (1-1/2in.) and smaller 65D
45 Reduced bore 50mm (2in.) and larger 45D 2
46 Gate Valve Standard bore 13D
47 Reduced bore 40mm (1-1/2in.) and smaller 65D
48 Globe Valve Straight pattern 340D
49 Y pattern 160D
50 Angle pattern 145D
51 Check Valve Swing type 135D
52 Ball or piston type 40mm(1-1/2in) and smaller 340D
53 Plug Valve Regular pattern 45D
54 Butterfly Valve 150mm (6in.) and larger 20D
55 Tee-equal Flow straight-through 20D
56 Flow through side outlet 65D
o
57 Elbow 90 , R=1-1/2D 20D 9
58 45o, R=1-1/2D 16D
59 Bend 90o, R=4D 14D
60 90o, R=5D 16D
61 180o, R=4D 25D
62 180o, R=5D 28D
63 Strainer Pump suction Y-type and bucket type 250D
64 Nozzle Suction nozzle vessel/tank 32D
65 Total Pressure Drop 0.501 0.121 0.022
66
67 Velocity Limitation (API 14E) (m/s) 0.30 0.30 0.30
68 Pressure Drop Limitation (Norsok) (kPa / 100 m) n/a n/a n/a
69 Criteria Checking Suction Reciprocating Pump NO YES YES
70 Pump Speed (for Reciprocating Pump Line Sizing) (RPM) N/A (User put "N/A" if sizing for another cases)
71
72 CONCLUSION :
73 4 inches line is selected.
74
75 REMARKS :
76
77 [ 1 ] Churchill,S.W. , "Friction-factor equation spans all fluid flow regimes" , Chemical Engineering , November 7, 1977
78
79
80
81
82
83
PETROVIETNAM ENGINEERING JOINT STOCK CORPORATION
CLIENT CONTRACTOR
PROCESS LINE SIZING SPREADSHEET
FOR PUMP DISCHARGE

H1 Water Handling and Oil Production


Rev Description Date By Check Appr Project :
Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc./Cal. No. : TGT-P-H01-RP-0002
Page : -
1 Line Description : Degassing Pump Discharge Line (see isometric for detail)
2 P&ID : TGT-P-H01-PID-0004
3 INPUT DATA
4
5 PARAMETER Units Units Maximum Flowrate
6 Oil
3 3
7 Volumetric flowrate @ T & P (m /s) 0.00139 (m /hr) 5.00 5.00
8 Density @ T & P (kg/m3) 965.19
9 Dynamic viscosity @ T & P (cP) 0.3933
10 Water
11 Volumetric flowrate @ T & P (m3/s) 0.00000 (m3/hr) 0.00
12 Density @ T & P (kg/m3) 960.98 Design Margin
13 Dynamic viscosity @ T & P (cP) 0.3285 0%
14
15 Pipe Data Pipe Size Option
16 Nominal diameter (inches) 2 Nonstandard 3 Nonstandard 4 Nonstandard
17 Pipe schedule or W.T. (mm) - 80 Pipe ID (m) 80 Pipe ID (m) 40 Pipe ID (m)
18 Internal diameter (m) 0.0493 N/A 0.0737 N/A 0.1023 N/A
19 Absolute roughness (m) 0.00005 0.00005 0.00005
20
21 CALCULATION
22
23 Liquid mixture density/viscosity/flowrate
24 Volumetric flowrate total liquid @ T & P (m3/s) 0.001 0.001 0.001
25 Mass flowrate oil (kg/s) 1.341 1.341 1.341
26 Mass flowrate water (kg/s) 0.000 0.000 0.000
27 Mass flowrate total liquid (kg/s) 1.341 1.341 1.341
28 Liquid mixture density @ T & P (kg/m3) 965.191 965.191 965.191
29 Liquid mixture viscosity @ T & P (cP) 0.393 0.393 0.393
30 Friction factor
31 Relative roughness - 0.001 0.001 0.000
32 Reynolds number - 8.81E+04 5.89E+04 4.24E+04
33 A(constant for friction factor) - 2.40E+20 2.42E+20 1.97E+20
34 B(constant for friction factor) - 1.17E-06 7.36E-04 1.40E-01
35 Fanning Friction factor [ 1 ] - 0.006 0.006 0.006
36 Friction factor (Darcy) - 0.023 0.023 0.023
37 Velocity/pressure drop
38 Flow velocity (m/s) 0.729 0.326 0.169
39 (ft/s) 2.392 1.069 0.555
40 Unit pressure drop (kPa / 100 m) 11.808 1.576 0.314
41 (psi / 100 ft) 0.522 0.070 0.014
42 Straight Pipe Length (m) 31.42 31.42 31.42
43 Equivalent Length Le for Valves and Fittings (m) 21.59 32.39 43.18
44 Ball valve Reduced bore 40mm (1-1/2in.) and smaller 65D
45 Reduced bore 50mm (2in.) and larger 45D 2
46 Gate Valve Standard bore 13D
47 Reduced bore 40mm (1-1/2in.) and smaller 65D
48 Globe Valve Straight pattern 340D
49 Y pattern 160D
50 Angle pattern 145D
51 Check Valve Swing type 135D 1
52 Ball or piston type 40mm(1-1/2in) and smaller 340D
53 Plug Valve Regular pattern 45D
54 Butterfly Valve 150mm (6in.) and larger 20D
55 Tee-equal Flow straight-through 20D
56 Flow through side outlet 65D
o
57 Elbow 90 , R=1-1/2D 20D 10
58 45o, R=1-1/2D 16D
59 Bend 90o, R=4D 14D
60 90o, R=5D 16D
61 180o, R=4D 25D
62 180o, R=5D 28D
63 Strainer Pump suction Y-type and bucket type 250D
64 Nozzle Suction nozzle vessel/tank 32D
65 Total Pressure Drop 6.260 1.006 0.234
66
67 Velocity Limitation (API 14E) (m/s) 0.90 0.90 0.90
68 Pressure Drop Limitation (Norsok) (kPa / 100 m) n/a n/a n/a
69 Criteria Checking Discharge Reciprocating Pump YES YES YES
70 Pump Speed (for Reciprocating Pump Line Sizing) (RPM) N/A (User put "N/A" if sizing for another cases)
71
72 CONCLUSION :
73 3 inches line is selected.
74
75 REMARKS :
76
77 [ 1 ] Churchill,S.W. , "Friction-factor equation spans all fluid flow regimes" , Chemical Engineering , November 7, 1977
78
79
80
81
82
83
PETROVIETNAM ENGINEERING JOINT STOCK CORPORATION
Document No. : TGT-P-H01-RP-0002
Process Equipment Sizing Calculation Report Revision :0
Page : 1 of 1

