5, 2011
دراسة تاثير اضافة الكربون االسود على الخصائص الفيزيائية لخالئط المطاط
( المستخدمة في نفس االطارSBRINR)
الخالصة
استخدام الخالئط البوليمرات ھي طريقة فعالة لتعديل اداء المواد البوليمرية وكذلك انھا تستخدم وعلى
ان خالئط المواد المطاطية المرنة تستخدم,( المطاط وااللياف,نطاق واسع في المواد الھندسية مثل )البالستك
تم في ھذا البحث تحضير. سھولة التصنيع وتحسين اداء المطاط المنتج,السباب عديدة مثل خفظ كلفة المركب
( ومطاط الستايرين بيوتادين نوعSMR 20) ( خلطة حضرت بواسطة استخدام المطاط الطبيعي نوع20)
( وكل خلطة مقواة بالكربون االسود وبنسب0, 25, 50, 75, 100 pphr) ( بنسب تحميل مختلفة1502)
تم أجراء العديد من االختبارات الفيزيائية لغرض تحديد خواص. (20, 40, 60, 80 pphr) تحميل مختلفة
حيث.( االنتفاخية و الكثافة النوعية, االنتشارية الحرارية, مثل )الموصلية الحرارية,المادة المتراكبة المحضرة
نالحظ ان الموصلية واالنتشارية الحرارية تزداد مع زيادة الكربون االسود وانخفاض مستوى المطاط الطبيعي
خاصية االنتفاخ في البحث تم حسابھا من طريقة التغير في الوزن من خالل غمر النماذج في,الى الصناعي
*
Materials Engineering Department, University of Technology/ Baghdad
856
Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
و لوحظ ان التغير بالوزن لجميع الخالئط. حيث لوحظ ان االنتفاخ في الماء اكثر منه بالزيت.الزيت والماء
.ازداد مع زيادة زمن الغمر وقلت مع ازدياد الكربون االسود ومع زيادة نسبة المطاط الطبيعي الى الصناعي
. وكذلك الوزن النوعي لجميع الخالئط ازداد مع زيادة الكربون االسود
B
lending of two or more types as clay, calcium carbonate and silicates
of polymer is a useful since the excellent reinforcement with
technique for preparation and carbon black for rubbers was
developing materials with properties elucidated in early twentieth century,
superior to those of individual of which the most important
constituents, this statement is also reinforcement, reduction in material
true with rubber blends, especially in costs, and improvements in processing.
tire manufacture [1, 2]. Styrene Reinforcement is primarily
Butadiene Rubber (SBR) is now the enhancement of strength and strength
most common synthetic rubber being related properties such as abrasion
used in tires. It is made by resistance, hardness, and modulus. A
polymerizing Styrene and Butadiene wide variety of particulate fillers is
together; it is also possible by changing used in the rubber industry for various
Styrene content and polymerization purposes [6, 7, and 8].
process to make various types of The use of carbon black is
SBR’s with different characteristics. synonymous with the history of tires.
Natural rubber (NR) is known to However, the primary properties of
exhibit numerous outstanding carb on blacks are normally controlled
properties, such as good oil resistance, by particle size, surface area, structure
low gas permeability, improved wet and surface activity which in most
grip and rolling resistance, coupled cases are interrelated [9].
with high strength; having properties The idea of blending synthetic
resembling those of synthetic rubbers. rubbers with natural rubber is certainly
Natural rubber coming from latex is not a new one, but now it can be
mostly polymerized isoprene with a applied positively, by using new
small percentage of impurities in it. techniques developed over the last 5
This will limit the range of properties years. These compounds are capable of
available to it, although addition of forming a chemical link between these
sulfur and vulcanization is used to dissimilar rubbers to produce a
improve the mechanical and physical technologically compatible blend. The
properties properties. Chemically, blend vulcanizates produced exhibit
natural rubber is cis- 1,4-polyisoprene enhanced physical properties by
and occurs in hevea rubber trees [3, 4 judicious selection of the SBR: NR
and 5].To improve the mechanical and ratio [2 and 10].
