Pump Sizing for Trunkline from SP RDG to SPU A

INTRODUCTION
Transfer pump design from SP Randegan to SPU A
DESIGN METHOD
Pump design is based on conventional equation for pump as per follows:
1 Suction Pressure = Tank Source Pressure + Inlet Static - Pressure loss (line loss , strainer , fittings, e
2 Net Pressure calculation (psia) = Suction Pressure - Vapor pressure
3 NPSH available (ft) = Net pressure / Density
4 Discharge pressure = Maximum Destination Pressure + Pressure loss (fittings, line loss,etc) + Elevat
5 Differential Pressure = Discharge Pressure - Suction Pressure
6 Safety factor = Differential Pressure x 10%
7 Required Differential Pressure = Differential Pressure + Safety Factor
8 Required Differential Head = Required Differential Pressure/ Density
9 Hydraulic Power = Required Differential Pressure x Rated Flow
10 Brake Power = Hydraulic Power / efficiency

BASIS AND ASSUMPTION

1 Properties

Density (@P&T) 62.42 lb/ft3

Viscosity (@P&T) 0.59 cP
Vapor Pressure 0.73 psia

2 Suction conditions :
- Source (tank) pressure 0 psig (Product oil tank operating pressure)
- Static head 19.65 ft
- Pump centerline 1.64 ft (from grade)
- Assumed suction Length 492.13 ft

Discharge conditions:
- Destination pressure 450 psig
- Static height 10 ft (loading arm static height)
- Assumed pressure drop
Fittings 10 psi

- Assumed Length 62336 ft 19 Km

CONCLUSION
1 Rated Capacity 4500 BFPD
2 Pump Type
3 Differential Pressure 540.58 psi
4 Head 1247.13 f
5 NPSH available 51.57 f
6 Hydraulic Power 45.53 hp
7 Estimated Power Absorbed 75.89 hp
 A

oss (line loss , strainer , fittings, etc).

ss (fittings, line loss,etc) + Elevation

or
y

oil tank operating pressure)

m static height)
 OPERATING CONDITIONS
1. Pump Capacity 4500 BPD
131.25 GPM
0.50 M3/min
29818.67763 Kg/hr
2. Operation hours Continue Hours
3. No of operation pumps 2x100% Units
4. Fluid Name Crude Oil
5. Normal Temperature 89.6 oF
6. Normal Specific Gravity 1

SUCTION CONDITIONS
1. Pipe Size Length Velocity
8 inchi 492.13 f 0.92 fps

2. Drum Pressure 0 psig

3. Static Head 19.65 f
8.517 psig
4. Pressure Loss
a. Line Loss 0.06 psig
b. Valve and Fittings 0.072 psig
c. Strainer 0.01 psi
5.Suction Pressure 8.380 psig

DIFFERENTIAL PRESSURE
1. Discharge Pressure 499.81 psig
2. Suction Pressure 8.38 psig
3. Differential Pressure 491.43 psig
4. Safety Factor 49.14 psig
5. Required differential pressure 540.58 psig
6. Head 1247.13 f 380.13 m

NET POSITIVE SUCTION HEAD

1. Suction Pressure 23.08 psia
2. Vapor Pressure 0.73 psia
3. Net 22.35 psia
4. NPSH Available 51.57 f

Note
1. Maximum discharge pressure will refer to model pump selected
SPLL Single Phase Liquid Lines
ING CONDITIONS
7. Density 62.42 lb/f3
8. Maximum Vapor Pressure 0.7 psia
9. Normal Viscosity 0.59 cP
10. Line Capacity 4500 BPD
131.25 GPM
11. Capacity Overdesign 10 %
12. Capacity Design 4950 BPD
144.375 GPM
13. Roughness Factor 0.000046 Commercial steel

DISCHARGE CONDITIONS
1. Pipe Size Length Velocity
6 inch 62336 f 1.64
2. Pressure Loss
a. Line 35.48 psig
b. Flow Element 0 psig
c. Heat Exchangers&chiller (max) 0 psig
d. Valve & Fittings 10 psig
Sub total (a-d) 45.48 psig
3. Maximum Destination Pressure 450 psig
4. Elevation 10 f 3.048 m
4.33 psig
5. Discharge Pressure 499.81 psig
34.46 bar

BRAKE HORSEPOWER
Efficiency 0.6
Hydraulic Power 45.5 hp
BHP 75.9 hp 57 KW

MAXIMUM SHUT OFF PRESSURE

1. Maximum Suction Drum Pressure 0
2. Maximum Liquid Static Pressure 8.52
3. Design Suction Pressure 8.52
4. Shut off Pressure

Differential Pressure 491.43

Shut Off Pressure 8.379698923 + 1.2 x Dif Pressure 598.10
SUCTION

PRESSURE DROP OF STRAIGHT PIPE FOR SINGLE PHASE LIQUID LINES

ID Length Vol. Flow Velocity NRe
STRAIGHT PIPE
Inch f GPM fps
Size 1 8 492.13 144 0.92 96084.16794
Size 2
Size 3
Size 4

