Process Technology
Water Filtration
Product Overview
EN 7.807.1 / 10.17
Solutions for Water Filtr ation
in Different Applications
Offshore wind power Marine Oil platforms / FPSO
Power plant
Desalination plants
Refinery
Chemical industry
City / municipality
Steelworks
Paper industry
Mining
Irrigation
Every drop counts... Certified environ- Filtration seen as a sustainable resource HYDAC process filters
mental management for the efficient filtration of...
Our “blue planet” will only carry its name
as long as it's life sustaining water resources DIN EN ISO 9001
do not dry up. DIN EN ISO 14001
Process water
l
Membrane
l
The use of modern filter technologies allows
for the more efficient use and reprocessing Pr feed water
y sa o
of water resources and thus contributes rg ncy Scrubber water
f l
ce ty
e
effEne
sustainably to the conservation of the
ss
e
i
earth’s water resources.
ic
Cooling water
l
Service water
l
Sealing water
l
Injection water
l
Ballast water
l
Water spray
l
The earth’s water resources
Re se
co
ty
ab e m
so rv
n
i li
16 % Salt water and freshwater rc
st
u
at e s S y il
5 % Groundwater io a
n av
2 % Surface water, lake
10 % Surface water, river
EN 7.807.1 / 10.17
EN 7.807.1 / 10.17
67 % Swamps + brackish water
2 3
Reduce Operating Costs
with HYDAC Filter Solutions
Automatic pre-filtration – AutoFilt® RF10 with innovative filter Finest filtration – the process line filters PLF1 and PLF2
technology reduces the costs of pump system pre-filters ensure a reduced differential pressure and longer service life
Salt
l Additional control devices for setting the required filtrate pressure of 1.5 bar t
t C ompetition t H YDAC
EN 7.807.1 / 10.17
4 5
HYDAC Water Filtration –
Work Areas and Fineness
Challenges in water treatment... ... and the solution from HYDAC
A reverse osmosis plant based on semi-permeable membranes is usually at the end of Filter solutions from HYDAC can be used both as protective filters and work filters.
the water processing chain. The pre-filtered untreated water is pumped back through As protective filters they would be used for the pre-treatment of the media for the protection
the membrane with a high pressure pump in order to separate it into pure water and waste water. of ultra filtration systems (UF) or multi-media filters (MMF), and as work filter they can even
take over the functions of ultra-filtration systems (UF) or multi-media filters (MMF) and perform
It becomes clear why the condition of the untreated water is of particular importance
the entire pre-treatment of the water prior to the reverse osmosis.
for the reverse osmosis (RO): contaminated or damaged membranes result in pressure losses
and eventually in downtimes or damages to the entire system.
Conventional
solution
Intake UF RO
Conventional
solution
Intake MMF RO
HYDAC solution
Special
Intake RO
Intake =
upstream
UF =
ultra filtration
MMF =
multi-media filters
RO =
reverse osmosis
Overview
EN 7.807.1 / 10.17
EN 7.807.1 / 10.17
Surface Insurance
Allround talent The specialist The bodyguard The bodyguard
Dirt trap Hybrid champion against
AutoFilt® for low pressure for high requirements for high requirements
PRFS AutoFilt® ATF Processmicron® downtimes
RF3 / RF4 / RF5 / AutoFilt® PLF2 PLF1
screen basket filter TwistFlow Strainer and Flexmicron PMRF
RF7 RF10 inline filter inline filter
filter elements candle filters
6 7
The Dirt Trapper: Process Screen The Hybrid: Automatic Filter
Basket Filter PRFS / PRFSD AutoFilt® ATF TwistFlow Strainer
Product description Product description
l Screen basket filter – l Coarse separation by centrifugal force
also available as double filter with guaranteed filtration ratings
l Used as coarse filter, bypass filter l 2-stage operating principle:
or pre-separator 1. Centrifugal separation tackles
High contamination loads
Screen basket technology 2. Conical filter element
Guarantees the filtration rating
l Screen basket insert with bracket
l Wire mesh 25 to 1000 µm
Filter element technology
l Wedge wire: 50 to 3000 µm
l Depending on the specific weight, even
l Perforated plate 3000 to 10000 µm particles < 100 µm are separated effectively
l Wedge wire or SuperMesh wire mesh
Product advantages 200 to 3000 µm
l Simple handling
Product advantages
l Robust filter materials –
ideal for long-term operation l No transfer of contamination
to the clean side
l Cleanable filter materials
