, Psms/Maint/ SMP-007/Rev-0
2.0 REFERENCES
NIL
Belt fasteners
Nails and wooden plank
Belt fastener Tools(Tightner, speeder and bolt breaker)
Template and Try Square
Belt Clamps
Vulcanizing Machine, Cutting set and welding machine
Portable Grinding Machine
Extension Board
Hole punch and Knife
Ring & Flat spanner ( Inch and MM)
D- shackles & Wire slings
Belt holding and shifting arrangement
General tools( Ball peen Hammer, Screw spanner & screw driver)
4.0 PRE-REQUISITE (SAFETY & TECHNICAL)
Wear PPE’s before start the work & Use proper tools & tackles
5.0PROCEDURE
Mark the holes with template and make the holes to suit the fasteners
Fix the belt to old belt with fasteners and ensuring the direction/ carrying side of the
belt
Tightened the fasteners then break the extended studs rivet the nuts with hammer
Put the breaker is in ON and kept the power source in LOCAL instead of REMOTE
Un wound the 2 – 3 metres length new belt manually from the roll
Repeating the above two steps till the first end of the belt reaches to second end
Switch off the power source by kept the breaker is in OFF and follow LOTO
procedure
Tension the both ends by chain block and clamped the belt with belt clamps made by
carbon steel angle
Cut the belt from the new roll by providing extra length belt for vulcanizing joint
Fix the skirt rubber, scraper, frames and if any damaged rollers
Remove the old belt from return side near tail drum by giving the 2-3 meters
movements to drive
6.0 ANNEXURES
NIL