APPENDIX 3: PRODUCED WATER CAISSON & OIL SKIM PUMP SIZING CALCULATION
(10 pages including this page)

Produced Water Caisson & Oil Skim Pump Sizing Calculation


H1 Water Handling and Oil Production
Project :
Enhancement Project
Doc./Cal. No. : TGT-P-H01-RP-0002
Doc. Title: Process Equipment Sizing Calculation Report
Revision B0 0
CALCULATION NOTE Page
Date 13-Oct 28-Oct
Prepared by TXQ TXQ
PRODUCED WATER CAISSON SIZING Checked by LCT LCT 1/3
Approved by NVP NVP

CALCULATION OBJECTIVE
1. To size the H1 Produced Water Caisson (H01-57-P-013)

CALCULATION METHOD (Optional)

CALCULATION BASIS / ASSUMPTIONS


1. Produced Water Caisson is installed to collect treated water discharging from CFU before disposal to sea.
2. Caisson capacity is determined to hold an amount of oily water within min. 1 minute during off-spec water occurrence.
Thus, oil content is assumed as 1000ppm (CFU not operating)
3. Minimum caisson ID is determined based on the Froude number.
VL
Froude number, Fr =
rL rG
gD( )
rL

where; g = Gravitational constant = 9.81 m/s2


VL = Supercritical liquid velocity = 4Q / pD2
rL = Liquid density
rG = Gas density
To avoid gas entrainment, the Fr number for liquid in the caisson shall be less than or equal to 0.3
Actual ID should be check for proper installation.
4. Max water flow: 70000 BWPD
SUMMARY OF RESULTS:
Total Caisson Length = 45.0 m
Caisson ID = 711.20 mm

Top of Caisson : EL = + 62000


Sub celar deck: EL = + 61000

ID = 711.2 mm

MSL (EL = + 45470)


Total length = 45000

Seabed: EL = 0
H1 Water Handling and Oil Production
Project :
Enhancement Project
Doc./Cal. No. : TGT-P-H01-RP-0002
Doc. Title: Process Equipment Sizing Calculation Report
Revision B0 0
CALCULATION NOTE Page
Date 13-Oct 28-Oct
Prepared by TXQ TXQ
PRODUCED WATER CAISSON SIZING Checked by LCT LCT 2/3
Approved by NVP NVP

CALCULATION
1. Min. Caisson ID Determination
Case Case 5 (Max Oil) Case 6 (Max Water)
3
Produced Water Flowrate, m /h 351.20 437.52
3
Liquid Density, kg/m 960.1 960.1
Gas Density, kg/m3 24.01 24.20
Min ID, mm 482.0 600.6
Froude No. 0.3 0.3