l Suitable for a wide variability
l Low operating costs
in the quality of untreated water
l Particles cannot enter the clean side
l Consistent filtrate quality
when changing the basket
l Also available as skid solution
l Also available as a switchable double filter
for high flow rates
Specifications PRFS / PRFSD screen basket filter Specifications AutoFilt® TwistFlow Strainer ATF
Volume flow Q max l 3600 m3/h Volume flow Q max l 400 m3/h,
higher volume flows with skid solution possible
EN 7.807.1 / 10.17
Filtration ratings l 25 µm to 10000 µm Filtration ratings l Dependent on particle nature
and operating conditions
8 9
The Allrounder: Automatic Filters
AutoFilt® RF3 / RF4 / RF5 / RF7
Product description
Mode of operation
l Self-cleaning automatic filter in
Filtration – vertical design:
l Fluid enters the housing tangentially AutoFilt® RF3 / RF4 / RF5
– horizontal design,
l As a result of the tangential inflow space-saving: AutoFilt® RF7
and the conical housing cross-section,
the fluid flows down in a spiral shape – compact design for low
volume flows: AutoFilt® RF4
l Particles with a high density – economy design with
are pressed against the housing wall vertical inlet, up to 200 µm:
by the centrifugal forces, and are AutoFilt® RF5
deposited in the lower section
of the housing
Filter element technology
l Particles with a low density, which are
not deposited below, are separated out l Conical filter elements
by the conical slotted tube filter element l Wedge wire: 50 to 3000 µm
with a defined filtration rating l SuperMesh wire mesh: 25 to 60 µm
Product advantages
l Automatic back-flushing reduces
operating costs
l Isokinetic filtration and back-flushing
Cleaning provides greater efficiency
l Variable flange positions
l Deposited particles and those separated
by the conical slotted tube filter element l Numerous material and control variants
collect in the lower section and are l No interruption of the filtrate flow
removed periodically during back-flushing
l Cleaning is performed by flushing l Proved its worth over a thousand times
with unfiltered fluid
l Filtration is continuous as only partial
flow is used for flushing
Back-
flushing
line
Low High
The AutoFilt® TwistFlow Strainer ATF can achieve ratings finer than 200 µm Back-flushing efficiency in conical filter
Depending on the specific weight, even particles < 100 µm are separated effectively. elements compared to conventional cylinder
Sectional drawing for AutoFilt® RF3 filter elements
Whereas with conventional hydrocyclones under changed operating conditions there is the risk of contamination
reaching the clean side, the conical wedge wire in the AutoFilt® ATF performs a protective function (safety filter)
with defined filtration ratings and thus prevents contamination reaching the clean side.
Specifications AutoFilt® RF3 / RF4 / RF5 / RF7
Efficiency / Specific weight Specific weight Specific weight
particle size 7.5 g/cm3 2.6 g/cm3 1.7 g/cm3
Nominal size l G 1" – DN 900
> 100 µm 99 % 98 % 77 %
Volume flow Q max l 7500 m3/h
100 – 75 µm 92 % 84 % 35 %
EN 7.807.1 / 10.17
Filtration ratings l 25 µm to 3000 µm
10 11
The Specialist for Low Pressure –
Automatic Filter AutoFilt® RF10
Product description
Versions
l Self-cleaning automatic filter
AutoFilt® RF3 AutoFilt® RF4
l Hydrodynamic suction effect
The allrounder – Filtration Back-flushing Compact for
l Conical JetFlush technology
proved its worth low flow rates
over a thousand
times Filter element technology
l Conical filter elements
l Wedge wire: 50 to 3000 µm
l SuperMesh wire mesh: 25 to 60 µm
Product advantages
l Back-flushing independent of pressure
on clean side of filter
AutoFilt® RF5 AutoFilt® RF7 l Dependent only on the inlet pressure
Economy with Horizontal design saves space l Highly efficient back-flushing with low pressure
vertical inlet conditions and long back-flush lines
up to 200 µm
l Suitable for high contamination loads
and contamination peaks
Mode of operation
Filtration Filtration Back-flushing Low High
EN 7.807.1 / 10.17
contaminated filter elements
l The contaminant particles deposited on the inside of the filter
elements are loosened and flushed into the back-flush line via Filtration ratings l 25 µm to 3000 µm
the flushing arm
12 13
Filtration function Back-flushing function
Filtration Filtration without Back-flushing – Phase 1 Simultaneously during filtration