physical properties of vulcanized Blending of (SBR) and other types
rubber compounds, carbon black has of rubber and its perforamance have
been traditionally used as a major been studied earlier [11, 12, 13 and
reinforcing material together with a 14], they have demonstrated that the
857
Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
858
Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
black and processed oil. At the end of Input energy = Output energy
the first stage carbon black blended i × v = Π r 2.e (T1+T3) + 2П.r.e [
with process oil in order to have T1 + T 2
optimum dispersion and coupling with d1T1+d ( ) +d2 T2 + d3T3]
rubber. The second stage is called the 2
final batch. It consists of the previous ............ (1)
master batch, curing agent (Sulfur), From above equation (1), the value of
retarder and accelerators. These (e) obtained is applied in equation (2)
materials are added at the end of to compute the coefficient of thermal
process to prevent pre-vulcanization conductivity (k).
which may occur due to the elevated (T 2 − T1) 2 d 1
temperatures, the test specimens were k = e.[T1 + (d1 + )T1 + dT2]
d r 2 r
die cut from test slabs.
..... (2)
Physical Properties Where:
Thermal conductivity Q: heat flux (w/m2).
The measurements of the k:Thermal conductivity
thermal conductivity (k) were coefficient(w/m.ºc)
performed by (Lee’s disc apparatus) i: Electric current (A).
type (Griffin and George) and some v: voltage (volt).
accessories to measure the temperature r: Radius of disk (mm).
of both sides of the rubber specimen in e: Heat loss (w/m2.ºc).
order to calculate the thermal d: Thickness of disk (mm).
conductivity. The specimens are Thermal diffusivity
cutting as disks with about 40-mm The measurements of the
diameter and 4-mm thickness were thermal diffusivity (α) were performed
prepared for thermal diffusivity by a laser flash device (model TC-
measurements. The heater is switch on 7000H / MELT Ulvac-Riko,
from the power supply with (V = 6 V Yokohama, Japan shown in figure (1).
and I = 0.2 A) to heat the brass disks Disks with about 10-mm diameter and
(2, and 3) and the temperatures of the 2-mm thickness were prepared for
all disks increases in nonlinear thermal diffusivity measurements. The
relationships and at different rates with thermal diffusivity, α, is calculated
the time according to its position from from the following equation:
the heat source. And the temperatures
were recorded every (5 minutes) until 1.37 *L2 ……… (3)
reach to the equilibrium temperature of α=
all disks. When a steady state of energy π2 * t1/2
is obtained, i.e. when input energy Where:
equals output energy as represented in L: Thickness of specimen (mm).
equation (1), where T1, T2, and T3 are t1/2 : Half rise time (sec).
recorded temperatures. Swelling
To estimate the percentage
swelling (change in mass), specimens
were cutting as shown in figure (2) and
weighed accurately in air, and then half
859
Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
860
Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
Figure (6) shows the values of can be noted clearly that the change in
the thermal diffusivity plotted again mass percentage for rubber composite
carbon black loading level (pphr) for shows a non-linear increment as the
all compounds (NR/SBR) used in this immersing time increase, and these
study. From this figure can be seen that figures shown similar patterns; the
the thermal diffusivity of all recipes percentage of (oil and water) uptake
increased with carbon black increment. was increased and relatively fast in the
This is due to the previous reasons initial stage because of its great affinity
mentioned above in thermal to uptake oil or water. These figure
conductivity this is due to thermal show swelling in water more than in oil
diffusivity directly proportional to engine for all recipes, this due to water
thermal conductivity. These values absorption is more than engine oil
agreement with other work [19]. But absorption that is due to the higher
the values in this work more than the viscosity of oil compared with water.