Selected ID as Structual 's advice: 711.2 mm


2. Checking for caisson length:
To vent To pump To vent To pump

h3
Oil Ho Oil

h1
h1 MSL
HAT Case

h2
LAT Case

Water
Water

During HAT : ro h1 = rw (h1 - h3) => Height of condensate column, h1 = rw/(rw - ro) x h3
During LAT : ro h1 = rw h2 => Height of condensate column below LAT, h2 = ro/rw x h1
Height of condensate column above HAT, h3 = Elevation of Caisson Top - HAT - liq. level in caisson below caisson top
Total caisson length = Elevation of Caisson Top - LAT + h2 + margin between lower liq. level during LAT and caisson bottom
Elevation of caisson bottom relative to MSL = LAT level - h2 - margin between lower liq. level during LAT
During HAT : Upper liquid level relative to MSL = LAT level + (h1 - h2)
Lower liquid level relative to MSL = LAT level - h2
During HAT : Upper liquid level relative to MSL = HAT level + h3
Lower liquid level relative to MSL = HAT level - (h1 - h3)
H1 Water Handling and Oil Production
Project :
Enhancement Project
Doc./Cal. No. : TGT-P-H01-RP-0002
Doc. Title: Process Equipment Sizing Calculation Report
Revision B0 0
CALCULATION NOTE Page
Date 13-Oct 28-Oct
Prepared by TXQ TXQ
PRODUCED WATER CAISSON SIZING Checked by LCT LCT 3/3
Approved by NVP NVP

CALCULATION

Case Case 5 (Max Oil) Case 6 (Max Water)


Caisson Diameter m 0.7112 0.7112
Elevation of Caisson top (above MSL), m 15.53 15.53
HAT from MSL, m 0.95 0.95
LAT from MSL, m -1.87 -1.87
Seawater density, rw kg/m3 1022 1022
Oily Water density, ro kg/m3 960.11 960.08
Margin between lower liquid level during LAT m 9 9
Liquid level in caisson below caisson top during HAT m 13.69 13.47
h3 m 0.891 1.115
h1 m 14.71 18.40
h2 m 13.82 17.29
3
Oily Water volume m 5.84 7.31
Total caisson length m 40.22 43.69
Elevation of caisson bottom relative to MSL m -24.69 -28.16

During LAT:
Upper liquid level relative to MSL mm -979 -755
Lower liquid level relative to MSL mm -15692 -19158

During HAT :
Upper liquid level relative to MSL mm 1841 2065
Lower liquid level relative to MSL mm -12872 -16338

RESULTS

As per Structural 's advice:


- Caisson Length: 45 m
- Caisson ID: 711.2 mm

REFERENCES

1. TGT 07/0001 - Basis of Design


CLIENT CONTRACTOR
PUMP SIZING SPREADSHEET

H1 Water Handling and Oil


Rev Description Date By Check Appr Project :
Production Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc./Cal. No. : TGT-P-H01-RP-0002
Page : -
1 Equipment Number H01-57-P-013 Service Oil Skim
2 Fluid Pumped Produced Water Duty 2 x 100%
3 BASIS AND ASSUMPTION
4 1. The atmospherical pressure is supposed equal 1.013 bara
5 2.Volumetric Flowrate is determined with basis of pumping offspec 70000BWPD (contains 1000ppm oil) within 10minutes to Open Drain Tank
6 Hold up volume from CFU in 1min: 0.0154571 m3 (50% oil + 50% water)
7 Calculated Pumping Rate 0.0927426 m3/h
8 Rated Flowrate 2 m3/h
9
10 PHYSICAL PROPERTIES
11 Fluid Temperature, T 85.0 °C Max. °C
12 Viscosity @ T 0.329 cP
3
13 Density @ T 960.0 kg/m
14 Vapour Pressure @ max T 11.0 kPa
15
16 PUMP SPECIFICATION
17 Volumetric Flowrate 2.00 m³/h Pump speed (rpm) 0.0 (*)
18 Design Margin, Flow 0.0 % Reciprocating Pump Acceleration Head Factors
19 Design Flowrate 2.00 m³/h C 0.066 (*)
20 Pump Type Reciprocating k 2.000 (*)
21 Pump Centre Line Elevation 0.000 m
22
23 SUCTION CONDITIONS PUMP SKETCH
24 Suction Vessel Pressure 100.000 kPa 10.618 m
25 Suction Liquid Level Elevation -56.506 kPa -6.000 m
26 Maximum Vapour Pressure 11.000 kPa 1.168 m
27 Line / Fittings Pressure Drop 0.124 kPa 0.013 m
28 Equipment Pressure Drop 0.0 kPa 0.000 m
29 Acceleration Head 0.000 kPa 0.000 m
30 Suction Head 43.371 kPa 4.605 m
31 Available NPSH 32.371 kPa 3.437 m
32 NPSH Design Margin 0.283 kPa 0.030 m
33 Required NPSH 32.088 kPa 3.407 m
34
35 DISCHARGE CONDITIONS
See below Sketch
36 Line / Fittings Press. Drop 2.810 kPa 0.298 m
37 Equipment Pressure Drop 227.0 kPa 24.104 m
38 Discharge Vessel Pressure 110.000 kPa 11.680 m
39 Discharge Liquid Level Elevation 123.465 kPa 13.110 m
40 Discharge Head 463.275 kPa 49.192 m
41
42 POWER
43 Differential Head 419.904 kPa 44.587 m
44 Flowrate 2.000 m³/h
45 Hydraulic Power 0.233 kW
46 Pump Efficiency 65.0 %
47 Estimated Power 0.359 kW
48
49 REMARKS
50
51 (*) These values is used for Reciprocating Pump Acceleration Head Calculation, User put "N/A" for
52 another Pump Type Sizing.
53
54
55
56
57
58
59
60
61
62
PETROVIETNAM ENGINEERING JOINT STOCK CORPORATION
Sketch :

