7450 ESS 6 and ESS 6v Installation Guide PDF

7450 ESS-6 AND ESS-6V
INSTALLATION GUIDE
July 2012
Document Part Number: 93-0139-03-03
*93-0139-03-03*
Copyright 2012 Alcatel-Lucent All rights reserved. July 2012.
No portion of this document may be reproduced in any form or means without prior written permission from Alcatel-Lucent.
Information in this document is proprietary and confidential to Alcatel-Lucent. The information in this document is subject to change.
All trademarks and registered trademarks are the property of the respective owners.
USA Requirements Only

Federal Communications Commission (FCC) Compliance Notice: Radio Frequency Notice
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
Canadian Requirements Only

This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la classe A respecte toutes les exigences du Réglement sur le matériel brouilleur du Canada.
Japan/Nippon Requirements Only

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required
to take adequate measures.
VCCI-A
Caution:
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous
laser radiation exposure.
TABLE OF CONTENTS
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7450 ESS-6 Overview

Chassis Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7450 ESS-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7450 ESS-6v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SF/CPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Synchronization in Redundant Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
IOMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MDAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Chassis Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Power Supplies and Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Impedance Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Component Operating Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7450 ESS-6 and 7450 ESS-6v Installation Processes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Site Preparation
Warnings and Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Chassis Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7450 ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7450 ESS-6v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Power Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Electrical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Component Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Component Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
The Equipment Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Rack Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Safety Standards/Compliance Agency Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Installing the Chassis

Unpacking the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Rack Mounting the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7450 ESS-6/ESS-6v Installation Guide Page 3

Table of Contents
ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ESS-6v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Making the Chassis Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Preparing the Ground Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Making the Ground Wiring Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
ESS-6v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Power Wiring and Connections

General Power Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Wiring 7450 ESS-6 DC PEMs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
ESS-6 DC Power Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
ESS-6 DC-Input Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Preparing the Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
ESS-6 DC Input Terminal Block Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Wiring 7450 ESS-6v DC PEM-3s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
ESS-6vDC Power Warnings and Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
ESS-6v DC-Input Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Preparing the Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
ESS-6v DC Input Terminal Block Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Installing the SF/CPM

Installing SF/CPM Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Installing the SF/CPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Initializing The System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Using the Compact Flash Slot #3 Locking Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Ejecting Flash Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Establishing Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Console Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Telnet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Running Telnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Initial System Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Installing IOMs and MDAs

Configuring Chassis Slot, IOM, and MDA Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Configuring Chassis Slot and IOM Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Configuring MDA Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Installing IOMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Installing IOMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Installing MDAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Installing an MDA on an IOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Installing an MDA on a Chassis-Installed IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Page 4 7450 ESS-6/ESS-6v Installation Guide

Table of Contents
MDA LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Appendix A: LEDs and Optics

SF/CPM LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
IOM LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Appendix B: Field-Replaceable Units

Installing an Impedance Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Removing and Replacing Power Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Removing a DC PEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Replacing an ESS-6 DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Replacing an ESS-6v DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Removing and Replacing SF/CPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Removing an SF/CPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Replacing an SF/CPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Removing and Replacing IOMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Shutting Down and Modifying an IOM Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Removing an IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Replacing an IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Removing and Replacing MDAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Changing the MDA Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Removing an MDA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Replacing an MDA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Removing and Replacing Fan Trays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Removing a Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Replacing a Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Removing and Replacing Air Filter Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Removing an Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Replacing an Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Appendix C: Pinout Assignments

SF/CPM Port Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Cable Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Table of Contents

LIST OF TABLES
Preface
Table 1: Information Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7450 ESS-6 Overview
Table 2: ESS-6 Power Chassis Front View Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Table 3: ESS-6 Chassis Rear View Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Table 4: ESS-6v Chassis Front View Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Table 5: ESS-6v Chassis Rear View Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Table 6: ESS-6 Hardware Components for DC Operational Requirements . . . . . . . . . . . . . . . . . . . . . . .33
Table 7: ESS-6v Hardware Components for DC Operational Requirements . . . . . . . . . . . . . . . . . . . . . .33
Site Preparation
Table 8: ESS-6 Chassis Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Table 9: ESS-6v Chassis Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Table 10: Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Table 11: ESS-6 DC Power Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Table 12: ESS-6v DC Power Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Table 13: ESS-6 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Table 14: ESS-6v Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Table 16: Board Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Table 17: Optics Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Table 18: Component Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Table 19: Storage Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Table 21: Rack Mounting the 7450 ESS-6 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Table 22: Rack Mounting the 7450 ESS-6v Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Table 23: Preparing the Ground Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Table 24: ESS-6 Ground Wire Connection Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Table 25: ESS-6v Ground Wire Connection Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Table 26: ESS-6 DC Power Cable Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Table 27: ESS-6 DC Input Terminal Block Wiring Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Table 28: ESS-6v DC Power Cable Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Table 29: ESS-6v DC Input Terminal Block Wiring Key Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Table 30: Installing SF/CPM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Table 31: Console Configuration Parameter Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Table 32: Installing IOM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Table 33: Installing IOM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Table 34: MDA Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Table 35: MDA Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Table 36: MDA Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

List of Tables
Table 37: Example MDA Front Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

Table 38: SF/CPM Field Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Table 39: 7450 ESS-6 IOM3-XP and IOM3-XP-B LED Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Table 40: DC PEM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Table 41: ESS-6 DC PEM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
Table 42: Replacing the ESS-6 DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Table 43: Installing the Hardware Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
Table 44: ESS-6v DC PEM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Table 45: ESS-6v DC Input Terminal Block Wiring Key Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Table 46: Removing SF/CPM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
Table 47: Installing SF/CPM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Table 48: Removing IOM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
Table 49: Installing IOM on an ESS-6 Chassis Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
Table 50: Installing IOM on an ESS-6v Chassis Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Table 51: MDA Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
Table 52: ESS-6v Fan Tray Removal Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
Table 53: ESS-6v Fan Tray Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
Table 54: ESS-6v Air Filter Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
Table 55: ESS-6v Filter Tray Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
Table 56: Console Port - DTE Mode - DB-9 Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
Table 57: Console Port - DCE Mode - DB-9 Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
Table 58: Alarm Port - DB-9 Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Table 59: 10/100 Management Ethernet Port - RJ-45 Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166

LIST OF FIGURES
7450 ESS-6 Overview

Figure 1: ESS-6 Chassis Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 2: ESS-6 Chassis Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 3: ESS-6v Chassis Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 4: ESS-6v Chassis Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 5: SF/CPM Faceplate Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 6: 7450 ESS-6 DC Power Entry Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 7: 7450 ESS-6v DC Power Entry Module (PEM-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 8: 7450 ESS-6 Fan Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 9: 7450 ESS-6v Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Site Preparation
Figure 10: ESS-6 Chassis Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 11: Chassis Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 12: Rack Mounting the 7450 ESS-6 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Figure 13: Rack Mounting the 7450 ESS-6v Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Figure 14: Preparing the Ground Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Figure 15: Connecting the Grounding Lug on the ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 16: Connecting the Grounding Lug on the ESS-6v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 17: ESS-6 DC Terminal Block Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 18: Preparing the DC Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 19: ESS-6 DC-Input Power Terminal Block Wiring with Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 20: DC Terminal Block Lug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 21: Preparing the DC Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 22: ESS-6v DC-Input Power Terminal Block Wiring with Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 23: Installing the SF/CPM Module in an ESS-6 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Figure 24: Installing the SF/CPM Module into an ESS-6v Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Figure 25: Compact Flash Slot #3 on the SF/CPM Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 26: Console Port Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Figure 27: Management Port Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Figure 28: Files on the Compact Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 29: Installing an IOM in an ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Figure 30: Installing an IOM in an ESS-6v Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 31: Installing an MDA on an IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Figure 32: Installing an MDA in an IOM in the ESS-6 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Figure 33: Installing an MDA in an IOM in the ESS-6v Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Figure 34: MDA Front Panel Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

List of Figures
Figure 35: SF/CPM Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

Figure 36: IOM3-XP and IOM3-XP-B LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Figure 37: Removing an ESS-6 DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Figure 38: Removing an ESS-6v DC PEM-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Figure 39: Replacing an ESS-6 DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
Figure 40: Replacing the ESS-6 PEM Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Figure 41: Installing the Hardware Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
Figure 42: Replacing an ESS-6v DC PEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Figure 43: Replacing the ESS-6v Safety Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Figure 44: Removing an SF/CPM from the ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Figure 45: Removing an SF/CPM from the ESS-6v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
Figure 46: Installing the SF/CPM Module on an ESS-6 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
Figure 47: Installing the SF/CPM Module on an ESS-6v Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Figure 48: Removing an IOM from an ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
Figure 49: Removing an IOM from an ESS-6v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
Figure 50: Replacing an IOM from an ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
Figure 51: Replacing an IOM from an ESS-6v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Figure 52: Installing an MDA on an ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Figure 53: Installing an MDA on an ESS-6v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
Figure 54: Removing an ESS-6 Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
Figure 55: Removing an ESS-6v Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
Figure 56: Replacing an ESS-6 Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
Figure 57: Replacing an ESS-6v Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
Figure 58: Removing the ESS-6 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
Figure 59: Removing the ESS-6v Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
Figure 60: Replacing the ESS-6 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
Figure 61: Replacing the ESS-6v Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
Figure 62: Port Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164

Preface
About This Manual

This guide provides site preparation recommendations, step-by-step procedures to rack mount the
Alcatel-Lucent 7450 Ethernet Service Switch (ESS)® 6-slot chassis model and the 7450 Ethernet
Service Switch (ESS)® 6-slot (vertical) chassis model (6v), and instructions to install DC PEMs,
Switch Fabric/Control Processor Modules (SF/CPMs), and Input/Output Modules (IOMs).
Each 7450 ESS-6 router model is shipped with two factory-installed DC PEMs, two fan trays, and
one filter tray. Note that the 7450 ESS-6 router model is shipped with DC PEMs and the 7450
ESS-6v router model is shipped with DC PEM-3s. Components such as SF/CPMs, IOMs, and
MDAs are packaged and shipped separately.
This guide also includes instructions to remove and install field-replaceable parts. Each
7450 ESS-6 and 6v chassis is shipped with impedance panels installed in the empty component
slots. Impedance panels are required in empty slots to ensure cooling for EMI containment during
operation and to prevent dust accumulation.
After you have completed the hardware installation process, refer to the following documents for
details on the boot process, software configuration, and Command Line Interface (CLI) to
configure system and network parameters:
The 7450 ESS documentation set is composed of the following books:
• 7450 ESS OS Basic System Configuration Guide

This guide describes basic system configurations and operations.
• 7450 ESS OS System Management Guide
This guide describes system security and access configurations as well as event logging
and accounting logs.
• 7450 ESS OS Interface Configuration Guide
This guide describes card, Media Dependent Adapter (MDA), and port provisioning.
• 7450 ESS OS Router Configuration Guide
This guide describes logical IP routing interfaces and associated attributes such as an IP
address, port, link aggregation group (LAG) as well as IP and MAC-based filtering,
VRRP and Cflowd.

Preface
• 7450 ESS OS Routing Protocols Guide

This guide provides an overview of routing concepts and provides configuration examples
for RIP, OSPF, IS-IS, Multicast, BGP, and route policies.
• 7450 ESS OS MPLS Guide
This guide describes how to configure Multiprotocol Label Switching (MPLS) and Label
Distribution Protocol (LDP).
• 7450 ESS OS Services Guide
This guide describes how to configure service parameters such as service distribution
points (SDPs), customer information, and user services.
• 7450 ESS OS OAM and Diagnostic Guide
This guide describes how to configure features such as service mirroring and Operations,
Administration and Management (OAM) tools.
• 7450 ESS OS Triple Play Guide
This guide describes Triple Play services and support provided by the 7450 ESS and
presents examples to configure and implement various protocols and services.
• 7450 ESS OS Quality of Service Guide
This guide describes how to configure Quality of Service (QoS) policy management.
• OS Multi-Service ISA Guide
This guide describes services provided by integrated service adapters such as Application
Assurance, IPSec, ad insertion (ADI) and Network Address Translation (NAT).
WARNINGS AND NOTES

Observe the warnings and notes to avoid injury or component damage during installation and
maintenance. Follow the safety procedures and guidelines when working with and near electrical
equipment. Warning statements and notes are provided in each chapter.
AUDIENCE
This guide is intended for network installers and system administrators who are responsible for
installing, configuring, or maintaining networks. This guide assumes you are familiar with
electronic and networking technologies.

Preface
INFORMATION SYMBOLS
Table 1 describes symbols contained in this guide:
Table 1: Information Symbols

Symbol Meaning Description
Danger This symbol warns that improper handling and installation could result in bodily
injury. An electric shock hazard could exist. Before you begin work on this
equipment, be aware of hazards involving electrical circuitry, networking
environments, and instigate accident prevention procedures.
Caution This symbol warns that improper handling and installation could result in
equipment damage or loss of data.
Warning This symbol warns that improper handling may reduce your component or
system performance.
Note This symbol provides additional operational information.
Class 1 laser products are listed in the Media Dependent Adapter (MDA)
Class 1 Laser Product installation guides. Only approved Class 1 replaceable laser transceivers should
be used with this product.
TECHNICAL SUPPORT
If you purchased a service agreement for your 7450 ESS-6 or 7450 ESS-6v chassis and related
products from a distributor or authorized reseller, contact the technical support staff for that
distributor or reseller for assistance. If you purchased an Alcatel-Lucent service agreement,
contact technical assistance at:
Web: http://www1.alcatel-lucent.com/comps/pages/carrier_support.jhtml

Preface

7450 ESS-6 Overview
In This Chapter
This chapter introduces the Alcatel-Lucent 7450 ESS-6 and 7450 ESS-6v models and provides an
overview of the following topics:
• Chassis Features on page 16

 Modules on page 23
 SF/CPMs on page 23
 IOMs on page 25
 MDAs on page 25
 Chassis Components on page 25
 Power Supplies and Redundancy on page 25
 Fans on page 28
 Air Filter on page 32
 Impedance Panels on page 32
• 7450 ESS-6 and 7450 ESS-6v Installation Processes on page 34

Chassis Features
Chassis Features
• "7450 ESS-6" on page 16
• "7450 ESS-6v" on page 19
7450 ESS-6
In the ESS-6 chassis, slots numbered 1 through 4 are reserved for input/output modules (IOMs)
cards. The module slots are horizontally oriented. You can install a maximum of two Media
Dependent Adapters (MDA)s on each IOM. You can install MDAs in either MDA slot 1 (left slot)
or MDA slot 2 (right slot) on an IOM.
The center slots, labeled A and B, are reserved for the Switch Fabric/Control Processor Module
(SF/CPM) cards. You must install at least one SF/CPM for the system to operate. The redundant
SF/CPM operates in standby mode and takes over system operation if the primary SF/CPM fails.
The ESS-6 chassis provides access to components from both the front and back. You can access
SF/CPM, IOMs, and MDAs from the front of the chassis. You can access DC PEMs, fan and filter
trays from the rear of the chassis.
See Figure 1 for the front view of the ESS-6 chassis. The mounting brackets for the ESS-6 chassis
are factory-installed to front mount the chassis in a standard 19-inch wide rack. See Table 2 for key
descriptions.