PRESSURE DROP OF FITTING AND ELBOWS

Size 1
FITTING AND ELBOWS Le Le * Qty
Quantity
f f
Elbow, 45 6 0
Elbow, 90 5 15 75
Tee 4 9 36
Foot Valve 0
Butterfly Valve 0
q =5% 0
q = 40'% 0
Diaphragm Valve 0
Wide open 0
Half Open 0
Gate Valve 0
Wide Open 6 0
Half Open 0
Globe valve 0
Wide Open 260 0
Half Open 0
Check Valve 0
Disk 0
Ball 1 260 260
Swing 64 0
Sudden Expansion 25 0
Sudden Reduction 12 0
Control valve 1 260 260
Sub Total 631
dP (psi) 0.07177

DISCHARGE
 PRESSURE DROP OF STRAIGHT PIPE FOR SINGLE PHASE LIQUID LINES
ID Length Vol. Flow Velocity NRe
STRAIGHT PIPE
Inch f GPM fps
Size 1 6 62336 144.375 1.64 128112.2239
Size 2 0 0
Size 3
Size 4

PRESSURE DROP OF FITTING AND ELBOWS

Size 1
FITTING AND ELBOWS Le Le * Qty
Quantity
f f
Elbow, 45 4 0
Elbow, 90 22 0
Tee 55 0
Foot Valve 0
Butterfly Valve 0
q =5% 0
q = 40'% 0
Diaphragm Valve 0
Wide open 0
Half Open 0
Gate Valve 0
Wide Open 9 0
Half Open 0
Globe valve 0
Wide Open 400 0
Half Open 0
Check Valve 0
Disk 0
Ball 400 0
Swing 95 0
Sudden Expansion 0
Sudden Reduction 0
Control Valve 400 0
Sub Total 0
dP (psi) 0
dP (psi) 10
Total 10

Note * Pressure Drop as per simulation assumption

HASE LIQUID LINES
Moody Fric. DP DP/100 f
(f) psi psi
0.016 0.056 0.011374
#DIV/0!
#REF!
#DIV/0!
Sub Total 0.06 #DIV/0!
HASE LIQUID LINES
Moody Fric. DP DP/100 f
(f) psi psi
0.019 35.48 0.056917377
#DIV/0!
#DIV/0!
#DIV/0!
Sub Total 35.48 #DIV/0!
Pump capacity 144.375 GPM
Total head 1247.13 f
 SUCTION LINE
LINE SIZING FOR STRAIGHT PIPE
Material Steel (Existing)
NPS 8 inch
Schedule 40
Wall Thickness 0.28
ε/D 0.00225
Roughness 0.018 inch
Inside Diameter 8 inch
Length 150 m
Volumetric Flow Rate 144.375 GPM
Velocity 0.921516401 f/s
Reynold Number 96084.16794
Moody Friction 0.016
Pressure Drop 0.011374114 psi/100 f

EQUIVALENT LENGTH
Valves and fittings data Equivalent length
(From Table 2.2 of API RP 14E)
Type Quantity f
Globe Valve 0 260
Ball Check Valve 0 260
Angle Valve 0 125
Swing Check Valve 1 64
Plug Valve 0 6
Gate Valve 2 6
Ball Valve 0 6
45° Elbow (Welded) 0 6
45° Elbow (Threaded)
90° Elbow Short Radius (Welded) 10 15
90° Elbow Short Radius (Threaded)
90° Elbow Long Radius (Welded) 0 9
90° Elbow Long Radius (Threaded)
Branch Tee (Welded) 1 37
Branch Tee (Threaded)
Run of Tee (Welded) 1 9
Run of Tee (Threaded)
Sudden Enlargement 0 0
d/D = 1/4 1 25
d/D = 1/2 0 16
d/D = 3/4 0 5
Standard Reducer Enlargement 0 0
d/D = 1/4 10 19
d/D = 3/4 0 5
Sudden Contraction 0 0
d/D = 1/4 10 12
d/D = 1/2 0 9
d/D = 3/4 0 5
Standard Reducer Contraction 0 0
d/D = 1/4 4 5
d/D = 3/4 2 2
Total equivalent length, Le (ft)
Straight Length, Ls
Total length (straight + equivalent), Ls + Le
Pipe Pressure Drop

DISCHARGE LINE
LINE SIZING FOR STRAIGHT PIPE
Material Steel (Existing)
NPS 6 inch
Schedule 40
Roughness 0.018 inch
Wall Thickness 0.28 inch
ε/D 0.002967848 inch
Inside Diameter 6.065 inch
Length 19000 m
Volumetric Flow Rate GPM
Velocity f/s
Reynold Number
Moody Friction
Pressure Drop psi/100 f