EL(+) 20680 mm

2" EL(+) 18280 mm


Pump Discharge Nozzle (+) 5170 mm
OPEN DRAIN TANK
Pump Suction Nozzle (+) 5020 mm H01-57-P-013 Location: Sub Cellar deck
Bottom of Pump Cradle
EL. (+) 4870 mm

2" Highest level (+) 2130 mm


Static Suction
Lift = 6000 mm
HAT (+) 950 mm

Pump Suction (-) 980 mm

H01-37-T-014
LAT (-) 1870 mm
PRODUCED WATER CAISSON
Note: Elevation is based on MSL=0
CLIENT CONTRACTOR
PROCESS LINE SIZING SPREADSHEET
FOR PUMP SUCTION

H1 Water Handling and Oil Production


Rev Description Date By Check Appr Project :
Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc./Cal. No. : TGT-P-H01-RP-0002
Page :
1 Line Description : -
2 P&ID : TGT-P-H01-PID-0007
3 INPUT DATA
4
5 PARAMETER Units Units Maximum Flowrate
6 Oil
7 Volumetric flowrate @ T & P (m3/s) 0.00000 (m3/hr) 0.00 0.00
8 Density @ T & P (kg/m3) 960.00
9 Dynamic viscosity @ T & P (cP) 0.3290
10 Water
11 Volumetric flowrate @ T & P (m3/s) 0.00056 (m3/hr) 2.00 2.00
3
12 Density @ T & P (kg/m ) 960.00 Design Margin
13 Dynamic viscosity @ T & P (cP) 0.3290 0%
14
15 Pipe Data Pipe Size Option
16 Nominal diameter (inches) 1 Nonstandard 2 Nonstandard 3 Nonstandard
17 Pipe schedule or W.T. (mm) - XXS Pipe ID (m) 80 Pipe ID (m) 80 Pipe ID (m)
18 Internal diameter (m) 0.0152 N/A 0.0493 N/A 0.0737 N/A
19 Absolute roughness (m) 0.00005 0.00005 0.00005
20
21 CALCULATION
22
23 Liquid mixture density/viscosity/flowrate
24 Volumetric flowrate total liquid @ T & P (m3/s) 0.001 0.001 0.001
25 Mass flowrate oil (kg/s) 0.000 0.000 0.000
26 Mass flowrate water (kg/s) 0.533 0.533 0.533
27 Mass flowrate total liquid (kg/s) 0.533 0.533 0.533
28 Liquid mixture density @ T & P (kg/m3) 960.000 960.000 960.000
29 Liquid mixture viscosity @ T & P (cP) 0.329 0.329 0.329
30 Friction factor
31 Relative roughness - 0.003 0.001 0.001
32 Reynolds number - 1.36E+05 4.19E+04 2.80E+04
33 A(constant for friction factor) - 4.47E+19 1.16E+20 8.95E+19
34 B(constant for friction factor) - 1.18E-09 1.71E-01 1.07E+02
35 Fanning Friction factor [ 1 ] - 0.007 0.006 0.006
36 Friction factor (Darcy) - 0.028 0.025 0.026
37 Velocity/pressure drop
38 Flow velocity (m/s) 3.056 0.292 0.130
39 (ft/s) 10.025 0.957 0.428
40 Unit pressure drop (kPa / 100 m) 824.188 2.059 0.284
41 (psi / 100 ft) 36.426 0.091 0.013
42 Straight Pipe Length (m) 6.00 6.00 6.00
65 Total Pressure Drop 49.451 0.124 0.017
66
67 Velocity Limitation (API 14E) (m/s) 4.57 4.57 4.57
68 Pressure Drop Limitation (Norsok) (kPa / 100 m) 25.00 25.00 25.00
69 Criteria Checking Suction Centrifugal Pump, Sub-Cooled NO YES YES
70 Pump Speed (for Reciprocating Pump Line Sizing) (RPM) N/A (User put "N/A" if sizing for another cases)
71
72 CONCLUSION :
73 2 inches line is selected.
74
75 REMARKS :
76
77 [ 1 ] Churchill,S.W. , "Friction-factor equation spans all fluid flow regimes" , Chemical Engineering , November 7, 1977
78
79
80
81
82
83
PETROVIETNAM ENGINEERING JOINT STOCK CORPORATION
CLIENT CONTRACTOR
PROCESS LINE SIZING SPREADSHEET
FOR PUMP DISCHARGE