7450 ESS-6 Overview
1
6
2
2
3 SFM
A
SFM
B
4 3
7450ESS6_001C
Figure 1: ESS-6 Chassis Front View
Table 2: ESS-6 Power Chassis Front View Features

Key Description Requirements
1 Installed MDA
2 Impedance panel installed in empty IOM slot Slots 1, 2, 3, 4
3 SF/CPM slot Slots A and B
4 Blank panel installed in MDA slot
5 Optional cable routing opening
6 Ejector lever

Chassis Features
See Figure 2 for the ESS-6 rear view with DC PEMs installed in bays (slots) 1 and 2. See Table 3
for key descriptions.
1
5
4
7450ESS6_002
Figure 2: ESS-6 Chassis Rear View
Table 3: ESS-6 Chassis Rear View Features

Key Description
1 Air filter access panel

2 Fan tray access gate
3 External AC/DC power monitoring cable connector
4 DC PEM
5 Cooling air exhaust vent
6 RTN power cable/-48V power cable

7450 ESS-6 Overview
7450 ESS-6v
In the 7450 ESS-6v chassis, slots numbered 1 through 4 are reserved for input/output modules
(IOMs). The module slots are vertically oriented. You can install a maximum of two Media
Dependent Adapters (MDAs) on each IOM. You can install MDAs in either MDA slot 1 (top slot)
or MDA slot 2 (lower slot) on an IOM.
Center slots, labeled A and B, are reserved for Switch Fabric/Control Processor Module
(SF/CPM) cards. At least one SF/CPM must be installed for the system to operate. The redundant
SF/CPM operates in standby mode and takes over system operation if the primary SF/CPM fails.
The ESS-6v provides front access to chassis components such as the SF/CPM, IOMs, MDAs, DC
PEMs, fan, and filter trays. Components cannot be accessed from the rear.
See Figure 3 for the front view of the ESS-6v chassis. The mounting brackets for the chassis are
factory-installed to front mount the chassis in a standard 19-inch wide rack. See Table 4 for key
descriptions.

Chassis Features
4
3
5
6
5
1
9
10
7450ESS-6v_001A
Figure 3: ESS-6v Chassis Front View

7450 ESS-6 Overview
Table 4: ESS-6v Chassis Front View Features

Key Description Requirements
1 Fan tray
2 Cable management system
3 MDA slots
4 MDA panel blanks
5 SF/CPM slots Slots A and B
6 DC PEMs
7 External AC/DC power monitoring cable connector
8 Ground wire connections
9 Filter tray

Chassis Features
See Figure 4 for the 7450 ESS-6v rear view with DC PEMs installed in bays (slots) 1 and 2. See
Table 5 for key descriptions.
2 7450 ESS-6V
7450ESS-6v_002
Figure 4: ESS-6v Chassis Rear View

7450 ESS-6 Overview
Table 5: ESS-6v Chassis Rear View Features

Key Description

2 Certification/safety labels
Modules
This section describes the SF/CPMs, IOMs, and MDAs that can be installed in the 7450 ESS-6 and
7450 ESS-6v chassis models.
• SF/CPMs on page 23
• IOMs on page 25
• MDAs on page 25
SF/CPMS
The Switch Fabric/Control Processor Module (SF/CPM) controls routing and switching functions
for 7450 ESS-6 and 7450 ESS-6v systems. Both chassis models operate with at least one SF/CPM
installed but two are recommended for redundancy. The redundant SF/CPM operates in standby
mode and takes over system operation if the primary SF/CPM fails.
The SF/CPM connects directly to the backplane and carries traffic between line cards. The
backplane provides high-speed access to SF/CPMs, IOMs, and MDAs.
The switch fabric (SF) portion of the SF/CPM receives and directs traffic to the appropriate
destinations according to the routing information.
NOTE: The 7450 ESS-6 and 7450 ESS-6v feature a 160G SF/CPM. When you use IOM3-XPs
or IOM3-XP-Bs in your system, the 7450 ESS-6 and 7450 ESS-6v are capable of up to 40G
per IOM slot. Both SF/CPMs must be operational to support 40G bandwidth in each slot. If one
of the SF/CPMs fail, your 7450 ESS-6 or 7450 ESS-6v reverts to a 80Gig system, sharing the
80G across the four IOM slots for an average of 20G per slot.
Each SF/CPM module can accommodate up to three compact flash memory cards that you can use
to copy and store system boot, software images, and configuration files and logs.

Chassis Features
See Figure 5 for the front panel faceplate. See Table 38, SF/CPM Field Descriptions, on page 110
for SF/CPM field and LED descriptions.
1 3 4 5 6 9 10 11 1
2 7 8 2
7450ESS6_014
Figure 5: SF/CPM Faceplate Front View
SYNCHRONIZATION IN REDUNDANT SYSTEMS

The 7450 ESS-6 and 7450 ESS-6v systems are capable of a 1:1 Control Processor Module (CPM)
redundancy scheme. Redundancy methods facilitate system synchronization between the active
and standby CPMs to maintain identical operational parameters. This prevents inconsistencies in
the event of a CPM failure.
When you enable automatic system synchronization, any save or delete file operation that is
configured on the primary, secondary or tertiary locations on the active CPM file system are
mirrored in the standby CPM file system.
Although you can copy or download software configurations and images from remote locations,
synchronization can only occur locally between compact flash drives (cf1:, cf2:, and cf3:). You can
perform synchronization using the following methods:
• Automatic synchronization — Automatic synchronization is disabled by default. To enable

automatic synchronization, enter the config>system>synchronize command with
either the boot-env parameter or the config parameter.
When the boot-env parameter is specified, the BOF, boot.ldr, config, and image files are
automatically synchronized. When the config parameter is specified, only the config
files are automatically synchronized.
Automatic synchronization also occurs whenever the BOF is modified and when you enter
an admin>save command with no filename specified.
• Manual synchronization — To execute synchronization manually, enter the
admin>synchronize command with the boot-env parameter or the config parameter.

7450 ESS-6 Overview
If the boot-env parameter is specified, the BOF, boot.ldr, config, and image files are
synchronized. If the config parameter is specified, only the config files are synchronized.
For more information about redundancy and synchronization, refer to the 7450 ESS OS
System Guide.
IOMS
The IOM is a carrier card that performs all packet classification, lookup, forwarding, and QoS
functions. IOMs can carry up to two MDAs that support Small Form-factor Pluggable (SFP)
optics. IOMs enable 7450 ESS-6 and 7450 ESS-6v routers to support a wide variety of interfaces,
including Ethernet, SONET/SDH (channelized and concatenated), and ATM.
MDAS
MDAs are plug-in modules that you install in your IOMs. MDAs have fiber-optic or twisted pair
interfaces. A maximum of two MDAs can be installed in each IOM.
See "Appendix A: LEDs and Optics" on page 109 for LED descriptions.
Chassis Components
The 7450 ESS-6 and 7450 ESS-6v chassis contains the following components:
• Power Supplies and Redundancy on page 25

 "7450 ESS-6" on page 26
 "7450 ESS-6v" on page 27
• Fans on page 28
• Air Filter on page 32
• Impedance Panels on page 32
POWER SUPPLIES AND REDUNDANCY

The 7450 ESS-6 and 7450 ESS-6v chassis are designed to accommodate swappable, load-sharing
DC power entry modules (PEMs). One DC PEM can support the full system current requirements
of the router if you are operating without power redundancy. To set up your system for power

Chassis Features
redundancy, you must install two PEMs in your system. Both PEMs must be powered on at all
times.
Note: The 7450 ESS-6v chassis is shipped with DC PEMs. The 7450 ESS-6v chassis is
shipped with DC PEM-3s but the system can use either a PEM or PEM-3. PEM-3s are
required to support the IOM3 family (XP and IMMs) of line cards.
7450 ESS-6
You can install and remove DC PEMs (see Figure 6) from the rear of the 7450 ESS-6 chassis. You
install your DC PEMs in power bays 1 and 2. One PEM can support the full system current
requirements if you are operating a 7450 ESS-6 without power redundancy. To set up your system
for power redundancy, you must install two PEMs in your system. Both PEMs must be powered on
at all times.
Always operate an energized chassis with the safety cover installed over the DC power terminal
block to prevent contact with hazardous voltages and currents and to prevent accidental removal.
DC power cables are not shipped with each PEM. Verify that your power cable is compliant with
your local safety codes. See "Preparing the Power Cable" on page 67 for cable preparation
requirements and information.
PEMs have no field-replaceable parts. The entire unit must be replaced in the event of a failure.
Figure 6: 7450 ESS-6 DC Power Entry Module

7450 ESS-6 Overview
7450 ESS-6v
The DC PEM used in the ESS-6v chassis model is referred to as a PEM-3 (see Figure 7).
You can install and remove a PEM-3 from the front of the7450 ESS-6v chassis. Install your PEMs
in power bays 1 and 2. One PEM can support the full system current requirements if you are
operating a 7450 ESS-6v without power redundancy. To set up your system for power redundancy,
you must install two PEMs in your system. Both PEMs must be powered on at all times.
Always operate an energized chassis with the safety cover installed over the DC power terminal
block to prevent contact with hazardous voltages and currents and to prevent accidental removal.
DC power cables are not shipped with each PEM. Verify that your power cable is compliant with
your local safety codes. See "Preparing the Power Cable" on page 67 for cable preparation
requirements and information.
PEMs have no field-replaceable parts. The entire unit must be replaced in the event of a failure.
7450ESS-6v_006
Figure 7: 7450 ESS-6v DC Power Entry Module (PEM-3)

Chassis Features
FANS
Fans for the ESS-6 and ESS-6v are described in the following sections:
• "ESS-6" on page 28
• "ESS-6v" on page 30
ESS-6
The ESS-6 system is cooled by a system that houses two fans on a tray (see Figure 8). Air flows
through the system from a left-side filtered-intake vent, across the line cards and then exits through
the rear fan tray.
On the board level, the fan speed rate is reduced at normal temperatures and increases to high
speed when the operating temperature at the circuit-board level rises above 68° C (154° F). When
the temperature drops to 50° C (122° F) the fans return to the half speed rate. The fan LED located
on the front panel of the chassis indicates normal online (green), fault (amber), or offline (not lit) if
there is no power to the fans.
On the system level, the fan speed rate adjusts linearly when the exhaust air temperature increases
above 35° C (95° F) and reaches full speed when the exhaust air temperature reaches 45° C
(113° F). Temperatures above 55° C (131° F) will activate the overtemperature alarm in the fan
controller. The fans will return to low speed when the exhaust air temperature drops below 35° C
(95° F).
There are three temperature sensors per IOM and SF/CPM and one temperature sensor per MDA.
The highest temperature from any sensor is reported as the temperature for that slot. If the fan LED
is amber (which indicates a fan problem), enter the show card 1 detail CLI command to monitor
the current temperature and temperature threshold fields. If the temperature rises and remains
above the temperature threshold, an alarm is generated. If an alarm condition occurs, replace the
fan unit immediately.
The cooling system components work together to keep the internal components within the
acceptable temperature range. The cooling system consists of the following components:
• Two fan trays each housing two fans

• One air filter
• Chassis left-side air intake
• Rear air outlet

7450 ESS-6 Overview
7450ESS6_004
Figure 8: 7450 ESS-6 Fan Tray
On the SF/CPM front panel, the fan status indicator LEDs, labeled Fan Status, are displayed (see
Figure 5 on page 24). The green SF/CPM LED indicates normal operation. The SF/CPM LED is
amber if there is a fan failure or unlit if there is no power to a fan.
On the fan tray unit, the Status LED lights red if there is a fan failure, green during normal
operation, or is unlit if there is no power to a fan.
Fan trays are factory-installed. There are no field-replaceable parts within the fan tray. The entire
fan tray must be replaced if a component, such as a single fan, fails.
Both fan trays must always be installed and fully operational while the 7450 ESS-6 is powered up.

Chassis Features
ESS-6v
The 7450 ESS-6v system is cooled by a system of two fan trays that houses three fans (Figure 9).
Air flows through the system from a front filtered-intake vent, across the line cards and then exits
through rear vents.
On the board level, the fan speed rate is reduced at normal temperatures and increases to high
speed when the operating temperature at the circuit-board level rises above 68° C (154° F). When
the temperature drops to 50° C (122° F) the fans return to the half speed rate. The fan LED located
on the front panel of the chassis indicates normal online (green), fault (amber), or offline (not lit) if
there is no power to the fans.
At the system level, the fan speed rate adjusts linearly when the exhaust air temperature increases
above 35° C (95° F) and reaches full speed when the exhaust air temperature reaches 45° C
(113° F). Temperatures above 55° C (131° F) will activate the overtemperature alarm in the fan
controller. The fans will return to low speed when the exhaust air temperature drops below 35° C
(95° F).
There are three temperature sensors per IOM and SF/CPM and one temperature sensor per MDA.
The highest temperature from any sensor is reported as the temperature for that slot. If the fan LED
is amber (which indicates a fan problem), use the show card 1 detail CLI command to monitor the
current temperature and temperature threshold fields. If the temperature rises and remains above
the temperature threshold, an alarm is generated. Replace the fan unit immediately.
The cooling system components work together to keep the internal components within the
acceptable temperature range. The cooling system consists of the following components:
• Two fan trays each housing three fans

• One air filter
• Chassis front air intake
• Rear air outlet

7450 ESS-6 Overview
7450ESS-6v_004
Figure 9: 7450 ESS-6v Fan Tray
On the SF/CPM front panel, the fan status indicator LEDs, labeled Fan Status, are displayed (see
Figure 5 on page 24). The green SF/CPM LED indicates normal operation. The SF/CPM LED is
amber if there is a fan failure or unlit if there is no power to a fan.
On the fan tray unit, the Status LED is red if there is a fan failure, green during normal operation,
or unlit if there is no power to a fan.
Fan trays are factory-installed. There are no field-replaceable parts within a fan tray. The entire fan
tray must be replaced if a component, such as a single fan, fails.
Both fan trays must always be installed and fully operational while the 7450 ESS-6v is powered
up.

Chassis Features
AIR FILTER
Each 7450 ESS-6 and 7450 ESS-6v chassis houses one model-specific air filter. The filter types are
not interchangeable between models. The air filter prevents large particles, debris, and dust from
entering and circulating through the system. Filters should be inspected monthly and replaced
when accumulated dust is present.
The filter is factory-installed and field-replaceable.
IMPEDANCE PANELS
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference, and for safety reasons.
Impedance panels do not have board components or connector pins. Impedance panels are
interchangeable between chassis models.

7450 ESS-6 Overview
Component Operating Requirements
Table 6 displays the 7450 ESS-6 hardware component operating requirements.

Table 6: ESS-6 Hardware Components for DC Operational Requirements
Component Minimum Maximum Field-Replaceable

Backplane (factory-installed) 1 1 N
DC PEM-3 1 2 Y
DC PEM 1 2 Y
DC power cablesa 1 pair per DC PEM 1 pair per DC PEM Y
Air filter (factory-installed) 1 1 Y
Fan tray system (factory-installed) 1 2 Y
SF/CPM 1 2 Y
IOM 1 4 Y
MDAs 1 2 per IOM Y
a. DC power cables are not included. The customer must supply the appropriate cables. One
pair is required for each DC PEM.
Table 7 displays the 7450 ESS-6v hardware component operating requirements.

Table 7: ESS-6v Hardware Components for DC Operational Requirements
Component Minimum Maximum Field-Replaceable

Backplane (factory-installed) 1 1 N
DC PEM-3 1 2 Y
DC power cablesa 1 pair per DC 1 Y
PEM-3
Air filter (factory-installed) 1 1 Y
Fan tray system (factory-installed) 1 2 Y
SF/CPM 1 2 Y
IOM 1 4 Y
MDAs 1 2 per IOM Y
a. DC power cables are not included. The customer must supply the appropriate cables.
One pair is required for each DC PEM-3.

7450 ESS-6 and 7450 ESS-6v Installation Processes
7450 ESS-6 and 7450 ESS-6v Installation Processes

To install the 7450 ESS-6 or 7450 ESS-6v systems, perform the installation procedures in the
following order:
Step 1 Prepare the site.

Step 2 Unpack the chassis and components.
Step 3 Mount the chassis.
Step 4 Prepare the chassis ground cables and make the grounding connections.
Step 5 Prepare power cords. Make power connections.
Step 6 (Optional) You can either turn on the power modules now or after you install the
SF/CPM, IOMs, and MDAs.
Step 7 Install SF/CPM(s).
Step 8 Preconfigure card slot, IOM, MDA, and port information.
Step 9 Install at least one IOM.
Step 10 Install at least one MDA.
Step 11 Connect network cables.

