FUAT MAVİ
Pirireis Mah.S.Mehmet Cad No 11 Zemin Kat İskenderun –Turkey Akdeniz V.D 360 315 00 356
e-mail : alidamavi@hotmail.com –mmzarkam@yahoo.com tel:0090 326 614 6087fax:00 90 326 614 24 27
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Machine
Technical Project
18.05.2017
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
Quantity: 1set
Method: adopting welded H section steel and steel plate.
Features
*Independent structure not depending on factory building’s column so that the
oscillation from the cranes in the workshop will be avoided.
*Oscillation and secondary cooling device’s re-assembling and maintenance is easy.
*Loading capacity platform of the 2nd layers, 1.5t/m2
3.1.2Steel structure platform for dummy bar storage
Quantity: 1 set
Type: adopting welded H section steel and steel plate.
Features:
*Independent structure not depending on factory building’s column so that the
oscillation from the cranes in the workshop will be avoided.
*Loading capacity:
Platform: 1.2t/m2
Walkway: 0.5t/m2
3.1.3 Secondary cooling room’s steel structure
Quantity: 1 set
Features: the back wall and the side wall for the lower part of the secondary cooling
room is made of concrete cement. It will be done by civil construction company. The
wall for upper part and the front is of welded steel plate.
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
Quantity: 1 set
Type: of welded steel plate structure. Including piping’s support, piping, condensed
water discharging device and splashing-proof blinds.
Quantity: 1 set
Type: Centrifugal ventilation fan
Model: 11-62type No.3.5
3.3Casting equipment
3.3.1 Ladle transfer car
Quantity: 1 sets
Type: long and short stand type
Loading capacity: 20T
Moving speed: around 20m/min
Drive method: mechanical type
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
3.3.2 Tundish
Quantity: 3 pieces
Type: Welded steel plate structure
Features: after hydraulic analog tests, it will be up to:
-- optimization of mould’s steel flow
--optimization of temperature difference and bulk ladle’s pouring point
-- minimizing the molten steel left in the tundish to raise the molten steel’s yield
Main parameters:
Capacity under normal work conditions: about 5t
Molten steel liquid level height: normally about 650mm.
Overflow: about 700mm
Notes to the structure: the tundish body is of welded steel plate and machined
structural workpieces.
3.3.3Swinging trough
Quantity: 1 pieces
Type: Welded steel plate structure
3.3.4 Emergency trough
Quantity: 1 piece
Type: Welded steel plate structure
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
Quantity: 1 pieces
Main data:
Loading capacity: 10 tons
Adjusted stroke for Transverse moving: ±50mm
Moving speed: 10m/min
Power for the driving of the moving: 1.5KW
Notes to the structure:
Machine frame: using welding, getting rid of stress, mechanically machined steel
plate structural workpiece
Swinging trough : Equipped in the tundish for the starting of casting and for the
handling of accidents. Using manual operation.
Lubrication: manual filling of lubricants regularly.
3.3.6 Mould
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
Main data
Copper mould tube length: 812mm
Water gap: 4mm
Water speed: 11m/s
Spraying pipe: 2 layers
Notes to structures:
Shell: adopting welded round pipe shaped structure, 100mm x 100mm to
150mm×150mm cross section, the external shell is universal.
Water jacket: Adopting integrally extruded stainless steel water jacket with high
precision. Adopting integrally extruded stainless steel water jacket with high precision.
It can be centered with the external shell automatically. Distance fixation pin is
equipped inside the water jacket to ensure the evenness of water gap.
Quantity: 1 sets
Type: welded steel plate structure
Quantity: 1 sets
Type: movable structure
Feature: easy operation. It can be moved away from its operation position at the time of
not being used.
3.3.9Mould oscillation device
Quantity: 1 sets
Type: semi plate spring oscillation, sine wave
Features:
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
Features:
* High precision of arc imitation. Tolerance ≤0.05mm (x-y axis)
*Reliable oscillation device’s work, less faults, easy maintenance, fast and easy
adjustment of swing.
* Unique allocation method to realize fast replacement of mould.
Main data
Driving device: cycloid pinwheel reduction gear BWY5.5-3-9
Oscillation mode: Sine
Oscillation frequency: 50-240 strokes/min. (frequency controls speed)
Swing (stroke): ± 5mm
Notes for structure:
Oscillation platform: it is of welded machining structure; the joint part mounted on it
for cooling water inlet and outlet can be disassembled rapidly; for the water inlet and
outlet of mould and supporting roller
Plate spring device: Substituting the upper part’s rigid guiding arm. Lessening the
hinged point to ensure stable oscillation.
Reducer: being of pinwheel structure, long life span and high efficiency.