H1 Water Handling and Oil Production


Rev Description Date By Check Appr Project :
Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc./Cal. No. : TGT-P-H01-RP-0002
Page : -
1 Line Description : 2"-DO-H01-560053-1A02
2 P&ID : TGT-P-H01-PID-0007
3 INPUT DATA
4
5 PARAMETER Units Units Maximum Flowrate
6 Oil
3 3
7 Volumetric flowrate @ T & P (m /s) 0.00000 (m /hr) 0.00 0.00
8 Density @ T & P (kg/m3) 809.54
9 Dynamic viscosity @ T & P (cP) 1.8868
10 Water
11 Volumetric flowrate @ T & P (m3/s) 0.00061 (m3/hr) 2.20 2.00
12 Density @ T & P (kg/m3) 960.00 Design Margin
13 Dynamic viscosity @ T & P (cP) 0.3290 10%
14
15 Pipe Data Pipe Size Option
16 Nominal diameter (inches) 1 Nonstandard 2 Nonstandard 3 Nonstandard
17 Pipe schedule or W.T. (mm) - XXS Pipe ID (m) 80 Pipe ID (m) 80 Pipe ID (m)
18 Internal diameter (m) 0.0152 N/A 0.0493 N/A 0.0737 N/A
19 Absolute roughness (m) 0.00005 0.00005 0.00005
20
21 CALCULATION
22
23 Liquid mixture density/viscosity/flowrate
24 Volumetric flowrate total liquid @ T & P (m3/s) 0.001 0.001 0.001
25 Mass flowrate oil (kg/s) 0.000 0.000 0.000
26 Mass flowrate water (kg/s) 0.587 0.587 0.587
27 Mass flowrate total liquid (kg/s) 0.587 0.587 0.587
28 Liquid mixture density @ T & P (kg/m3) 960.000 960.000 960.000
29 Liquid mixture viscosity @ T & P (cP) 0.329 0.329 0.329
30 Friction factor
31 Relative roughness - 0.003 0.001 0.001
32 Reynolds number - 1.49E+05 4.61E+04 3.08E+04
33 A(constant for friction factor) - 4.59E+19 1.29E+20 1.03E+20
34 B(constant for friction factor) - 2.56E-10 3.72E-02 2.33E+01
35 Fanning Friction factor [ 1 ] - 0.007 0.006 0.006
36 Friction factor (Darcy) - 0.028 0.025 0.025
37 Velocity/pressure drop
38 Flow velocity (m/s) 3.361 0.321 0.143
39 (ft/s) 11.028 1.052 0.470
40 Unit pressure drop (kPa / 100 m) 994.042 2.457 0.338
41 (psi / 100 ft) 43.933 0.109 0.015
42 Straight Pipe Length (m) 91.77 91.77 91.77
43 Equivalent Length Le for Valves and Fittings (m) 11.30 22.61 33.91
44 Ball valve Reduced bore 40mm (1-1/2in.) and smaller 65D
45 Reduced bore 50mm (2in.) and larger 45D 2
46 Gate Valve Standard bore 13D
47 Reduced bore 40mm (1-1/2in.) and smaller 65D
48 Globe Valve Straight pattern 340D
49 Y pattern 160D
50 Angle pattern 145D
51 Check Valve Swing type 135D 1
52 Ball or piston type 40mm(1-1/2in) and smaller 340D
53 Plug Valve Regular pattern 45D
54 Butterfly Valve 150mm (6in.) and larger 20D
55 Tee-equal Flow straight-through 20D
56 Flow through side outlet 65D
o
57 Elbow 90 , R=1-1/2D 20D 11
58 45o, R=1-1/2D 16D
59 Bend 90o, R=4D 14D
60 90o, R=5D 16D
61 180o, R=4D 25D
62 180o, R=5D 28D
63 Strainer Pump suction Y-type and bucket type 250D
64 Nozzle Suction nozzle vessel/tank 32D
65 Total Pressure Drop 1024.539 2.810 0.424
66
67 Velocity Limitation (API 14E) (m/s) 4.57 4.57 4.57
68 Pressure Drop Limitation (Norsok) (kPa / 100 m) 90.00 90.00 90.00
69 Criteria Checking Discharge Centrifugal Pump NO YES YES
70 Pump Speed (for Reciprocating Pump Line Sizing) (RPM) N/A (User put "N/A" if sizing for another cases)
71
72 CONCLUSION :
73 2 inches line is selected.
74
75 REMARKS :
76
77 [ 1 ] Churchill,S.W. , "Friction-factor equation spans all fluid flow regimes" , Chemical Engineering , November 7, 1977
78
79
80
81
82
83
PETROVIETNAM ENGINEERING JOINT STOCK CORPORATION
Document No. : TGT-P-H01-RP-0002
Process Equipment Sizing Calculation Report Revision :0
Page : 1 of 1