SITE PREPARATION
In This Chapter
This chapter provides information about preparing your site to install the 7450 ESS-6 and 7450
ESS-6v chassis.
This chapter provides an overview of the following topics:
• Warnings and Notes on page 36

• System Specifications on page 37
 Chassis Specifications on page 37
 Environmental Specifications on page 38
 Power Module Specifications on page 39
 Electrical Characteristics on page 39
 Component Power Consumption on page 40
 Component Specifications on page 43
• Safety Considerations on page 47
 Placement on page 47
 Grounding on page 47
 Cabling on page 48
 Power on page 48
 Cooling on page 49
 Storage on page 49
• Safety Standards/Compliance Agency Certifications on page 50

Warnings and Notes
Warnings and Notes
Warning:
• Do not assume that power has been disconnected from a circuit. Be sure to disconnect power to the
equipment rack and external cables before installing or removing the 7450 ESS-6 and 7450 ESS-
6v chassis.
• Do not install equipment that appears to be damaged.
• Install this unit in a restricted area that is only accessible by authorized service personnel.
Notes:
• Prepare the equipment rack and site before installing the chassis. Plan the chassis placement near
the power sources and network interface connections.
• The shipping weight of the ESS-6 chassis is approximately 72 lbs. (32.66 kg). For personal safety,
use at least two people or a hand cart to lift or move the chassis.
• The shipping weight of the ESS-6v chassis is approximately 120 lbs. (54.4311 kg). For personal
safety, use at least two people or a hand cart to lift or move the chassis.
• Always install the heaviest equipment on the bottom of the rack to keep the center of gravity of the
equipment rack as low as possible.
• To provide necessary stability, ensure that the equipment rack is bolted to the floor. Ceiling
brackets are useful to provide additional stability.
• The equipment rack must be properly grounded.
• Install components after the chassis is installed in a rack.
• Maintain a clearance of at least 20 inches (50.8 cm) at the front and rear of the equipment to ensure
adequate room for component installation and service.
• Maintain a clearance of at least three inches (7.6 cm) on the right side to ensure adequate air intake
and exhaust.
• Maintain adequate air flow to and from all equipment in the rack that might interfere with the
normal flow of cooling air through the chassis.
• The 7450 ESS-6 and 7450 ESS-6v include factory-installed rack mounting brackets to install in a
19-inch equipment rack.

Site Preparation
System Specifications
Chassis Specifications
7450 ESS-6
Table 8: ESS-6 Chassis Specifications
Parameter Description
Dimensions 14" H x 17.5" W x 25.6" D

Chassis weight (with factory-installed 72 lbs. (32.66 kg)
PEMs, fan trays and air filter)
Mounting Mount in 19-inch equipment rack. Bracket ears are factory-installed
for 19-inch front mounting.
7450 ESS-6v
Table 9: ESS-6v Chassis Specifications
Dimensions 31.5" H x 18.3" W x 17.9" D

Chassis weight 119.7 lbs. (54.3 kg) (with factory-installed PEMs, fan trays and air fil-
ter)
195.8 lbs. (88.8 kg) (with factory-installed PEMs, fan trays, air filter,
SF/CPMs, and IOMs in all slots)
Mounting Mount in 19-inch equipment rack. Bracket ears are factory-installed
for 19-inch front mounting.

Environmental Specifications
Table 10: Environmental Specifications

Operating:
Temperature 32 to 104º F (0 to 40 Cº)
Short term 23 to 131º F (-5 to 55º C)
Maximum altitude 13,000 ft./3962.4 m
Relative humidity 5 to 85% (non-condensing)
Short term 5 to 90% (non-condensing)
Heat dissipation:
ESS-6 (worst case configura- 2,034 watts (joules/sec)
tion) 6,940 BTU/hour
ESS-6v (worst case configu- 2,384 watts (joules/sec)
ration) 8,134 BTU/hour
Acoustic noise level In process
Power consumption (max) 3,000W

Site Preparation
Power Module Specifications
Table 11: ESS-6 DC Power Module Specifications

Max. quantity per chassis 2

PEM dimensions 7.5" L x 8.75" W x 1.75" H
Weight 5 lbs. (2.27 kg)
Table 12: ESS-6v DC Power Module Specifications

Max. quantity per chassis 2

PEM-3 dimensions 7.5" L x 8.75" W x 1.75" H
Weight 5 lbs. (2.27 kg)
Electrical Characteristics
Table 13: ESS-6 Electrical Characteristics
Power Supply Electrical Value

Type Characteristics
DC PEM-3 Input -40VDC to -72VDC

41 to 75A
DC PEM Input -40VDC to -72VDC
60 to 34A
Table 14: ESS-6v Electrical Characteristics
Power Supply Electrical Value

Type Characteristics
DC PEM-3 Input -40VDC to -72VDC

41 to 75A

Component Power Consumption

• Component Power Consumption on page 40
• Board Power Consumption on page 41
Table 15: Component Power Consumption
Component Maximum Power Consumption (Watts)

ESS-6 chassis (low RPMs) 125
ESS-6 chassis (high RPMs) 254
ESS-6v chassis (low RPMs) 211
ESS-6v chassis (high RPMs) 604
MDAs
M2-10GB-XP-XFP (2-port) 50
M4-10GB-XP-XFP (4-port) 60
M20-1GB-XP-SFP (20-port) 50
M20-1GB-XP-TX (20-port) 45
M20-1GB-XP-SFP (20-port) 50
M20-1GB-XP-TX (20-port) 45
M48-1GB-XP-TX (48-port)a 57.5 typical (25% of line rate, 25°C)
61 worst case (50% line rate, at 55°C)
ISA-AA 60
M10-1GB-HS-SFP 60
10/100ETH-TX (60-port) 29
100BASE-FX (20-port) 36
Gb Ethernet (10-port) + 1-port 10GBASE 55
1GB-SFP (10-port) 26
1GB-SFP-B (10-port) 31
1GB-SFP (20-port) 58
1GB-TX (20-port) 60
10GB-LW/LR (1-port) 27

Site Preparation
Table 15: Component Power Consumption (Continued)
Component Maximum Power Consumption (Watts)

10GB-EW/ER (1-port) 27
10GB-ZW/ZR (1-port) 28
10GB-XFP (1-port) 20
10GB-XFP (2-port) 40
OC-3-SFP (16-port) 48
OC-48/STM-16 (2-port) 20
OC-48/STM-16 (4-port) 24
Versatile Service Module (VSM) (No ports) 10
a.The M48-1GB-XP-TX (48-port) MDA-XP is a 2:1 oversubscribed MDA-XP. A 50% line rate
(1000Base-T mode) on all 48 ports indicates full bandwidth (24G) for the MDA slot. A 100% line
rate (1000Base-T mode) on all 48 ports will cause approximately half of the total packets to be
dropped at the MDA preclassifier.
Table 16: Board Power Consumption

Component/ Board Conservative Power Estimate
(Watts)
IOM iom-20g-b 168

IOM3-XP iom3-xp 170 idle
200 zero rate
230 typical
275 worst case
IOM3-XP-B 170 idle
iom3-xp-ba
200 zero rate
230 typical
275 worst case
IMM imm4-10gb-xp-xfp 375
imm5-10gb-xp-xfp 255 typical (50% of line rate, 25°C)
305 worst case (full line rate, at 55°C)
imm8-10gb-xp-xfp 395

Table 16: Board Power Consumption (Continued)

Component/ Board Conservative Power Estimate
(Watts)
imm48-1gb-xp-sfp 375
imm48-1gb-xp-tx 365
imm12-10gb-sfp+ 130 idle
335 zero rate
370 typical
425 worst case
imm1-100gb-cfp 130 idle
335 zero rate
370 typical
425 worst case
imm1-100gb-cfp-b 112 idle
319 zero rate
347 typical
391 worst case
imm1-oc768-tun 290 typical
350 worst case
imm1-40gb-tun 290 typical
350 worst case
SFM2 80g 100
a.Requires implementation of Enhanced Fan Trays in the chassis

Site Preparation
Table 17: Optics Power Consumption

Component Type Maximum Power Consumption (Watts)
IOM Optics XFP/SFP 4
Component Specifications
Table 18: Component Specifications

SF/CPM:
Dimensions: 17" L x 16.75" W x 1.4" D

Weight: 7.6 lbs. (3.45 kg)
IOM:
Dimensions: 17" L x 16.75" W x 1.4" D

Weight: 9 lbs. (4.08 kg)
MDA:
Dimensions: 1.4" H x 7.5" W x 7" D

Weight: l.5 lbs. (0.68 kg)
Fan trays:
Dimensions: "19" L x 16" W x 1.75" H"

Weight: 6.4 lbs. (2.90 kg)
Airflow:
ESS-6: 343 cfma (9.71 cmmb)
ESS-6v: 517 cfm (14.64 cmm)
a.cfm = cubic feet per minute
b.cmm= cubic meters per minute

The Equipment Rack

Follow the equipment rack manufacturer’s instructions for proper rack installation.
The chassis must be installed in a rack. It cannot operate from a tabletop or floor. It can be front or
center mounted in many types of racks, including the following:
• Standard 19-inch (48.26 cm) equipment rack

• Standard telco rack (four-post)
The equipment rack rail mounting holes must align with the mounting holes on the chassis
mounting brackets. The mounting brackets are factory-installed for a front mount in a 19-inch
rack.
The following tools are required:
• #2 Phillips screwdriver
• Flathead screwdriver
• Anti-static bags, mats, and packaging
• ESD wrist strap

Site Preparation
Rack Clearance Requirements

• ESS-6 on page 45
• ESS-6v on page 46
ESS-6
For the ESS-6, allow at least 3 inches of clearance on the right side of the rack for proper airflow
intake and at least 20 inches in the front and rear of the rack for maintenance access and space to
remove and install SF/CPMs, IOMs, and MDAs in the front and space to remove and install the
fan and filter trays and DC PEMs in the rear.
20” REAR
REQUIRED FOR MAINTENANCE
AND AIR FLOW INTAKE
REAR
3” SIDE 3” SIDE
RECOMMENDED FOR RECOMMENDED FOR
AIR FLOW INTAKE AIR FLOW INTAKE
FRONT
20” FRONT
AND AIR FLOW INTAKE
Figure 10: ESS-6 Chassis Clearance Requirements

ESS-6v
For the ESS-6v, allow at least 3 inches of clearance on the right and left sides and 6 inches in the
rear. of the rack for proper airflow intake. At least 20 inches in the front of the rack is
recommended for maintenance access and space to remove and install SF/CPMs, IOMs, and
MDAs in the front and allow space to remove and install the fan and filter trays and DC PEMs in
the rear.
6” REAR
RECOMMENDED FOR
AIR FLOW INTAKE
REAR
3” SIDE 3” SIDE
RECOMMENDED FOR RECOMMENDED FOR
AIR FLOW INTAKE AIR FLOW INTAKE
FRONT
20” FRONT
AND AIR FLOW INTAKE
Figure 11: Chassis Clearance Requirements

Site Preparation
Safety Considerations
Placement
Warning:
• Install the 7450 ESS-6 and ESS-6v chassis in standard sized equipment racks. The chassis are
shipped with the 19-inch rack mounting brackets installed.
• Install chassis in clean, dry, ventilated, and temperature-controlled rooms.
• Verify that the rack is properly bolted and braced and is properly grounded to a grounding
electrode.
• Install the chassis into the equipment rack before installing components.
Grounding
Warning:
• Chassis ground cables are not included. Use only power cords that have a grounding (earthing)
path. Main grounding (earthing) connection points are through the IEC60320 appliance inlets.
Grounding points on the sides of the equipment are for equipotential bonding only and are not
the safety grounding points for the equipment. Lack of proper grounding of the equipment may
result in a safety hazard and excessive electromagnetic emissions.
• The router and equipment rack must be properly grounded. Electrostatic discharge (ESD)
damage can occur if components are mishandled.
• Always wear an ESD-preventive wrist or ankle strap in contact with bare skin. Always connect
the ESD strap (with a banana plug) to the ESD connection socket (grounding jack) on the front
and rear of the chassis.
• All grounding surfaces are to be cleaned and brought to a bright finish and an anti-oxidant
solution shall be applied before grounding connections can be made.
• All intrabuilding metallic interfaces are specified for use with shielded and grounded cables at
both ends.
• The battery returns shall remain independent from frame ground. All battery terminals are to be
specified as isolated DC return (DC-I).

Safety Considerations
Cabling
Warning:
• To comply with the GR-1089-CORE, Issue 03, requirement R4-9 [31] standard for
electromagnetic compatibility and safety, all intra-building ports are specified for use with
shielded and grounded cables at both ends.
• The intra-building port(s) of the equipment or sub-assembly is suitable for connection to intra-
building or unexposed wiring or cabling only. The intra-building port(s) of the equipment or sub-
assembly must not be metallically connected to interfaces that connect to the Outside Plant
(OSP) or its wiring. These interfaces are designed for use as intra-building interfaces only
(Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from the
exposed OSP cabling. The addition of primary protectors is not sufficient protection t o connect
these interfaces metallically to OSP wiring.
• Bare conductors must be coated with an appropriate antioxidant compound before crimp
connections are made. All unplated connectors, braided strap, and bus bars must be brought to a
bright finish and then coated with an antioxidant before they are connected.
• The equipment under test (EUT) is specified for DC-I power configurations. The battery returns
must remain isolated until they reach the main power bus.
• The EUT is intended to be installed and connected to the common bonding network (CBN).
• The EUT shall be connected to the frame via thread forming screws with paint piecing washers.
• The intra-building port(s) of the equipment or subassembly is suitable for connection to
intrabuilding or unexposed wiring or cabling only. The intra-building port(s) of the equipment or
subassembly must not be metallically connected to interfaces that connect to the outside plant
(OSP) or wiring. These interfaces are designed for use as intra-building interfaces only (Type 2
or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from the exposed
OSP cabling. The addition of primary protectors is not sufficient protection in order to connect
these interfaces metallically to OSP wiring.
Power
Warning:
• Only electrical service personnel should perform wiring and cabling to the system.
• All power to the equipment rack or cabinet should be disconnected before an installation.
• The power cables must meet your local electric code requirements.
• The PEM circuit breaker is not intended to be used as the chassis ON/OFF switch. Disconnect
the power from the power source to remove power.

Site Preparation
Cooling
The cooling systems should allow at least 3 inches of clearance on the side of the rack for proper
airflow intake.
The fan trays must be in place before the chassis is powered on.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference.
Filters
The filter tray must always be installed while the chassis are powered up.
The filter should be inspected monthly and replaced when indications of accumulated dust are
present.
The filter is factory-installed and is field-replaceable.
Storage
To store unused components and extra field-replaceable parts, re-wrap the components in the
original packaging and keep them in a dry, dust-free temperature-controlled environment.
Table 19: Storage Specifications
Storage temperature From -40° to 158°F (-40° to 70°C)

Non-condensing relative humidity Within 5 to 95 percent.