Eccentric shaft device: the swing will be adjusted by adjusting the position of eccentric
shaft and eccentric sleeve.
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
Quantity: 1 sets
Type: Fully water cooled integral machine frame, 5 rollers with 2 central driving,
mounted-at-upper-part type oil cylinder pressing down.
Features:
* roller, bearing seat, machine frame: internal water cooling
Main data:
Roller quantity: 2 driving rollers, 3 driven rollers
Roller diameter: Φ300mm
Roller width:
Upper roller: 180mm, flat type
Lower roller: channel type roller, channel inner width160mm
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
3.3.13Dummy bar
Quantity: 1 sets
Type: cast steel structure, segmented connection. RIGID
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
Features:
* light weighted, good rigidness, non-easy deformation
* bar body consists of 2 sections, using steel plate and positioning pin structure. The arc
surface uses digitally controlled machining. Because of the joining of the 2 sections, it is
very easy to be disassembled and assembled and very easy to be transported.
* the dummy bar is of casted workpiece with machining. It is connected to the
transition section with pin shaft.
Main data:
Radius: R6000 mm
Cross section size: 120×120mm2
Quantity: 1 sets
Main data:
Dummy bar delivery speed: 4.8m/min
Storage support: the receiving rack of dummy bar uses steel welding structure, for
supporting and guiding flexible dummy bar. There are guiding device and supporting
roller installed on the receiving rack.
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
Main data:
Roller dia: φ220mm
Roller surface width: 200mm
Roller quantity: 7 pieces for each strand
Distance between rollers: 1080mm
Side guiding roller quantity: 1 group
Roller surface linear speed: 23m/min
Quantity of driving groups: 1 group
Reducer model: BWY27-59-4
3.4.2 Automatic flame cutting machine
Cutting cross section: 130×130mm ; 150×150mm
Billet cut-to-length: 3000-6000mm
Synchronized stroke: 1500mm
Cutting gap: ~8mm
3.4.3 Roller table after cutting
Quantity: 1 set (1-strand)
Type: water cooling without need of adjustment, collective driving in groups.
Main data:
Roller dia: 220mm
Roller surface width: 200mm
Roller quantity: 6 pieces
Distance between rollers: 1000mm
Roller surface linear speed: 23m/min
Quantity of driving groups: 1 group for each strand
Reduction gear model: BWY27-59-4
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
Main data:
System’s work pressure: around 10 MPa
Medium: mineral oil
Hydraulic station motor power: Y160L-4 and 7.5kW
( 1 for use and 1 for standby)
4. CCM’s electrics control system
The auto control system uses electrics control, instruments control, and computer.
The auto control uses basic grade auto control system. Control station is composed of
PLC group, through on-the-spot inspection instruments, on-the-spot limit switch, etc,
for collecting the data of production and equipment running, performs the process
returning circuit and electric equipment sequence control.
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
4.2Driving system
Tundish car:
Driving control: using common contactor’s clockwise and anticlockwise revolution
group control.
Mould oscillation:
Driving control: inverter (MD320T5.5 series) to control speed.
Withdrawal straightening machine :
Driving control: inverter MD320T11GB to control speed.
Roller table before cutting:
Driving control: common contactor’s clockwise and anti-clockwise revolution group
control
Converging roller table:
Driving control: common contactor’s clockwise and anti-clockwise revolution group
control
Hydraulic station for withdrawal straightening and billet pushing:
Driving control with normal contactor.
4.3Electrics control room and operation room
All the power receiving panel, control panel, PLC panel, etc for the CCM on-line
equipment are mounted in the main electrics control room.
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
water quality requirement Unit Clean recycling water Muddy recycling water
Carbonate rigidity CaCO3 mg/l 150 280
PH 7-9 7-9
Suspension matters mg/l 50 50
Dia of Max granule in mm 0.2 0.2
Suspension obstacles
Total salt content mg/l 400 400
Sulphate SO42- mg/l 200 600
chloridCl- mg/l 200
silicateSiO2 mg/l 40 200
Total iron mg/l 0.5-3
Oil mg/l 2 15
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
6. Designing scope and responsibility for the Buyer and The Contractor.
6.1 The scope undertaken by the Buyer
6.1.1 All the hydraulic oil and lubrication oil will be supplied by the Buyer.
6.1.2 The Buyer shall be in charge of the Contractor’s technicians boarding and accommodation
6.1.3. The Buyer shall supply cranes and crane operators to co-operate the installation and
commissioning.
6.1.4 All the building material materials will be supplied by the Buyer.
Being a Turn-Key Project, the Contractor is fully responsible to supply, erect and commission
ANY supplies or equipments needed to run the project in Perfect Condition. This Statement
Applies to all items constituting the complete turn key project.
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
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