values in work [19], this is due to the Also water swells through porosity of
authors didn’t use in his work carbon the rubber only, but engine oil swells
black. The values in this work ranged by dissolving rubber and goes through,
from (0.014 mm2/sec at 100 NR loaded so that the change in the mass of
with 20 pphr carbon black) to(0.029 SBR reinforced with 80 pphr of
mm2/sec) at 100 SBR loaded with 80 carbon black which was immersed in
pphr carbon black) while as the values oil is (31.8%) but which was immersed
in the work [19] ranged between in water is (37.1%). Whereas the
(0.08mm2/sec) for NR and (0.012 change in the mass of NR reinforced
mm2/sec) for SBR. Figure (6) show with 80 pphr of carbon black which
thermal diffusivity of SBR verses the was immersed in oil is (11.3%) but
addition of NR content. And from this which was immersed in water is
figure can be see that the thermal (20.4%). Figures (10) and (10) show
diffusivity of SBR decreases with NR the swelling ratio verses carbon black
increment. This is due to the same loading of all (SBR/NR) recipes, in oil
reasons which mentioned in thermal and water respectively. From these
conductivity test, and these value figures can be seen that the change in
agreements with other work [19]. mass percentage for rubber composite
Figures (7 and 8), (a, b, c, d decrease with loading level of carbon
and e) show the change in mass black increment, The change in
percentage plotted versus the swelling of compounds with the
immersing time (oil engine and water) increase of carbon black loading
for (100 SBR), (75 SBR/25 NR), (50 could be explained as a consequence
SBR/50 NR), (25 SBR/ 75 NR) and of the existing pressure involved
(100 NR) respectively at different between the rubber network and the
loading level of carbon black. liquid that act to expand or shrink the
This test is performed on 40 rubber network. In practice, the density
specimens, half of which are immersed of crosslinking in rubber compounds
into engine oil and the others are increases drastically with increasing
immersed into water because these are carbon black content, resulting a rise of
the most liquids in contact with tire network elasticity contributions. These
during service. From these figures it crosslinks restrict extensibility of the
861
Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
862
Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
863
Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
864
Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
7 Adding the other half of each carbon black and process oil, and repeat item (2).
865
Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
0.5
2 cm
2 cm
Figure (2) Swelling Test Specimens. Figure (3) Specific Gravity Specimen.
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Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
Figure (4) Thermal Conductivity Verses Loading Figure (5) Thermal Conductivity Verses NR
Level of Carbon Black (N220) For SBR/NR Content at Different pphr of Carbon Black.
Figure (6) Thermal Diffusivity Verses Loading Figure (7) Thermal Diffusivity Verses NR Content
Level of Carbon Black (N220) For SBR/NR at Different pphr Of Carbon Black.
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Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
-a-
-b-
-d-
-c-
-e-
Figure (8) The Effect Of Carbon Black (N220) On Swelling Properties (Oil) Of
Tire Tread Recipes (a) 100 SBR (b) 75 SBR/25 NR ( c) 50 SBR/50 NR
(d) 25 SBR/75 NR (e) 100 NR
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Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
-e-
(a) (b)
-c- -d-
-e-
Figure (9) The Effect of Carbon Black (N220) on Swelling Properties (Water)
of Tire Tread Recipes (a) 100 SBR (b) 75 SBR/25 NR
(c) 50 SBR/50 NR (d) 25 SBR/75 NR (e) 100 NR
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Eng. & Tech. Journal, Vol.29, No.5, 2011 A Study of The Effect of Carbon Black Powder
on The Physical Properties Of SBR/NR Blends
Used In Passenger Tire Treads
Figure (10) swelling properties (oil) verses loading Figure (11) swelling properties (water) verses
level of carbon black (N220) for SBR/NR recipes. loading level of carbon black (N220) for SBR/NR
recipes.
Figure (12) Swelling Properties in (Oil) of SBR Figure (13) Swelling Properties in Water of SBR
Verses Loading Level of NR at Different pphr of Verses Loading Level of NR at Different pphr of
Carbon Black. Carbon Black.
Figure (14) Specific Gravity Verses Loading Figure (15) Specific Gravity of SBR Verses Loading
Level of Carbon Black (N220) For SBR/NR Level of NR at Different pphr of Carbon Black.
870