Safety Standards/Compliance Agency Certifications
Safety Standards/Compliance Agency Certifications

Table 20: Safety Standards and Compliance Agency Certifications
Type Publication
Safety CAN/CSA-C22.2 No 60950-1

ANSI/UL 60950-1-2002
IEC 60950-1
EN 60825-1 Safety of laser products
CB test certificate
EMC EN300 386 V1.3.3.2003 - For equipment operating in telecommunications
centers
VCCI Class A
FCC Part 15 Class A
EN55022 Class A
EN55024: 1998 For information technology equipment
ICES-003 Class A
Certifications NEBS 3:
In Process GR-1089-CORE
GR-63-CORE
SBC-TP-76200
SBC-TP-76450
AT&T NEDS
Environmental ETSI
In Process EN 300 019-1-1, Storage Tests, Class 1.2
EN 300 019-2-2, Transportation Tests, Class 2.3
EN 300 019-2-3, Operational Tests, Class 3.2
EN 300 019-2-4 pr A1 Seismic
ETS 300 753 Acoustic noise
Europe safety CE Mark
and EMC

In This Chapter
This chapter provides information about installing a 7450 ESS-6 and 7450 ESS-6v.
This chapter provides information on the following topics:
• Unpacking the Chassis on page 52

• Rack Mounting the Chassis on page 53
 ESS-6 on page 53
 ESS-6v on page 55
• Making the Chassis Ground Connection on page 58
 Preparing the Ground Wire on page 58
 Making the Ground Wiring Connection on page 59
 ESS-6 on page 59
 ESS-6v on page 61

Unpacking the Chassis
Unpacking the Chassis

Review this section to avoid injury or damage to the 7450 ESS-6 and 7450 ESS-6v chassis:
• The shipping weight of the ESS-6 chassis is approximately 72 lbs. (32.66 kg). The chassis
is shipped with the fan and filter trays as well as the DC PEMs installed. To prevent injury
or damage to the chassis, it is recommended that at least two people remove the switch
from the shipping crate and mount it into a rack.
• The shipping weight of the ESS-6v chassis is approximately 120 lbs. (54.43 kg). The
chassis is shipped with the fan and filter trays as well as the DC PEMs installed. To prevent
injury or damage to the chassis, it is recommended that at least two people remove the
switch from the shipping crate and mount it into a rack.
• Do not load components into the chassis until it is mounted securely in the rack.
• Do not discard the packaging container and materials used in shipping. The packing
materials should be re-used if it is necessary to relocate the chassis.
• Keep the chassis wrapped in the anti-static packaging until you are ready to install the
system.
• Keep the arrows on the shipping container pointing up.

Rack Mounting the Chassis

Danger:
• Only trained and qualified personnel should install or replace this equipment.
Caution:
• There are no handles or hand grips on the 7450 ESS-6. Lift the chassis from underneath. Do not
lift the unit by the internal chassis frame.
• When rack mounting the 7450 ESS-6 in an equipment rack, do not stack other units or any
other equipment directly on top (where the bottom unit is supporting other devices). Each unit
must be secured into the rack with the appropriate mounting apparatus.
ESS-6
The ESS-6 chassis is designed for front-mount (flush and 5-inch forward) installation into a 19-
inch rack. The rack mounting hardware (including rack bolts) is factory-installed to front-mount
the chassis in a 19-inch rack.
Required tools:
• Use a screwdriver to loosen and tighten the mounting bracket bolts.
Before you begin, verify:
• The equipment rack is securely installed, anchored, and grounded. Refer to the rack
manufacturer’s documentation for instructions.
• The power to the rack is OFF.

2
SFM
A
SFM
B
7450ESS6_003
Figure 12: Rack Mounting the 7450 ESS-6 Chassis
Table 21: Rack Mounting the 7450 ESS-6 Chassis

Key Description
1 Equipment rack
2 Rack mounting screws
3 Rack mounting bracket

To install the chassis into the rack:
Step 1 With at least two people, or, if necessary, using a hand cart or pallet jack, position the
chassis in front of the rack.
Step 2 With one person in front of the rack and one behind the rack, lift the chassis from the
bottom and position it in the rack.
Step 3 (Optional) Slide the chassis on top of the shelf.
Step 4 Insert and tighten at least four mounting screws per rack-rail as shown in Figure 12.
ESS-6v
ESS-6v was specifically designed to fit into an ETSI 600mm cabinet enclosure but can also be
front mounted into a 19-inch rack. The rack mounting hardware (including rack bolts) is factory-
installed.
Required tools:
• Use a screwdriver to loosen and tighten the mounting bracket bolts.
Before you begin, verify:
• The equipment rack is securely installed, anchored, and grounded. Refer to the rack
manufacturer’s documentation for instructions.
• The power to the rack is OFF.

7450ESS-6v_007
Figure 13: Rack Mounting the 7450 ESS-6v Chassis
Table 22: Rack Mounting the 7450 ESS-6v Chassis

Key Description
1 Equipment rack
2 Rack mounting bracket
3 Rack mounting screws

To install the chassis into the rack:
Step 1 With at least two people, or, if necessary, using a hand cart or pallet jack, position the
chassis in front of the rack.
Step 2 With one person in front of the rack and one behind the rack, lift the chassis from the
bottom and position it in the rack.
Step 3 (Optional) Slide the chassis on top of the shelf.
Step 4 Insert and tighten at least four mounting screws per rack-rail as shown in Figure 13.

Making the Chassis Ground Connection

Prepare your ground cable with a standard barrel, two-hole lug with two .25-inch (.635 cm)
diameter holes on a 5/8-inch (1.5875 cm) hole spacing, such as a Panduit LCCF6-14A-L.
Grounding cables are not provided. To make sure that the equipment is connected to earth ground,
follow the instructions to prepare the ground wire. The length of the grounding wire depends on
the location of the router and proximity to the proper grounding facilities.
Danger: Only trained and qualified personnel should install or replace this equipment.
Notes: When wiring any Alcatel-Lucent 7450 system, the ground connection must always be
made first and disconnected last.
Preparing the Ground Wire
1
SR10030
Figure 14: Preparing the Ground Wire
Table 23: Preparing the Ground Wire

Key Description
1 Copper wire (#4 AWG)

2 Insulation stripped 1 5/16"

To prepare the ground wire:
Step 1 Using a wire-stripping tool, strip the insulation from the wire to 1 5/16-inches.
Step 2 Slide the open end of the ground lug (accessory box) over the exposed area of the prepared
wire.
Step 3 Using a crimping tool, crimp the ground lug to the wire.
Making the Ground Wiring Connection
ESS-6
The grounding receptacles are located in two places on the ESS-6 chassis for easier access
depending on your rack configuration. Wire ground the chassis on either the lower left side or the
lower right side at the rear of the chassis. The ground wire can be routed either vertically or
horizontally, depending on the mounting holes used on each side. See Figure 15 for examples of
vertical and horizontal routing. See Table 24 for key descriptions.

1 2
VERTICAL HORIZONTAL
5
4
7450ESS6_005A
Figure 15: Connecting the Grounding Lug on the ESS-6
Table 24: ESS-6 Ground Wire Connection Descriptions

Key Description
1 Chassis ground wire connection, lower left side

2 Chassis ground wire connection, lower right rear
side
3 Chassis ground screws
4 Ground lug
5 Grounding receptacle

To connect the ground cable:
Step 1 Using the prepared ground wire, position the ground lug against the chassis in either the
horizontal or vertical orientation.
Step 2 Insert the screws through the washers and lug and then insert into the grounding
receptacles on the chassis sides.
Step 3 Torque each bolt screw to 56 lbf.in. Do not overtighten.
Step 4 Connect the opposite end of the grounding cable to the appropriate grounding point at
your site to ensure adequate chassis ground according to local safety codes.
ESS-6v
The grounding receptacle is located on the left side of the ESS-6v chassis rear panel. See Figure 16
for the locations of the grounding receptacle, grounding screws, and lug. See Table 25 for the key
descriptions.
2 3 4
1
7450ESS-6v_008a
Figure 16: Connecting the Grounding Lug on the ESS-6v

Table 25: ESS-6v Ground Wire Connection Descriptions

Key Description
1 Grounding receptacle location

2 Screws
3 Ground lug
4 Grounding receptacle
To connect the ground cable:
Step 1 Using the prepared ground wire, position the ground lug against the chassis.
Step 2 Insert the screws through the washers and lug and then insert into the grounding
receptacles on the chassis sides.
Step 3 Torque each bolt screw to 56 lbf.in. Do not overtighten.
Step 4 Connect the opposite end of the grounding cable to the appropriate grounding point at
your site to ensure adequate chassis ground according to local safety codes.

In This Chapter
Each 7450 ESS-6 router is shipped with two factory-installed DC PEMs. Each 7450 ESS-6v router
is shipped with two factory-installed DC PEM-3s. This chapter provides information about
preparing the power cables and terminal block wiring for each router.
• General Power Warnings and Notes on page 64

• Wiring 7450 ESS-6 DC PEMs on page 65
 Preparing the Power Cable on page 67
 ESS-6 DC Input Terminal Block Wiring on page 69
• Wiring 7450 ESS-6v DC PEM-3s on page 71
 ESS-6v DC Input Terminal Block Wiring on page 74

General Power Warnings and Notes
General Power Warnings and Notes
Danger:
• Only a qualified electrician should connect power cables.
• Before working on equipment that is connected to power, remove jewelry, (rings, necklaces,
watches, etc.). When metal objects are in contact with power and ground, serious burns can occur
or the objects can be welded to the terminals.
• Turn off power at the power source before you install or remove power cords.
• You must use cables that meet local electrical code requirements.
Japanese note:
• Make your ground connections first.
Warning:
• Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference. Faceplate blanks do
not have board components or connector pins.
• Electrostatic discharge (ESD) damage can occur if components are mishandled. Always wear an
ESD-preventive wrist or ankle strap and always connect an ESD strap to the grounding plug on the
front of the chassis.
Notes:
• Each 7450 ESS-6 and 7450 ESS-6v chassis requires a minimum of one DC PEM to operate. A
second power unit is recommended for redundancy.
• For full redundancy, each PEM should be attached to an independent power source with a
dedicated circuit breaker.
• In the event of a power module failure, the entire power module must be replaced. There are no
field serviceable parts inside the modules.

Wiring 7450 ESS-6 DC PEMs

This section provides information and instructions to perform the following:
• ESS-6 DC Power Warnings and Notes on page 65

• ESS-6 DC-Input Power Wiring on page 67
ESS-6 DC Power Warnings and Notes
Danger:
• The unit should be connected to a DC branch circuit with a 75A circuit breaker or fuse which
meets the requirements for branch circuit protection. A suitable disconnect device must be
provided in the DC branch, either a circuit breaker or switch that can be employed to
disconnect power to the system during servicing.
• Confirm that the DC power source is OFF during installation. The power source should be a
safety extra-low voltage (SELV) source.
• The 7450 ESS-6 chassis with DC PEMs should be installed only in restricted access areas
(such as dedicated equipment rooms and electrical closets) in accordance with Articles 110-26
and 110-27 of the most recent National Electrical Code ANSI/NFPA 70.
• Before connecting or disconnecting ground or power wires to the chassis, ensure that power is
removed from the DC circuit.

Notes:
• The remote power source (such as a circuit breaker panel) must be easily accessible.
• Cables are not provided. In the United States, use #4 AWG, high strand count copper wire. If
the router is located outside the USA, consult local and national electrical code for proper
wire sizing.
• Note that the 7450 ESS-6 router model is shipped with DC PEMs.
• For the DC PEM terminal block, lugs are provided. If they are missing or misplaced, use a
Panduit LCC6-10A-L copper, standard barrel, two-hole lug with two #10 (.20-inch, .508cm)
diameter holes on a 5/8-inch (1.60cm) spacing.
• Two PEM slots are located at the bottom rear of the chassis (see Figure 2 on page 18). The
slots are labeled on the sides of the chassis. Slot #1 is on the right side and slot #2 is on the
left side (when facing the chassis front).
• The 7450 ESS-6 requires a minimum of one DC PEM to operate, but two are recommended
for redundancy. When two PEMs are installed, they share the electrical load equally as long
as both PEMs are operational. If one PEM fails, the remaining PEM provides the power the
router requires for normal operation.
• For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.

ESS-6 DC-Input Power Wiring
Warning:
• Ensure that all power is OFF from the DC circuit. Locate the circuit breaker on the panel board
that services the DC circuit. Switch the circuit breaker to the OFF ( O ) position.
• When wiring the unit, the ground connection must always be made first and disconnected last.
• The proper wiring sequence is ground/negative to ground/negative and positive/return to
positive/return.
• Use a minimum of #4 AWG for the -48VDC and RTN power connections.
Preparing the Power Cable

Connect the VDC and RTN studs on the DC terminal block with power cables terminated with
lugs such as a Panduit LCC6-10A-L copper, standard barrel, two-hole lug with two .200-inch
(.508 cm) diameter holes on a .625-inch (1.6 cm) spacing (Figure 17).
The other non-terminated end of the power cables must be prepared according to your local safety
codes. The length of the power cable depends on the location of the router and proximity to the
power source.
0.250
.200
2 Holes
All measurements in inches. 0.750"

.625
SR12030
Figure 17: ESS-6 DC Terminal Block Lug
1
SR10030
Figure 18: Preparing the DC Cable

Table 26: ESS-6 DC Power Cable Description

Key Description
1 Copper wire
2 Insulation stripped 1 1/8-inch
To prepare the cable:
Step 1 Using a wire-stripping tool, strip the insulation from the wire to 1 1/8-inches (Figure 18).
Step 2 Locate the lug in the accessory box or use a lug such as a Panduit LCC6-10A-L copper,
standard barrel, two-hole lug with two .200-inch (.508 cm) diameter holes on a .625-inch
(1.6 cm) spacing. Slide the open end of the lug over the exposed area of the prepared wire.
Step 3 Using a crimping tool, crimp the lug to the wire.

ESS-6 DC Input Terminal Block Wiring

The ESS-6 DC power entry cables attach to the power entry terminal studs. Figure 19 displays
DC-input terminal block safety cover and wiring views.
Follow these steps to wire the DC-input power terminal block:
Step 1 Loosen the three cover screws but do not remove. Remove the safety cover from the DC
terminal block.
Step 2 Remove the -VDC and RTN terminal nuts and one washer from each stud.
Step 3 Using the prepared DC cable(s), connect the RTN positive/return (+) cable to the (RTN)
terminal according to local safety codes.
Step 4 Place the washer and nut on the stud and tighten with a torque wrench to 27 lbf.in. Do not
overtighten.
Step 5 Connect the VDC negative (-) cable to the top (-48VDC) terminal.
overtighten.
Step 7 Replace the safety cover and secure into place by tightening the captive screws See
Figure 19 for an illustration and Table 27 for key descriptions.
3 6
VDC
OFF ON
1 O I
RTN
2 4 5 7
7450ESS6_017
Figure 19: ESS-6 DC-Input Power Terminal Block Wiring with Safety Cover

Table 27: ESS-6 DC Input Terminal Block Wiring Key
Key Description
1 VDC (negative) cable.

2 RTN (positive) cable
3 Lug
4 Terminal block and studs
5 Power switch
6 DC PEM handle
7 Captive screw

Wiring 7450 ESS-6v DC PEM-3s

This section provides information and instructions to perform the following:
• ESS-6 DC Power Warnings and Notes on page 65

• ESS-6 DC-Input Power Wiring on page 67
ESS-6vDC Power Warnings and Notes
Danger:
• The unit should be connected to a DC branch circuit with a 75A circuit breaker or fuse that
meets the requirements for branch circuit protection. A suitable disconnect device must be
provided in the DC branch, either a circuit breaker or switch that can be used to disconnect
power to the system during servicing.
• Confirm that the DC power source is OFF during installation. The power source should be a
safety extra-low voltage (SELV) source.
• The ESS-6v chassis with DC PEMs must be installed only in restricted access areas (such as
dedicated equipment rooms and electrical closets) in accordance with Articles 110-26 and
110-27 of the most recent National Electrical Code ANSI/NFPA 70.
• Before connecting or disconnecting ground or power wires to the chassis, ensure that power is
removed from the DC circuit.

Notes:
• The remote power source (such as a circuit breaker panel) must be easily accessible.
• Cables are not provided. In the United States, use #4 AWG, high strand count copper wire. If
the router is located outside the USA, consult local and national electrical code for proper
wire sizing.
• Note that the 7450 ESS-6v router model is shipped with DC PEM-3s.
• For the DC PEM-3 terminal block, lugs are provided. If they are missing or misplaced, use a
Panduit LCC6-10A-L copper, standard barrel, two-hole lug with two #10 (.20-inch, .508cm)
diameter holes on a 5/8-inch (1.60cm) spacing.
• Two PEM slots are located at the left front of the chassis (see Figure 2 on page 18). The slots
are labeled above the slots. Slot #1 is on the right side and slot #2 is on the left side (when
facing the chassis front).
• The ESS-6v requires a minimum of one DC PEM-3 to operate, but two are recommended for
redundancy. When two PEMs are installed, they share the electrical load equally as long as
both PEMs are operational. If one PEM fails, the remaining PEM provides the power the
router requires for normal operation.
• For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.

