BASIC ASPECTS OF
STEAM TURBINE MAINTENANCE
TURBINE FLEET IN NTPC
Steam Turbines of Following OEM,s are
running in NTPC
• LMZ ( Russia)
• KWU, Siemens ( Germany)
• ABB-Alstom (Germany)
• GEC- Alstom ( U.K)
• SKODA, (Chezkoslovakia)
• MHI ( Japan)
• GE (USA)
• ANSALDO ( Italy)
WORKING OF STEAMTURBINE
• A steam turbine works on the principle of
conversion of High pressure & temperature
steam into high Kinetic energy , thereby
giving torque to a moving rotor.
• For above energy conversion there is
requirement of converging /Converging-
Diverging Sections
• Such above requirement is built up in the
space between two consecutive blades of
fixed and moving blades rows.
TYPE OF TURBINE
• IMPULSE TURBINE = In a stage of
Impulse turbine the pressure/Enthalpy drop
takes place only in Fixed blades and not in
the moving blades
DialGauge
Reading
FLOAT = X-Y
Torsional distortion
High Turbine
Vibration
External excitation
Blade pass
Lower design margin in Operating speed
frequencies
Shaft crack
Obstruction to movement
Strainer Choking Change in critical speed of Mass loss
Non uniform rotor/casing clearance rotor system
Non uniform opening of control valves Non-uniform support
Casing distortion Excessive change in oil clearances
Casing piping push pull Cracks in structure
Looseness
Steam flow
induced instability Change in natural frequency of
bearing system
Natural frequency of rotor
matches with half of operating frequency
Oil Whip
Aerodynamic Resonance
Excitation
Gland seals
Quality of Start/Stop
Excessive vibration Foundation holding bolts
Moisture ingress Packer plates
Eccentricity Pedestal
Foreign material Bearing assembly
Electrical Excited
Oil whirl
Fish Bone Diagram of Turbine Vibration Problem-II
MEASUREMENTS, PORTABLE/ON-LINE
Y X
. Seismic
Proximity
Advisory Notification
Static
3500 DATA
Dynamic data
Monitoring MANAGER MCM 2000
System 2000
Diagnostic Plots
Simhadri # 1,2
Talcher # 3,4,5,6
1 2 3 4 5 6
7
Brg.
Flow Diagram
FEATURES
• Bar Graph
• Time waveform,Orbit
• Trend, Multi variable trend, XY plots
• Frequency spectrum,
• Acceptance region
• Bode,Water fall, Cascade
• Shaft average Centreline plot
MCM/EXPERT SYSTEM WORKING
Notification Knowledge Base
and Rule Processor
Database
MCM results
display
DM 2000
data acquisition
Process parameters
MW,N,etc.
Monitoring
system