APPENDIX 4: REVERSE DEMULSIFIER INJECTION PUMP SIZING CALCULATION


(04 pages including this page)

Reverse Demulsifier Injection Pump


CLIENT CONTRACTOR
PUMP SIZING SPREADSHEET

H1 Water Handling and Oil


Rev Description Date By Check Appr Project :
Production Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc./Cal. No. : TGT-P-H01-RP-0002
Page : -
1 Equipment Number H01-49-P-006A/B Service Reserse Demulsifier
2 Fluid Pumped Reverse Demulsifier Duty 2 x 100%
3 BASIS AND ASSUMPTION
4 1. The atmospherical pressure is supposed equal 1.013 bara
5 2. Ratio of Reverse Demulsifier and Produced Water Volume, assumed as = 10 ppmv
6 Thus, required flow of Reverse Demulsifier: = 4.64 L/h
7 Produced Water volumetric flow = 70000 BWPD
8 Selected chemical injection rate = 10 L/h
9
10 PHYSICAL PROPERTIES
11 Fluid Temperature, T 29.1 °C Max. 35.5 °C
12 Viscosity @ T 10.0 cP
3
13 Density @ T 1080.0 kg/m
14 Vapour Pressure @ max T 4.0 kPa
15
16 PUMP SPECIFICATION
17 Volumetric Flowrate 0.010 m³/h Pump speed (rpm) 0.0 (*)
18 Design Margin, Flow 10.0 % Reciprocating Pump Acceleration Head Factors
19 Design Flowrate 0.01 m³/h C 0.066 (*)
20 Pump Type Reciprocating k 2.000 (*)
21 Pump Centre Line Elevation 0.000 m
22
23 SUCTION CONDITIONS PUMP SKETCH
24 Suction Vessel Pressure 101.300 kPa 9.561 m
25 Suction Liquid Level Elevation 37.082 kPa 3.500 m
26 Maximum Vapour Pressure 4.000 kPa 0.378 m
27 Line / Fittings Pressure Drop 0.047 kPa 0.004 m
28 Equipment Pressure Drop 0.0 kPa 0.000 m
29 Acceleration Head 0.000 kPa 0.000 m no acceleration head calculated
30 Suction Head 138.335 kPa 13.057 m
31 Available NPSH 134.335 kPa 12.679 m
32 NPSH Design Margin 33.903 kPa 3.200 m
33 Required NPSH 100.431 kPa 9.479 m
34
35 DISCHARGE CONDITIONS Demulsfifier
LZALL = 0.3 m Storage Tank
36 Line / Fittings Press. Drop 8.957 kPa 0.845 m
37 Equipment Pressure Drop 550.0 kPa 51.912 m
Production
38 Discharge Vessel Pressure 2414.000 kPa 227.848 m Separator
39 Discharge Liquid Level Elevation 127.138 kPa 12.000 m 3.5 m
12 m
40 Discharge Head 3100.095 kPa 292.605 m
41
42 POWER Main Deck
(EL XXX)
43 Differential Head 2961.760 kPa 279.548 m
44 Flowrate 0.011 m³/h
45 Hydraulic Power 0.009 kW
46 Pump Efficiency 65.0 %
47 Estimated Power 0.014 kW
48
49 REMARKS
50
51 (*) These values is used for Reciprocating Pump Acceleration Head Calculation, User put "N/A" for
52 another Pump Type Sizing.
53
54
55
56
57
58
59
60
61
62
PETROVIETNAM ENGINEERING JOINT STOCK CORPORATION
CLIENT CONTRACTOR
PROCESS LINE SIZING SPREADSHEET
FOR PUMP SUCTION