ESS-6v DC-Input Power Wiring
Warning:
• Ensure that all power is OFF from the DC circuit. Locate the circuit breaker on the panel board
that services the DC circuit. Switch the circuit breaker to the OFF ( O ) position.
• When wiring the unit, the ground connection must always be made first and disconnected last.
• The proper wiring sequence is ground/negative to ground/negative and positive/return to
positive/return.
• Use a #4 AWG for the -48VDC and RTN power connections.
Preparing the Power Cable

Connect the VDC and RTN studs on the DC terminal block with power cables terminated with
lugs such as a Panduit LCC6-10A-L copper, standard barrel, two-hole lug with two .200-inch
(.508 cm) diameter holes on a .625-inch (1.6 cm) spacing (Figure 17).
The other non-terminated end of the power cables must be prepared according to your local safety
codes. The length of the power cable depends on the location of the router and proximity to the
power source.
0.250
.200
2 Holes
All measurements in inches. 0.750"

.625
SR12030
Figure 20: DC Terminal Block Lug
1
SR10030
Figure 21: Preparing the DC Cable

Table 28: ESS-6v DC Power Cable Description

Key Description
1 Copper wire
2 Insulation stripped 1 1/8-inch
To prepare the cable:
Step 1 Using a wire-stripping tool, strip the insulation from the wire to 1 1/8-inches (Figure 18).
Step 2 Locate the lug in the accessory box or use a lug such as a Panduit LCC6-10A-L copper,
standard barrel, two-hole lug with two .200-inch (.508 cm) diameter holes on a .625-inch
(1.6 cm) spacing. Slide the open end of the lug over the exposed area of the prepared wire.
Step 3 Using a crimping tool, crimp the lug to the wire.
ESS-6v DC Input Terminal Block Wiring

The ESS-6v DC power entry cables attach to the power entry terminal studs. Figure 22 displays
DC-input terminal block safety cover and wiring views.
Follow these steps to wire the DC-input power terminal block:
Step 1 Loosen the three cover screws but do not remove. Remove the safety cover from the DC
terminal block.
Step 2 Remove the -VDC and RTN terminal nuts and one washer from each stud.
Step 3 Using the prepared DC cable(s), connect the RTN positive/return (+) cable to the (RTN)
overtighten.
Step 5 Connect the VDC negative (-) cable to the top (-48VDC) terminal.
overtighten.
Step 7 Replace the safety cover and secure the PEM-3 into place by tightening the captive screws
See Figure 22 for an illustration and Table 29 for key descriptions.

3 4
6
7
5
7450ESS-6v_009c
Figure 22: ESS-6v DC-Input Power Terminal Block Wiring with Safety Cover

Table 29: ESS-6v DC Input Terminal Block Wiring Key Descriptions
Key Description
1 DC PEM handle
2 Power switch
5 Cables
6 Washers
7 Nuts
8 Safety cover
9 Safety cover screw

In This Chapter
This chapter provides information about installing the SF/CPM, connections, image, and
preconfiguration information.
• Installing SF/CPM Modules on page 78

• Initializing The System on page 83
• Establishing Connections on page 86
• Initial System Startup on page 89
• Troubleshooting on page 90

Installing SF/CPM Modules
Warnings and Notes
Warning:
• Electrostatic discharge (ESD) damage can occur if IOMs, SF/CPMs, or MDAs are mishandled.
Always wear an ESD-preventive wrist or ankle strap and always connect an ESD strap to the
grounding plug on the front of the chassis.
• Always place chassis components on an anti-static surface.
• Do not power up your 7450 ESS-6/ESS-6v or ESS-6v chassis until all components are installed
and verified.
accumulation and to help control airflow and electromagnetic interference. Faceplate blanks do
not have board components or connector pins.
Notes:
• SF/CPM modules do not require preconfiguration. Factory default values allow the system to boot
successfully.
• All 7450 ESS-6/ESS-6v and ESS-6v systems require at least one SF/CPM.
• Install the SF/CPM before installing IOMs.
• Do not force an IOM into an SF/CPM slot.
• Do not force an SF/CPM into an IOM slot.
• The 7450 ESS-6/ESS-6v card slots are horizontally oriented. The 7450 ESS-6v card slots are
vertically oriented.
• Each system requires at least one SF/CPM to operate. The SF/CPM must be installed in a center
slot labeled A or B.
• IOMs are designed to fit in slots numbered from top to bottom, 1 through 4.


SF/CPM modules must be installed before installing IOMs. Install SF/CPMs only in middle slots
A or B. Typically, the first SF/CPM module installed in an 7450 ESS-6/ESS-6v or ESS-6v chassis
assumes the role as active, regardless of being inserted in Slot A or B. The next CPM installed in
the same chassis then assumes the role as the standby CPM. If only one CPM is installed in the
7450 ESS-6/ESS-6v or ESS-6v chassis, it becomes the active CPM regardless of the slot it is
installed in.
When the active CPM is removed for replacement or fails, the standby becomes the active CPM. If
two CPMs are inserted simultaneously (or almost simultaneously) and are booting at the same
time, then preference is given to the CPM installed in Slot A.
NOTE: The 7450 ESS-6 and 7450 ESS-6v feature a 160G SF/CPM. When you use IOM-XPs
or IOM-XP-Bs in your system, the 7450 ESS-6 and 7450 ESS-6v are capable of up to 40G per
IOM slot. Both SF/CPMs must be operational to support 40G bandwidth in each slot. If one of
the SF/CPMs fail, your 7450 ESS-6 or 7450 ESS-6v reverts to a 80Gig system, sharing the
80G across the four IOM slots for an average of 20G per slot.
See Figure 23 for an illustration of an SF/CPM being installed into a 7450 ESS-6 chassis. See
Figure 24 for an illustration of an SF/CPM being installed into a 7450 ESS-6v chassis. See
Table 30 for descriptions of the keys in each illustration.
NOTE: Each SF/CPM module has two ejector levers which seat and release the card from the
backplane connectors. During installation, the ejector levers must be positioned inward and then
rotated outward to lock into place. The ejector levers must remain in the locked position while the
card is installed in the chassis.

7450ESS6_007
Figure 23: Installing the SF/CPM Module in an ESS-6 Chassis

7450ESS-6v_022
Figure 24: Installing the SF/CPM Module into an ESS-6v Chassis
Table 30: Installing SF/CPM Features

Key Description
1 Slot guide
2 SF/CPM positioned in the slot guide
3 Ejector lever
4 SF/CPM captive screw

To install an SF/CPM:
Step 1 Remove the SF/CPM module from the packaging. Do not touch the printed circuit board
or connector pins.
Step 2 The SF/CPM must be installed in either chassis slot A or B.

Hold the SF/CPM by the edges and then rotate the ejector levers inward toward the
faceplate.
Step 3 Align the card with the slot guides and slide inward until the locking mechanism engages
with the card cage.
Step 4 Simultaneously, rotate the ejector levers outward to lock the backplane connectors and
SF/CPM in place.
If an SF/CPM ejector lever does not shift to the locked position, the card is probably not
seated properly in the backplane. Pull the card out halfway, verify the card is moving
properly in its slot guides and then reinsert it. Shift the levers to the locked position.
Step 5 Secure the card in place by tightening the captive screws. The ejector levers must remain
in the locked position while the card is installed in the chassis.
Step 6 (Optional) Install the redundant SF/CPM in the other chassis slot.
Step 7 Establish a console connection. See "Console Connection" on page 86.

Initializing The System

The primary copy of TiMOS software is located on a compact flash card. The removable media is
shipped with each software license and contains a copy of the TiMOS software.
Notes:
• The SF/CPM modules contain three slots for removable compact flash cards. The drives are
named Compact Flash Slot #1 (cf1), Compact Flash Slot #2 (cf2), and Compact Flash Slot #3
(cf3). Configurations and executable images can be stored on flash cards or an FTP file location.
• The flash card containing the bootstrap and boot option files must be installed in Compact Flash
Slot #3 (cf3) on the SF/CPM.
• You must have a console connection. See "Console Connection" on page 86.
Using the Compact Flash Slot #3 Locking Mechanism

NOTE: Compact Flash #3 slot has a slot locking mechanism (Figure 25) to prevent accidental
jostling or removal of the flash card.
7450ESS6_026
Figure 25: Compact Flash Slot #3 on the SF/CPM Front Panel

Initializing The System
To secure a compact flash card into slot #3, follow these steps:
Step 1 Loosen the compact flash slot locking screw.
Step 2 Lift the slot cover.
Step 3 Align the compact flash card with the slot guides. Insert the card until it is completely
seated in the slot. Do not force the card into the slot.
Step 4 Lower the slot cover and tighten the locking screw.
Ejecting Flash Cards

To eject the flash card in slot #3:
Step 1 Enter the shutdown command before you remove a flash card.
Command Example
file shutdown cflash-id ALA-7# file shutdown cf3:
Step 1 Loosen the compact flash slot locking screw.
Step 2 Lift the slot cover.
Step 3 The ejector button for Compact Flash Slot #3 is slightly recessed. Insert a small object
such as a pen tip to press the button. The card will partially pop out of the slot.
Step 4 Remove the card and place it in an anti-static bag.

The flash card containing the boot and configuration files must be installed in Compact
Flash Slot #3 (cf3:) on the SF/CPM card.
Step 5 Lower the slot cover and tighten the locking screw.
To eject the slot #1 or slot #2 flash cards:
Step 1 Enter the shutdown command before you remove a flash card.
Command Example
file>shutdown cflash-id ALA-7# file shutdown cf1:
file>shutdown cflash-id ALA-7# file shutdown cf2:

Step 2 Press the ejector button on compact flash slot #1 or compact flash slot #2. The card will
partially pop out of the slot.
Step 3 Remove the card and place it in an anti-static bag.

Establishing Connections
Access the newly installed switch two ways:
• Console Connection on page 86

• Telnet Connection on page 87
Console Connection
To establish a console connection, you will need the following:
• An ASCII terminal or a PC running terminal emulation software set to the parameters

shown in Table 31.
• A standard serial cable with a female DB-9 connector.
For pinout information, refer to "Appendix C: Pinout Assignments" on page 163.
Table 31: Console Configuration Parameter Values

Parameter Value
Baud Rate 115,200

Data Bits 8
Parity None
Stop Bits 1
Flow Control None
7450ESS6_018
Figure 26: Console Port Connection

To establish a console connection:
Step 1 Connect the terminal to the Console port on the SF/CPM (Figure 26) using the serial
cable.
If you use a null modem cable, make sure that the switch beside the console port is set to
DTE when connecting to the serial port of a PC.
If you use a straight-through cable, make sure that the switch beside the console port is
set to DCE when connecting to the serial port of a PC.
Step 2 Power on the terminal.
Step 3 Establish the connection by pressing the Enter key a few times on your terminal
keyboard.
Step 4 At the prompt, enter the login and password.

The default login is admin.
The default password is admin.
Telnet Connection
Access the switch after a successful initialization with a Telnet connection from a PC or
workstation connected to the network after the management port (Figure 27) has been configured
using the bof>address command (see below). Telnet access provides the same options for user
and administrator access as those available through the console port.
To configure the 7450 ESS-6/ESS-6v for Telnet access, you need to have a device with Telnet
software located on the same network. If you want to manage the system using the Ethernet
management port on the CPM, you must configure an IP address for that port. Each 7450 ESS-6/
ESS-6v switch is limited to a total of seven Telnet or SSH sessions. For information about
configuring switch parameters, refer to the 7450 OS System Guide. For pinout information, see
"Appendix C: Pinout Assignments" on page 163.
MAC addresses are listed on a small label on the chassis, IOM, and MDA. The MAC address also
displays in the show router arp command output.

7450ESS6_019
Figure 27: Management Port Connection
CLI Syntax: bof

address ip-address/mask [active|standby]
If you want to manage the system using the Ethernet management port on the CPM, configure the
management IP address through the console port using the CLI.
Running Telnet
Once the IP parameters are configured, the CLI command line can be accessed with a Telnet
connection. To establish a Telnet connection, run a Telnet program and issue the Telnet command,
followed by the IP address:
The following displays an example of a Telnet login:
C:\>telnet 192.168.1.111
Login: admin
Password: ########
ALA-7#

Initial System Startup

To initialize the system, follow these steps:
Step 1 When the compact flash card is installed in the cf3: slot, the Compact Flash 3 LED on
the active CPM front panel should light green within approximately 30 seconds. If it
does not light or if it turns off again, refer to "Troubleshooting" on page 90.
Step 2 Press the Reset button on the SF/CPM or power cycle the switch to initiate the boot
process.
Step 3 The system searches Compact Flash Slot #3 (cf3) for the boot.ldr file (also known as
the bootstrap file).
Step 4 Verify the operational status by checking the Power and Status LEDs on the SF/CPM
faceplate. If the LEDs on the SF/CPM front panel blink continuously, refer to
"Troubleshooting" on page 90.
Step 5 After verifying the LEDs, proceed with the IOM and MDA installation and
configurations.
You can either preconfigure the IOMs, MDAs, and ports prior to installation or install the
IOMs and MDAs first and then configure the parameters.
To preconfigure IOMs and MDAs, see Configuring Chassis Slot, IOM, and MDA
Parameters on page 94.