interrupting production:
E Phase 1 of back-flushing –
Consistent performance
Removing the contamination particles
and cleanliness
l The medium being filtered enters the Back-flushing in general:
filter housing via the filter inlet A and l The gear motor E rotates the flushing arm F
flows through the filter elements of to the filter element to be cleaned G
the back-flushing filter from the inside
to the outside B and leaves the filter
J1 l The back-flush valve H opens
D via the filter outlet C l The pressure drop between the filter inlet A
and the back-flush line I, combined with the
l During the filtration process, the
conical geometry of the element triggers the
JetFlush reservoir D located above
special jet-flush effect of the AutoFilt® RF10
the filter elements is filled with
medium from the dirty side l The remaining filter elements continue filtering
to ensure uninterrupted filtration
l As fluid is filtered, particles collect
C on the inside of the filter elements G Phase 1 of back-flushing –
Stripping away the contamination:
l As the level of contamination
increases, the differential pressure l In the first phase, unfiltered fluid from the JetFlush
B B between the contaminated and clean H reservoir J1 above flows into the filter element
side of the filter increases l The conical filter element geometry produces a
F
l When the differential pressure core flow here, supplied mainly by the JetFlush
reaches the pre-set trigger point, A reservoir
back-flushing starts automatically l This core flow is supported by the open JetFlush
effect which also draws water from the filtrate side
Triggering back-flushing
I
into the inside of the filter element
A Automatic back-flushing is triggered:
l In case of exceedance,
the differential pressure is triggered
Back-flushing – Phase 2 Effective back-flushing
l By means of a timer without interrupting filtration
l By pressing the test button
Phase 2 of back-flushing –
Discharging the contamination:
EN 7.807.1 / 10.17
l When the back-flush cycle is finished,
I the back-flush valve is closed H
Filtration Back-flushing Back-flushing Back-flushing
Phase 1 Phase 2
14 15
Bodyguard for High Requirements – Bodyguard for High Requirements –
Inline Filter PLF1 up to 200 m3/h Inline Filter PLF2 up to 3000 m3/h
Product description Product description
l Continuous separation of solids from low viscosity fluids l Continuous separation of solids from low viscosity fluids
l One-step filter housing for up to two filter elements l One-step filter housing for up to 21 filter elements
l Flow rates up to 200 m /h3
l Flow rates up to 3000 m3/h
Volume flow Q max l 200 m3/h Volume flow Q max l 3000 m3/h
EN 7.807.1 / 10.17
Filtration ratings l 1 µm to 90 µm Filtration ratings l 1 µm to 90 µm
16 17
Processmicron® Filter Elements Insurance against Downtimes –
for Series PLF1 and PLF2 Candle Filters PMRF
Technical data Product description
l Filtration ratings: 1 µm to 90 µm l Separation of solid particles from low viscosity fluids
l Length: 20", outer diameter 6" or 9"
l Suitable for applications with the highest cleanliness
l Type of filter element pleated or Spun Spray requirements
l Filter material: polyester or polypropylene
l Tried-and-tested candle filter technology
Design of Processmicron® Filter Elements for finest filtration
l Also available as a switchable double filter
Multi-layer filter mat construction
l Robust and high-quality layer structure Filter element technology
No skewing of the filter layers l Filtration ratings: 1 µm to 90 µm
l High contamination retention
l Low pressure loss l Flexmicron Premium: durable, pleated filter elements
(pleat technology) with low layer thickness made from
melt-blown or high-quality glass fibres for graduated
depth filtration
Long service life even in fluids difficult to filter
Protective filtration:
Volume flow Q max l 1200 m3/h
l Pleated filter element construction (parallel folding)
l High flow rates
Operating pressure p max l 40 bar
EN 7.807.1 / 10.17
EN 7.807.1 / 10.17
18 19
Accumulator Technology 30.000
Global Presence.
Local Expertise.
Filter Technology 70.000
Process Technology 77.000
Filter Systems 79.000
Compact Hydraulics 53.000
www.hydac.com
HYDAC Headquarters
HYDAC Companies
HYDAC Sales and Service Partners
Accessories 61.000
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E-mail: prozess-technik@hydac.com
Internet: www.hydac.com