H1 Water Handling and Oil Production


Rev Description Date By Check Appr Project :
Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc./Cal. No. : TGT-P-H01-RP-0002
Page :
1 Line Description : 1"-CL-H01-490017-1000
2 P&ID : S0442-GPS-P-H01-PID-0522
3 INPUT DATA
4
5 PARAMETER Units Units Maximum Flowrate
6 Demulsifier
3 3
7 Volumetric flowrate @ T & P (m /s) 0.00000 (m /hr) 0.01 0.01
8 Density @ T & P (kg/m3) 1080.00
9 Dynamic viscosity @ T & P (cP) 10.0000
10 Water
11 Volumetric flowrate @ T & P (m3/s) 0.00000 (m3/hr) 0.00 0.00
12 Density @ T & P (kg/m3) 960.38 Design Margin
13 Dynamic viscosity @ T & P (cP) 0.3295 10%
14
15 Pipe Data Pipe Size Option
16 Nominal diameter (inches) 0.75 Nonstandard 1 Nonstandard 2 Nonstandard
17 Pipe schedule or W.T. (mm) - STD Pipe ID (m) 80 Pipe ID (m) STD Pipe ID (m)
18 Internal diameter (m) 0.0209 N/A 0.0243 N/A 0.0525 N/A
19 Absolute roughness (m) 0.00005 0.00005 0.00005
20
21 CALCULATION
22
23 Liquid mixture density/viscosity/flowrate
24 Volumetric flowrate total liquid @ T & P (m3/s) 0.000 0.000 0.000
25 Mass flowrate oil (kg/s) 0.003 0.003 0.003
26 Mass flowrate water (kg/s) 0.000 0.000 0.000
27 Mass flowrate total liquid (kg/s) 0.003 0.003 0.003
28 Liquid mixture density @ T & P (kg/m3) 1080.000 1080.000 1080.000
29 Liquid mixture viscosity @ T & P (cP) 10.000 10.000 10.000
30 Friction factor
31 Relative roughness - 0.002 0.002 0.001
32 Reynolds number - 2.01E+01 1.73E+01 8.00E+00
33 A(constant for friction factor) - 7.33E+05 6.34E+04 3.36E-09
34 B(constant for friction factor) - 2.23E+52 2.44E+53 5.47E+58
35 Fanning Friction factor [ 1 ] - 0.797 0.926 1.999
36 Friction factor (Darcy) - 3.188 3.703 7.997
37 Velocity/pressure drop
38 Flow velocity (m/s) 0.009 0.007 0.001
39 (ft/s) 0.029 0.022 0.005
40 Unit pressure drop (kPa / 100 m) 0.649 0.357 0.016
41 (psi / 100 ft) 0.029 0.016 0.001
42 Straight Pipe Length (m) 6.00 6.00 6.00
43 Equivalent Length Le for Valves and Fittings (m) 1.24 1.65 3.30
44 Ball valve Reduced bore 40mm (1-1/2in.) and smaller 65D 1
45 Reduced bore 50mm (2in.) and larger 45D
46 Gate Valve Standard bore 13D
47 Reduced bore 40mm (1-1/2in.) and smaller 65D
48 Globe Valve Straight pattern 340D
49 Y pattern 160D
50 Angle pattern 145D
51 Check Valve Swing type 135D
52 Ball or piston type 40mm(1-1/2in) and smaller 340D
53 Plug Valve Regular pattern 45D
54 Butterfly Valve 150mm (6in.) and larger 20D
55 Tee-equal Flow straight-through 20D
56 Flow through side outlet 65D
o
57 Elbow 90 , R=1-1/2D 20D
58 45o, R=1-1/2D 16D
59 Bend 90o, R=4D 14D
60 90o, R=5D 16D
61 180o, R=4D 25D
62 180o, R=5D 28D
63 Strainer Pump suction Y-type and bucket type 250D
64 Nozzle Suction nozzle vessel/tank 32D
65 Total Pressure Drop 0.047 0.027 0.002
66
67 Velocity Limitation (API 14E) (m/s) 4.57 4.57 4.57
68 Pressure Drop Limitation (Norsok) (kPa / 100 m) 25.00 25.00 25.00
69 Criteria Checking Suction Centrifugal Pump, Sub-Cooled YES YES YES
70 Pump Speed (for Reciprocating Pump Line Sizing) (RPM) N/A (User put "N/A" if sizing for another cases)
71
72 CONCLUSION :
73 1 inches line is selected.
74
75 REMARKS :
76
77 [ 1 ] Churchill,S.W. , "Friction-factor equation spans all fluid flow regimes" , Chemical Engineering , November 7, 1977
78
79
80
81
82
83
PETROVIETNAM ENGINEERING JOINT STOCK CORPORATION
CLIENT CONTRACTOR
PROCESS LINE SIZING SPREADSHEET
FOR PUMP DISCHARGE