Troubleshooting
Troubleshooting
If the Compact Flash 3 LED does not light after 30 seconds, it is most likely faulty. If the system
cannot load or cannot find the boot.ldr file on cf3:, the Compact Flash 3 LED will turn off and
the system will check for a manual boot sequence interruption. A manual boot sequence
interruption is performed by connecting a terminal to a console port and hitting any key when
prompted by the display. Unless an unsuccessful system initialization is manually interrupted, the
system will continuously reboot in an attempt to successfully find and load the boot.ldr file. To
fix this, load a compact flash card with the appropriate boot.ldr file into the cf3: slot.
When the system finds the boot.ldr file, it processes the initialization parameters from the Boot
Option File (BOF). The BOF should be on the same flash card as the boot loader file. If the BOF
cannot be found or loaded, the system prompts for a different image and configuration location.
When the image is successfully loaded, control is passed from the boot loader file to the image.
The runtime image attempts to locate the configuration file as configured in the BOF. The
configuration file include chassis, IOM, MDA, and port configurations, as well as system, routing,
and service configurations.
The following example displays the output when either no flash is present or the boot.ldr file
cannot be found.
...
Alcatel-Lucent
Build: X-0.0.x.x on Wed Jan 17 21:04:50 2007 by builder
Starting CPU/Switch card
COLD boot on processor #1
CPU Control FPGA version is 0x17
Testing mainboard FPGA chain...
Validating SDRAM from 0x7ff00000 to 0x80000000
Testing SDRAM from 0x02200000 to 0x7ff00000
Testing Compact Flash 1... Slot Empty
Peripheral FPGA version is 0x13
Board Serial Number is 'rus4-07'
Chassis Serial Number is '0103010009'
Searching for boot.ldr on local drives:
No disk in cf3
No disk in cf3
No disk in cf3
Error - file boot.ldr not found on any drive
Please insert CF containing boot.ldr. Rebooting in 5 seconds.
Rebooting...
Alcatel-Lucent
Build: X-0.0.x.x on Wed Jan 17 21:04:50 2007 by builder
Starting CPU/Switch card

Figure 28 displays the compact flash directory structure and file names.
ROOT
bof.cfg boot.ldr config.cfg TiMOS-n.m.Yz
cpm.tim iom.tim
Figure 28: Files on the Compact Flash
Files on the compact flash are:
• bof.cfg — Boot option file

• boot.ldr — Bootstrap image
• config.cfg — Default configuration file
• TiMOS-m.n.Yz:
m — Major release number
n — minor release number
Y:A — Alpha release
B — Beta release
M — Maintenance release
R — Released software
z — Version number
 cpm.tim — CPM image file
 iom.tim — IOM image file

Troubleshooting

In This Chapter
This chapter provides information about installing Input/Output Modules (IOMs) and Media
Dependent Adapters (MDAs).
• Configuring Chassis Slot, IOM, and MDA Parameters on page 94

• Installing IOMs on page 97
• Installing MDAs on page 101

Configuring Chassis Slot, IOM, and MDA Parameters

After the SF/CPM is installed, chassis slots, IOMs, and MDAs can be preconfigured prior to the
component installation or configured after the components are installed. Each specific slot must
specify an IOM, MDA slot, and MDA type. Ports cannot be configured until the MDA is
configured.
Provision components in the following order:
1. Chassis slot number

2. Card type
3. MDA slot number
4. MDA type
5. Ports
Configuring Chassis Slot and IOM Parameters

In the config>card context, use the following CLI commands and syntax examples to
provision the chassis slot and IOM:
Command Example
Step 1 card slot-number card 1
Step 2 card-type card-type card-type iom-20g-b
Step 3 no shutdown no shutdown

Configuring MDA Parameters

Configure your MDA information before you configure your ports.
After you configure an IOM, use the following CLI commands to provision the MDAs. A
maximum of two MDAs can be configured on each IOM.
Command Example
Step 1 mda mda-slot mda 1
Step 2 mda-type mda-type mda-type m60-10/100eth-tx
Step 4 exit exit
To provision an additional MDA, continue the configuration process with Step 5:

Step 6 mda-type mda-type mda-type m10-1gb-sfp
Step 8 exit exit
Example
The following example displays card slot, card type, MDA slot, and MDA type command usage:
ALA-6>config# card 1
ALA-6>config>card# card-type iom-20g-b
ALA-6>config>card# mda 1
ALA-6>config>card>mda# mda-type m60-10/100eth-tx
ALA-6>config>card>mda# no shutdown
ALA-6>config>card>mda# exit
ALA-6>config>card# mda 2
ALA-6>config>card>mda# mda-type m10-1gb-sfp
ALA-6>config>card>mda# no shutdown
ALA-6>config>card>mda# exit

The following example displays the configuration:

ALA-6>config# info
. . .
----------------------------------------------
echo "Card Configuration "
#--------------------------------------------------
card 1
card-type iom2-20g
mda 1
mda-type m60-10/100eth-tx
exit
mda 2
shutdown
mda-type m10-1gb-sfp
exit
exit
----------------------------------------------
ALA-6>config#

Installing IOMs
Warnings and Notes
Warning:
• Electrostatic discharge (ESD) damage can occur if IOMs, SF/CPMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap and always connect an
ESD strap to the grounding plug on the front of the chassis.
• Always place router components on an anti-static surface.
• Do not power up the router until all components are installed and verified.
accumulation and to help control airflow and electromagnetic interference. Faceplate blanks
do not have board components or connector pins.
Notes:
General:
• Chassis slots, IOM, and MDA type information can be configured prior to the component
installation.
• IOMs do not have LEDs.
7450 ESS-6:
• The 7450 ESS-6 card slots are horizontally oriented.
• IOMs are designed to fit in slots 1 through 4.
ESS-6v:
• The ESS-6v card slots are vertically oriented.
• IOMs are designed to fit in slots 1 through 4.

Installing IOMs
Installing IOMs
You can install IOMs into a chassis with or without installed MDAs. Refer to the instruction
described in "Installing MDAs" on page 101. Install IOMs in chassis slots 1 through 4.
Note: Position the ejector levers inward during card installation.
7450ESS6_008
Figure 29: Installing an IOM in an ESS-6
Table 32: Installing IOM Features

Key Description
1 Slot guide
2 Aligning IOM with slot guide
3 IOM captive screw
4 Ejector lever

1 2
3 4
7450ESS-6v_010
Figure 30: Installing an IOM in an ESS-6v Chassis
Table 33: Installing IOM Features

Key Description
1 Aligning IOM with slot guide

2 Threaded receptacle
3 Ejector lever
4 IOM captive screw

Installing IOMs
To install an IOM:
Step 1 Remove the IOM from the packaging. Do not touch the printed circuit board and
connector pins.
Step 2 Holding the IOM by the edges, rotate the ejector levers inward. The ejector levers must
be in this position to release the locking mechanism.
Step 3 Align the IOM with the slot guides and slide inward until the locking mechanism
engages with the card cage.
Step 4 Rotate the ejector levers outward to lock the IOM in place.
If an IOM lever does not shift to the locked position, then the card is probably not properly
seated. Pull the IOM out halfway, verify that the card is moving properly in the slot guides
and then reinsert it. Shift the levers to the locked position.
Step 5 Secure into place by tightening the captive screws.

Installing MDAs
Warnings and Notes
Warning:
• Electrostatic discharge (ESD) damage can occur if SF/CPMs, IOMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap and always connect an
ESD strap to the grounding plug on the front of the chassis.
• Invisible laser radiation can be emitted from the aperture ports of an MDA when no cable
is connected. Avoid exposure and do not stare into open apertures.
• Always place components on an anti-static surface.
• Do not power up a 7450 ESS-6 until all components are installed and verified.
• Use only approved small form factor pluggables (SFPs) or XFPs (10Gigabit small form
factor pluggables) in MDA ports.
Notes:
General:
• You cannot provision ports if your MDA is not preprovisioned.
• Services cannot be provisioned if ports are not provisioned.
• MDAs can be installed on an IOM in two ways:
 Install MDAs on the IOM and then load the unit into the chassis slot. See Installing
an MDA on an IOM on page 102.
 Install MDAs after the IOM is loaded in the chassis slot. See Installing an MDA on
a Chassis-Installed IOM on page 104.
• For configuration purposes, MDA slots are numbered 1 (left slot) and 2 (right slot).

Installing MDAs
Installing an MDA on an IOM

MDAs can be installed on an IOM before installing the IOM into the chassis.
46
5
4
3
Figure 31: Installing an MDA on an IOM
Table 34: MDA Installation Features

Key Description
1 MDA
2 Captive screw
3 Slot guide
4 Connectors

To install MDAs before the IOM is installed in the chassis:
Step 1 Remove your MDA from the packaging and place on a flat anti-static work surface.
Avoid touching board components and connector pins.
Step 2 Rotate the IOM ejector levers outward (Figure 31). Align the MDA with the slot guides
and then insert the MDA into slot.
Step 3 Press the MDA firmly into the slot. Make sure that the connectors are fully seated in the
IOM receptacle. The faceplate of the MDA should be flush with the IOM faceplate.
Step 4 Tighten the captive screws to secure the MDA. Do not over-tighten. The maximum
recommended torque is 10 lbf.in.

Installing MDAs
Installing an MDA on a Chassis-Installed IOM
3
4
7450ESS6_009
Figure 32: Installing an MDA in an IOM in the ESS-6 Chassis
Table 35: MDA Features

Key Description
1 Ejector lever
2 MDA
3 MDA slot guides

2
3
7450ESS-6v_011
Figure 33: Installing an MDA in an IOM in the ESS-6v Chassis
Table 36: MDA Features

Key Description
1 Ejector lever
2 MDA
3 MDA slot guides

Installing MDAs
To install an MDA on a chassis-installed IOM:
Step 1 Install the IOM first. See "Installing IOMs" on page 97.
Step 2 Remove the MDA from the packaging. Avoid touching board components and connector
pins.
Step 3 Insert the MDA into the slot. Align the MDA with the slot guides and press firmly into
place. The front face should be flush with the IOM front face.
Step 5 Check the Power LED on the MDA faceplate.
Step 6 Attach cables to the MDA ports.

MDA LEDs
Each MDA has a Power and Status LED. For a description of the LEDs for each MDA model,
refer to the specific MDA documentation.
Figure 34 displays an example of an MDA front panel. Table 37 describes common MDA LEDs.
1 2 3
4 5 6
Figure 34: MDA Front Panel Example
Table 37: Example MDA Front Panel Features

Key Label Description
1 Status • Green (blinking): Initializing.

• Green: Operationally up, administratively up.
• Amber: Operationally down, administratively up.
• Unlit: Administratively down, shut down.
2 Power • Blue: On
• Unit: No power
3 Ports
4 Captive screws
5 Lnk • Green: 1000 Mb/s
• Amber (blinking): SFP not present.
• Amber: SFP/optics installed but no link present.
• Unlit: Disabled, shut down.
Act • Green (blinking): RX/TX: Port is active, transmitting and receiving
data.
• Amber (fast blinking): Indicates an error condition.
• Unlit: Disabled, shut down.
6 MDA model number.

Installing MDAs

APPENDIX A: LEDS AND OPTICS
In This Chapter
This section describes the 7450 ESS-6 and 7450 ESS-6v LEDs and contains the following
sections:
• SF/CPM LEDs on page 110.

• IOM LED on page 115.
MDA LEDs are described in the MDA documentation.

SF/CPM LEDs
SF/CPM LEDS
Figure 35 displays the SF/CPM front panel faceplate.
1 3 4 5 6 9 10 11 1
2 7 8 2
7450ESS6_014
Figure 35: SF/CPM Front Panel
Table 38 describes the fields and LED states.
Table 38: SF/CPM Field Descriptions

Key Label/Part Sub Description
category
1 Captive screws Secures the SF/CPM in place.
2 Ejector lever Ejector levers are used to seat and disengage the connectors to and from
the backplane.
3 Reset A recessed button used to restart the SF/CPM. Insert a small object such
as a pen tip or a paper clip to press the button.
Power • Blue: Power on.
• Unlit: Power off.
Status • Green: Operationally up and administratively up.
• Amber: Operationally down but administratively up.
• Amber (blinking): Qualified, but previously failed.
• Unlit: Not operational, shutdown, or administratively down.
M/S Ctl Master/Slave SF/CPM designation:
• Green: Indicates that the SF/CPM is designated as the primary SF/CPM
in a redundant system.
• Green (blinking): Indicates that the SF/CPM is operating as the
secondary SF/CPM in a redundant configuration.
M/S Ctl Master/Slave SF/CPM designation:
• Green: Indicates that the SF/CPM is designated as the primary SF/CPM
in a redundant system.
secondary SF/CPM in a redundant configuration.

Table 38: SF/CPM Field Descriptions (Continued)

category
3 M/S Ref Primary/Secondary (Master/Slave) clocking reference designation:
(cont) • Green: Indicates that the SF/CPM is designated as the primary clocking
reference in a redundant system.
secondary clocking reference in a redundant system.
• Unlit: Clock not initialized.
Note: The clock is only required for SONET and/or 10Gb Ethernet WAN
operations.
Timing The Timing LED indicates system status and quality.
• Green: Locked (operational state).
• Green (blinking): Clock in (internal) holdover state.
• Amber (blinking): Clock in free running state. The ESS is attempting to
get a lock. When in the free running state, the timing of the ESS can
drift and is not reliable. The preferred state is locked.
• Unlit: Clock not initialized.
Reference 1, 2 The Reference LEDs indicate the status and quality of the individual tim-
ing sources.
• Green: Qualified and selected as clock reference input.
• Green (blinking): Qualified but set as the standby clock reference.
• Amber: The reference is enabled (no shutdown) but not qualified.
• Unlit: Not in use, not configured.
Power Supply 1,2,3,4 • Green: Indicates that a power entry module is installed and operational
in the associated slot.
• Amber: Indicates an error condition with an installed power entry
module in the associated slot.
• Unlit: Indicates that a power entry module is not installed or not
recognized.
Only LEDs 1 and 2 illuminate.
• The power supply LEDs on the secondary SFM will light similarly to
the primary SFM. A fault is indicated in one SFM if the primary power
supply LED and the comparable LED differ. The SFM should be
returned for repair. This may indicate a fault in the SFM fuse system.

SF/CPM LEDs

category
3 Fan Status 1,2,3 • Green: Indicates that the fan trays are installed and operational.
(cont) • Red: Indicates a fan tray removal or failure.
• Unlit: Indicates that the fan trays are not installed.
Only LED 1 and 2 illuminate.
• The fan status LEDs on the secondary SFM will light similarly to the
primary SFM. A fault is indicated in one SFM if the primary fan status
LED and the comparable secondary LED differ. The SFM should be
returned for repair.
Compact Flash 1,2,3 • Green: Indicates that the flash card is operational and in a read or write
process.
Note: Do not physically remove or attempt to remove the flash card
when the LED is lit green.
• Amber (blinking): Error condition exists.
• Amber (solid): Indicates that the slot is in an operationally down mode.
This is the only mode to safely remove the flash card.
• Unlit: A flash card is not installed in the slot.
Alarms OT • Red: An overtemperature condition exists.
If there are no OT conditions, this LED remains off.
Crit • Red: Indicates that a critical condition exists, such as a power supply,
fan tray failure, or a DC power supply failure.
If there are no critical conditions, this LED should remain off.
Maj • Red: Indicates that a serious condition exists.
If there are no major conditions, this LED should remain off.
Min • Amber: There are no conditions defined for a minor alarm.
This LED should remain off.
4 DTE Set the switch to DTE when connecting to the serial port of a PC with a
null modem cable. When the switch is set to DTE, the console port is act-
ing as a data terminal equipment (DTE) serial port.
DCE Set the switch to DCE when connecting to the serial port of a PC with a
straight-through cable. When the switch is set to DCE, the console port is
acting as a data communications equipment (DCE) serial port.


category
5 Console The console port is provisioned with a DB-9 jack and used for the initial
system startup as well as system configuration and monitoring. The con-
sole port, a Universal Asynchronous Receiver/Transmitter (UART) port,
is used for system configuration and monitoring.
Use a EIA/TIA-232 DCE console cable to connect a terminal to the con-
sole port.
The factory default baud rate is typically 115.2K baud.
6 Alarm The Alarm port is provisioned as a DB-9 serial port and is used to connect
to external alarm devices that report conditions that trigger red or amber
alarms.
7 ACO/LT The Audible Alarm Cutoff/Lamp Test button verifies the operability of
LEDs. When pressed, the LEDs should temporarily illuminate. This but-
ton also turns off all external alarm relay control bits until the next new
alarm condition.
The LEDs blink when the button is pressed.
8 Mgmt Link The Management port is a 10/100 Ethernet port which is a channel to
download images and manage the system. This port is provisioned with
an RJ-45 jack. Use a CAT5 Ethernet cable to connect to the port.
• Amber: 10 Mb/s
• Green: 100 Mb/s
• Unlit: Operationally down.
Data • Green (blinking): RX/TX activity.
• Amber (blinking): Error condition.
9 Compact Flash #1 (Slot) • Default filename: cf1:
• See the Compact Flash LED description for the status of a compact
flash slot.
• To eject a flash card, gently press the ejector button until the flash card
releases.
flash slot.
• To eject a flash card, gently press the ejector button until the flash card
releases.

SF/CPM LEDs

category
• Use this slot to download the boot and configuration images.
flash slot.
• The ejector button for Compact Flash Slot #3 is slightly recessed. Insert
a small object such as a pen tip to press the button.
Compact flash slot locking When engaged, the locking mechanism prevents the accidental jostling or
mechanism removal of the flash card inserted in Compact Flash Slot #3.