EQUIVALENT LENGTH
Valves and fittings data Equivalent length
(From Table 2.2 of API RP 14E)
Type Quanity f
Globe Valve 0 200
Ball Check Valve 0 200
Angle Valve 0 100
Swing Check Valve 0 48
Plug Valve 0 4
Gate Valve 2 4
Ball Valve 0 4
45° Elbow (Welded) 0 4
45° Elbow (Threaded)
90° Elbow Short Radius (Welded) 4 11
90° Elbow Short Radius (Threaded)
90° Elbow Long Radius (Welded) 0 8
90° Elbow Long Radius (Threaded)
Branch Tee (Welded) 1 28
Branch Tee (Threaded)
Run of Tee (Welded) 6 8
Run of Tee (Threaded)
Sudden Enlargement 0 0
d/D = 1/4 0 18
d/D = 1/2 0 12
d/D = 3/4 0 4
Standard Reducer Enlargement 0 0
d/D = 1/4 0 14
d/D = 3/4 0 4
Sudden Contraction 0 0
d/D = 1/4 1 9
d/D = 1/2 0 7
d/D = 3/4 0 4
Standard Reducer Contraction 0 0
d/D = 1/4 0 4
d/D = 3/4 0 1
Total equivalent length, Le (ft)
Straight Length, Ls
Total length (straight + equivalent), Ls + Le
Pipe Pressure Drop
N LINE

Converter
0.666666667 f

0.67 f
492.126 f

0.06 psi

NT LENGTH
Equivalent length
(From Table 2.2 of API RP 14E) Remarks
m Total Table 2.2
79.3 0 260
79.3 0 260
38.1 0 125
19.6 64 64
1.9 0 6
1.9 12 6
1.9 0 6
1.9 0 6

4.6 150 15

2.8 0 9

11.3 37 37

2.8 9 9

7.7 25 25
4.9 0 16
1.6 0 5

5.8 190 19
1.6 0 5
 3.7 120 12
2.8 0 9
1.6 0 5

1.6 20 5
0.7 4 2
631 0.0717706596
492.13 f
1123.13 f
0.127745632 psi

RGE LINE

Converter

0.505416667 f
62335.96 f

NT LENGTH
Equivalent length
(From Table 2.2 of API RP 14E) Remarks
m Total Table 2.2
61 0 200
61 0 200
30.5 0 100
14.7 0 48
1.3 0 4
1.3 8 4
1.3 0 4
1.3 0 4

3.4 44 11

2.5 0 8
 8.6 28 28

2.5 48 8

5.5 0 18
3.7 0 12
1.3 0 4

4.3 0 14
1.3 0 4

2.8 9 9
2.2 0 7
1.3 0 4

1.3 0 4
0.4 0 1
137
131.2336 f
268.2336 f
0 psi
 Valves and fittings data Pip
Type 1 1/2 2 2 1/2 3 4 6 8
Globe Valve 55 70 80 100 130 200 260
Ball Check Valve 55 70 80 100 130 200 260
Angle Valve 26 33 40 50 65 100 125
Swing Check Valve 13 17 20 25 32 48 64
Plug Valve 1 2 2 2 3 4 6
Gate Valve 1 2 2 2 3 4 6
Ball Valve 1 2 2 2 3 4 6
45° Elbow (Welded) 1 2 2 2 3 4 6
45° Elbow (Threaded) 2 3
90° Elbow Short Radius (Welded) 3 4 5 6 7 11 15
90° Elbow Short Radius (Threaded) 5 5
90° Elbow Long Radius (Welded) 2 3 3 4 5 8 9
90° Elbow Long Radius (Threaded) 3 4
Branch Tee (Welded) 8 10 12 14 19 28 37
Branch Tee (Threaded) 9 11
Run of Tee (Welded) 2 3 3 4 5 8 9
Run of Tee (Threaded) 3 4
Sudden Enlargement
d/D = 1/4 5 7 8 10 12 18 25
d/D = 1/2 3 4 5 6 8 12 16
d/D = 3/4 1 1 2 2 3 4 5
Standard Reducer Enlargement
d/D = 1/4 4 5 6 8 10 14 19
d/D = 3/4 1 1 2 2 3 4 5
Sudden Contraction
d/D = 1/4 3 3 4 5 6 9 12
d/D = 1/2 2 3 3 4 5 7 9
d/D = 3/4 1 1 2 2 3 4 5
Standard Reducer Contraction
d/D = 1/4 1 1 2 2 3 4 5
d/D = 3/4 1 2
 Pipe Size (in)
10 12 14 16 18 20 22 24 30 36 42 48 54 60
330 400 450 500 550 650 688 750
330 400 450 500 550 650 688 750
160 190 210 240 280 300 335 370
80 95 105 120 140 155 170 185
7 9 10 11 12 14 15 16 21 25 30 35 40 45
7 9 10 11 12 14 15 16 21 25 30 35 40 45
7 9 10 11 12 14 15 16 21 25 30 35 40 45
7 9 10 11 12 14 15 16 21 25 30 35 40 45

18 22 26 29 33 36 40 44 55 66 77 88 99 110

12 14 16 18 20 23 25 27 40 47 55 65 70 80

47 55 62 72 82 90 100 110 140 170 200 220 250 260

12 14 16 18 20 23 25 27 40 47 55 65 70 80

31 37 42 47 53 60 65 70
20 24 26 30 35 38 42 46
7 8 9 10 11 13 14 15

24 28
7 8

15 18 20 24 26 30 32 35
12 14 16 18 20 23 25 27
6 7 8 9 10 11 12 13

6 7
2 2