H1 Water Handling and Oil Production


Rev Description Date By Check Appr Project :
Enhancement
0 AFC 28-Oct-16 TXQ LCT NVP Doc./Cal. No. : TGT-P-H01-RP-0002
Page : -
1 Line Description : 1/2"-CL-H01-490010-T
2 P&ID : S0442-GPS-P-H01-PID-0522
3 INPUT DATA
4
5 PARAMETER Units Units Maximum Flowrate
6 Oil
3 3
7 Volumetric flowrate @ T & P (m /s) 0.00000 (m /hr) 0.01 0.01
8 Density @ T & P (kg/m3) 1080.00
9 Dynamic viscosity @ T & P (cP) 10.0000
10 Water
11 Volumetric flowrate @ T & P (m3/s) 0.00000 (m3/hr) 0.00 0.00
12 Density @ T & P (kg/m3) 960.98 Design Margin
13 Dynamic viscosity @ T & P (cP) 0.3285 10%
14
15 Pipe Data Pipe Size Option
16 Nominal diameter (inches) 0.25 Nonstandard 0.5 Nonstandard 1 Nonstandard
17 Pipe schedule or W.T. (mm) - STD Pipe ID (m) 80 Pipe ID (m) STD Pipe ID (m)
18 Internal diameter (m) 0.0092 N/A 0.0139 N/A 0.0266 N/A
19 Absolute roughness (m) 0.00005 0.00005 0.00005
20
21 CALCULATION
22
23 Liquid mixture density/viscosity/flowrate
24 Volumetric flowrate total liquid @ T & P (m3/s) 0.000 0.000 0.000
25 Mass flowrate oil (kg/s) 0.003 0.003 0.003
26 Mass flowrate water (kg/s) 0.000 0.000 0.000
27 Mass flowrate total liquid (kg/s) 0.003 0.003 0.003
28 Liquid mixture density @ T & P (kg/m3) 1080.000 1080.000 1080.000
29 Liquid mixture viscosity @ T & P (cP) 10.000 10.000 10.000
30 Friction factor
31 Relative roughness - 0.005 0.004 0.002
32 Reynolds number - 4.54E+01 3.03E+01 1.58E+01
33 A(constant for friction factor) - 6.82E+09 1.41E+08 1.14E+04
34 B(constant for friction factor) - 4.68E+46 3.07E+49 1.06E+54
35 Fanning Friction factor [ 1 ] - 0.352 0.528 1.015
36 Friction factor (Darcy) - 1.408 2.112 4.058
37 Velocity/pressure drop
38 Flow velocity (m/s) 0.046 0.020 0.005
39 (ft/s) 0.149 0.066 0.018
40 Unit pressure drop (kPa / 100 m) 17.038 3.365 0.247
41 (psi / 100 ft) 0.753 0.149 0.011
42 Straight Pipe Length (m) 50.00 50.00 50.00
43 Equivalent Length Le for Valves and Fittings (m) 2.57 5.14 10.29
44 Ball valve Reduced bore 40mm (1-1/2in.) and smaller 65D 1
45 Reduced bore 50mm (2in.) and larger 45D
46 Gate Valve Standard bore 13D
47 Reduced bore 40mm (1-1/2in.) and smaller 65D
48 Globe Valve Straight pattern 340D
49 Y pattern 160D
50 Angle pattern 145D
51 Check Valve Swing type 135D
52 Ball or piston type 40mm(1-1/2in) and smaller 340D 1
53 Plug Valve Regular pattern 45D
54 Butterfly Valve 150mm (6in.) and larger 20D
55 Tee-equal Flow straight-through 20D
56 Flow through side outlet 65D
o
57 Elbow 90 , R=1-1/2D 20D
58 45o, R=1-1/2D 16D
59 Bend 90o, R=4D 14D
60 90o, R=5D 16D
61 180o, R=4D 25D
62 180o, R=5D 28D
63 Strainer Pump suction Y-type and bucket type 250D
64 Nozzle Suction nozzle vessel/tank 32D
65 Total Pressure Drop 8.957 1.856 0.149
66
67 Velocity Limitation (API 14E) (m/s) 4.57 4.57 4.57
68 Pressure Drop Limitation (Norsok) (kPa / 100 m) 90.00 90.00 90.00
69 Criteria Checking Discharge Centrifugal Pump YES YES YES
70 Pump Speed (for Reciprocating Pump Line Sizing) (RPM) N/A (User put "N/A" if sizing for another cases)
71
72 CONCLUSION :
73 0.5 inches line is selected.
74
75 REMARKS :
76
77 [ 1 ] Churchill,S.W. , "Friction-factor equation spans all fluid flow regimes" , Chemical Engineering , November 7, 1977
78
79
80
81
82
83
PETROVIETNAM ENGINEERING JOINT STOCK CORPORATION