IOM LED
Figure 36 displays the front panel of the IOM3-XP and IOM3-XP-B. The module is shown with
no MDAs installed. Table 39 describes the LED and MDA slots.
2 1 2
SR70057
Figure 36: IOM3-XP and IOM3-XP-B LED
Table 39: 7450 ESS-6 IOM3-XP and IOM3-XP-B LED Descriptions
Key Label/Part Description
1 IOM3-XP and • Purple: Indicates the card is on and has not yet passed diagnostics.
IOM3-XP-B • Flashing green: Indicates that boot diagnostics have passed.
• Green: Indicates that the IOM has completed the boot process.
2 MDA slots

IOM LED

In This Chapter
This chapter provides information about field-replaceable units (FRUs) in the 7450 ESS-6 and
7450 ESS-6v chassis.
Topics in this chapter include:
• Installing an Impedance Panel on page 118

• Removing and Replacing Power Modules on page 119
• Removing and Replacing SF/CPMs on page 130
• Removing and Replacing IOMs on page 137
• Removing and Replacing MDAs on page 145
• Removing and Replacing Fan Trays on page 150
• Removing and Replacing Air Filter Trays on page 157

Installing an Impedance Panel
Installing an Impedance Panel

You must install impedance panels in all empty chassis slots. To install an impedance panel:
Step 1 Align the impedance panel and insert it into the chassis slot.
Step 2 Use a flathead screwdriver to tighten the two captive screws that fasten the impedance
panel to the chassis.

Removing and Replacing Power Modules

This section covers the following topics:

• Removing a DC PEM on page 120
• Replacing an ESS-6 DC PEM on page 122
• Replacing an ESS-6v DC PEM on page 126
Warnings and Notes
Danger:
• Only trained and qualified personnel should install or replace this equipment and connect the
power cables.
• Make your ground connections first.
• Even though the power modules are hot-swappable, for extra safety you can turn off power at
the power source and disconnect and unplug the power cables before you remove and replace
a power module.
• You must use power cables that meet local electrical code requirements.
Caution:
• There are no handles or hand grips on the ESS-6 and ESS-6v. Lift the chassis from
underneath. Do not lift the unit by the internal chassis frame.
Warning:
accumulation and to help control airflow and electromagnetic interference. Impedance panels
do not have board components or connector pins.
• Power supply modules are hot-insertable. If power cables are plugged into a circuit panel,
always use caution when removing and replacing field-replaceable components.
Notes:
• The ESS-6 and ESS-6v requires a minimum of one DC PEM to operate. A second DC PEM is
recommended for redundancy.
• For full redundancy, attach each PEM to an independent power source with a dedicated circuit
breaker.
• In the event of a power module failure, replace the entire power module. There are no field
serviceable parts inside PEMs.

Removing a DC PEM
If you are operating your ESS-6 or ESS-6v with redundant DC PEMs, you can remove and replace
a single PEM without affecting your system’s operation. If you are operating your ESS-6 or ESS-
6v with only one DC PEM, the system will shut down when power to the PEM is removed. See
Figure 37 for an illustration of the removal of a DC PEM from an ESS-6 chassis. See Figure 38 for
an illustration of the removal of a DC PEM-3 from an ESS-6v chassis. See Table 40 for key
descriptions.
Danger:
Turn off the power from the remote power source to the PEM before you remove the safety cover.
2
7450ESS6_010
Figure 37: Removing an ESS-6 DC PEM

3 1
7450ESS-6v_012a
Figure 38: Removing an ESS-6v DC PEM-3
Table 40: DC PEM Features
Key Description
1 Circuit breaker (ON/OFF) switched OFF

2 Disconnected VDC and RTN cables and safety cover removed
3 Captive screw (two per PEM)
4 DC PEM handle

To remove a DC PEM:
Step 1 Turn off power at the appropriate remote source.
Step 2 Switch the circuit breaker (ON/OFF) on the PEM front panel to the OFF ( O ) position.
Step 3 Verify that the appropriate Power Supply LED on the SF/CPM is unlit.
Step 4 Remove the safety cover.
Step 5 Disconnect the VDC and RTN cables.
Step 6 Loosen the captive screws and slide the DC PEM out of the slot (see Figure 37 for the
ESS-6 and Figure 38 for the ESS-6v).
Step 7 If you do not replace the PEM immediately, install an impedance panel to prevent excess
dust accumulation and to help control airflow and electromagnetic interference.
Replacing an ESS-6 DC PEM

The following procedure describes how to replace an ESS-6 DC PEM. See Figure 39 for an
illustration of the procedure and Table 41 for key descriptions.
If you are upgrading from a PEM to a PEM-3, you must install the HW key on your AC Supply
Status connector as described in the following procedure.
To install a DC PEM in an ESS-6:
Step 1 Loosen the three cover screws but do not remove them. Remove the safety cover from the
DC terminal block.
Step 2 Remove the VDC and RTN terminal nuts and one washer from each stud.
Step 3 Using the prepared DC cables, connect the RTN positive/return (+) cable to the (RTN)
overtighten.
Step 5 Connect the VDC negative (-) cable to the top (-48V) terminal.
overtighten.

Step 7 Replace the safety cover (see Figure 40 for an illustration of the PEM safety cover and
Table 42 key descriptions).
Step 8 Switch the circuit breaker (ON/OFF) on the PEM to the ON position.
3
7450ESS6_011
Figure 39: Replacing an ESS-6 DC PEM
Table 41: ESS-6 DC PEM Features
Key Description
1 DC PEM handle
3 Terminal block safety cover

3 6
VDC
OFF ON
1 O I
RTN
2 4 5 7
7450ESS6_017
Figure 40: Replacing the ESS-6 PEM Safety Cover
Table 42: Replacing the ESS-6 DC PEM
Key Description
1 VDC cable
2 RTN cable
4 Washer and nut
5 Circuit breaker (ON/OFF)
6 PEM handle
Step 9 If you are installing a PEM-3, you must install the HW key on the AC Supply Status port
(key 1 on Figure 41).
Step 10 Connect your DB-25 status cable to the hardware key (key 2 on Figure 41).

1
2
7450ESS6_038
Figure 41: Installing the Hardware Key
Table 43: Installing the Hardware Key
Key Description
1 Hardware key
2 DB-25 status cable

Replacing an ESS-6v DC PEM

The following procedure describes how to replace an ESS-6v DC PEM. See Figure 42 for an
illustration of the procedure and Table 44 for key descriptions.
To install an ESS-6v DC PEM:
Step 1 Loosen the three cover screws but do not remove them. Remove the safety cover from the
DC terminal block.
Step 2 Remove the VDC and RTN terminal nuts and one washer from each stud.
Step 3 Using the prepared DC cables, connect the RTN positive/return (+) cable to the (RTN)
overtighten.
Step 5 Connect the VDC negative (-) cable to the top (-48V) terminal.
Step 6 Place the washer and nut on the stud and tighten it with a torque wrench to 27 lbf.in. Do
not overtighten.
Step 7 Replace the safety cover (see Figure 43 for an illustration of the safety cover
replacement and Table 45 for key descriptions).
Step 8 Switch the circuit breaker (ON/OFF) on the PEM to the ON position.

7450ESS-6v_013
Figure 42: Replacing an ESS-6v DC PEM
Table 44: ESS-6v DC PEM Features
Key Description
1 DC PEM handle

3 4
6
7
5
7450ESS-6v_009c
Figure 43: Replacing the ESS-6v Safety Cover

Table 45: ESS-6v DC Input Terminal Block Wiring Key Descriptions
Key Description
1 DC PEM handle
2 Power switch
5 Cables
6 Washers
7 Nuts
8 Safety cover
9 Safety cover screw

Removing and Replacing SF/CPMs

This section covers:

• Removing an SF/CPM on page 131
• Replacing an SF/CPM on page 134
Warnings and Notes
Warning:
• Do not remove an SF/CPM if a compact flash LED is lit green. If the LED is green, a read/
write action is in progress.
mishandled. Always wear an ESD-preventive wrist or ankle strap connected to the grounding
plug on the front of the chassis. Always place chassis components on an anti-static surface.
Notes:
• When replacing SF/CPM modules, configuration modifications are not required.
• All 7450 systems require at least one SF/CPM.
• When you remove an SF/CPM, always use the ejector levers to make sure that the connector
pins disconnect from the backplane.
• Removing the SF/CPM module causes the system to shut down. If you are not immediately
installing a replacement SF/CPM module, replace the empty slot with an impedance panel and
power off the system until the SF/CPM module is replaced
• The 7450 ESS-6 and 7450 ESS-6v accommodate two SF/CPMs, one active and one standby.
One SF/CPM is required for operation.
• The SF/CPMs must be installed in slots A or B.

Removing an SF/CPM
The following procedure describes how to remove an SF/CPM from an ESS-6 or ESS-6v chassis.
See Figure 44 for an illustration of the ESS-6 chassis. See Figure 45 for an illustration of the ESS-
6v chassis. See Table 46 for key descriptions on both figures.
To remove an SF/CPM:
Step 1 If applicable, eject all compact flash cards from their slots. The compact flash LEDs
displayed on the SF/CPM must be either unlit or blinking amber before ejecting the flash
card. For information on ejecting flash cards, see Ejecting Flash Cards on page 84.
Step 2 Disconnect all cable connections to the SF/CPM.
Step 3 Loosen the captive screws that fasten the SF/CPM to the chassis.
Step 4 Simultaneously rotate the ejector levers inward to unlock the panel.
Step 5 Pull the SF/CPM out of the slot. Place the SF/CPM on an anti-static surface or in an anti-
static bag.

7450ESS6_012
Figure 44: Removing an SF/CPM from the ESS-6

7450ESS-6v_015
Figure 45: Removing an SF/CPM from the ESS-6v
Table 46: Removing SF/CPM Features
Key Description
1 SF/CPM captive screw (two per SF/CPM)

2 Ejector lever
3 SF/CPM slot

Replacing an SF/CPM
Note: Each SF/CPM module has two ejector levers that seat and release the card from the
backplane connectors. During installation, the ejector levers must be positioned inward and
then rotated outward to lock into place. The ejector levers must remain in the locked position
while the card is installed in the chassis.
The following procedure describes how to replace an SF/CPM. See Figure 46 for an illustration of
the ESS-6 chassis. See Figure 47 for an illustration of the ESS-6v chassis. See Table 47 for key
descriptions on both figures.
To install an SF/CPM:
Step 1 Remove the SF/CPM module from the packaging. Do not touch the printed circuit board
or connector pins.
Step 2 Install the SF/CPM in the chassis slots labeled A or B.

Hold the SF/CPM by the edges and then rotate the ejector levers inward toward the
faceplate.
Step 3 Align the SF/CPM with the slot guides and slide inward until the locking mechanism
engages with the card cage.
Step 4 Simultaneously, rotate the ejector levers outward to lock the backplane connectors and
SF/CPM in place.
If an SF/CPM ejector lever does not shift to the locked position, the card is probably not
seated properly in the backplane. Pull the card out halfway and then reinsert it. Shift the
levers to the locked position.
Step 5 Secure the card in place by tightening the captive screws. The ejector levers must remain
in the locked position while the card is installed in the chassis.

7450ESS6_007
Figure 46: Installing the SF/CPM Module on an ESS-6 Chassis

1
2
7450ESS-6v_016
Figure 47: Installing the SF/CPM Module on an ESS-6v Chassis
Table 47: Installing SF/CPM Features
Key Description
1 Slot guide
2 SF/CPM positioned in the slot guide
3 Ejector lever
4 SF/CPM captive screw (two per SF/CPM)

Removing and Replacing IOMs

This section covers:

• Shutting Down and Modifying an IOM Configuration on page 138
• Removing an IOM on page 139
• Replacing an IOM on page 142
Warnings and Notes
Warning:
mishandled. Always wear an ESD-preventive wrist or ankle strap connected to the grounding
plug on the front of the chassis. Always place chassis components on an anti-static surface.
Notes:
• When replacing an IOM, ports, MDAs, and card parameters must be shut down.
• All 7450 ESS-6 and 7450 ESS-6v systems require at least one IOM.
• When you remove an IOM, always use the ejector levers to make sure that the connector pins
disconnect from the backplane.
• Removing an IOM module will not cause the system to shut down. If you are not immediately
installing a replacement IOM module, replace the empty slot with an impedance panel.
• The 7450 ESS-6 accommodates a maximum of four IOMs.

Shutting Down and Modifying an IOM Configuration
Note: IOMs and MDAs are hot swappable but you cannot replace an IOM without affecting
the MDA connectivity.
You can shut down ports, MDAs, and cards with the following commands in the config context:
Command Example
Shut down ports:
Step 1 port port-id port 1/1/1

Step 2 shutdown shutdown
Step 5 port port-id port 1/1/3 (etc.)
Shut down the card:

Shut down the MDA(s):
Step 9 mda slot-number mda 1

Remove the MDA(s) and card from the configuration:
Step 13 card# no mda slot-number no mda 1

Step 14 card# no mda slot-number no mda 2
Step 15 config# no card slot-number no card 1

Use the following command syntax to reconfigure the card, MDA, and port configurations:
Command Example
Configure slot and card type:

Configure MDA slot and type:

Step 5 mda mda-type mda-type m1-10gb
Step 8 mda mda-type mda-type m60-10/100eth-tx
Configure port:

Continue port configurations as required.
Removing an IOM
The following procedure describes how to remove an IOM. See Figure 48 for an illustration of the
ESS-6 chassis. See Figure 49 for an illustration of the ESS-6v chassis. See Table 48 for key
descriptions on both figures.
To remove an IOM:
Step 1 Disconnect the network interface cables connected to the MDAs.
Step 2 You can either remove each MDA independently before you remove the IOM or remove
the MDAs and the IOM as one unit.
To remove the MDAs and IOMs as one unit, loosen the IOM captive screws and rotate
the ejector levers (Keys 1 and 2 in Figure 48 and Figure 49) simultaneously inward to
disengage the backplane connections. Slide the IOM out of the slot.
To remove the MDAs from the IOMs, see Removing an MDA on page 147.

Step 3 If you are not replacing the IOM, install an impedance panel in the empty slot, use a
flathead screwdriver to tighten the two captive screws. See Installing an Impedance
Panel on page 118 for more information.
If you are replacing the IOM, proceed to Replacing an IOM on page 142.
7450ESS6_013
Figure 48: Removing an IOM from an ESS-6

7450ESS-6v_017
Figure 49: Removing an IOM from an ESS-6v
Table 48: Removing IOM Features
Key Description
1 IOM captive screw (two per IOM)

2 Ejector lever
3 Direction in which to move IOM

Replacing an IOM
The following procedure describes how to replace an IOM. See Figure 50 for an illustration of the
ESS-6 chassis and Table 49 for key descriptions. See Figure 51 for an illustration of the ESS-6v
chassis and Table 50 for key descriptions.
To install an IOM:
Step 1 Remove the replacement IOM from the packaging. Do not touch the printed circuit
board and connector pins.
Step 2 Holding the IOM by the edges, rotate the ejector levers inward. The ejector levers must
be in this position to release the locking mechanism.
Step 3 Align the IOM with the slot guide and slide the IOM inward until the connectors are
seated with the backplane.
Step 4 Rotate the ejector levers outward to lock the IOM in place.
If an IOM lever does not shift to the locked position, the card is probably not seated
properly in the backplane. Pull the card out halfway, verify the card is moving properly
in its slot guides and then reinsert it. Shift the levers to the locked position.
Step 5 Secure the IOM into place by tightening the captive screws.

7450ESS6_008
Figure 50: Replacing an IOM from an ESS-6
Table 49: Installing IOM on an ESS-6 Chassis Features
Key Description
1 Slot guide
2 IOM positioned within the slot guides
3 IOM captive screw
4 Ejector lever

1 2
3 4
7450ESS-6v_010
Figure 51: Replacing an IOM from an ESS-6v
Table 50: Installing IOM on an ESS-6v Chassis Features
Key Description
1 Slot guide
2 IOM positioned within the slot guides
3 Ejector lever
4 IOM captive screw

Removing and Replacing MDAs

This section contains:

• Changing the MDA Configuration on page 146
• Removing an MDA on page 147
• Replacing an MDA on page 147
Warnings and Notes
Danger:
• Only trained and qualified personnel should install or replace this equipment.
Warning:
• Electrostatic discharge (ESD) damage can occur if SF/CPMs, IOMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap and always connect an ESD
strap to the grounding plug on the front of the chassis.
• Invisible laser radiation can be emitted from the aperture ports of an MDA when no cable is
connected. Avoid exposure and do not stare into open apertures.
• Always place components on an anti-static surface.
• Do not power up a ESS-6 or ESS-6v chassis until all components are installed and verified.
• Use only approved small form factor pluggable (SFP) fiber optic devices in MDA ports.
Notes:
• Ports cannot be provisioned if the MDA is not preprovisioned.
• Services cannot be provisioned if ports are not provisioned.
• MDAs can be attached to an IOM two ways:
 Attach MDAs to the IOM and then load the unit into the chassis slot.
 Install MDAs after the IOM is loaded in the chassis slot.
• For configuration purposes, MDA slots are numbered 1 (the left MDA slot) and 2 (the right
MDA slot).

Changing the MDA Configuration

If you replace an MDA with a different type of MDA, you must change the configuration to reflect
the new MDA type prior to the installation. Each active port must be shut down in order to shut
down and remove an MDA configuration. Refer to the Alcatel-Lucent OS System Guide for details
on configuring cards, MDAs, and ports.
Issue the following commands in the config context to shut down ports and remove the MDA
from the configuration:
Command Example
Step 1 port port-id* port 3/1/1
NOTE: The port>shutdown command must be entered for all enabled ports on the MDA.
Step 3 exit exit

Step 7 exit exit
Step 8 no mda mda-slot no mda 1
Step 13 mda-type mda-type mda m1-10gb
Step 15 exit exit

Removing an MDA
To remove an MDA:
Step 1 Disconnect all cables from the MDA ports.
Step 2 Loosen the MDA captive screws.

NOTE: The MDA cannot be removed if the captive screws are tightened.
Step 3 Gently pulling on the captive screws, slide the MDA out of the slot.
Step 4 Place the MDA on an anti-static surface.
Step 5 You must either immediately install another MDA into the slot or replace the MDA slot
with an impedance panel.
Replacing an MDA
The following procedure describes how to replace an MDA in an ESS-6 or ESS-6v chassis. See
Figure 52 for an illustration of the ESS-6 chassis. See Figure 53 for an illustration of the ESS-6v
chassis. See Table 51 for key descriptions on both figures. To replace an MDA:
Step 1 Remove the replacement MDA from the packaging and place on a flat anti-static work
surface. Avoid touching board components and connector pins.
Step 2 Rotate the IOM ejector levers outward and then insert the MDA into an MDA slot. Align
the MDA with the slot guides.
Step 3 Press the MDA firmly into the slot. Make sure that the connectors are fully seated in the
IOM receptacle.
Step 5 Check the Power LED.
Step 6 Attach cables to the MDA ports.

3
4
Figure 52: Installing an MDA on an ESS-6

2
3
7450ESS-6v_011
Figure 53: Installing an MDA on an ESS-6v
Table 51: MDA Installation Features
Key Description
1 Example of an installed MDA

2 Captive screws (two per MDA)
3 MDA slot guides

Removing and Replacing Fan Trays

• Removing a Fan Tray on page 151
• Replacing a Fan Tray on page 154
Warnings and Notes
Notes:
• Fan trays are hot-swappable. Both fan trays must always be installed and fully operational
while the chassis is powered up.
• Immediately replace a fan tray as soon as a failure is detected.
• In the event of a single fan failure, the entire fan tray must be replaced.
• For fan tray maintenance, you must have access to the rear of the chassis. Only one fan tray
should be removed at a time for during maintenance while the chassis powered on.

Removing a Fan Tray

The following procedure describes how to remove a fan tray from an ESS-6 or ESS-6v chassis.
To remove a fan tray from an ESS-6 or ESS-6v chassis:
Step 1 Unpack the replacement fan tray from the protective packaging. Place on an anti-static
surface.
Step 2 Open the spring-loaded fan tray gate.
Step 3 Move the fan tray lock to the unlocked position.
Step 4 Grip the fan tray or the handle and pull the tray half way out of the chassis.
Caution:
DO NOT put your fingers or any tool in the fan tray if the fans are still spinning. Wait until the
fans stop spinning (about 20 seconds) before removing the fan tray.
Step 5 When the fans stop spinning, remove the fan tray completely out of the slot.
Step 6 Proceed to Replacing a Fan Tray on page 154.

7450ESS6_022
Figure 54: Removing an ESS-6 Fan Tray

7450ESS-6v_018
Figure 55: Removing an ESS-6v Fan Tray
Table 52: ESS-6v Fan Tray Removal Features
Key Description
1 Captive screw
2 Spring loaded fan tray gate
3 Fan tray lock
4 Direction in which to remove the fan tray.

Replacing a Fan Tray

The following procedure describes how to replace a fan tray from an ESS-6 or ESS-6v chassis. See
chassis. See Table 53 for key descriptions on both figures.
To replace a fan tray:
Step 1 Orient the fan tray so that the inside connector is on top in order to mate with the
connector on the backplane.
Step 2 Align the fan tray with the slot guides. Slide the tray into the slot until the faceplate of
the fan tray is flush with the chassis back.
Step 3 Make sure the connectors engage.
Step 4 Shut the spring-loaded fan gate.
Step 5 Verify the fan status LED on the SF/CPM.

7450ESS6_023
Figure 56: Replacing an ESS-6 Fan Tray

7450ESS-6v_019
Figure 57: Replacing an ESS-6v Fan Tray
Table 53: ESS-6v Fan Tray Installation Features
Key Description
1 Fan tray slot

2 Fan tray locking lever
3 Captive screw

Removing and Replacing Air Filter Trays

This section contains:
• Removing an Air Filter on page 157

• Replacing an Air Filter on page 160
Notes:
• Alcatel-Lucent recommends inspecting the air filter(s) on a monthly basis. If dirt and dust
accumulation are found, Alcatel-Lucent recommends replacing the air filter as the most optimal
course of corrective action. If desired, customers may also clean the air filter for reuse. If
cleaning the filter of a system in-service, use a spare filter as the initial replacement. Do not run
the system for extended periods of time without a filter installed. The filter is made of a foam
material and “dry cleaning” by use of a vacuum is recommended. After cleaning, inspect the
filter to insure the filter has not been damaged prior to re-use.
Notes:
• The air filter is accessible from the rear of the chassis.
Removing an Air Filter

The following procedure describes how to remove an air filter from an ESS-6 or ESS-6v chassis.
To remove an air filter tray:
Step 1 Remove the filter tray faceplate.
Step 2 Pull the faceplate straight out of the slot with the filter tray attached by the Velcro tabs.
NOTE: Velcro tabs connect the filter tray to the filter tray faceplate. When you remove
the filter faceplate, make sure the filter tray is attached. They should be removed as one
unit.
Step 3 Detach the filter tray.

2 1
7450ESS6_024
Figure 58: Removing the ESS-6 Air Filter

2
7450ESS-6v_020
Figure 59: Removing the ESS-6v Air Filter
Table 54: ESS-6v Air Filter Features
Key Description
1 Captive screw
2 Filter tray handle

Replacing an Air Filter

The following procedure describes how to replace an air filter in an ESS-6 or ESS-6v chassis. See
chassis. See Table 55 for key descriptions on both figures.
To install the filter tray:
Step 1 Insert the replacement filter tray into the filter tray slot until the filter is fully inserted.
Step 2 Insert the air filter faceplate to cover the slot and attach it with the captive screws.
1 2
7450ESS6 025
Figure 60: Replacing the ESS-6 Air Filter

1
7450ESS-6v_021
Figure 61: Replacing the ESS-6v Air Filter
Table 55: ESS-6v Filter Tray Features
Key Description
1 Filter tray with Velcro tabs

2 Filter tray faceplate captive screw


In This Chapter
This chapter provides information about standard cable pin assignments.
Topics in this chapter include:
• SF/CPM Port Types on page 164

• Cable Pin Assignments on page 165
 Console Port - DTE Mode - DB-9 Male, on page 165
 Console Port - DCE Mode - DB-9 Male, on page 165
 Alarm Port - DB-9 Female, on page 166
 10/100 Management Ethernet Port - RJ-45 Female, on page 166

SF/CPM Port Types
SF/CPM Port Types

Figure 62 displays the port types on the SF/CPM.
Figure 62: Port Types
Port Type Description
Auxiliary A Universal Asynchronous Receiver/Transmitter (UART) port used to connect a modem,

laptop, or other auxiliary devices to the router. It is configured as data terminal equipment
(DTE). This port is provisioned with a DB-9 connector. You must use an RS-232 serial cable
to connect an asynchronous serial device to this port
Alarm This port is provisioned as a DB-9 serial port and is used to connect to external alarm devices
that report conditions that trigger red or amber alarms. You must provide an appropriate cable
configured according to the your alarm panel.
Management A 10/100 Ethernet port that is a channel to download images and manage the system. This
port is provisioned with an RJ-45 jack on the front panel. You must provide a CAT5 Ethernet
cable to connect to the port.

Cable Pin Assignments

Table 56 displays the DB-9 DTE mode console port pin assignments. Use these pin assignments
when the DTE/DCE switch on the SF/CPM front panel is set to DTE.
Table 56: Console Port - DTE Mode - DB-9 Male

Pin Signal Direction Description
1 DCD Input Data carrier detect
2 RXD Input Receive data
3 TXD Output Transmit data
4 DTR Output Data terminal ready
5 GND Signal ground Signal ground
6 DSR Input Data set ready
7 RTS Output Request to send
8 CTS Input Clear to send
9 RI Input Ring indicator
Table 57 displays the DB-9 DCE mode console port pin assignments. Use these pin assignments
when the DTE/DCE switch on the SF/CPM front panel is set to DCE.
Table 57: Console Port - DCE Mode - DB-9 Male

1 DCD Output Data carrier detect
2 TXD Output Transmit data
3 RXD Input Receive data
4 DSR Input Data set ready
5 GND - Signal ground
6 DTR Output Data terminal ready
7 CTS Input Clear to send
8 RTS Output Request to send
9 RI Input Ring indicator

Cable Pin Assignments
Figure 62 specifies Alarm port connector pinouts. Examples of critical alarms include a fan failure,
a power supply overtemperature condition, and a power supply failure. The major alarm LED can
illuminate when a power supply is removed. There are no conditions defined for minor alarms.
Table 58: Alarm Port - DB-9 Female

1 CRIT_NORM_CLOSED Output Critical alarm normally closed

2 CRIT_COMMON Output Critical alarm common
3 CRIT_NORM_OPEN Output Critical alarm normally open
4 MAJ_NORM_CLOSED Output Major alarm normally closed
5 MAJ_COMMON Output Major alarm common
6 MAJ_NORM_OPEN Output Major alarm normally open
7 MIN_NORM_CLOSED Output Minor alarm normally closed
8 MIN_COMMON Output Minor alarm common
9 MIN_NORM_OPEN Output Minor alarm normally open
Table 59 displays the 10/100 Management Ethernet port pin assignments
Table 59: 10/100 Management Ethernet Port - RJ-45 Female

1 TX+ Output Differential transmit data - positive

2 TX- Output Differential transmit data - negative
3 RX+ Input Differential receive data - positive
4 NC - Not connected
6 RX- Input Differential receive data - negative

Index
A Field Replaceable Unit (FRU)

ESS-6
air filter 32
installing air filter 160
installing fan tray 154
C installing IOM 142
cable installing MDA 148
preparing DC power 67, 73 removing DC PEM 120
removing fan tray 151
chassis removing IOM 140
clearance 45 replacing DC PEM 122
ESS-6 45 ESS-6v
ESS-6v 46 installing DC PEM 126
specifications 37 installing IOM 144
unpacking 52 installing MDA 149
CLI removing DC PEM 121
configuration commands removing IOM 141
changing configurations 138
IOM 94 G
MDA 95
grounding 58
shutting down 138
preparing the ground wire 58
compact flash 83
connections I
Console 86 impedance panels 32
Telnet 87
initializing the system 89
D installing
IOMs 98
DC
MDAs 101
power overview 25
rack clearance requirements 45, 46
attaching DC power cable 74
required tools 44
ground wire 67, 73
SF/CPM 78
input terminal block wiring 69, 74
preparing ESS-6 power cable 67
preparing ESS-6v power cable 73 L
terminal block wiring 69, 74 LEDs
MDAs 107
F SF/CPM 110
status
fans
compact flash 112
ESS-6 28
fans 112
ESS-6v 30

Index
power supply 111
M
MDAs
changing configuration 146
configuring 95
installing 101
overview 25
P
pin assignments
alarm port 166
console port (DCE) 165
console port (DTE) 165
management port 166
R
rack mounting
ESS-6 53
ESS-6v 55
S
safety considerations
fans 49
filters 49
power 48
specifications 37
storing components 49

7450 ESS 6 and ESS 6v Installation Guide PDF

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7450 ESS-6 AND ESS-6V

USA Requirements Only

Canadian Requirements Only

Japan/Nippon Requirements Only

7450 ESS-6 Overview

Installing the Chassis

7450 ESS-6/ESS-6v Installation Guide Page 3

Power Wiring and Connections

Installing the SF/CPM

Installing IOMs and MDAs

Page 4 7450 ESS-6/ESS-6v Installation Guide

MDA LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Appendix A: LEDs and Optics

Appendix B: Field-Replaceable Units

Appendix C: Pinout Assignments

7450 ESS-6/ESS-6v Installation Guide Page 5

Page 6 7450 ESS-6/ESS-6v Installation Guide

7450 ESS-6/ESS-6v Installation Guide Page 7

Table 37: Example MDA Front Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

Page 8 7450 ESS-6/ESS-6v Installation Guide

7450 ESS-6 Overview

7450 ESS-6/ESS-6v Installation Guide Page 9

Figure 35: SF/CPM Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

Page 10 7450 ESS-6/ESS-6v Installation Guide

About This Manual

The 7450 ESS documentation set is composed of the following books:

• 7450 ESS OS Basic System Configuration Guide

7450 ESS-6/ESS-6v Installation Guide Page 11

• 7450 ESS OS Routing Protocols Guide

WARNINGS AND NOTES

Page 12 7450 ESS-6/ESS-6v Installation Guide

Table 1: Information Symbols

Note This symbol provides additional operational information.

7450 ESS-6/ESS-6v Installation Guide Page 13

Page 14 7450 ESS-6/ESS-6v Installation Guide

• Chassis Features on page 16

7450 ESS-6/ESS-6v Installation Guide Page 15

Page 16 7450 ESS-6/ESS-6v Installation Guide

Figure 1: ESS-6 Chassis Front View

Table 2: ESS-6 Power Chassis Front View Features

7450 ESS-6/ESS-6v Installation Guide Page 17

Figure 2: ESS-6 Chassis Rear View

Table 3: ESS-6 Chassis Rear View Features

1 Air filter access panel

Page 18 7450 ESS-6/ESS-6v Installation Guide

7450 ESS-6/ESS-6v Installation Guide Page 19

Figure 3: ESS-6v Chassis Front View

Page 20 7450 ESS-6/ESS-6v Installation Guide

Table 4: ESS-6v Chassis Front View Features

7450 ESS-6/ESS-6v Installation Guide Page 21

Figure 4: ESS-6v Chassis Rear View

Page 22 7450 ESS-6/ESS-6v Installation Guide

Table 5: ESS-6v Chassis Rear View Features

1 Cooling air exhaust vent

7450 ESS-6/ESS-6v Installation Guide Page 23

Figure 5: SF/CPM Faceplate Front View

SYNCHRONIZATION IN REDUNDANT SYSTEMS

• Automatic synchronization — Automatic synchronization is disabled by default. To enable

Page 24 7450 ESS-6/ESS-6v Installation Guide

• Power Supplies and Redundancy on page 25

POWER SUPPLIES AND REDUNDANCY

7450 ESS-6/ESS-6v Installation Guide Page 25

Figure 6: 7450 ESS-6 DC Power Entry Module